Light Commercial Heat Recovery Ventilators and Energy Recovery Ventilators - 6LC 7000
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Light Commercial Heat Recovery Ventilators and Energy Recovery Ventilators Installation, Operation and Service Instructions VB0002 VB0003 6LC 7000 VB0001 12LC 207428 rev. 10
Table of Contents 1. Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 2.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.2 Mounting Location Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.3 Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.4 Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.5 Internal Grilles and diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.6 Exterior Hoods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2.7 Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2.8 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 3.1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3.2 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3.3 Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 3.4 Remote Wall Control (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 4. Airflow Measurements and Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5. Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5.1 Bi-Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 5.2 Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 6. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 6.1 6LC-12LC Exhaust Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 6.2 6LC-12LC Recirculation Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 6.3 7000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Appendix A - Mounting Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Appendix B - Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 Appendix C - Balancing Dampers Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Appendix D - Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Appendix E - Terminal Control Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19 Appendix F - Control Box Assembly 6LC and 12LC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Appendix G - Make-up Heat Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Appendix H - Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-28 Appendix I - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 1. Safety Considerations Hazards may exist within this equipment because it contains electrical and powerful moving components. Only qualified service personnel should install or service this equipment. Untrained personnel can perform basic maintenance such as maintaining filters. Observe precautions marked in literature and on labels attached to unit. Follow all safety codes. ! WARNING Disconnect main power switches to unit before performing service or maintenance. Electric shock can cause personal injury or death. 2
2. Installation 2.4 Ductwork The supply and exhaust duct connections on the unit are as follows: 2.1 Inspection UNIT DUCT SIZE Inspect the exterior of the unit for shipping damage by ensuring 6LC, 12LC 14” x 8” (356 mm x 203 mm) that there is no damage to the door, door latches, door hinges, damper, duct collars, cabinet, etc. Inspect the interior of the unit 7000 20” x 8” (508 mm x 203 mm) for damage by ensuring that the fan motors and housings, heat or energy recovery cores, insulation, dampers, actuators and drain NOTE: pans are all intact. Duct sizes are for connection purposes only. Ducts should be sized If transportation damage is found, file a claim immediately with the to keep noise and pressure drop to a minimum. transportation agency. Remove all packaging, tape, etc. from the The supply and exhaust ducts connected to outdoors, as well as cabinet. any ducts passing through an unconditioned space, must have a minimum insulation value of R5. In addition, a continuous integral 2.2 Mounting Location Requirements vapor barrier over the duct insulation must be used. When determining an installation location, the unit must be mounted Air balancing dampers are recommended for both supply and in a heated area to prevent condensate drain lines from freezing. exhaust ducts to allow for adjustment of airflow. Also, flexible canvas The mounting location should be away from occupied areas to connectors should be installed close to the unit in the supply duct to provide quiet operation. The area should also be easily accessible the building and the exhaust duct from the building to reduce noise for maintenance. transmission from the unit to the building, see Appendix C. NOTE: All ports on the 6LC and 12LC units have 1” (25 mm) flanges to These units have minimum clearance requirements when facilitate the installation of the ductwork. Please note that the “Fresh mounting. See Appendix B for specific clearance requirements. Air from Outdoors” port has a defrost damper incorporated with it. Mounting options must allow 12” (305 mm)clearance in front of Ensure that any mechanical fasteners used to connect the duct control cover for access. do not interfere with the operation of the damper. Screws can be A mounting location close to an exterior partition will minimize the installed on the side of the cabinet rather than the flange for length of insulated duct. The unit should be close to a drain and this port only. For port locations see Appendix B. 120 volt, 60 Hz power supply. The unit should be mounted away All ports on the 7000 unit have 2” (51 mm) flanges to facilitate from hot chimneys, electrical panels and other hazards. the installation of the ductwork. Please note the “Fresh Air From Outdoors” connection is factory set to be the left side upper port. It is possible to reverse the operation of the defrost damper in order ! WARNING to use the port on top of the cabinet for “Fresh Air From Outdoors” It is recommended to wear safety glasses and gloves connection. while performing these instructions. To change the «Fresh Air From Outdoors» from the side to the top use the following directions. For port locations see Appendix B. 2.3 Mounting Options Remove the cover of the damper motor with a flat screwdriver. There are several options for hanging or floor mounting the unit. Reverse the ORANGE and RED wires by moving the ORANGE NOTE: from terminal no. 2 to terminal no. 3 and moving the RED wire from terminal no. 3 to terminal no. 2. The end result in order to have the In all cases, the unit must be level. Consult local building code for “Fresh Air From Outdoors” connection to the top port will be: no. 1 - restrictions in your area regarding installation. WHITE, no. 2 - RED, no. 3 - ORANGE. Hang the unit with the reinforced rubber straps provided as shown in Appendix A. Check with local building codes regarding the use of 2.5 Internal Grilles and Diffusers rubber straps in commercial buildings. Attach the straps to the unit with two no. 8 screws provided. Then attach the other end of the Locate exhaust grilles and supply diffusers to