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APRIL 2021 · VOLUME 20.2 RRP $14.95 PRINT POST APPROVAL NUMBER PP352532/00001 Let there be light Can UV-c stop COVID-19?
Excellent adventure A new world-class facility in Melbourne has redefined specialist HVAC vocational education and training by simulating and replicating entire systems commonly found in today’s buildings. Sean McGowan explores the HVAC Centre of Excellence at Holmesglen’s Chadstone campus.
FE ATURE The HVAC Centre of Excellence is the Balancing and commissioning is critical STRONG INDUSTRY outcome of a collaborative initiative to the performance, energy efficiency created through a partnership between and safety of buildings.” SUPPORT Holmesglen Institute and peak industry The AMCA was involved in the body the AMCA (Air Conditioning and As well as ensuring those in the HVAC development of the Refrigeration Mechanical Contractors’ Association) industry have the knowledge and skills and Climate Control Centre of with the input and support of HVAC required to meet the daily challenges they Excellence (RCCC) at Box Hill TAFE businesses and the Victorian government. face when working, the HVAC Centre (see Ecolibrium March 2016). It therefore of Excellence also helps to promote the has long known the benefits that a Purpose-built, it is the first training industry by demonstrating a bright and facility of its kind to offer applied cutting-edge facility can deliver to both exciting career pathway. apprentices and post‑trade students. learning. “School leavers are faced with countless So, when the concept of a HVAC Centre “Through exposure to a simulated ‘live’ career choices, meaning that building system, the Centre builds students’ of Excellence at Holmesglen received and construction companies are not strong industry support – including skills quickly in what would take years only competing amongst themselves in the workplace,” says former AMCA that from equipment suppliers and for talent, but with other sectors that mechanical services contractors – executive director, Sumit Oberoi. offer the types of technology-centric consultation began on what such a He says the Centre and its integration of career opportunities that appeal to facility would need to look like. latest technologies such as energy‑efficient younger workers,” says Oberoi. systems and building information “The AMCA and Holmesglen have “Having such an advanced facility gives enjoyed a strong and collaborative modelling (BIM) software reflect us an opportunity to demonstrate the contemporary industry practices. relationship over many years,” types of career pathways that exist, says Oberoi. “The strength of this “The Centre is the only applied including things such as balancing and relationship comes from our regular balancing and commissioning learning commissioning, digital design and BIM, roundtables, which provide an open centre in the world to our knowledge,” modelling and the optimisation of energy forum for both parties to raise issues Oberoi says, “and will make an performance using sophisticated building and workshop solutions. And over important contribution to our industry. monitoring systems.” time, we both realised that in order to improve training outcomes significantly, Balancing and commissioning we needed a facility where students can can be demonstrated in a have access to the latest technologies and contextualised environment. apply their learning in an environment that replicates the types of challenges they face in real buildings.” But it was not until funding was made available through the Victorian government’s Workforce Training Innovation Fund, and Regional and Specialist Training Fund, that the Centre became a reality. Drawing on the experiences and knowledge of industry members, the needs of both employers and their staff were identified. Valuable insights into the types of technologies, systems and training delivery methods that would ensure the Centre developed the skills required of today’s dynamic marketplace were also sought. “The HVAC Centre of Excellence was designed to meet the training and development needs of both Holmesglen apprentices and students, as well as those working in the mechanical services sector,” says Ross Digby, Holmesglen’s Dean of Building, Construction and Engineering. To determine how the Centre could fulfil industry training needs, a roundtable committee with representatives from key stakeholder groups was established. 24 A P R I L 2021 • ECO L I B R I U M
FE ATURE This group identified the specific training needs of the industry, as well as an appropriate pedagogy. They also provided forecast demand planning and determined skills shortages. “As an industry, we provided feedback on the effectiveness of training provision, which provided Holmesglen with the information they needed to develop creative training solutions using the teaching and learning capabilities of Holmesglen,” says Oberoi. The AMCA and Holmesglen also drew on existing relationships with manufacturers and suppliers. This ensured the Centre would contain the latest technologies, and could apply them within a simulated environment. THE WHOLE KIT AND CABOODLE The HVAC Centre of Excellence The facility provides access to the latest technologies and applies is located within Building 2 of learning in an environment that replicates real-world challenges. Holmesglen’s Chadstone campus.
