INDIFOODBEV VOLUME 1 ISSUE 2 OCTOBER-NOVEMBER 2019 - PROCESSING & PACKAGING
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Volume 1 Issue 2 October-November 2019 IndiFoodBev Processing & Packaging www.indifoodbev.com FSSAI on health & food safety Cocoa bean Cremica believes Frozen food to chocolate in continuous market in bar 12 innovation 18 India 20
Trends in the food ingredients market Demand for multifunctional & creative ingredients Dear readers and advertisers, Natural food ingredients Urbanization, informed consumers, and a rising population We are pleased to bring you the second issue of with its growing purchasing power have led to the rapid EDITORIAL IndiFoodBev magazine. This bi-monthly issue coincides adoption of convenience foods. Ever-increasing consumer with the Food ingredients and Health ingredients (Fi India & awareness of the health benefits associated with natural Hi) and Propak India 2019 to be held from 22 to 24 at ingredients fuels their growth. The latest trends in the food Mumbai, India. and beverage industry reveal that most functional food ingredients are sourced through natural means. Launched in 2006, FiHi is a B2B show for the food and health ingredients, processing, and packaging industry. The Meeting consumer demands trade fair offers food, beverage, and health industry leaders The food and beverage industry in India is continually an opportunity to source the latest and most innovative evolving based on the needs of consumers. Consumers ingredients available. In addition, it is an excellent want to try new, exciting, yet healthy food options. And at the networking platform for meeting relevant ingredient same time, they are keeping a distance from sugary, suppliers and buyers in the region. Meant for all caffeine-laden drinks – looking for alternatives that are both professionals associated with the food and health industry healthy and environmentally friendly. FiHi is co-located with Propak. The food and beverage industry is embracing a more holistic IndiFoodBev explores the emerging trends in the food and view of the health and wealth of its consumers. In the beverage industry, including new ingredients, technologies, coming years, the industry may also see an increasing processes, packaging, food safety and regulations. It emphasis on functional food and beverages with super highlights the factors affecting the growth of the food and ingredients; plant-based products like creamers or milk; beverage industry in India and globally. and, globally inspired flavors and new textures. Growing demand for multi-functional ingredients With dynamic changes in consumer perception and Industry experts say that the rapidly growing food industry is awareness, we see food and beverage manufacturers positively affecting the food ingredients industry. Food becoming more creative with the natural ingredients sooner ingredients including starches, vegetable oils and fats, rather than later. Sustainability, too, is a significant trend in natural sweeteners, enzymes, antioxidants, natural flavoring the market. Consumers are ready to pay more for products and colors, and functional ingredients are defined as that are sustainably sourced, processed, packed and additives for performing various functions in food such as delivered. maintaining or improving nutritional value, taste, texture, and appearance. Persistence Market Research projects the – Mandeep Kaur, edit4@ippgroup.in global food ingredients market to exceed US$ 400 billion (approximately Rs 28,43,220 crore) in revenues by the end of 2022. Various studies report an increase in demand for food ingredients such as functional food ingredients, specialty food ingredients, nutraceutical ingredients, health ingredients, and fermented ingredients. Given an example, dietary supplements are creating an opportunity for nutraceutical ingredients manufacturers to come up with new options for the evolving consumer base. In addition, increased awareness about health and fitness and regulatory bodies’ mandates for food fortification, and changing lifestyles are fostering the growth of food ingredients and driving innovations in the food and beverage industry. October–November 2019 IndiFoodBev 3
NEXT GEN CONSUMER FULFILMENT S U M M I T 2 0 1 9 Creating a Frictionless & Effortless Fulfilment in a New Age of Engagement Chief Guests Mr. N Sivasailam Mr. Anil Srivastava Special Secretary - Logistics Pr. Consultant & Mission Director Department of Commerce, Government of India Mission for Transformative Mobility & Battery Storage, NITI Aayog KEY SPEAKERS Alok Bansal Vaibhav Khandelwal Neelanjan Roy Mukesh Chaudhary Prasanna Pahade Vijay Kumar CEO, DTDC Co-Founder & CTO, Shadowfax SVP, Integrated Logistics Director-Real Estate, Engineering, Chief Strategy Officer Head Logistics, Supply Chain Kerry Indev Logistics Pvt Ltd Projects & Facilities Management, Mahindra Logistics ITC Limited Amazon (Lifestyle Retail Business Division) MEDIA PARTNERS KNOWLEDGE PARTNER E: upendra@questconferences.com conceptualized & Organized T: +91-22-6771-5361 by M: +91-9833324080
Contents OCT-NOV 2019 06 DESIGN & MARKETING Discussing the realities of rural 24 TECHNOLOGY & INNOVATION Alstrut launches Cobotizur at 46 LOGISTICS TRACK & TRACE Artificial Intelligence in logistics markets ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐6 PackPlus Expo ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐24 improves customer X ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐46 Fresh Cap reduces oxidation Mr Milkman – a dairy industry Toppan and Amcor combine to of the beer ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐7 platform ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐26 supply InTact ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐48 BottleVin launches NFC and QR 28 enabled bottles for Reynold’s Family 49 FOOD SAFETY & Winery ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐8 RETAILING POLICY MATTERS FrieslandCampina uses intelligent packaging to tackle infant formula FSSAI focuses on safety The customer experience ‐‐‐‐‐‐‐‐‐‐49 counterfeits in China ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐9 and health ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐28 Thermo Scientific designs multi‐ 10 AGRICULTURE frequency metal detector for checkweigher systems ‐‐‐‐‐‐‐‐‐‐‐‐‐‐32 51 PRODUCT LAUNCH Mondelez India launches 33 Cargill opens first corn silo in Cadbury Dark Milk ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐51 Karnataka ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐10 PACKAGING Danone India launches Protinex Cocoatrait to Cocoshala ‐‐‐‐‐‐‐‐‐‐‐‐12 Kesar Badam ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐51 New sustainable packaging Ball launches recyclable solution from Uflex ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐33 