provide effective strap to the ceiling joists, trusses, custom frame, etc. ventilation and avoid short circuiting of airflows. Adjustable dampers should be provided at every grille and diffuser location to make The unit can also be hung with 3/8” (10 mm) threaded rod and balancing of the system possible. U channels or angles (not supplied) as shown in Appendix A. A proper selection of style and size of grilles and diffusers is When installing the unit, keep in mind that access to the control required to minimize pressure drop. The velocity of the airflow panel may be required. Supply and exhaust ducts to outdoors may should not exceed 400 ft./min. (2 m/sec.) for normal applications. have 1” to 2” (25 mm to 51 mm) of insulation on them. Rubber vibration isolation may be required and is recommended for quiet The duct system should be designed according to the high speed operation. flow rate of the unit. In order to keep the noise and pressure drop to a minimum, a maximum air velocity of 1100 ft./min. (5.6 m/sec.) The unit can also be mounted on a metal or wooden curb (not should be used in calculations in duct design. The duct runs should supplied) bolted to the floor as shown in Appendix A. Space must be be kept as short as possible with the minimum amount of elbows left under the unit to allow connection of drain lines. A gradual slope and transitions. is required for the condensate water to drain by gravity (minimum 1/4”/foot) (6 mm/305 mm). If this is not possible, a pump should be The manufacturer recommends the use of smooth radius used. If attachment of the unit to the curb is required, ensure that elbows or square elbows with turning vanes to achieve maximum screws, bolts and mounting hardware do not interfere with moving performance. parts or that the integrity of the cabinet insulation is not affected. 3
2. Installation (cont’d) 3. Controls 2.6 Exterior Hoods 3.1 General Information It is important that the fresh air intake hood be positioned well away FAN INTERLOCK RELAY OUTPUT (FF) from any source of contamination. The exterior supply and exhaust External fan control can be achieved by connecting an external hoods must be separated enough to prevent cross-contamination 24 volts fan control through dry contacts (FF). These contacts are and at an elevation that will prevent blockage by snow, dirt and closed on a call for ventilation or defrost. See wiring diagram shown leaves. in Appendix E. NOTE: SPEED SELECTION (6LC /12LC UNITS ONLY) Consult local building code for restrictions in your area. There are three speed settings available with the controls, only two A rodent screen with 1/4” (6 mm) mesh must be installed to prevent of which can be functional at any one time. The units are factory the intake of large debris and animals. A backdraft damper may set to use the low and high speed taps on the blower motors. If need to be installed in the exhaust duct to prevent cold air entering necessary, the medium speed tap can be used instead of the low the building if the unit is to be shut off for a long period of time. speed tap. See wiring diagrams for instructions on how to make this To maintain optimum airflow performance, exterior hood selection change. Units without the remote wall control option can be shut off must be such that the minimum free area of opening is as follows: by opening the contact between LOW - COM or HIGH - COM as 140 inches2 (0.09 m2). shown in Appendix E-2. 2.7 Drains 3.2 Sequence of Operation The drain fittings provided with the unit will accept a 3/4” (19 mm) NPT Before start-up, check the unit for obstructive packaging, objects coupler (supplied by others). The drain line for the unit must be near or in blowers, dampers, heat exchangers, etc. Once installation fabricated on-site and connected to the building main. A loop in is complete, check all modes of operation to ensure that the unit is the hose or trap in the copper or plastic pipe must be provided to working properly. Close the doors and check for operation on LOW, prevent sewer gases from entering the unit when connecting to a COM and HIGH. Use a wall control or the dry contact switching to drain as illustrated in Appendix D. run fan speeds as shown in Appendix E-2. NOTE: The 7000 unit is two speed. Low speed can be initiated by creating a closure across LOW - COM or high speed can be initiated by Consult local building code for plumbing requirements in your area. creating a closure across HIGH - COM. If copper pipe is to be used, ensure not to solder to the 3/4” (19 mm) coupler while it is attached to the plastic drain fitting as deformation UNIT CHECK POINTS (ALL UNITS): may occur. Ensure adequate slope is present to allow good drainage • Power connected, no ventilation call - Both fans are off, defrost (minimum 1/4” per foot or 6 mm per 305 mm). damper (if equipped) closes off fresh air from outdoors. • Power connected, low speed call - Both fans on low speed 2.8 Electrical Connections internal defrost damper (if equipped) opens fresh air from POWER outdoors. For 6LC and 12LC units only, if equipped with recirculation module, the internal defrost damper closes A terminal block and strain relief bushing or a junction box is recirculation opening. provided for line voltage to make the necessary power connections. • Power connected, high speed call - Both fans on high speed, The electrical requirements are as follows: defrost damper opens fresh air from outside. For 6LC and 12LC 6LC 7000 12LC units only, if equipped with recirculation module, the internal defrost damper closes recirculation opening. VOLTAGE 115 V 115 V 115 V • Power connected, occupied timer/sensor connection open MCA 8.65 6.63 13.4 (unoccupied mode) - Both fans are off, defrost damper closes MOP 12.5 9.13 20 fresh air from outdoors. For 6LC and 12LC units only, if equipped with recirculation module, the internal defrost damper opens recirculation opening. • Power connected, FF control contacts close during unit ventilation or defrost cycle. 4