FE ATURE The facility features cutting-edge equipment and technology in a simulated environment that replicates the technologically advanced and environmentally efficient mechanical services systems found in today’s climate‑controlled buildings. These technologies have also been combined with the latest learning delivery platforms, including augmented reality. “It has the capability to simulate a wide range of HVAC scenarios that a mechanical services tradesperson would encounter in their role,” says Digby. “Indeed, many may never even encounter some of the more specialised scenarios that can be simulated in the HVAC Centre of Excellence.” An in-house team at Holmesglen provided building services engineering and design for the Centre. Building services specialist A.G. Coombs was Exposure to simulated systems also engaged to provide direction and builds students’ skills quickly. input into the design as well as carry out the installation and commissioning of 26 A P R I L 2021 • ECO L I B R I U M
FE ATURE equipment and systems used for training. This equipment includes fully operational air handling units, variable-volume boxes, ductwork systems, chillers, boilers, pumps, valve arrangements, an energy-recovery ventilation unit, heat exchangers, chilled beams, hydronic and underfloor heating systems and various air conditioning split systems. “All equipment was sourced to suit the design at a minimal cost to the project,” says Peter Staedler, project manager at A.G. Coombs. “The mechanical services industry suppliers and manufacturers were outstanding in providing equipment and services at no cost, or at minimal cost.” The installation was designed to fit within the existing footprint of the building, with all equipment deliberately exposed to provide access and full view to staff, students and trainees. The mechanical services industry suppliers, “The location of the air-cooled manufacturers and contractors provided equipment and services at nil or minimal cost. chiller, buffer tank and heating water
FE ATURE Every piece of equipment is fully operational and controlled by the dedicated building management control system (BMCS). generator were the most challenging,” says A.G. Coombs technical support manager Paul Chasteauneuf. INDUSTRY WISH LIST “We had to work around providing When the concept of the HVAC Centre the industry. Recognising the growing an aesthetic façade, an existing of Excellence was first broached in involvement of the industry in many external staircase and access cover.” 2014, the AMCA Technical Committee pharmaceutical, scientific laboratories approached the NEBB Australia and healthcare facilities, it was decided Every piece of equipment is fully to incorporate a clean room with (National Environmental Balancing operational and controlled by the fume cupboard so that the operation, Bureau) Victorian chapter for ideas on building management control system design and set‑up of similar systems how the facility could best help the (BMCS). The full installation can be featuring pressure isolation could be industry provide a pathway of transition viewed from within the training room, demonstrated. between mechanical plumbing, with students and trainees able to follow commissioning and engineering of “The challenge was to provide the controls strategy and operation of mechanical services work. training for individuals to make the equipment from individual terminals. In response, A.G. Coombs’ Paul connection between the engineering The installation of equipment has been design and what the system Chasteauneuf, who is also technical placed so that it is either easily accessible committee chair for NEBB Australia, actually does or can do in the field, from the floor, or from a safe working as well as colleagues from the NEBB as well as the limitations of field height via a 1,200mm platform ladder, Victoria committee, put together a wish measurement and understanding for hands-on learning. list of equipment and requirements. how different equipment interacts with a single system.” To provide minimum air conditioning “During the process we realised the requirements to the facility, much of opportunity to create a facility to “Therefore, the facility has been the building’s existing mechanical educate a broad range of trainees and aimed at a wide range of individuals services system was retained. professionals in all aspects of building including engineers, drafting This standalone system provides the professionals, mechanical and mechanical systems,” he says. opportunity for the separate, training electrical installation personnel, equipment to be turned on or off as As part of this process, the NEBB project managers, controls required for demonstration purposes, committee considered the current technicians and service and without impacting the indoor technologies and the future needs of commissioning personnel.” ❚ conditions of the space. 28 A P R I L 2021 • ECO L I B R I U M
BIM IN PRACTICE technicians and drafting trainees,” says A.G. Coombs project draftsman Building information modelling (BIM) Stuart Knipe. software was utilised in the development of the Centre, with a 3D model The Centre’s BIM laboratory provides produced in Revit 2017.2. a glimpse into the future of digital deliverables, with a 3D interactive model The choice of this drafting platform illustrating the size and scope of the enabled mechanical services equipment facility, as well as allowing the viewer and systems technology within the to investigate various items of plant Centre’s learning laboratory to be and equipment via the use of tags. documented and made visually comprehensible for future students Each tag provides detailed technical and users of the training facility. information about the asset as well as operational and maintenance “The new facility provides information. numerous education opportunities to complement a wide variety of The Centre also utilises augmented new and experienced participants reality so that students can hold devices involved in the air conditioning and over pieces of equipment to play a video mechanical services industry, including explaining its usage, installation date mechanical plumbers, commissioning and the last date it was serviced. AWARD WINNER The HVAC Centre of Excellence won the CIBSE Building Performance Award 2020 for Learning and Development. The plaudit was in recognition of the vision and commitment of the AMCA and Holmesglen in developing the facility. “The Learning and Development award is especially significant because it recognises the impact that the Centre will have on improving building performance,” says Sumit Oberoi, formerly of the AMCA. “As we grapple with ways to transition towards net-zero buildings and a low-carbon economy, increasing our workforce’s ability to deliver more energy-efficient and higher performing buildings is absolutely critical.” And according to Ross Digby from Holmesglen, the award also recognises the leadership role of Victoria’s HVAC industry. “This award is not only recognition for Holmesglen and the AMCA … but it is also recognition for Victoria’s HVAC industry,” Digby says. “We are a world leader in the ongoing training and development of the existing and future tradespeople The facility features equipment and and technician in the sector.” technology in a simulated environment The HVAC Centre of Excellence that replicates the technologically was also a finalist in the ARBS 2020 advanced and environmentally efficient mechanical services systems found in Industry Awards. ❚ modern climate-controlled buildings.