14 FOOD INGREDIENTS Barry Callebaut unveils the full Sakata INX inks for the food industry ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐34 Bisleri’s ‘Bottles for Change’ aluminum cups ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐52 Cremica launches new flavors of Mayonnaise ‐‐‐‐‐‐‐‐52 power of the cacao fruit ‐‐‐‐‐‐‐‐‐‐‐‐14 initiativecreates awareness about Natural colors in the food industry ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐16 proper plastic waste disposal ‐‐‐‐‐‐36 Valio brings recycled plastic to food packaging ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐37 53 INDUSTRY NEWS Nestlé launches world’s 18 Greater F&B processing to increase largest Milo factory in Malaysia ‐‐53 FOOD PROCESSING demand for packaging ‐‐‐‐‐‐‐‐‐‐‐‐‐‐38 PepsiCo organizes BillerudKorsnäs invests in ‘Nagpur Cleanathon ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐53 Cremica Food Industries – recycling ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐39 Uncle Ben’s partners with Innit ‐‐54 Continually creating and innovatin ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐18 Huhtamaki acquires Improvement in cold chain and new food categories ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐20 Second Nature’s preservativefree, 40 FILLING & SEALING KB Associates launches South African flexible packaging company Everest Flexibles ‐‐‐‐‐‐‐‐55 Patanjali to acquire Ruchi Soya ‐‐‐‐55 cold‐extracted juices ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐22 Quadra Fill at PackPlus Expo ‐‐‐‐‐‐40 Bühler expands insect portfolio by mealworms ‐‐‐‐‐‐‐‐‐‐‐‐56 HMPL offers a gateway to liquid packaging solution ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐42 Huhtamaki acquires Mohan Mutha Polytech ‐‐‐‐‐‐‐‐‐‐‐‐‐‐56 KHS to exhibit smart beverage filling systems at the BrauBeviale trade show, Germany ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐43 Allinone Visitron Filler on its way to Australia ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐44 October–November 2019 IndiFoodBev 5
Discussing the realities of rural markets DESIGN & MARKETING Rural India is an opportunity for FMCG companies T he first edition of the Rural Marketing Summit India was organized by Messe Frankfurt India in association with the Rural MANDEEP KAUR marketers to effectively cater to rural Indian consumers across sectors. The two-day summit included several panel Rural India is an opportunity Rasneet Kaur, marketing lead – Rural Business, GSK Consumer Healthcare admitted that rural areas represent an opportunity Marketing Association of India discussions between the senior for GSK and said, “If you just (RMAI) and MART Global FMCG industry leaders, policy look at rural India, 62% of Management Solutions, from 7 makers and consultants on pregnant women are anemic, to 8 August 2019 in New Delhi. understanding the rural 50% of the women in rural areas The event was inaugurated consumer, digital technologies are malnourished and the same by Anil Pratap Singh, adviser – in rural India, public private is with their children. This is one Agriculture, NITI Aayog, partnerships in providing of the neglected verticals of the Government of India, along with affordable solutions, reaching rural areas. We at GSK create the IT veteran Som Mittal and the last mile and ensuring the the category need first. We Pradeep Kashyap, who is right product, among understand their nutritional known as the father of Rural others.While sharing brand case needs and create categories for Marketing, and Biswabaran studies during a panel them.” She also added that GSK Chakrabarti, president of the discussion, the moderator makes people understand what Rural Marketing Association of Pradeep Kashyap addressed their product does to them. “We India. the issue of product design for are aware that the palates for The summit was introduced the rural market and said, “We rural and urban differ, so we are with the perspective of should not push the same formulating products with enhancing the reach of various products that we have various taste modifications. For organizations in the rural market developed for the urban market example, Boost does not have and aimed to be a platform to into the rural market. Rural the same taste in Delhi and in Panel discussion probe and explore winning on ensuring the market is bigger than the urban South India,” she said. strategies in the currently right product market, but we have a Gul Raj Bhatia, vice dynamic rural environment. It and service for perception that rural people buy president – Healthcare, Dabur also served as a platform to the rural cheap products. In reality, they India agreed that Dabur’s markets at bring together leading don’t buy cheap products; in products were evolved for Rural Marketing stakeholders to deliberate Summit India, fact, they buy valuable future. He said, “We have learnings from successful rural New Delhi products.” developed products keeping the strategies and facilitate rural consumer in mind. Our 6 October–November 2019 www.indifoodbev.com
home remedies are put in a benchmarks for pricing where The key takeaway for the package and offered to the we offer equally comparable panel discussion was – For rural consumer at an affordable margins as the local brands offer consumers, price is not price.” He acknowledged that to rural retailers,” Raj shared. necessarily the biggest rural consumers have less Rajat Kumar Jain, category concern. In fact, it is really the disposable income and they are head, Maggi Noodles shared creation of value through DESIGN & MARKETING inclined to products that are insights about Nestle and said, relevance. affordable, offer value for money “Nestle is a premium product The conclave witnessed and are more acceptable for company. All of its products participation from various daily usage. undergo many stages of value industries including FMCG and “Dabur has a unique addition before they are cooked media where eminent speakers approach to designing products and served.” He also made the represented the entire cross- and creating formats that are audience aware of the section of the FMCG industry acceptable in the rural market. innovation and renovation who addressed the At Dabur, we do a lot of reverse processes of the company’s opportunities and challenges engineering and we have products. within the industry. z Fresh Cap reduces oxidation of beer Ensures 15% longer freshness period things we can do in our operations, in our communities, and in our products that can C arlsberg believes that ‘fresher beer equals better beer’. So, it's Fresh Cap’ innovation was designed to reduce oxidation via make a difference, we also believe that attention to small details can have a major impact on what we deliver to society. Our new ZerO2 bottle cap is in an oxygen scavenging