3. Controls (cont’d) 5. Maintenance and Service 3.3 Defrost 5.1 Bi-Monthly Maintenance The unit functions are controlled by integrated controls in the unit which may include Exhaust Only Defrost or Recirculation Defrost ! WARNING (via the recirculation module - 6LC and 12LC units only). In cold Disconnect power before maintaining unit. temperatures, defrost cycles will remove frost from the heat recovery core to maintain good operation. Bi-monthly maintenance should include: EXHAUST ONLY DEFROST (OPTIONAL) AIR FILTERS Frost removal occurs when the supply blower de-energizes, the The standard foam filters are washable. Under normal conditions supply air damper and the core damper close and the exhaust it is recommended that they be cleaned every two months. More fan continues to circulate only warm inside air through the heat frequent cleaning may be required under extremely dirty operating recovery core or energy recovery core to maintain ventilation. conditions. Use a vacuum cleaner to remove the heaviest portion This process prevents the build up of ice in the core. Defrost is of accumulated dirt, then wash with warm water. temperature initiated at 23°F to -22°F (-5°C to -30°C) and time A medium efficiency filter for the supply air stream is available from based. your supplier. This filter is disposable and should be replaced when ! WARNING it becomes dirty. A negative building pressure may develop during the defrost cycle with possible backdrafting fumes from 1 combustion equipment. RECIRCULATION DEFROST MODULE (OPTIONAL - FACTORY INSTALLED) The Recirculation Defrost Module is only available with the 6LC 1 and 12LC units. The defrost cycle is electronically controlled in response to the outdoors temperature 23°F to -22°F (-5°C to -30°C). On a call for defrost, the supply air damper in the recirculation module closes, exhaust fan is de-energized and the supply fan continues to recirculate warm air through the heat recovery core or energy recovery core. It is possible to extend the defrost times during very cold weather by removing the jumper JU1-F on the VL0001 2 circuit board as shown in Appendix F. For dimension and weight changes to the 6LC and 12LC models with recirculation defrost, 6LC and 12LC units see Appendix B-2 and B-4. Washable foam filter 3.4 Remote Wall Control (Optional) MEF filter - optional 1 or 2 Remote mounted wall control options can be used to control the ventilators from a location remote to the installed unit location. The connection from the ventilator to the control is low voltage and requires a 4 conductor (24 ga. minimum) LVT cable. Models are available with a dehumidistat control. The following two options are available. SLIDE SWITCH TYPE Dehumidistat to engage high speed exchange. Slide switch operation 1 supporting continuous low exchange and continuous high exchange. POOL ELECTRONIC TYPE (FOR 7000 UNIT ONLY) Ideal for pool dehumidification. Dehumidistat to engage high speed exchange. Push-button operation supporting: intermittent (stand-by) ventilation, continuous low exchange, continuous high exchange, VL0002A maintenance indicator light and exchange indicator light. 7000 unit 4. Airflow Measurement and Balancing DRAIN PANS AND INTERIOR OF UNIT Once installation is complete, the supply and exhaust airflows With the filters removed from the unit, the foil faced insulation should be balanced. This will ensure proper operation and a good surfaces and the drain pans should be wiped clean with a soft cloth quality installation. and mild cleaning solution. Also ensure that the drain fittings are free from dirt and are draining freely. A well designed duct system with properly sized duct runs and equal static pressure losses of both the supply and exhaust will aid in balancing the unit. However, it will be necessary to take flow measurements with the proper equipment to ensure a balanced system. Before proceeding with balancing, all windows, overhead doors and walk-in doors should be closed and exhaust systems should be turned off. 5
5. Maintenance and Service (cont’d) For example, the unit suddenly stops, the unit stays in defrost all of the time or if control functions are not working properly. Ensure that power is reaching the board. Test the blower motors and damper actuators for operation when directly connected to the ! WARNING appropriate power voltage. If the motor and damper actuators function Disconnect power before maintaining unit. normally, replace the main circuit board. MOTOR AND BLOWER REMOVAL AND INSTALLATION 5.2 Annual Maintenance Disconnect power from the unit. To determine if the fan motor is Annual maintenance should include: burned out, disconnect the four-wire service connector between AIR FILTERS the motor and cabinet. Connect the motor directly to a 115 volts power source with an electrical cable, as follows: Vacuum and wash standard foam filters. Replace medium efficiency filter if present. RED + WHITE Low speed DRAIN PANS AND INTERIOR OF UNIT BLUE + WHITE Medium speed Wash the foil faced insulation surfaces and wipe the drain pans BLACK + WHITE High speed with a soft cloth and mild cleaning solution. Check the drain fittings to ensure they are draining freely. If the motor functions normally, there is a problem with the wiring connections or the main circuit board. Check all wiring and replace HEAT RECOVERY CORE main circuit board if necessary. The heat recovery core must be handled with care. It is If the blower does not run, it must be replaced. To replace the motor, recommended that it be washed once a year following the season remove the recovery core from the unit. Disconnect the of most intense use, in order to ensure maximum efficiency of the four-wire service connector from the unit. Remove the fasteners partitions. holding the motor assembly in place. Lift the assembly up and CAUTION out, using one hand under the motor and one hand to steady it. Remove the assembly carefully from the unit to avoid damage to the Hot water and a strong cleaning agent could damage insulation, shelf, etc. Install the repaired motor assembly by the polypropylene core. Ensure the core is returned to following these instructions in reverse. the unit in the correct orientation. Use the sticker as a REMOVE THESE LOCKING PLATE guide. TWO SCREWS CAPACITOR Allow the heat recovery core to soak for three hours in warm water and mild soap. Rinse under a heavy stream of water. ERV HM CORE CAUTION Do not soak the ERV HM core in water. This core can easely be damaged especially if it is soaked. For ERV HM core, use a vacuum cleaner or low pressure air jet. It is not recommended to use solvents or detergents as these may damage the media or structure of the core. FANS Blower wheels and fan housing should be checked for dirt build-up. If they appear dirty, it may be necessary to remove the blower VD0004A assembly and then vacuum the dust out through the fan mouth. See next column for instructions on removing the blower assembly. 6LC and 12 LC units SYSTEM OPERATION CHECK Verification of all control modes should be checked to ensure proper operation. Refer to 3.2 Sequence of Operation section. TESTING AND REPLACEMENT OF THE DAMPER ACTUATOR Check damper operation by switching between LOW - COM or HIGH - COM on the dry contact terminal or by switching through THUMBSCREW the modes on the optional remote wall control. If the damper does not respond in one or both directions, check all connections. 7000 unit ONLY: Check for 24 volt output between the WHITE/RED and the WHITE/ORANGE wires at the damper motor. If 24 volts can be measured at the damper motor, the problem is either in the connections, the defrost relay or the main circuit board. 6LC/12LC units ONLY: (CAUTION: 120 VAC) Check for 120 volt SERVICE CONNECTOR output across the WHITE/BLACK wires. If 120 volts can be measured at the motor, replace the motor. If 120 volts cannot be measured at VD0001A the motor, check pins J1-9 at the printed circuit board. MAIN CIRCUIT BOARD REPLACEMENT 7000 unit The main circuit board must be replaced if an electronic problem arises. 6
