GST-3V Gold Standard Toaster - owner's manual
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
GST-3V
Gold Standard Toaster
owner’s manual
Manufacturing Numbers:
9210874
www.ajantunes.com P/N 1011320 Rev. A 04/15TABLE OF CONTENTS WARRANTY SERVICE/TECHNICAL
INFORMATION ASSISTANCE
Table of Contents 2 Please read the full text of the Limited If you experience any problems with the
Warranty Information 2 Warranty in this manual. installation or operation of your unit,
Service/Technical Assistance 2 contact your local Roundup Authorized
If the unit arrives damaged, contact
Important Safety Information 3 Service Agency.
the carrier immediately and file a dam-
Warnings 3
age claim with them. Save all packing Fill in the information below and have it
Specifications 4 materials when filing a claim. Freight handy when calling your Authorized Ser-
Shipping Weight 4 damage claims are the responsibility of vice Agency for assistance. The serial num-
Installation 5 the purchaser and are not covered under ber is on the specification plate located on
Operation 5 warranty. the rear of the unit.
LIGHT/DARK ADJUSTMENTS 5
The warranty does not extend to:
User Mode 6
yy Damages caused in shipment or Purchased From
Manager Mode 6
damage as result of improper use.
Safety Features 6
yy Installation of electrical service.
Hi-Limit Control 6
yy Normal maintenance as out-
Purging buns from Toaster 6 lined in this manual. Date of Purchase
Fault Messages 6 yy Malfunction resulting from im-
Error Codes 6 proper
Daily Cleaning 7 maintenance.
Replacing Belts (Quarterly) 7 yy Damage caused by abuse or care- Model Number
Removing Belts 7 less
Installing Belts 7 handling.
Cleaning the Top Cooling Fan and yy Damage from moisture into electri-
Serial Number
Electrical Housing (Annually) 8 cal
Troubleshooting 9 components.
Replacement Parts 11 yy Damage from tampering with,
removal of, or changing any Manufacturing Number
Notes 15
preset control or safety device.
Limited Warranty 16
Use only genuine Roundup replacement
parts in this unit. Use of replacement
parts other than those supplied by the
manufacturer will void the warranty. Your
Authorized Service Agency has been fac-
tory trained and has a complete supply of
parts for this unit.
IMPORTANT Visit www.ajantunes.com or contact the
A.J. Antunes & Co. reserves the factory at 1-630-784-1000 to locate your
right to change specifications and nearest Authorized Service Agency.
product design without notice. Such Refer to the service agency directory
revisions do not entitle the buyer to packaged with your manual and fill in the
corresponding changes, improve- information below.
ments, additions or replacements
for previously purchased equip-
ment.
Authorized Service Agency
IMPORTANT
Name
Keep these instructions for future refer-
ence. If the unit changes ownership,
be sure this manual accompanies the
equipment. Phone Number
Address
2 P/N 1011320 Rev. A 04/15IMPORTANT SAFETY WARNINGS cracks. This damage is permanent
and not covered by warranty.
INFORMATION Be advised of the following warnings yy The following tips are recom-
when operating and performing mainte- mended for maintenance of your
Use the following guidelines for safe op-
nance on this unit. stainless steel equipment:
eration of the unit.
yy If the supply cord is damaged, it yy Always use soft, damp cloth
yy Read all instructions be- for cleaning, rinse with clear
must be replaced by the manu-
fore using equipment. water and wipe dry. When
facturer or its service agent or
yy For your safety, the equipment is required, always rub in direc-
a similarly qualified person
furnished with a properly grounded tion of metal polish lines.
in order to avoid a hazard.
cord connector. Do not attempt to yy Routine cleaning should be
yy Do not modify the power sup-
defeat the grounded connector. done daily with soap, am-
ply cord plug. If it does not fit
yy Install or locate the equipment only monia detergent, and water.
the outlet, have a proper outlet
for its intended use as described in yy Stains and spots should
installed by a qualified electrician.
this manual. Do not use corrosive be sponged using a
yy Do not use an extension
chemicals in this equipment. vinegar solution.
cord with this appliance.
yy Do not operate this equipment if yy Finger marks and smears
yy Electrical ground is re-
it has a damaged cord or plug, if should be rubbed off us-
quired on this appliance.
it is not working properly, or if it ing soap and water.
has been damaged or dropped. yy Check with a qualified electrician if
you are in doubt as to whether the yy Hard water spots should be re-
yy This equipment should be serviced moved using a vinegar solution.
appliance is properly grounded.