many ways a culmination of this compound inside the liner of the belief. We discovered that by cap. This results in less oxygen rethinking how we design the in the bottle, because the cap lids of our bottles, we could actively absorbs the gas, deliver an even better product to removing it from the headspace. consumers – which just goes to The introduction of the cap, show that no detail can be initially it seems for Asian overlooked on the path to markets, coincides with a progress,” he said. z complete makeover of the packaging for the famous pilsner brand, which is being Learn more about active and touted as ‘New look for the same Carlsberg in The solution promises up to a intelligent food and beverage great brew’. Currently, AIPIA is bottles now 15% longer freshness period packaging at the not aware if this is an ‘in house’ comes with an compared to other conventional upcoming Packaging Design innovation or outsourced. innovative caps on the market, over the full Innovation and Technology Fresh Cap that As freshness is one of the shelf life of a product. conference (PDIT2) on 13 removes oxygen factors defining better beer, from the air in While it is known as ‘Fresh December 2019 at Pragati Carlsberg always aspires to find the bottle (pic Cap’ in several markets, in Maidan, New Delhi, India. The ways of keeping its bottled beer courtesy Vietnam it will be called the conference will be co-organized fresher for as long as possible – Carlsberg) ‘ZerO2 cap’, where it was by IPPStar and Messe and to secure better beer introduced on Carlsberg Dusseldorf India and it will be quality, it is important to control Premium Smooth Draught – one partnered this time by the Active the amount of oxygen in the of the company’s key products and Intelligent Packaging bottle. When beer is exposed to in that market. Industry Association (AIPIA), oxygen, it begins to oxidize, Stefano Clini, managing Netherlands. resulting in unwanted flavors. director, Carlsberg Vietnam https://ippstar.org/2019/08/2 The reduction of flavor commented, “At Carlsberg, 7/the-2nd-packaging-design- oxidation ensures that the beer we’re consistently striving to do innovation-and-technology- tastes fresher for longer, it says. better, and while there are big conference/ October–November 2019 IndiFoodBev 7
BottleVin launches NFC and QR enabled bottles for Reynold’s DESIGN & MARKETING Family Winery Active and intelligent packaging B ottleVin, a Silicon Valley- based, startup that developed a smart bottle marketing and analytics platform for wine, spirits and beer producers in 2018, has announced the launch of its latest near-field communication (NFC) enabled bottle for its original client, Napa Valley- based Reynold’s Family Winery. The company’s first NFC- enabled bottles were introduced with Reynolds in a pilot program and is entering the second year of bottling with both NFC and unique QR labels. BottleVin partnered with Landmark Label or Cellotape, a Resource Label Group company, to create the NFC labels for its smart packaging platform. “This offers an extraordinary marketing opportunity,” said Steve Reynolds, founder, and BottleVin's understanding their market to goal, it claims. The technology is owner of Reynolds Family smart bottle increase sales.” already on more than 200,000 Winery. “If you were to just see platform utilizes Selecting a wine has largely bottles of wine. z our wines on a crowded store a combination become a mobile experience – of NFC, QR and shelf, you wouldn’t immediately with a majority of consumers not image know our story. But thanks to recognition researching online at a desktop Learn more about active and BottleVin, with just a tap, the technologies before entering a store or intelligent food and beverage bottle becomes the storyteller. (Pic courtesy restaurant. BottleVin’s platform packaging at the The depth of product Business Wire) turns bottles into IoT devices, upcoming Packaging Design information we can deliver is far providing a new way for Innovation and Technology beyond what a label offers.” producers to reach customers conference (PDIT2) on 13 “We created BottleVin wherever they are engaging December 2019 at Pragati because we saw an opportunity with wine. Maidan, New Delhi, India. The to blend the world of wine with The marketing and analytics conference will be co-organized technology, connecting platform provides producers by IPPStar and Messe producers directly to their real-time control over their brand Dusseldorf India and it will be customers in a meaningful and message and product partnered this time by the Active authentic way,” said Paul information to keep it fresh and and Intelligent Packaging Salcedo, co-founder and chief relevant while delivering Industry Association (AIPIA), executive officer at BottleVin. actionable market insights, says Netherlands. “Our platform lets producers the company. A BottleVin- https://ippstar.org/2019/08/2 easily engage customers via connected product is ready to 7/the-2nd-packaging-design- NFC, QR and image recognition share content for achieving any innovation-and-technology- technologies, while better branding, awareness or loyalty conference/ 8 October–November 2019 www.indifoodbev.com
FrieslandCampina uses intelligent packaging to tackle infant formula DESIGN & MARKETING counterfeits in China Track and trace technology for consumer engagement and authenticity T he high level of counterfeit infant formula in China is a major concern for those supplying this huge market with integrated the solution with China’s popular WeChat platform, which enables consumers to scan the code using the app. authentic and carefully Commenting on the project, regulated products. A dairy a senior representative of product manufacturer, FrieslandCampina said, FrieslandCampina, has “Ensuring our consumers can appointed longstanding AIPIA have full confidence in member, Kezzler, to provide FrieslandCampina brands is global serialization and track paramount. This is why we have and trace services for its Friso adopted Kezzler's serialization range. technology, to deliver supply The project involves the chain visibility for our infant application of unique, secure Friesland partners, such as dairy farmers, formula brands, as well as and traceable identities in the Campina uses and downstream participants, providing a way for stakeholders form of codes to the brand. By intelligent such as importers and throughout the supply chain to creating a fully connected packaging to distributors, is associated with validate their products in real- tackle supply chain from production to each unit using Kezzler´s time.” z counterfeits for consumption, the solution its Friso infant traceability solution. supports confidence in the formula range “We live in a world of brand by eliminating complex, global supply chains. counterfeiting