6. Service parts 6.1 6LC-12LC Exhaust Defrost B C D E F N M G L K J H VL0068 I Ref. Part No. Description Ref. Part No. Description B 13036 Hinge kit (male-female) 63336 Autotransformer 6LC - Low Speed Option 1808139 Core Defrost Actuator 6LC-12LC 63340 Autotransformer 12LC - Low Speed Option C 63341 Core Defrost Actuator 12LC, Powder Coated Relay DPDT 120VAC, 1/2 HP, 15A @ 120VAC, 63345 7000, 6LC, 12LC (Low Speed Option) 63327 Core Damper 6LC L* 066161 Fuse Holder 6LC, 12LC, 7000 D 63328 Core Damper 12LC Fuse 5 A, 250 V Time Delay 1.25" MDL 6LC 63329 Core Damper 12LC, Powder Coated 066193 (Low Speed option) 201982 Fresh Air Damper 6LC Fuse 8 A, 250 V Time Delay 1.25" MDL E 63330 Fresh Air Damper 12LC 066165 12LC (Low Speed option) 63331 Fresh Air Damper 12LC, Powder Coated 1808144 Blower Ass’y 6LC 1808138 Fresh Air Damper Actuator 6LC-12LC 1808148 Blower Ass’y 12LC F 63332 Fresh Air Damper Act. 12LC Powder Coated 1808148P Blower Ass’y 12LC Powder Coated Option G 201805 Filter SWF 13.125" x 11.25" x 1" (unitary) M 1808142 Blower Wheel 6LC, 12LC (not shown) 1808147 Core Poly CSA 6LC-12LC (unitary) 1808149 Fan Motor 6LC (not shown) 1808146 Core Poly UL 6LC-12LC U.S. only (unitary) 1808150 Fan Motor 12LC (not shown) H 1604191 Core Aluminum 6LC-12LC (unitary) 63110 Capacitor 5 μF LC, 7000 (not shown) 1607787 ERV HM Core 6LC-12LC (unitary) Terminal Strip 10-Pin Molex 38721-6710, N 208507 I 16035 Door Latch-Keeper Kit 6LC, 12LC J 1607456 Drain Fitting 6LC, 12LC, 7000 (unitary) * 202798 Door Assembly 6LC, 12LC Door Assembly 12LC K 63342 Filter Optional MEF 6LC, 12LC (unitary) * 63343 (Powder Coated Option) 1808130 PCB Electronic 6LC, 12LC, 7000 * 1808145 Accessories kit 6LC, 12LC 202382 Thermistor 6LC, 12LC, 7000 * 63344 Hanger Strap 18" Kit 6LC, 12LC, 7000 L* Relay SPDT 120 VAC, 1 HP, 500025914 * Not Shown. 30 A @ 120 VAC, 6LC, 12LC Relay DPST 120 VAC, 1 HP, 500025915 30 A @ 120 VAC, 6LC, 12LC NOTE 3: G 4 filters for 6LC unit NOTE: C and D not available for ERV HM Core 6 filters for 12LC unit NOTE 2: H 2 cores required for 6LC unit NOTE 4: K 2 filters for 6LC unit 3 cores required for 12LC unit 3 filters for 12LC unit 7
6. Service parts (cont’d) 6.2 6LC-12LC Recirculation Defrost B C D E F M L K J I D G VL0069 H Ref. Part No. Description Ref. Part No. Description B 13036 Hinge kit (male-female) Relay SPDT 120 VAC, 1 HP, 500025914 1808147 Core Poly CSA 6LC-12LC (unitary) 30 A @ 120 VAC, 6LC, 12LC 1808146 Core Poly UL 6LC-12LC U.S. only (unitary) Relay DPST 120 VAC, 1 HP, 500025915 C 30 A @ 120 VAC, 6LC, 12LC 1604191 Core Aluminum 6LC-12LC (unitary) 63336 Autotransformer 6LC - Low Speed Option 1607787 ERV HM Core 6LC-12LC (unitary) 63340 Autotransformer 12LC - Low Speed Option D 201805 Filter SWF 13.125" x 11.25" x 1" (unitary) K* Relay DPDT 120VAC, 1/2 HP, 15A @ 120VAC, 63333 Recirculation Damper 6LC 63345 7000, 6LC, 12LC (Low Speed Option) E 63334 Recirculation Damper 12LC 066161 Fuse Holder 6LC, 12LC, 7000 63335 Recirculation Damper 12LC, Powder Coated Fuse 5 A, 250 V Time Delay 1.25» MDL 6LC 066193 Damper Motor Belimo LMB24-3-T, 7000, (Low Speed option) F 225855 6LC-12LC (Recirculation Defrost Option) Fuse 8 A, 250 V Time Delay 1.25» MDL 066165 066161 Fuse Holder 6LC, 12LC, 7000 12LC (Low Speed option) Terminal Strip 3-Pin Molex 38721-6703 1808144 Blower Ass’y 6LC 201603 6LC, 12LC (Recirculation Defrost) 1808148 Blower Ass’y 12LC Relay DPDT 24 VAC, 1/2 HP, 15 A @ 1808148P Blower Ass’y 12LC Powder Coated Option 63352 G* 120 VAC, 6LC, 12LC (Recir. Defrost Option) L 1808142 Blower Wheel 6LC, 12LC (not shown) Fuse 0.25 A, 250 V Time Delay 1.25" MDL 066176 1808149 Fan Motor 6LC (not shown) 6LC-12LC (Recirculation Defrost Option) 1808150 Fan Motor 12LC (not shown) Relay SPDT 120 VAC, 1 HP, 500025914 63110 Capacitor 5 μF LC, 7000 (not shown) 30 A @ 120 VAC, 6LC, 12LC H 16035 Door Latch-Keeper Kit M 208507 Terminal Strip 10-Pin Molex 38721-6710, 6LC, 12LC I 1607456 Drain Fitting 6LC, 12LC, 7000 (unitary) * 202798 Door Assembly 6LC, 12LC J 63342 Filter Optional MEF 6LC, 12LC (unitary) Door Assembly 12LC 1808130 PCB Electronic 6LC, 12LC, 7000 * 63343 K* (Powder Coated Option) 202382 Thermistor 6LC, 12LC, 7000 * 1808145 Accessories kit 6LC, 12LC NOTE: C 2 cores required for 6LC unit * 63344 Hanger Strap 18" Kit 6LC, 12LC, 7000 3 cores required for 12LC unit * Not Shown. NOTE 2: D 4 filters for 6LC unit NOTE 3: J 2 filters for 6LC unit 6 filters for 12LC unit 3 filters for 12LC unit 8
6. Service parts (cont’d) 6.3 7000 B C D L E K F G J I VL0070 H Ref. Part No. Description Ref. Part No. Description B 16035 Door Latch-Keeper kit H 13036 Hinge Kit (male-female) Damper Motor Belimo LMB24-3-T, 7000, 1604156 Core Poly CSA 7000 C 225855 I 6LC-12LC (Recirculation Defrost Option) 1604190 Core Poly UL 7000 U.S. only D 1604178 Fresh Air Damper J 1607456 Drain Fitting 6LC, 12LC, 7000 (unitary) 1604168 Blower Ass’y 7000 Filter SWF 18.6" x 15.6" x 1" 7000 Exhaust K 134147 1604177 Blower Wheel (not shown) (unitary) E 1604169 Fan Motor 7000 (not shown) Filter SWF 19" x 22.75" x 1" 7000 Supply L 134145 63110 Capacitor 5 μF LC, 7000 (not shown) (unitary) Terminal Strip 7-Pin Molex 38721-6707, * 1608701 Optional MEF Filter 7000 Supply (unitary) F 202790 7000 * 1804103P Door Ass’y 7000 (Powder Coated option) 1808130 PCB Electronic 6LC, 12LC, 7000 * 027123 Anti-vibration Bushing 7000 (unitary) 202382 Thermistor 6LC, 12LC, 7000 * 63344 Hanger Strap 18" Kit 6LC, 12LC, 7000 63117 Transformer 7000 * Not Shown. G* Relay DPDT 120VAC, 1/2 HP, 15A @ 120VAC, 63345 7000, 6LC, 12LC (Low Speed Option) 066161 Fuse Holder 6LC, 12LC, 7000 Fuse 0.5 A, 250 V Time Delay 1.25" MDL 066169 7000 9
Appendix A MOUNTING DIAGRAMS 6LC AND 12LC UNITS NOTE: Diagrams show standard unit configuration. Reinforced For units with the reversed door option, the Rubber Strap door will be located here. Recirculation Module (Factory Installed) 3/8" (10mm) Threaded Rod (Supplied by others) Recirculation Module (Factory Installed) U Channel (Supplied by others) Recirculation Module (Factory Installed) Rubber Vibration Isolator (Supplied by others) Wooden Curb (Supplied by others) Bolt to Floor Space must be left to allow connection of drain lines with adequate slope for drainage VD0002A 7000 UNIT 3/8" (10mm) Threaded Rod (Supplied by others) Bolt to Floor Wooden Curb (Supplied by others) Cabinet Mounted U Channel Dry Space must be left to allow Contacts connection of drain lines with Dry Rubber Vibration adequate slope for drainage Isolater VD0003A Contacts 10