by qualified personnel only. Contact
your nearest Authorized Service yy If a chemical cleaner is used, be
Agency for adjustment or repair. sure it is safe to use on cast alu-
minum. Observe all precautions
yy Do not block or cover any
and warnings on product label.
openings on the unit.
yy Inspection, testing, and repair
yy Do not immerse cord
of electrical equipment should
or plug in water.
only be performed by quali-
yy Keep cord away from
fied service personnel.
heated surfaces.
yy This equipment is to be installed
yy Do not allow cord to hang over
to comply with the basic plumb-
edge of table or counter.
ing code of the Building Officials
yy Turn the power off, unplug the and Code Administrators, Inc.
power cord, and allow unit to (BOCA) and the Food Service
cool down before performing any Sanitation Manual of the Food
service or maintenance on the unit. and Drug Administration (FDA).
NOTE: Turning off the power switch yy Do not use a sanitizing solu-
does NOT turn off all power to tion or abrasive materials. The
the unit. use of these may cause damage
yy The procedures in this manual may to the stainless steel finish.
include the use of chemical prod- yy Chlorides or phosphates in clean-
ucts. These chemical products will ing agents (e.g. bleach, sanitizers,
be highlighted with bold face letters degreasers or detergents) could
followed by the abbreviated HCS cause permanent damage to
(Hazard Communication Standard). stainless steel equipment. The
See Hazard Communication Stan- damage is usually in the form of
dard manual for the appropriated discoloration, dulling of metal
Material Safety Data Sheets (MSDS). surface finish, pits, voids, holes, or
yy The equipment should be grounded
according to local electrical codes to
prevent the possibility of electri-
cal shock. It requires a grounded
receptacle with separate electrical
lines, protected by fuses or circuit
breaker of the proper rating.
yy All electrical connections must
be in accordance with lo-
cal electrical codes and any
other applicable codes.
yy Do not clean this appli-
ance with a water jet.
P/N 1011320 Rev. A 04/15 3SPECIFICATIONS
B
D
C
A
Width Depth Height Height
Model No.
(A) (B) (C) (D)
GST-3V 22 1/2" (572 mm) 30” (762 mm)
25" (635 mm) 8 1/2" (216 mm)
9210874 (without Bun Feeder) (with Bun Feeder)
Plug
Model No. Volts Watts Hertz
Description
NEMA 6-20P
GST-3V 3300-
208/240 50/60 20 Amp, 250 Volt
9210874 3840
Non-Locking
Shipping Weight
GST-3V Series 125 lbs (34 kg)
4 P/N 1011320 Rev. A 04/15INSTALLATION OPERATION
1. Remove unit and all packing 1. Turn the unit on and allow it to
materials from shipping carton. warm up until USE appears in the
Included with the unit is: display
• Bun Feeder 2. Drop product into the appropriate
• Owner’s Manual lane on the Bun Feeder according
to Bun Feeder labels. Insert buns
NOTE: If any parts are missing or dam-
with the cut side facing away from
aged, contact Antunes Techni-
the front of the toaster
cal Service IMMEDIATELY at
1-877-392-7854 or 1-630-784- 3. Finished product drops into the bun
1000. landing zone.
2. Remove all packing materials and Light/Dark Adjustments
protective coverings from the unit.
The light/dark value can be adjusted when
3. Wipe the entire exterior of the the unit is displaying “USE”. To adjust the
toaster and the accessories men- light/dark value, press the LIGHTER or
tioned above with a hot damp DARKER button. The display will change to
cloth. Allow to air dry show the current light/dark value.
NOTE: Do NOT use a dripping wet
NOTE: The default light/dark value is
cloth. Wring out before use.
d0.
4. Attach the Bun Chute and Bun
Press the LIGHTER or DARKER buttons to
Feeder.
change the light/dark value. The adjust-
When placing the toaster into service, pay ment range is L1-L9 and d0-d9. L9 is the
attention to the following guidelines. lightest, d0 is the middle, and d9 is the
yy Make sure the power switch is off darkest setting.
and the unit is at room temperature To save the light/dark value, press the PRO-
before plugging in the power cord. GRAM button or wait 5 seconds until the
yy Do not block or cover any screen displays “USE”.
openings on the unit.
yy Do not immerse the power NOTE: Adjusting the light/dark value
cord or plug in water. does NOT change the tempera-
ture. It changes the speed of the
yy Keep the power cord away
conveyors. The light/dark value
from heated surfaces.
will reset to the default value of
yy Do not allow the power cord to
d0 when the unit is turned off.
hang over edge of table or counter.