concerns as well To properly ensure food safety, as enabling FrieslandCampina brands need to have visibility on to engage consumers directly, each product from creation the company reported. through to consumption. Learn more about active and The codes are generated Kezzler's serialization intelligent food and beverage using Kezzler’s patented technology helps packaging at the encryption technology. For each FrieslandCampina protect both upcoming Packaging Design unit of Friso Gold, Prestige or its brands and consumers. Innovation and Technology FrisoMum, a first QR code is Tracking Friso products through conference (PDIT2) on 13 located under the can to be the supply chain, storing the December 2019 at Pragati used for track and trace associated product information Maidan, New Delhi, India. The purposes. A second QR code and enabling real-time conference will be co-organized will be placed inside the product authentication supports both by IPPStar and Messe and provides a channel for food safety and consumer Dusseldorf India and it will be direct consumer engagement, confidence,” explained Christine partnered this time by the Active including loyalty programs and C Akselsen, chief executive and Intelligent Packaging promotions. officer, Kezzler. Industry Association (AIPIA), Friso is manufactured in The The codes allow consumers Netherlands. Netherlands and exported to to scan the product using their https://ippstar.org/2019/08/2 China. As the product moves phone to check its authenticity 7/the-2nd-packaging-design- through the supply chain, data and learn more about their innovation-and-technology- from upstream production purchase. Kezzler has also conference/ October–November 2019 IndiFoodBev 9
Cargill opens first corn silo in Karnataka Silo gives better AGRICULTURE market access to local farmers C argill has recently opened its first corn silo in the country in Davangere, Karnataka, making inroads into bulk agricultural storage in India. Built with an investment of US$ 10 million (approximately Rs 70 crore) and a storage capacity of 60,000 tons, the silo is situated next to Cargill’s corn milling plant in Davangere. According to the company, this allows Indian and global food companies access to high-quality, raw material stored at the right temperature, translating to superior product quality for their food products. Cargill “Helping local communities is ensuring supply of top-quality The silo will also provide local launches its the joint responsibility of the corn to the plant,” said George. farmers with increased market first corn silo in industry as well as the “We will continue to innovate for the country in access as Cargill expands its government. It is very Indian and international Davangere, procurement of corn locally. Karnataka. encouraging to see Cargill come customers and help Indian The corn silo was (pic courtesy forward with public utility farmers align better with the inaugurated by GM apnnews) initiatives for the development of market. This silo expands Siddheshwra, an honorable Davangere.” Cargill’s supply chain member of Parliament, “As we continue to capabilities in India and the Davangere, Karnataka and collaborate with Indian stringent food safety standards Ramappa, honorable member manufacturers to expand our followed here will prevent of Legislative Assembly, footprint in starch and contamination of corn during Harihara, Karnataka along with sweetener business, this silo is storage.” z Simon George, president, an important step towards Cargill India. Speaking at the occasion Siddheshwara said, “Major population of the local Davangere community is engaged in corn farming. With this initiative, I am happy that local farmers will get more opportunities to sell their produce, making them more profitable in the long run.” Ramappa also inaugurated a local community initiative where Cargill has constructed a washroom in a school in Bhanuvalli village. He said, (File image) 10 October–November 2019 www.indifoodbev.com
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Cocoatrait to Cocoshala Chocolate professionals warmup to the bean to bar revolution AGRICULTURE F ounded by L Nitin Chordia in 2014, the Chennai- based Cocoatrait has three business verticals – Cocoatrait, a consulting vertical; MANDEEP KAUR meeting with Martin Christy from IICCT in the UK gave me good clarity on myths about cocoa and chocolate. After coming back to India, I started Processing influences the final chocolate flavor Chocolate processing from bean to chocolate starts with cleaning, sorting, grading of Cocoashala, education and Cocoatrait.” cocoa beans, roasting. The next training vertical; and, Kocoatrait, The company officially hosts steps include cracking, a product vertical. the IICCT, UK courses in India. winnowing, refining, conching, Speaking about these, “We have trained more than 100 tempering, molding, and Chordia says, “We offer students from across the world demoulding. educational programs, raw in bean to bar chocolate tasting. Explaining the importance of materials, product supplies, We believe we are influential each step in chocolate chocolate experiences and and have played a role in the processing, he says, “Each step consulting services. Our success of almost every bean to of the bean to bar processing education initiative is bar maker in India,” adds plays a role in influencing the Cocoashala, where we host the Chordia. final chocolate flavor. However, I bean to bar chocolate making would say that fermentation, certification program and the chocolate tasters certification program. “Cocoatrait supplies raw materials to the bean to bar industry and curates chocolate experiences across the country. Also, Kocoatrait is our chocolate brand (world’s 1st zero waste and sustainable) that we have established. For the bean to bar industry, it is the benchmark to emulate and follow.” First professional chocolate taster Chordia claims to be India’s 1st chocolate taster certified by the International Institute of Chocolate and Cocoa Tasting (IICCT), UK. He has worked as a retail business consultant both in India and abroad. Explaining how he got started in the chocolate business, Chordia says, “While working on a local retail consulting assignment in India, I had a chance to experience bean to bar chocolates in 2007. I started following the trend across the world, and over the years, L Nitin Chordia, decided to focus on crafting founder of chocolates. Moreover, my Cocoatrait 12 October–November 2019 www.indifoodbev.com