NOTES: Dimensions in [ ] are in millimeters Center of gravity A B Direction of airflow 12.005" [305] 6 LC POLY CORE 6 LC ALUMINUM CORE 6 LC ERV HM CORE PTS LB. Kg PTS LB. Kg PTS LB. Kg A 38.49 17.45 A 44.21 20.00 A 40.80 18.88 B 24.96 11.32 B 28.67 13.00 B 26.52 12.27 C 51.29 23.26 C 58.92 26.72 C 54.30 25.12 D 33.26 15.08 D 38.21 17.30 D 35.31 16.33 TOTAL 148.00 67.13 TOTAL 170.00 77.11 TOTAL 156.96 72.60 C D CONNECTION TABLE 13.375" CONNECTION SIZES [340] A 14 Gauge wire nut B Condensate drain fitting (2x) 3/4" NPT TOP 28.005" 23.500" [711] 5.859" A STRAP MOUNTING [597] 4.000" [149] 34.000" LOCATION [102] 14.000" LINE POWER [864] 14.000" 6.500" [356] 2.750" [356] [165] 4.028" [70] [102] 8.000" EXHAUST AIR [203] EXHAUST AIR OUTDOOR AIR 8.000" OUTDOOR AIR [203] OPENING OPENING 4.000" 24.500" [102] [622] 8.000" LOW VOLTAGE [203] TERMINAL STRIPS SUPPLY AIR 4.000" 8.000" SUPPLY AIR [102] RETURN AIR 11 OPENING RETURN AIR OPENING [203] CONTROL BOX 3.535" ACCESS [90] 10.005" 14.103" [254] 19.207" 5.125" 7.705" [130] [196] [358] [488] REVERSE DOOR B Appendix B OPTION NOTE: FOR UNITS WITH THE REVERSED DOOR OPTION, UNIT DIMENSIONS INTERIOR COMPONENTS WILL APPEAR AS A MIRROR DRAIN LINE FITTING IMAGE OF THE ABOVE DIAGRAM. LEFT SIDE RIGHT SIDE FRONT NOTE: THIS MODEL HAS A DAMPER LOCATED ON THE OUTDOOR INTAKE CONNECTION. THIS DAMPER WILL CLOSE DURING A DEFROST CYCLE OR WHEN THE UNIT IS PLACED IN THE 'OFF' POSITION WITH POWER MAINTAINED TO THE UNIT. THIS DAMPER IS NOT DESIGNED AS A BACKDRAFT DAMPER AND WILL REMAIN OPEN IF POWER IS DISCONNECTED FROM THE UNIT FOR ANY REASON. A MINIMUM OF 12.000" [305] CLEARANCE FROM ANY OBSTRUCTION A MINIMUM OF 15.000" [381] CLEARANCE FROM ANY OBSTRUCTION IS REQUIRED FOR IS REQUIRED FOR REMOVAL OF CONTROL BOX. B-1: 6LC (WITHOUT RECIRCULATION MODULE) REMOVAL OF HEAT RECOVERY CORES, FANS, ETC. THE ACCESS DOOR CAN BE REMOVED FROM CABINET WITH ONLY 2.000" [51] OF CLEARANCE. ACCESS DOOR CONTROL PLATE CORE 12.000" 15.000" [305] [381] VK0104A REVERSED DOOR OPTION
NOTE: Dimensions in [ ] are millimetres. 6 LC POLY CORE 6 LC ALUMINUM CORE 6 LC ERV HM CORE with recirculation module with recirculation module with recirculation module PTS LB. Kg PTS LB. Kg PTS LB. Kg 28.12" [714] TOTAL 197 90 TOTAL 231 105 TOTAL 206 95 4.00" [102] 14.00" [356] 1.75" [44] 2.75" [70] 49.550" [1259] Strap Mounting 14.00" 7.10" Location [356] [180] Line Power 8.00" [203] Exhaust Air Fresh Air 8.00" To Outside From Outside [203] 4.00" 24.50" [102] Dry Contacts 4.00" [622] [102] 8.00" [203] Fresh Air Exhaust Air 8.00" To Building From Building [203] 3.53" [90] Control Box 19.207" [488] 1.75" Reverse Door Option Access Door [44] 5.125" [130] 14.10" [358] NOTE: Drain Fitting For units with the reversed door option, interior components will appear as a mirror image of the above diagram. 12 UNIT DIMENSIONS A minimum of 12.00" [305] clearance from any obstruction A minimum of 15.00" [381] clearance from any obstruction is required for removal is required for removal of control box. of heat recovery cores, fans, etc. The access door can be removed from cabinet with only 2.00" [51] of clearance. Appendix B (cont’d) Access Door Control Plate Core B-2: 6LC WITH RECIRCULATION MODULE (FACTORY INSTALLED) 12.00" [305] 15.00" [381] VK0090A Reversed Door Option
NOTES: Dimensions in [ ] are in millimeters Center of gravity A B Direction of airflow 12 LC POLY CORE 12 LC ALUMINUM CORE 12 LC ERV HM CORE PTS LB. Kg PTS LB. Kg PTS LB. Kg 20.620" [524] A 54.02 24.50 A 60.41 27.40 A 57.84 26.84 B 38.98 17.68 B 43.59 19.77 B 41.68 19.35 C 54.02 24.50 C 60.41 27.40 C 57.92 26.88 D 38.98 17.68 D 43.59 19.77 D 41.68 19.34 TOTAL 186.00 84.36 TOTAL 208.00 94.34 TOTAL 199.12 92.41 CONNECTION TABLE CONNECTION SIZES A 14 GAUGE WIRE NUT B CONDENSATE DRAIN FITTING (2X) 3/4" mpt C D 14.250" 41.206" [362] [1047] 40.326" TOP 11.000" 20.000" 9.878" [1024] 5.715" [279] [508] [251] [145] 10.000" 20.000" STRAP MOUNT A 34.000" LOCATION [254] [508] LINE POWER [864] 8.000" EXHAUST AIR 2.750" [203] EXHAUST AIR FRESH AIR 8.000" 4.028" OUTDOOR AIR [70] 13 TO OUTSIDE FROM OUTSIDE [203] [102] 24.500" [622] 4.000" LOW VOLTAGE [102] SUPPLY AIR 4.000" FRESH AIR TERMINAL STRIPS EXHAUST AIR 8.000" RETURN AIR [102] TO BUILDING FROM BUILDING [203] CONTROL BOX UNIT DIMENSIONS ACCESS 11.325" 19.207" 5.125" 20.000" [288] [488] [130] [508] NOTE: FOR UNITS WITH THE REVERSED DOOR OPTION, ACCESS DOOR DRAIN FITTING REVERSE DOOR B INTERIOR COMPONENTS WILL APPEAR AS A MIRROR OPTION Appendix B (cont’d) IMAGE OF THE ABOVE DIAGRAM. RIGHT SIDE LEFT SIDE FRONT VIEW NOTE: THIS MODEL HAS A DAMPER LOCATED ON THE OUTDOOR INTAKE CONNECTION. THIS DAMPER WILL CLOSE DURING A DEFROST CYCLE OR WHEN THE UNIT IS PLACED IN THE 'OFF' POSITION WITH POWER MAINTAINED TO THE UNIT. THIS DAMPER IS NOT DESIGNED AS A BACKDRAFT DAMPER AND WILL REMAIN OPEN IF POWER IS DISCONNECTED FROM THE UNIT FOR ANY REASON. A MINIMUM OF 12.000" [305] CLEARANCE FROM ANY OBSTRUCTION A MINIMUM OF 15.000" [381] CLEARANCE FROM ANY OBSTRUCTION IS REQUIRED FOR REMOVAL B-3: 12LC (WITHOUT RECIRCULATION MODULE) IS REQUIRED FOR REMOVAL OF CONTROL BOX. OF HEAT RECOVERY CORES, FANS, ETC. THE ACCESS DOOR CAN BE REMOVED FROM CABINET WITH ONLY 2.000" [51] OF CLEARANCE. ACCESS DOOR CONTROL COVER CORE 12.000" [305] 15.000" VK0106A [381] REVERSED DOOR OPTION
NOTE: Dimensions in [ ] are millimetres. 12 LC POLY CORE 12 LC ALUMINUM CORE 12 LC ERV HM CORE with recirculation module with recirculation module with recirculation module PTS LB. Kg PTS LB. Kg PTS LB. Kg TOTAL 247 112 TOTAL 269 122 TOTAL 260 120 41.24" [1047] 20.000" 10.000" 10.00" 20.00" [508] [254] [254] [508] 2.75" [70] 49.550" [1259] 1.75" Strap Mounting [44] Line Power Location Dry Contacts 8.00" [203] Exhaust Air Fresh Air 8.00" To Outside From Outside [203] 24.50" 4.00" [102] 4.00" [622] [102] 8.00" [203] Fresh Air Exhaust Air 8.00" To Building From Building [203] 3.53" [90] Control Box 19.207" 1.75" Reversed Door Option [488] Access Door [44] 5.125" [130] 20.000" [508] Drain Fitting NOTE: For units with the reversed door option, interior components 14 will appear as a mirror image of the above diagram. UNIT DIMENSIONS A minimum of 12.00" [305] clearance from any obstruction A minimum of 15.00" [381] clearance from any obstruction is required for removal is required for removal of control box. of heat recovery cores, fans, etc. Appendix B (cont’d) The access door can be removed from cabinet with only 2.00" [51] of clearance. Access Door Control Cover Heat Recovery Core B-4: 12LC WITH RECIRCULATION MODULE (FACTORY INSTALLED) 12.00" [305] 15.00" VK0107A [381] Reversed Door Option