FE ATURE COMMISSIONED The HVAC Centre of Excellence has been designed for use by a wide range of industry professions including engineers, draftspersons, mechanical and electrical installation personnel, service and maintenance technicians, project managers, controls technicians and commissioning professionals. Commissioning professionals are particularly catered for, given their integral role in the efficient operation of mechanical services equipment. “Commissioning of modern environmental systems is heavily dependent on good design, drafting, project management and installation of systems,” says A.G. Coombs’ Paul Chasteauneuf. “In order to provide the best energy, performance and serviceability outcomes for building owners, it is important that all stakeholders work together and have good understanding of the systems. “We believe that the Centre provides the opportunity for all stakeholders to either learn or improve their knowledge and understanding of building environmental systems as well as a place to share their knowledge to improve the industry.” ❚ A P R I L 2021 • ECO L I B R I U M 31
FE ATURE The AMCA believes this hi-tech learning environment will maximise learning outcomes. To cater for Holmesglen’s Certificate IV in Engineering Drafting program, the facility offers the opportunity for teaching and performing site measuring tasks and point cloud scanning technology training away from the “red tape” and restrictions of a building site. “Trainees gain valuable knowledge about the various components that make up a system, receive basic technical instruction in relation to equipment operation, and identify how a drafting model compares to an as-installed system,” says Knipe. ROLL IN/ROLL OUT through the creation of balancing The new HVAC Centre of Excellence and commissioning scenarios. at Holmesglen’s Chadstone campus The HVAC Centre of Excellence opened in late May 2019. features a range of roll in/roll out “It is critical that learners are exposed skids with pieces of equipment built to live systems when they are building It has accommodated several hundred specifically for apprentices and their skills,” says Digby. students to date, while Holmesglen has tradespeople to be able to repair, hosted a number of industry events. “It enables them to contextualise and dismantle and maintain within the safe Several NEBB practical exams have apply their underpinning knowledge, working environment of the facility. also been conducted in the Centre. understand and apply the order of Balancing and commissioning can also work to be undertaken, and enable the In his role as AMCA national president, be demonstrated in a contextualised development of workplace skills such as A.G. Coombs Group managing manner, and tradespeople and students teamwork, delegation, documentation director Russell Telford says that the are able to apply their learning and time management.” Centre has been designed to meet the rapid advances of the HVAC industry. He says it’s ready for the changes PROJECT AT A GLANCE to skills required by both qualified technicians and new entrants. The personnel ▲ Ductwork: Ductmakers “The AMCA has committed to ▲ Electric duct heater: developing and growing partnership ▲ Architect: Therm Elect Element arrangements with TAFEs to address Crosier Scott Architects these challenges,” Telford says. ▲ Energy recovery unit: Air Change ▲ Building services: To this end, he says key themes have Holmesglen Institute ▲ Fans: Fantech been identified for industry and ▲ Client: ▲ FCUs: Temperzone VET collaboration. These include Holmesglen Institute ▲ Filters: Airepure the establishment of a culture ▲ Electrical contractor: of re‑investment between VET, ▲ Fire dampers: Holyoake Victorian Electrical Services industry and government; a renewal ▲ Fume cupboard: Lab Systems of focus on quality industry-led ▲ Mechanical services contractor: A.G. Coombs ▲ Hydronic heating: Reece outcomes; and the elevation of the status of apprenticeships by ▲ Independent commissioning agent: ▲ Insulation (duct and pipe): Mulgrave Insulation communicating how they lead to A.G. Coombs a sustainable career pathway. ▲ Pumps: KSB Critically, the partnership between The equipment ▲ Split systems: Reece, Panasonic, Daikin the AMCA and Holmesglen remains ▲ Sub-metering: Reece ongoing. This ensures the Centre ▲ AHUs: GJ Walker ▲ Tools: Milwaukee, Blackwoods continues to be responsive to the ▲ BMS: Alerton needs of employers and adapts to ▲ Underfloor heating: Reece ▲ Boilers: Automatic Heating changes in market demand as required. ▲ VAV boxes: Celmec ▲ Chilled beams: Reece “This Centre is a tremendous example ▲ VC dampers: Celmec of strategic industry and employer ▲ Diffusers: Holyoake, Metalflex and Shapeair ▲ VSDs: Danfoss engagement with the training system,” (Source: A.G. Coombs) Oberoi says. “It will serve the industry well for years to come.” ❚ 32 A P R I L 2021 • ECO L I B R I U M
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