AGRICULTURE roasting, and conching are the L Nitin Chordia Thermal stability packaging using water-based sorting cocoa main flavor developers. Any fruit with of chocolates inks in the future, which is both negligence in other processing farmers Considering India’s climate, environment and people-friendly steps would also mean a chocolates should be stored and and is printed by V-Excel, a possible compromise on the transported under controlled company that trains young final flavor of chocolate.” conditions. According to minds who have special needs. Chordia, “Like every pure We use the most energy- Role of Cocoatrait chocolate, our chocolates need efficient equipment (many in the supply chain to be stored in temperature and developed in-house) and intend “To evolve further, the Indian humidity-controlled conditions. to utilize solar energy at least in bean to bar industry needs to Thermal shocks do impact the part of our operations going access fine flavor cocoa beans. visual appeal of chocolate. We forward.” Unless these are available, the try and ensure that our bean to bar industry will not chocolates are stored and Bean to bar revolution keep pace, and we shall not be transported in good condition. Nowadays, consumers have able to make fine chocolates. The ideal storage and display already realized the need to Cocoatrait works with farmers condition are 18º Celcius.” consume organic products and to define post-harvest protocols make sustainable purchases. and arrange for the buyback Step towards sustainability “We are happy that our efforts to from the farmers to ensure that Chordia says proudly, “We are connect with consumers have they get paid according to the 1st chocolate brand in the paid off. On the other side, international norms,” Chordia world to use a completely consumers are also warming up explains. sustainable, up-cycled, to the bean to bar revolution, He adds, “We work with biodegradable, recyclable and and we see that we are warmly farmers in Kerala and Andhra compostable paper, plastic-free accepted.” Pradesh where we help them by and zero-waste packaging “We hope that Cocoatrait educating them to improve their material. We have used will educate many relevant flavor quality by controlled upcycled cotton fabric blended audiences about bean to bar fermentation and drying. We with cocoa husk to make a box chocolates in India and place store the beans in a to place the chocolate.” India firmly on the global bean to temperature and humidity- Chordia further adds, “We bar chocolate map. Our goal is controlled environment in our believe sustainability is not just to ensure that India is at par with warehouses in Chennai.” about using organic ingredients. many other cocoa-producing We believe that we need to be countries that have begun their sustainable across the supply evolution in the bean to bar chain. With that aim, we also space,” Chordia concluded. z have decided to print our October–November 2019 IndiFoodBev 13
Barry Callebaut unveils the full power of the cacao fruit FOOD INGREDIENTS Launches whole fruit chocolate made from 100% pure cacao fruit B arry Callebaut, one of the world’s leading manufacturers of chocolate and cocoa products, unveiled an innovative range of products made from the cacao fruit and marked the creation of a next-gen food and drink category at an exclusive event in San Francisco ‘Cacaofruit Experience’. As part of ‘Cacaofruit Experience’, the company also presented the artisan world with the delicious whole fruit chocolate made from 100% pure cacao fruit. Food and drinks Barry Callebaut one of the pillars of our growth Potential of whole fruit for the next generation launches whole strategy. Our unparalleled chocolate in the market fruit chocolate Whereas normally 70% of the knowledge has enabled us to A quantitative consumer study made from fruit is discarded as waste, 100% pure break the new ground, conducted by an independent ‘Cacaofruit Experience’ cacao fruit (pic unleashing the full power of the global market research agency unleashed the full power of the courtesy cacao fruit, which the Mayans in the US, the UK and China cacao fruit as these products Barry cherished as ‘food of the gods’. predict that whole fruit is a Callebaut) make use of the entire fruit such We are looking forward to winning value proposition. as its beans, its nutrient-dense starting a new journey with our Pablo Perversi, chief officer - peel, and its fresh and fruity pulp customers and discovering the Innovation, Sustainability and and juice. This results in a range completely new range of Quality at Barry Callebaut of good-quality ingredients that applications that ‘Cacaofruit added, “Our goal in R&D is to can be used in applications such Experience’ and whole fruit develop on-trend innovations, as juices, smoothies, frozen chocolate will make possible.” satisfy unmet consumer needs desserts, bakery and pastry and also taste great. Whole fruit products, and snacks to Whole fruit chocolate made chocolate scores on all three chocolate. from 100% pure cacao fruit points. It will respond to the ‘Cacaofruit Experience’ ‘Cacaofruit Experience’ is also need for millennials and responds to the millennials and hitting the chef and artisan centennials for ‘healthy centennials’ needs of living a market as a new type of indulgence’ just like our Ruby healthy life. They claim to have a chocolate – Whole fruit chocolate, launched in 2017, fresh and fruity taste and are chocolate made from 100% meets the need for ‘hedonistic rich in nutrients such as fibers, pure cacao fruit. According to indulgence’. Moreover, by using protein, and magnesium. At the the company, from May 2020, more of the cacao fruit and same time, they are good for the whole fruit chocolate will be wasting less, we are also having planet and its people because available in two variants - the a positive impact on the planet the entire cacao fruit is utilized. punchy WholeFruit Bold and the and its people.” z Antoine de Saint-Affrique, smooth, luscious WholeFruit chief executive officer at Barry Velvety. Callebaut said, “Innovation is 14 October–November 2019 www.indifoodbev.com