NOTES: Dimensions in [ ] are in millimeters A B Center of gravity Direction of airflow 7000 PTS LB. Kg 10.000" A 32.74 14.85 [254] B 68.46 31.05 C 35.20 15.97 C D D 73.60 33.38 22.500" TOTAL 210.00 95.25 [572] TOP CONNECTION TABLE CONNECTION SIZES A 14 gauge wire nut B Condensate drain fitting (2x) 3/4" NPT 47.000" [1194] 14.000" 8.000" 20.750" [356] [203] [527] 3.750" 1.875" 2.000" DEFROST AIR 1.875" 3.625" OPENING 2.000" [95] [48] [51] [92] [51] [48] A OUTDOOR EXHAUST EXHAUST AIR 8.000" 8.000" AIR AIR [203] OUTDOOR AIR OPENING [203] OPENING Line Voltage In 10.750" 12.250" 2.000" 37.000" [940] [273] [311] [51] 2.157" 40.500" [55] [1029] SUPPLY 15 SUPPLY AIR AIR 8.000" [203] 8.000" RETURN AIR OPENING [203] OPENING RETURN AIR 12.104" B-5: 7000 [307] 7.500" [191] B 24.736" Low Voltage 10.605" UNIT DIMENSIONS 15.250" [628] Terminal Strips [269] [387] 31.080" A minimum of 12.00" [305] clearance from any CONDENSATE DRAIN [789] obstruction is required for power hook-up, low 51.000" voltage remote connection, and control panel access. Appendix B (cont’d) [1295] LEFT SIDE FRONT RIGHT SIDE A minimum of 21.00" [533] clearance from any obstruction is required for removal of heat recovery cores, fans, etc. The access door can be removed from cabinet with only 2.00" [51] of clearance. 21.000" [533] HEAT RECOVERY CORE VK0093A ACCESS DOOR
Appendix C BALANCING DAMPERS POSITION 6LC AND 12LC Balancing Damper Reverse Door Option Min. 8" (203 mm) (Optional) Canvas Vibration Isolator Fresh Air From Outside Exhaust Air From Building VJ0122A Canvas Vibration Isolator 7000 Balancing Damper (not supplied) Canvas Vibration Isolator VJ0123A Dry Contacts 16
Appendix D DRAIN CONNECTIONS 6LC AND 12LC Plastic drain fitting Min. 3” Min. 3” [76 mm] [76 mm] 3/4” NPT coupler To drain Min. 4” Min. 1” [102 mm] Min. 1” Min. 4” [25 mm] [25 mm] [102 mm] Copper or plastic pipe Water trap To drain NOTES: Plastic hose 1. All hose, pipe and couplers to be supplied by others. 2. Slope drain lines minimum 1/4” per foot. VO0002A 7000 Plastic drain fitting Min. 3” Min. 3” [76 mm] [76 mm] 3/4” NPT coupler To drain Min. 4” Min. 1” [102 mm] Min. 1” Min. 4” [25 mm] [25 mm] [102 mm] Copper or Water trap plastic pipe To drain Plastic hose NOTES: 1. All hose, pipe and couplers to be supplied by others. 2. Slope drain lines minimum 1/4” per foot. VO0001A 17
Appendix E TERMINAL CONTROL DIAGRAMS E-1: TERMINAL LABEL E-2: WALL CONTROL CONNECTION A low voltage remote control wiring interface is provided on the unit. Two types of remote wall controls are available: The connections for the low voltage remote wiring are located on 1. Slide Switch Wall Control with fan switch and dehumidistat two terminals adjacent to the exhaust fan outlet (or adjacent to the control (for 6LC and 12LC units) supply fan outlet on the 7000 unit). All field installed wiring must be low voltage class II. 2. Pool Plus Wall Control with fan mode selection, dehumidistat control and high speed recirculation mode (for 7000 unit). REMOTE WALL CONTROL The remote wall controls work with the microprocessor electronic Optional wall control requires a 4 wire LVT-24 gauge (or control within the unit to control ventilation sequences. Each wall equivalent). This remote wall control runs on 12 VDC. control has different features and require 4-wire connection to the LOW VOLTAGE CONTROLS unit as shown below. All other terminals are dry contacts. Without the wall control, fans can be operated with a remote fan Low Voltage terminal control consists of the following: switch as shown in Appendix E-4. NOTE: WALL CONTROL When using a wall control, never use the the LOW, COMMON and 4 wire LVT 24 gauge minimum HIGH terminals. OCCUPIED (NIGHT SET BACK) TIMER/SENSOR 24 VAC, needs dry contact LOW - COM - HIGH Remote fan switching requires a single pole, double throw switch (SPDT) FAN INTERLOCK RELAY OUTPUT (FF) Dry contact closes on ventilation or defrost. Used to control external fan. WALL CONTROL Black Green WALL CONTROL Wall Black Green Red Yellow Control Red Yellow OCCUPIED LOW LOW JUMPER TIMER/ OCCUPIED SENSOR TIMER/ COMMON SENSOR COMMON HIGH HIGH F F F F CLASS 2 VOLTAGE CLASS 2 VOLTAGE NOTE: NOTE: Connections are all dry Connections are all dry contacts except wall control contacts except wall and 24VAC power supply. control and 24VAC power supply. Use of 24VAC circuit requires isolating contacts Use of 24VAC circuit (ex. thermostat) to prevent requires isolating contacts interconnection of Class 2 (ex. thermostat) to prevent outputs. interconnection of Class 2 outputs. VE0002A VE0006A 18
Appendix E (cont’d) TERMINAL CONTROL DIAGRAMS E-3: OCCUPIED TIMER/SENSOR CONNECTION E-4: REMOTE FAN CONTROL (NOT SOLD BY VENMAR OR VÄNEE) Remote fan control can be achieved by connecting dry Occupancy control is achieved by connection to the terminal contact controls to the terminal interface at terminals labeled: interface shown below. These terminals require a dry contact which LOW - COM - HIGH. could be provided by a number of types of controls such as a timer, These controls could be the following: SPDT switch, dehumidistat, light sensor, occupancy sensor, building management system, CO2 sensor, light sensor, timer, building management system, etc., or other. The unit will not operate unless these contacts are supplied by others. closed!! The illustration below represents a switch connected to the unit. The illustration below shows a factory installed jumper and programmable timer option (supplied by others). JUMPER OCC. CONTROL (factory installed) NSB Timer (field installed) WALL CONTROL Black Green REMOTE FAN SWITCH WALL CONTROL WALL CONTROL Red Yellow Black Green Black Green LOW HIGH LOW JUMPER Red Yellow Red Yellow OCCUPIED M TIMER/ 1 2 3 4 5 SENSOR COMMON OCCUPIED LOW OCCUPIED LOW JUMPER TIMER/ TIMER/ SENSOR SENSOR HIGH COMMON COMMON 24 (-) VAC HIGH HIGH F 24 (+) VAC F F F F F CLASS 2 VOLTAGE CLASS 2 VOLTAGE CLASS 2 VOLTAGE NOTE: Connections are all dry NOTE: NOTE: contacts except wall control Connections are all dry Connections are all dry and 24VAC power supply. contacts except wall contacts except wall control and 24VAC power control and 24VAC power supply. supply. Use of 24VAC circuit requires isolating contacts Use of 24VAC circuit Use of 24VAC circuit (ex. thermostat) to prevent requires isolating contacts requires isolating contacts interconnection of Class 2 (ex. thermostat) to prevent (ex. thermostat) to prevent outputs. interconnection of Class 2 interconnection of Class 2 outputs. outputs. VE0314A VE0005A Appendix F CONTROL BOX ASSEMBLY 6LC AND 12LC Remote control access plate Remote wiring terminal block Control box HRV Cabinet Control cover plate VE0001A 19