5. Place the unit on a sturdy, level
table or other work surface.
6. Turn the power switch to off (if it is
set to on).
7. Ensure the line voltage corre-
sponds to the stated voltage on
the specification label and power
cord warning tag.
8. Plug the power cord into the ap-
propriate power outlet. Refer to the
specification plate for the proper
voltage.
Figure 1.
P/N 1011320 Rev. A 04/15 5User Mode The Ambient temperature and Days in 11. Press and hold the PROGRAM but-
Operation values can be viewed but not ton to save any changes.
User Mode allows an operator to view the adjusted.
toaster settings but does not permit any NOTE: The unit exits Manager Mode
adjustments. 1. Turn the unit off. after 30 seconds of keypad inac-
tivity.
1. Press and hold the PROGRAM but- 2. Turn the power on while holding
the PROGRAM button.
ton for 5 seconds. SAFETY FEATURES
2. After 5 seconds, the display will 3. The unit will display the Rear Platen
show the actual temperature of the Setpoint Temperature. To adjust Hi-Limit Control
Rear Platen. Press the LIGHTER but- this value, press the LIGHTER or
DARKER buttons to reach the A Hi-Limit Control turns off electrical power
ton to toggle between the setpoint to the heaters and control circuits if the
and actual temperature of the Rear desired temperature.
unit overheats. To reset the control:
Platen Heater. NOTE: The recommended temperature
setting for the Rear Platen is 545 12. Allow 10 - 15 minutes for the unit
3. Press the PROGRAM button to to cool.
proceed to the Front Platen Heater °F (285 °C).
menu. The display shows the actual 4. Press the PROGRAM button to pro- 13. Locate the two Hi-Limit Controls on
temperature of the Front Platen. ceed to the Front Heater Setpoint the rear of the unit. Remove the two
Press the LIGHTER button to toggle Temperature. To adjust this value, black protective caps.
between the setpoint and actual press the LIGHTER or DARKER but- 14. Press and release both buttons.
temperature of the Front Platen. tons to reach the desired tempera- Reinstall the protective caps.
4. Press the PROGRAM button to ture.
NOTE: If the Hi-Limit Controls require
proceed to the Motor Menu. The NOTE: The recommended temperature continuous resetting, contact
display shows the actual speed of setting for the Front Platen is your Authorized Service Agency.
the motor. Press the LIGHTER but- 545° F (285° C).
ton to toggle between the setpoint Purging buns from Toaster
5. Press the PROGRAM button to pro-
and actual speed of the Motor. If buns get stuck in the toaster, press and
ceed to the Motor Speed Setpoint
5. Press the PROGRAM button to view Temperature. The recommended hold both the UP and DOWN arrow but-
the most recent error. Pressing the setpoint is 43. Adjust the Motor tons to increase the belt speed until the
LIGHTER button will allow you to Speed Setpoint by pressing the buns are purged from the toaster.
scroll through the 10 most recent LIGHTER or DARKER buttons to
errors, starting with the most recent reach the desired speed. FAULT MESSAGES
error. NOTE: The Motor Speed is adjustable The unit displays fault messages when
6. Press the PROGRAM button to from 1-100. The recommended there is a problem with the unit.
proceed to the currently selected setting is 50.
voltage. “Hi” flashes if the Rear Platen Heater tem-
6. Press the PROGRAM button to
perature is 30° F more than the setpoint or
7. Press the PROGRAM button to pro- proceed to the Errors section. The
if the Rear Platen Thermocouple is discon-
ceed to the days in operation. unit will display the most recent
nected or open.
8. Press the PROGRAM button to error code.
proceed to the currently selected 7. Press the PROGRAM button to pro- “PO” flashes if the incoming power drops
temperature scale. ceed to the Voltage setting. Use the below 190 volts. The toaster shuts down.
9. Press the PROGRAM button to pro- LIGHTER or DARKER buttons set “StoP” flashes when the motor has stopped
ceed to the ambient temperature. this value to the line voltage for the for seven continuous seconds.
power outlet used by the unit. This
NOTE: The unit will exit User Mode af- will be either 208 or 240 volts. “SpEd” flashes when the motor speed
ter 5 seconds of keypad inactiv- drops 25% below the Setpoint for 30 con-
ity. 8. Press the PROGRAM button to pro-
tinuous seconds.
ceed to the days in operation. This
Manager Mode value cannot be adjusted.