Natural colors in the food industry FOOD INGREDIENTS Technology to revolutionize the natural food color industry T he color of processed food plays a vital role in consumer acceptance by visually stimulating one’s appetite. When we think of an ANU BHUSANI orange beverage, we instantly associate it with a bright orange color, similarly tomato ketchup with rich red, strawberry ice cream with a unique pink color, and mint candy with green. These are the innate colors of the vital ingredients of food. However, during processing, there is often a loss in color intensity. Hence, additional colors are used in the food industry to restore the color of food lost during processing and to create uniformity in the product (for every batch). These added colors can either be artificial or natural. Artificial colors are chemically synthesized, whereas natural colors come from agricultural, biological, or mineral sources. Natural colors market Natural colors are increasingly Pic courtesy crore) in 2018. Market growth is are carotenoids, chlorophyll, replacing artificial coloring in the Bruno anticipated to remain high in the anthocyanin, betanin, caramel, Scramgnon food and beverage industry. APEJ (the Asia Pacific excluding and turmeric. from Pexels There is an increasing demand Japan) region with a CAGR of for natural food colors and 8.3% between 2018 and 2028. Carotenoids consumer preference for ‘free- Global players in the food Carotenoids (E160a – 160g) are from’ labeled products. The color industry are Archer Daniels a class of deep red, yellow, or need for enhanced product Midland (US), DD Williamson orange-colored pigments found appeal and extensive R&D in (US), Naturex (France), Chr. in fruit, vegetables, and plants. the food and beverage industry Hansen Holding (Denmark), The common carotenoids are α- are significant factors driving the FMC (US), Koninklijke DSM carotene, β-carotene, β- market for natural food colors. (The Netherlands), Döhler cryptoxanthin, lutein, According to Research and (Germany), GNT Group (The zeaxanthin, and lycopene. Markets report, the global Netherlands), Color & Carotenoids are fat-soluble, market for food colors is Fragrance (US), DowDupont heat-stable, and are not affected expected to reach US$ 4.65 (US), Sensient Technologies by pH change. Hence, they are billion (approximately Rs 33,000 (US), Lycored (Israel) and ITC a good choice for coloring dairy crore) by 2024 as against US$ colors (India). The most products such as margarine and 3.027 billion (about Rs 21,000 commonly used natural colors cheese. 16 October–November 2019 www.indifoodbev.com
Chlorophyll Chlorophyll(E140) is a green photosynthetic pigment found in all green leafy vegetables. It is a green oil-soluble color used in confectionery and dairy products that use mint or lime FOOD INGREDIENTS flavors. Anthocyanins Anthocyanins (E163) are water- soluble red, purple, and blue pigments found in flowers, fruit, and vegetables. They are pH- sensitive that is anthocyanins are red at acidic pH and blue at alkaline conditions. Non- carbonated soft drinks, jams, jelly, and sugar confectionery use these colorants. Betanin Betanin (E162) is a water- soluble red dye obtained from beetroot. Similar to anthocyanin, betanin also changes color with Pic courtesy particularities of food and (cloudy and clear emulsion) that pH. A bright bluish-red color Trang Doan beverage. Ready-to-eat meals, are highly stable and capable of between 4 and 5 at pH, betanin from Pexels seasonings, sauces, bakery, delivering intense color even at becomes blue-violet as the pH and alcoholic beverages use low doses. On the other hand, increases. At alkaline pH, caramel colors. Sensient’s microfine technology betanin hydrolyzes, leading to has produced natural colors that yellow-brown color. Betanin is Turmeric disperse evenly in foods and used for frozen or dried products Turmeric (E100) is a flowering eliminate the typical specking with short shelf life such as plant, with a root that has a issues associated with natural yogurt and ice creams since it is bright yellow color due to the powders. less stable when subjected to pigment curcumin - The R&D departments in the light, heat, and oxygen. demethoxycurcumin and food industries are continually bisdemethoxycurcumin. coming up with innovative Caramel Traditionally used for imparting solutions to overcome the issues Caramel (E150a – E150d) is the flavor and color in cooking, the associated with natural colors. color obtained through the yellow color obtained from Being safe and aesthetically controlled heat treatment of turmeric is used in bakery appealing to consumers, natural carbohydrates that are acquired products, dry beverage mixes, colors have a promising role in to form glucose corn syrups and ice cream, sauces, soups and the food and beverage industry.z sugar cane. This water-soluble frostings. color is associated with the color and flavor of baked foods. There A promising are four classes of caramel with role for natural colors different colors, charges, and Technology has the power to stability. Each class has specific revolutionize the natural food functional properties to ensure color industry by providing Anu Bhusani is a doctorate in Food compatibility with the solutions to several existing Technology from CSIR – The Central problems. Current barriers in the Food Technological Research use of natural colors in the food Institute, Bengaluru, Karnataka, India and beverage industry are their high production cost, low heat and light stability, poor shelf stability, and selective (oil or aqueous) solubility. For Glossary: Pic courtesy instance, Döhler’s natural colors E number is a food additive approved Biogen extracts have developed color emulsions by the European Union (EU) October–November 2019 IndiFoodBev 17
Cremica Food Industries – Continually creating and FOOD PROCESSING innovating Doubledigit growth for an innovative food processor R ajni Bector, a passionate food enthusiast, set up the Delhi headquartered Cremica group. Currently led by chairman and managing director MANDEEP KAUR Akshay Bector, Cremica Food Industries has established itself as a food product conglomerate. It leads the food processing business through a range of products including biscuits, bread and buns, confectioneries, Indian gravies Site view – and international flavors such as explains, “Cremica and Maison and curries, tomato ketchup, Cremica Mega tandoori, cheese, and Piri Piri.” Routin bring forward more than Food Park, Una, sauces, mayonnaise, spreads, “Cremica salad dressings 130 years of a legacy by Himachal syrups, toppings, salad with the goodness of omega launching original French dressings, ice-cream, fruit and balance and low sugar are syrups. All flavored syrups are flavored syrups for milk and available in 13 exotic flavors. jointly created and developed thick shakes. Also, the company has entered by Maison Routin and Cremica Speaking about the the gourmet snacks category Foods. The Bonheur syrups company, Bector proudly says, with Opera cottage-style olive oil are specially formulated to offer “The company has potato crisps,” he adds. intensity and creativity to the internationally certified Moreover, Cremica has entire range.” production facilities with a entered the bar syrup category special focus on the quality of its in association with Maison Cremica Food products. Cremica has Routin of France with the launch Park in Una, Himachal registered double-digit growth of 'Bonheur' – a specialized At the beginning of 2019, year on year.” range of syrups. Bector Cremica set up a 55-acre food park with an investment of India's most approximately Rs 100 crore at extensive tomato ketchup line Una in Himachal Pradesh. Describing the product portfolio, Bector explains the food Bector says, “Cremica operates processing capability of the India’s largest tomato ketchup new plant, “Cremica Food Park line and is the country’s biggest provides a platform for producer of ketchup portion establishing backward and packs, capable of packing 2.5 forward linkages covering the million sachets in a day. Also, Akshay Bector, entire food processing supply the company offers a wide chairman and chain and implements best managing variety of exotic mayonnaise for director at practices in post-harvest sandwiches, including a Cremica Food management. The platform will combination of ethnic flavors Industries help realize the Government’s 18 October–November 2019 www.indifoodbev.com