Although the 6LC, 7000 and 12LC models have good efficiencies, the supply air could be colder than the ambient room air. It is possible to eliminate the discomfort associated with this temperature difference by installing an electric duct heater. This will temper the air before it is distributed throughout the building. The tables below gives the heating requirements at different temperatures and airflows. NOTE: The data does not reflect a reduction in effectiveness due to frosting. Based on the standard air at: 1.2 Kg/m3 and Cp = 1.0 KJ/Kg°C 13.35 lb/ft3 and Cp = .24 Btu/lbm°F 6LC and 7000 Outdoor Air -40°F (-40°C) Outdoor Air -22°F (-30°C) Outdoor Air -4°F (-20°C) Outdoor Air 14°F (-10°C) Outdoor Air 32°F (0°C) UNITS Desired Air Temperature Desired Air Temperature Desired Air Temperature Desired Air Temperature Desired Air Temperature Supply Supply 55°F 68°F 73°F 55°F 68°F 73°F 55°F 68°F 73°F 55°F 68°F 73°F 55°F 68°F 73°F Air Air (13°C) (20°C) (23°C) (13°C (20°C) (23°C) (13°C) (20°C) (23°C) (13°C) (20°C) (23°C) (13°C) (20°C) (23°C) (CFM) (L/s) kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW 700 330 7.4 10.4 11.5 5.6 8.6 9.7 3.9 6.8 8.0 2.1 5.1 6.2 0.3 3.3 4.4 650 307 6.6 9.4 10.5 5.0 7.8 8.9 3.4 6.2 7.3 1.8 4.6 5.6 0.2 3.0 4.0 600 283 5.9 8.5 9.4 4.5 7.0 8.0 3.0 5.6 6.5 1.6 4.1 5.1 0.1 2.7 3.7 550 259 5.2 7.6 8.5 3.9 6.3 7.2 2.6 5.0 5.9 1.3 3.7 4.6 0.1 2.4 3.3 6LC AND 7000 500 236 4.0 6.1 7.0 3.0 5.1 5.9 1.9 4.0 4.9 0.9 3.0 3.8 - 1.9 2.7 450 212 3.0 4.9 5.6 2.1 4.0 4.8 1.3 3.2 3.9 0.4 2.3 3.1 - 1.5 2.2 400 189 2.2 3.9 4.6 1.5 3.2 3.9 0.9 2.5 3.2 0.2 1.9 2.5 - 1.2 1.8 20 Appendix G Outdoor Air -40°F (-40°C) Outdoor Air -22°F (-30°C) Outdoor Air -4°F (-20°C) Outdoor Air 14°F (-10°C) Outdoor Air 32°F (0°C) 12LC UNIT Desired Air Temperature Desired Air Temperature Desired Air Temperature Desired Air Temperature Desired Air Temperature MAKE-UP HEAT REQUIREMENTS Supply Supply 55°F 68°F 73°F 55°F 68°F 73°F 55°F 68°F 73°F 55°F 68°F 73°F 55°F 68°F 73°F Air Air (13°C) (20°C) (23°C) (13°C (20°C) (23°C) (13°C) (20°C) (23°C) (13°C) (20°C) (23°C) (13°C) (20°C) (23°C) (CFM) (L/s) kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW 1250 590 14.6 19.9 21.9 11.2 16.5 18.5 7.8 13.1 15.2 4.4 9.7 11.8 1.0 6.3 8.4 1200 566 13.5 18.6 20.6 10.4 15.5 17.4 7.2 12.3 14.3 4.0 9.1 11.1 0.8 5.9 7.9 1150 542 12.6 17.4 19.3 9.6 14.5 16.4 6.6 11.5 13.4 3.6 8.5 10.4 0.7 5.5 7.4 12LC 1100 519 11.2 15.9 17.7 8.5 13.2 15.0 5.8 10.5 12.3 3.1 7.7 9.6 0.4 5.0 6.8 1050 495 10.7 15.2 16.9 8.1 12.6 14.3 5.5 10.0 11.7 2.9 7.4 9.1 0.4 4.8 6.5 1000 472 9.9 14.1 15.7 7.4 11.7 13.3 5.0 9.3 10.9 2.6 6.9 8.5 0.2 4.4 6.1 900 425 8.5 12.4 13.8 6.4 10.2 11.7 4.3 8.1 9.6 2.2 6.0 7.5 0.1 3.9 5.4 800 377 7.0 10.4 11.7 5.2 8.6 9.9 3.4 6.8 8.2 1.7 5.0 6.4 - 3.3 4.6 700 330 5.1 8.1 9.3 3.7 6.7 7.9 2.3 5.3 6.5 0.9 3.9 5.1 - 2.5 3.7
Appendix H WIRING DIAGRAMS 6LC & 12LC - Exhaust Defrost - Normal Low Speed CONTROL from 1012 1000 MAIN 1020 BOARD 120 VAC EXT. POWER BK CAP1001 UCB1021 PJ1001A BK PJ1001 BK CR1026 BK/Y PJ1001B BK 5 μF BL BK BK/Y BK W 1001 1 1 4 2 4 4 4 4 1021 F 1 HIGH SPEED BN from 2008 from 1013 BN INTERLOCK NEUT W CR1029 W W W BL W/R 1002 HIGH MOT1002 1022 F 2 1 1 1 1 2 2 from 1013 COM NC DEFROST to 2017 COM SUPPLY from 2007 to 1008, 2014 REMOTE FAN EXHAUST BK NEUT CR1024 R INTAKE R R LOW GND BLOWER MED NOTE B 1003 4 2 2 2 2 2 1023 I 3 LOW SPEED GN GL1004 CR1024 G BL BL BL R 1004 1024 OC 4 LOW SPEED 3 3 3 3 0 1 NOTE A NO 1003, 1009 NC W/Y J3 J1 1005 1025 OL 5 HIGH SPEED CR1026 NO 1001, 1007 Y Y O NC 1006 1026 6 BK CAP1007 from 2003 0 1 PJ1007 5 μF 12 VDC BK CR1026 BK/Y BK/Y PJ1007A BK R 1007 8 6 BK 1027 R 7 4 4 4 4 BN from 2003 HIGH SPEED BN TRANSMIT W/R W/R W HIGH GN W/BL 1008 from 1022 1 1 1 1 MOT1008 1028 G 8 EXHAUST NOTE B COM EXHAUST from 2005 CR1024 R LOW GND BLOWER RECEIVE CR1029 BK R R MED BK BK/R 1009 8 6 1029 B 9 2 2 2 2 GN from 2007 DEFROST LOW SN1030 NO SPEED LOGIC GND BL BL BL 1 BK BL NC 1002 1010 3 3 3 3 1030 1 N/O to 2013 J4 NOTE A DEFROST THERMISTOR BL CORE DAMPER J2 1011 1031 10K OHMS 2 BK 2 N/C NOTE B BK COM 1012 1032 to 1020, 2016 120 VAC W 1013 1033 to 1002, 1021 COLOR CODE NEUT BK BLACK R RED NOTE A: THE MEDIUM SPEED WIRES MAY OPTIONNALLY BK/R BLACK/RED W WHITE REPLACE THE LOW SPEED (RED) WIRES BK/Y BLACK/YELLOW W/BL WHITE/BLUE RUNNING FROM RELAY LOW SPEED. BL BLUE W/R WHITE/RED NOTE B: NOT AVAILABLE FOR HM CORE. BN BROWN W/Y WHITE/YELLOW GN GREEN Y YELLOW FIELD WIRING (USE COPPER CONDUCTORS ONLY) O ORANGE UNIT ASSEMBLY (NOT ON CONTROL PANEL) CONTROL BOX BOM 2000 TAGS QTY. DESCRIPTION 2001 CR1029 1 RELAY SPDT 120 VAC 1 HP 30 A @ 120 VAC TB2002 TB2002A CR1024 2 RELAY DPST 120 VAC 1 HP 30 A @ 120 VAC BK GN CR1026 2002 BLACK GREEN UCB1021 1 PC BOARD R PJ2003 PJ2003 Y 2003 2 2 3 3 RED to 1027 to 1026 YELLOW TRANSMIT 12 VDC R2004 GN 3.9 K BK 2004 OCC. LOW GN PJ2003 2005 4 4 UNOCC. to 1028 COM RECEIVE 2006 HIGH BL PJ2003 PJ2003 2007 6 6to 1022 1 1 to 1029 REM FAN REMOTE FAN LOGIC GND BL PJ2003 2008 INTERLOC 5 5 to 1021 INTERLOCK 2009 2010 2011 2012 BK/R PJ2013 PJ2013A 2 ACT2013 2013 2 2 2 2 from 1030 CORE CORE DAMPER ACTUATOR 2014 NOTE B W/R 1 from 1022 1 1 1 1 EXHAUST 2015 NOTE B BK PJ2016 PJ2016A ACT2016 2016 2 from 1012 2 2 2 2 INTAKE 120 VAC ACTUATOR W 1 2017 from 1002 1 1 1 1 JUMPER SETTINGS INTAKE FOR CONTROL BOARD 2018 JU1 A OFF JU1 B OFF JU1 C OFF JU1 D ON JU1 E ON JU1 F ON VE0338A JU1 G ON 21
Appendix H (cont’d) WIRING DIAGRAMS 6LC & 12LC - Exhaust Defrost - Reduced Low Speed CONTROL from 1012 1000 MAIN 1020 BOARD 120 VAC EXT. POWER BK CAP1001 UCB1021 PJ1001A BK PJ1001 BK CR1026 BK/Y PJ1001B BK 5 μF BL BK BK/Y BK W from 1013 1001 1 1 4 2 4 4 4 4 1021 F 1 HIGH SPEED BN from 2008 NEUT BN INTERLOCK W CR1029 W W W BL W/R 1002 1 1 1 1 HIGH MOT1002 1022 F 2 to 1008, 2014 2 2 from 1013 COM NC DEFROST to 2017 COM SUPPLY from 2007 EXHAUST NEUT CR1024 INTAKE R LOW GND BLOWER REMOTE FAN CR1023 R R MED REDUCED 1003 4 2 2 2 2 2 1023 I 3 LOW SPEED GN 13 14 NO 1015, 1016 GL1004 LOW SPEED CR1024 NC G BL BL BL R 1004 1024 OC 4 LOW SPEED 3 3 3 3 0 1 NOTE A NO 1003, 1009 NC W/Y J1 J3 1005 1025 OL 5 HIGH SPEED CR1026 NO 1001, 1007 Y Y O NC 1006 1026 6 BK CAP1007 from 2003 0 1 CR1026 BK/Y PJ1007 5 μF 12 VDC BK BK/Y PJ1007A BK R 1007 8 6 BK 1027 R 7 4 4 4 4 from 2003 HIGH BN SPEED BN TRANSMIT W/R W/R W GN W/BL 1008 from 1022 HIGH MOT1008 1028 G 8 1 1 1 1 from 2005 EXHAUST COM EXHAUST CR1024 LOW GND BLOWER RECEIVE CR1029 R R R MED BK BK/R 1009 8 6 1029 B 9 2 2 2 2 GN from 2007 DEFROST LOW SN1030 NO SPEED BL LOGIC GND BL BL NC 1002 1010 1030 1 BK BL 1 N/O 3 3 3 3 to 2013 J4 NOTE A DEFROST THERMISTOR BL CORE DAMPER R J2 1011 1031 2 BK 2 N/C 10K OHMS BK COM 1012 1032 USE COPPER to 1020, 2016 CONDUCTORS 120 VAC ONLY W 1013 1033 to 1002, 1021 FIELD WIRING (USE COPPER CONDUCTORS ONLY) NEUT 1014 UNIT ASSEMBLY (NOT ON CONTROL PANEL) XF1015 BK CR1023 BK FU1015 BK 415 VA/855 VA R COLOR CODE 1015 9 5 INPUT OUTPUT REDUCED LOW SPEED 90V BK BLACK R RED 1016 W CR1023 W W COMMON BK/R BLACK/RED W WHITE 12 8 REDUCED AUTO BK/Y BLACK/YELLOW W/BL WHITE/BLUE LOW SPEED TRANSFORMER BL BLUE W/R WHITE/RED NOTE A: THE MEDIUM SPEED WIRES MAY OPTIONNALLY BN BROWN W/Y WHITE/YELLOW REPLACE THE LOW SPEED (RED) WIRES GN GREEN Y YELLOW RUNNING FROM RELAY LOW SPEED. O ORANGE 2000 NOTE: AUTOTRANSFORMERS ARE 12 14 4 8 2001 13 MOUNTED ON THE BACK OF 1 5 9 TB2002 TB2002A 2002 BK GN THE CONTROL BOX. BLACK GREEN R PJ2003 PJ2003 Y 2003 2 2 3 3 RED to 1027 to 1026 YELLOW TRANSMIT 12 VDC R2004 GN 3.9 K BK 2004 OCC. LOW GN PJ2003 2005 4 4 UNOCC. to 1028 COM RECEIVE 2006 HIGH 6LC BL PJ2003 PJ2003 FU1015 2007 REM FAN 6 6 to 1022 1 1 to 1029 5 A - 6LC REMOTE FAN LOGIC GND BL PJ2003 8 A - 12LC 2008 INTERLOC 5 5 to 1021 INTERLOCK 2009 2010 2011 2012 12LC 2013 BK/R PJ2013 PJ2013A 2 ACT2013 CONTROL BOX BOM from 1030 2 2 2 2 CORE CORE DAMPER ACTUATOR TAGS QTY. DESCRIPTION W/R 1 2014 1 1 1 1 CR1029 1 RELAY SPDT 120 VAC 1 HP 30 A @ 120 VAC from 1022 EXHAUST CR1024 2015 2 RELAY DPST 120 VAC 1 HP 30 A @ 120 VAC CR1026 BK PJ2016 PJ2016A CR1023 1 RELAY DPDT 120 VAC 1/2 HP 15A @ 120 VAC 2016 2 ACT2016 from 1012 2 2 2 2 INTAKE UCB1021 1 PC BOARD 120 VAC ACTUATOR W 1 2017 1 1 1 1 JUMPER SETTINGS from 1002 INTAKE FOR CONTROL BOARD 2018 JU1 A OFF JU1 B OFF JU1 C OFF JU1 D ON JU1 E ON JU1 F ON VE0339A JU1 G ON 22