aim of linking agricultural produce to the market by bringing all the stakeholders together, including farmers, processors and retailers.” He is confident that it will undoubtedly minimize wastage, increase FOOD PROCESSING farmers’ incomes, and create employment opportunities. Invests in expanding manufacturing capabilities Cremica is the third-largest seller of tomato ketchup and the Tomato ketchup biggest seller of portion packs in squeasy filling unit at India. Commenting on its high Cremica Mega Food growth, Bector says, “Cremica’s Park, Una, Himachal success lies in the fact that we understand our customers’ smallest needs, anticipate future opportunities and customize our products according to the local and global requirements of our clients. Above all, Cremica has regularly invested in the expansion of manufacturing capabilities and ensuring maximum automation of our plants.” Belief in continuous innovation Bector states that the company Cremica salad packs for restaurant use. We of consumers. As India is aims to inspire and delight the dressing range. were the first brand to launch becoming a big market, global (Pic courtesy customer by continually grill stable sandwich spread and brands are trying their luck with Cremica) innovating new options. He olive oil kettle chips worldwide, Indian flavors. Similarly, Indian adds, “This has made us and we are pioneers for various consumers are no more afraid to perhaps the world’s first categories in India as well.” try new flavors, which were manufacturer of vegetarian considered a niche a decade mayonnaise and zero Innovate to ago.” preservative curries in pouch differentiate and grow Commenting on its growth, he Focus on retail says, “Cremica has a healthy and convenience foods balance of B2B and B2C growth. Speaking of coming expansion We are working very plans, he says, “We are planning aggressively to increase our to focus more on the retail presence in the retail market.” category in the coming years. A diverse portfolio attracts We would focus on the competitors in various convenience food category.” categories. He states, “We focus The company’s vision for the on innovation, quality and taste. coming ten years is, he says, “To These three pillars have helped strive to become one of the us differentiate our products in world’s leading premium food various categories.” brands. Our roots make us While international food special as a homegrown brands are introducing Indian company with an understanding flavors to the market, Cremica of the discerning Indian palate. Site view – has introduced salad dressings We will use this skill to innovate Boilers, in global flavors. Bector states, and create new and exciting Cremica Mega Food Park, Una, “Cremica understands the offerings of uncompromising Himachal Indian palate and requirements quality and unbeatable taste.” z October–November 2019 IndiFoodBev 19
Improvement in cold chain and new food categories FOOD PROCESSING Demand drives the frozen food market in India B oth research and market reports indicate that the Indian frozen food market is growing rapidly. Steady demand growth is driving MITHUN APPAIAH cooked or ready to eat foods like pizza, biryani and meal solutions are coming into the frame as frozen foods. Changing lifestyles, rising freezing. It keeps the food fresh and nutritious until the time it reaches the consumer’s table. Sumeru is using IQF technology for all its frozen food products. the processed and frozen food double incomes, long working market in the country. In 2018, hours and shortened home time Packaging is critical the Indian frozen food market have played a role in food Packaging plays a crucial role in reached Rs 7,400 crore and was manufacturers drumming up the frozen food segment. The projected to reach Rs 18,800 innovative products. For packaging used for frozen foods crore by 2024, expanding at a instance, Sumeru has recently should be puncture-resistant, CAGR of around 17% from 2019 launched frozen Momos. New moisture resistant, leak-proof, to 2024. Comprising frozen products like non-veg fries, and durable enough to vegetables, fruit, vegetable natural grated coconut, super withstand heavy drop weight. snacks, and meat products, the millet kichadi are also reaching Moreover, it should be able to market for frozen food is gaining the cold-chain shelves. withstand the pressures of traction in India owing to sealing, freezing, storage, convenience. Apart from Freezing technology transportation, thawing, and in requiring less preparation and The use of innovative some cases, even cooking. culinary expertise, the technologies for the safe These properties help to prevent segment’s growth is bringing freezing of food is significant in spoilage and dehydration of many innovations. this segment. The most sought- food, which eventually results in after freezing technology is extending its shelf-life. Besides Expanding product portfolio Individual Quick Freezing (IQF). these functional benefits, Until a few years ago, frozen As the term suggests, it stands packaging plays a significant foods only comprised of for the quick freezing of role in influencing consumer Veg MoMo (Pic seafood, chicken, snacks and courtesy individual pieces of product, as buying decisions. vegetables. Today, mainline Sumeru) opposed to bulk or block Technological developments 20 October–November 2019 www.indifoodbev.com