Appendix H (cont’d) WIRING DIAGRAMS 6LC & 12LC - Recirculation Defrost - Normal Low Speed PJ1027 BK/Y CONTROL MAIN from 1012 1000 2 2 to 2029 BK CAP1001 1020 BOARD 120 VAC EXT. POWER SUPPLY ON 5 μF UCB1021 PJ1001 BK BK BK BK BK CR1026 BK/Y PJ1001A BK/Y PJ1001B BK BL W 1001 4 2 4 4 4 4 BN 1021 F 1 1 1 BN from 2008 from 1013 HIGH SPEED HIGH MOT1002 INTERLOCK NEUT W W W W BL W/R 1002 from 1013 COM SUPPLY 1022 F 2 2 2 1 1 1 1 to 1008 NEUT LOW GND BLOWER from 2007 MED REMOTE FAN EXHAUST BK CR1024 R R R R 1003 4 2 2 2 2 2 GN/Y 1023 I 3 LOW SPEED to 2032 GL1004 LOW LOCKOUT BL BL BL R PJ1024 PJ1024 CR1024 R 1004 G GN 1024 OC 4 LOW SPEED 3 3 3 3 2 2 R 1 1 0 1 NOTE A NO 1003, 1009 from 2031 NC LOW LOCKOUT W/Y J3 J1 1005 1025 OL 5 HIGH SPEED CR1026 NO 1001, 1007 Y O NC 1006 BK CAP1007 1026 Y 6 from 2003 0 1 W/Y 5 μF CR1026 BK/Y PJ1007 BK/Y PJ1007A BK BK 12 VDC BK R W/BL PJ1027 1007 8 6 BN 1027 R 7 4 4 to 2025 4 4 4 4 BN from 2003 HIGH SPEED HIGH MOT1008 TRANSMIT ADDER COMMON CR1029 W/R W/R W GN W/BL 1008 COM EXHAUST 1028 G 8 from 1022 COM NC 1 1 1 1 LOW GND from 2005 EXHAUST DEFROST MED BLOWER CR1024 RECEIVE CR1029 BK R R R BK BK/R 1009 8 6 GN/Y 1029 B 9 2 2 2 2 from 2007 DEFROST LOW SN1030 NO SPEED LOGIC GND BL BL BL BK/R PJ1027 NC 1008 1010 GN 1030 1 BK BL 1 N/O NOTE A 3 3 3 3 3 3 to 2022 J4 DEFROST BK PJ1027 BK THERMISTOR BL DEFROST SIGNAL J2 BK 1011 5 5 1031 10K OHMS 2 2 N/C to 2026 ADDER 120 VAC BK COM 1012 1032 to 1020 120 VAC W 1013 1033 to 1002, 1021 NEUT NOTE A: THE MEDIUM SPEED WIRES MAY OPTIONNALLY COLOR CODE REPLACE THE LOW SPEED (RED) WIRES BK BLACK O ORANGE RUNNING FROM RELAY LOW SPEED. BK/R BLACK/RED R RED BK/Y BLACK/YELLOW W WHITE BL BLUE W/BL WHITE/BLUE FIELD WIRING (USE COPPER CONDUCTORS ONLY) BN BROWN W/R WHITE/RED UNIT ASSEMBLY (NOT ON CONTROL PANEL) GN GREEN W/Y WHITE/YELLOW GN/Y GREEN/YELLOW Y YELLOW 2000 2020 2001 2021 RECIRC DAMPER BOX TB2002 TB2002A CR2022 BK GN BK/R PJ2026 BK/R W/BL 2002 2022 DEFROST 2 BLACK GREEN from 1030 3 3 NO 2033 TB2023 DEFROST SIGNAL NC 2032 R PJ2003 PJ2003 Y W/BL W 2003 2 2 3 3 2023 RED to 1027 to 1026 YELLOW 1 1 W/BL C TRANSMIT 12 VDC R2004 GN 3.9 K BK BK R 2004 2024 OCC. LOW XF2025 R GN PJ2003 W/BL W/BL 40 VA R BL 2005 2025 X2 from 1027 4 4 H2 4 4 to 1028 UNOCC. COM G RECEIVE ADDER COMMON W FU2026 2006 2026 H1 X1 BK BK W HIGH 0.25 from 1011 5 5 CONTROLS BL PJ2003 PJ2003 TRANSFORMER 2007 2027 ADDER 120 VAC BK 6 6 to 1022 1 1 to 1029 REM FAN REMOTE FAN LOGIC GND CR2028 CR2028 BL PJ2003 6 6 BL UNOCCUPIED 2008 2028 5 3 HIGH INTERLOC 5 5 to 1021 UNOCCUPIED 7 8 NO 2028 INTERLOCK HIGH NC 2031 BK/Y BK/Y 2009 2029 from 1000 2 2 SUPPLY ON 2010 2030 PJ2031 R CR2028 W ACT2031 2011 2031 1 from 1024 1 1 6 2 LOW LOCKOUT UNOCCUPIED R HIGH R CR2022 R 2 NOTE: REVERSE DOOR 2012 2032 2 2 COM NC to 1023 DEFROST 2 ACCESS, SWAP LOW LOCKOUT WIRES ON R CR2022 O TERMINALS 2 2013 2033 COM NO 3 AND 3. DEFROST 2 VE0340A 23
Appendix H (cont’d) WIRING DIAGRAMS 6LC & 12LC - Recirculation Defrost - Normal Low Speed (cont’d) UNIT CONTROL BOX ADDER CONTROL BOX CONTROL BOX BOM JUMPER SETTINGS FOR CONTROL BOARD TAGS QTY. DESCRIPTION CR1029 JU1 A OFF 2 RELAY SPDT 120 VAC 1 HP 30 A @ 120 VAC JU1 B OFF CR2022 JU1 C OFF CR1024 2 RELAY DPST 120 VAC 1 HP 30 A @ 120 VAC JU1 D ON CR1026 JU1 E ON CR2028 1 RELAY DPDT 24 VAC 1/2 HP 15 A @ 120 VAC JU1 F ON FU2026 1 FUSE 0.25 A AND FUSE HOLDER MINI JU1 G ON UCB1021 1 PC BOARD XF2025 1 TRANSFORMER VE0341A 24
Appendix H (cont’d) WIRING DIAGRAMS 6LC & 12LC - Recirculation Defrost - Reduced Low Speed PJ1027BK/Y CONTROL from 1012 MAIN BK/Y to 2029 BOARD 1000 SUPPLY ON BK CAP1001 1020 120 VAC POWER 2 2 5 μF UCB1021 EXT. PJ1001 BK BK CR1026 BK/Y PJ1001A BK/Y PJ1001B BK BK BL BK BK W 1001 1 1 BN 1021 F 1 4 2 4 4 4 4 BN from 2008 from 1013 BK HIGH SPEED INTERLOCK NEUT HIGH MOT1002 W W W W W BL W/R 1002 from 1013 COM SUPPLY 1022 F 2 2 2 1 1 1 1 LOW GND from 2007 R to 1008 NEUT BLOWER REMOTE FAN MED CR1023 EXHAUST R CR1024 R R R to 2032 W/Y REDUCED 1003 GN/Y 1023 I 3 LOW LOCKOUT 13 14 4 2 2 2 2 2 LOW SPEED GL1004 LOW SPEED GN NO 1015, 1016 BL BL BL PJ1024 R PJ1024 CR1024 NC 1004 G 1024 OC 4 3 3 3 3 2 2 R 1 1 0 1 LOW SPEED NOTE A NO 1003, 1009 from 2031 W/Y NC LOW LOCKOUT W/Y J3 J1 1005 1025 OL 5 HIGH SPEED CR1026 NO 1001, 1007 Y Y O W/Y NC 1006 BK CAP1007 1026 6 from 2003 0 1 5 μF CR1026 BK/Y PJ1007 BK 12 VDC PJ1027 BK BK/Y PJ1007A BK BN R W/BL W/BL 1007 1027 R 7 4 4 to 2025 8 6 4 4 4 4 BN from 2003 HIGH SPEED TRANSMIT ADDER COMMON HIGH MOT1008 CR1029 W/R W/R W GN W/BL 1008 COM EXHAUST 1028 G 8 from 1022 COM NC 1 1 1 1 LOW GND from 2005 BK EXHAUST DEFROST MED BLOWER RECEIVE CR1029 R CR1024 R R R BK BK/R 1009 GN/Y 1029 B 9 8 6 2 2 2 2 from 2007 DEFROST LOW NO SPEED GN LOGIC GND SN1030 BL BL BL BK/R PJ1027 BK/R NC 1008 1010 1030 1 BK BL 1 N/O NOTE A 3 3 3 3 3 3 to 2022 J4 DEFROST R THERMISTOR DEFROST SIGNAL BL J2 1011 1031 2 BK 2 N/C 10K OHMS BK PJ1027 BK 5 5 to 2026 BK BK ADDER 120 VAC COM 1012 1032 to 1020 120 VAC W 1033 1013 to 1002, 1021 NEUT 1014 1034 XF1015 BK CR1023 BK FU1015 W 415 VA/855 VA Y 1035 1015 5A 9 5 INPUT OUTPUT REDUCED LOW SPEED 1016 1036 W CR1023 W BK COMMON FIELD WIRING (USE COPPER CONDUCTORS ONLY) 12 8 AUTO UNIT ASSEMBLY (NOT ON CONTROL PANEL) REDUCED 1017 LOW SPEED TRANSFORMER 1037 COLOR CODE NOTE A: THE MEDIUM SPEED WIRES MAY OPTIONNALLY BK BLACK O ORANGE REPLACE THE LOW SPEED (RED) WIRES BK/R BLACK/RED R RED RUNNING FROM RELAY LOW SPEED. BK/Y BLACK/YELLOW W WHITE BL BLUE W/BL WHITE/BLUE BN BROWN W/R WHITE/RED GN GREEN W/Y WHITE/YELLOW GN/Y GREEN/YELLOW Y YELLOW 2000 2020 2001 2021 RECIRC DAMPER BOX TB2002 TB2002A CR2022 BK GN BK/R PJ2026 BK/R W/BL 2002 2022 DEFROST 2 BLACK GREEN from 1030 3 3 NO 2033 TB2023 DEFROST SIGNAL NC 2032 R PJ2003 PJ2003 Y W 2003 2 2 3 3 2023 RED to 1027 to 1026 YELLOW 1 1 W/BL C TRANSMIT 12 VDC R2004 GN 3.9 K BK BK R 2004 2024 OCC. LOW XF2025 R GN PJ2003 W/BL W/BL 40 VA R BL 2005 2025 X2 from 1027 4 4 H2 4 4 to 1028 UNOCC. COM G RECEIVE ADDER COMMON 2006 2026 FU2026 W H1 X1 BK BK BK 0.25 BK W HIGH from 1011 5 5 CONTROLS BL PJ2003 PJ2003 TRANSFORMER 2007 2027 ADDER 120 VAC BK 6 6 to 1022 1 1 to 1029 REM FAN REMOTE FAN LOGIC GND CR2028 CR2028 BL PJ2003 6 6 BL UNOCCUPIED 2008 2028 5 3 HIGH INTERLOC 5 5 to 1021 UNOCCUPIED 7 8 NO 2028 INTERLOCK HIGH NC 2031 2009 2029 BK/Y BK/Y from 1000 2 2 SUPPLY ON 2010 2030 R PJ2031 R CR2028 W ACT2031 2011 2031 1 from 1024 1 1 6 2 LOW LOCKOUT UNOCCUPIED R R HIGH R CR2022 R 2 NOTE: REVERSE DOOR 2012 2032 COM NC to 1023 2 2 DEFROST 2 ACCESS, SWAP LOW LOCKOUT WIRES ON R CR2022 O TERMINALS 2 2013 2033 COM NO 3 AND 3. DEFROST 2 VE0342A 25
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