FOOD PROCESSING have resulted in flexible French fries chain plays a critical role. According to surveys, with packaging companies having processing line. According to the Imarc research an increase in fast-paced Pic courtesy the ability to supply new film report, the Indian cold chain lifestyles, a rise in the number of Spudsmart.com types and improved designs. market was worth Rs 112 crore women in the workforce, double- Flexible packaging contains in 2018. The market is further income homes and young multi-layered laminated sheets projected to reach Rs 261 crore professionals living alone, the of single or a combination of by 2024, growing at a CAGR of consumption of frozen food has substrates such as plastic, 14.8% from 2019 to 2024. Fleet increased dramatically. Today paper, or aluminum foils. It expansions, quicker frozen food is more accessible provides strength, moisture- transportation of goods is the to the Indian consumer because resistance, aroma retention, key to frozen foods. of the increase in many large gloss, printability, low odor, and format retail stores in the better brand positioning as The emergence country. However, brands in this compared to rigid packaging. of super and hyper marts category haven’t done enough Moreover, the use of re-sealable The growth in the food sector to break the myth among zippers, tear notch openings, has also led to a surge in consumers about frozen food. and single-serve packing have supermarkets and With the advent of better played a key role in enhancing hypermarkets. Large format infrastructure, and global the trend. supermarkets and consumers and competition hypermarkets offer the required heating this category, it will be Cold chain infrastructure space and infrastructure for the the one to watch. z By its nature, frozen food storage and display of frozen warrants robust packaging. foods. Markets in the west have Hence it needs appropriate large sections for frozen food, transportation till the last mile. In and Indian shoppers living in a country like India, where those countries can purchase Mithun Appaiah is chief executive officer at Innovative Foods - makers infrastructure is one of the Pic courtesy everything frozen – from fish to of brand Sumeru significant challenges, the cold bulkinside.com jackfruit seeds. Sumeru chicken egg roll (Pic courtesy Sumeru) October–November 2019 IndiFoodBev 21
Second Nature’s preservativefree, FOOD PROCESSING coldextracted juices Second to tree A s we all are experiencing new trends in the fresh fruit segment, new techniques, and unique flavors are being added MANDEEP KAUR daily. Food processors are well aware that not everyone can enjoy fruit or fruit-based products right from the tree. This thought became the seed for Nashik-based Second Nature’s founder Dipti Motiani. Her company claims to provide additive-free (no added sugar, no preservatives) 100% cold extracted fruit juice and veggie blends that are’ second-to-tree.’ Its products include cold extracted fruit and vegetable juices and dairy-free nut milk. to retaining the taste and freshness without any nutrition Farm to process nutrition of fresh fruit. She says, loss.” Second Nature proudly talks “Our team of harvesters ensures about its more than 20-year that the fruit is harvested at the Cold extraction association with farmers, which right time, shipped to the versus cold-pressed helps it to deliver products from processing plant within hours of Second Nature uses a cold farm to home. The company harvesting and put into a extraction process to extract manages the entire supply temperature-controlled juices. Explaining this process, chain right from the growing environment to ensure Motiani says, “We use the cold process to harvest, post- extraction method for juice harvest management, and fruit extraction to retain the processing. maximum nutrition and natural Motiani explains, “We work taste of all of our products. directly with farmers to source Other methods of juice fruit and vegetables. We train processing involve heating, farmers to follow globally which leads to the loss of accepted quality standards and nutritional value.” best practices at their farms. Adding to the difference Our team of agronomists works between cold pressed and cold with farmers throughout the extracted juices, she says, year to help growers and “Most juices available in the Dipti Motiani, ensure that these practices are market are cold-pressed. In the founder and followed.” chief product cold extraction method, the She believes that post- officer at juice and pulp are gently harvest management is the key Second Nature extracted under vacuum to 22 October–November 2019 www.indifoodbev.com
remove the dissolved air bubbles that help to prevent oxidation and loss of natural flavors. On the other hand, cold- pressed juices are extracted using pressure and strained in open atmospheric conditions, FOOD PROCESSING which leads to fiber loss and oxidation.” Awareness of cold extracted juices in India Cold extracted juices are a newer category in the Indian Machine market, and the concept is still putting labels on juice bottles alien to most people. She says, (pic courtesy “There’s a growing awareness Second Nature) among the consumers about health. They are mindful of the nutritional value of their diet. So, while cold extracted juices are a new category, it is also fast- growing. The Indian customer has resources to make this category a part of their daily routine. It is now up to the producers to address the supply chain challenges and provide the customer with the best quality products possible.” Packaging and food safety Juice filling in Cold extraction processing of PETBottles. juices reduces oxidation while Second Nature the ensuing high-pressure sources PET preforms from processing (HPP) ensures their the market and prolonged shelf-life. The bottles then blow them are put under extremely high at their factory pressure (5 times that at the to ensure better deepest point of the ocean) for hygiene of the bottles (pic HPP. She says, “This process courtesy requires flexible packaging; Second Nature) therefore, we use PET bottles. To ensure better hygiene Pune, Bangalore, Hyderabad Expansion plans standards, we make the bottles and Delhi to ensure that the Motiani shares, “Progressing ourselves. We source PET pre- juices are handled with the forward, we plan on expanding forms from the market and then same care and love we put into products and geographies to blow them at our factory to making them. We do direct-to- reach a wider audience in an ensure better hygiene of the home deliveries through our affordable format. Further down bottles.” website, and we are also the line, we see ourselves available on Big Basket and at producing a range of associated Distribution network Amazon.” food products, built around the Since Second Nature’s juices “As for markets abroad, we fruit and vegetable area, beyond are preservative-free, the cold are already exporting fresh fruit beverages.” chain is critical to maintaining and bulk pulps and juices “Fo success in achieving our product quality. She pointed out globally. We are also exploring aim, our efforts are directed that India still lags in cold chain opportunities for business for towards encouraging and infrastructure, “We are working our new-age products in already supporting good agricultural on setting up our supply chain established markets.” practices in India and building a and building relationships with culture of food safety and supply partners in Mumbai, hygiene,” Motiani concluded. z October–November 2019 IndiFoodBev 23
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