ERROR CODES
Manager Mode allows an operator to view 9. Press the PROGRAM button to pro-
and adjust the following settings: ceed to the Temperature units. Press If any of the following Error Codes appear,
the LIGHTER or DARKER buttons turn the power off, allow the unit to cool,
yy Rear Platen temperature and turn the power back on. If the error
to change the temperature units
yy Front Platen temperature repeats, contact your Authorized Service
between Fahrenheit and Celsius.
yy Motor speed Agency for assistance.
yy Most recent errors 10. Press the PROGRAM button to pro-
ceed to the Ambient Temperature NOTE: ERR #1, 2 , 3, 5, 6, 7, and 30 to
yy Current selection: 208 or 240 volts
of the Control Compartment. 51: Internal Error. Cycle the
yy Days in operation power. If error persists, replace
yy Temperature units (Cel- NOTE: The Ambient Temperature value
the board.
sius or Fahrenheit) can be viewed but NOT adjust-
yy Ambient temperature ed. Temperatures under 150° F
(66° C) are acceptable.
6 P/N 1011320 Rev. A 04/15Error Description 8. If the Belts are all in good condition, Removing Belts
spray a clean, sanitized towel with
ERR 4 Invalid DIP Switch setting. The only an approved sanitizer. Press and 1. Turn the toaster off’s power switch
approved setting is (left to right)
hold both arrow buttons for 5 sec- to the off position. The toaster
up-down-up-up. enters a cool-down mode and will
onds. PUR appears on the display
ERR 8 Motor running when it should be with a blinking cursor. This locks automatically shut down when
off.
the belt speed in Purge mode for 5 complete.
ERR 9 High Internal Temperature. “ERR 9” minutes to assist in cleaning. Wipe 2. Unplug the power cord once the
flashes when the control compart- the front and rear Belts clean. Allow cool-down period is complete.
ment ambient temperature is more to air dry.
than 150° F (66° C). All heaters shut 3. Put on neoprene gloves. Remove
off. The unit will not restart until the 9. Press any button to exit Purge the Bun Feeder.
control compartment ambient tem- mode. 4. Remove the Front and Rear Con-
perature falls below 140° F (60° C).
NOTE: Only clean the Belt where it is in veyor Covers by lifting up and away
ERR 10 Shorted Rear Thermocouple. front of the Backing Plate. This from the toaster.
ERR 11 Open Rear Thermocouple. avoids causing damage to the 5. Set the Compression Knob from 4
ERR 12 Shorted Front Thermocouple.
Belt. to 7.
ERR 13 Open Front Thermocouple. 10. Clean the Front and Rear Conveyor 6. Unlock the latch and open the left
Covers with a paper towel sprayed side panel.
DAILY CLEANING with an approved multi surface
Cleaner. Allow to air dry. 7. To lock out the front Conveyor
1. Turn the toaster’s power switch to Roller, face the front of the toaster.
11. Reinstall the Front and Rear Con- Use both hands and push down on
the off position. The toaster enters veyor Covers and then re-install the
a 45 minute cool-down mode and the Front Conveyor Roller and pull
Bun Feeder. towards you. This removes tension
automatically shuts down when
complete. 12. Turn the toaster on and test the unit and locks the roller in place.
before returning it to operation. 8. To lock out the Rear Roller, face the
NOTE: Be sure to perform cleaning steps
during cool-down mode. NOTE: These cleaning steps may need rear of the toaster. Use both hands
to be repeated to remove heavy and push down on the Rear Con-
2. Put on neoprene gloves and re- carbon buildup. veyor Roller and push away from
move the Bun Feeder. you. This removes tension and locks
NOTE: Be sure to clean and sanitize
3. Clean the outside surfaces of the the Belts completely. Failure the roller in place.
toaster with a paper towel sprayed to properly clean the Belts will 9. Lift the upper Belt Frame Lock. Then
with an approved multi-surface shorten the life of the Belts and rotate down so it rests on the cam
cleaner. Allow to air dry. result in poor toaster perfor- shaft of the rear conveyor roller.
4. Wipe the Bun Feeder Assembly with mance. 10. Pull down the lower Belt Frame
a paper towel sprayed with an ap- NOTE: Replace all Belts if any of the Lock.
proved multi-surface cleaner. Allow Belts are discolored, torn, or
to air dry. 11. Using a utility knife, cut the existing
if any of the Belt Snaps are Front Belts and remove from the
5. Wash, rinse, and sanitize the Bun damaged. To obtain new Belts, toaster. Discard the old Belts.
Wheel assembly at the sink and contact the factory at 1-877-
allow to air dry. 392-7854 (North America only) 12. Using a utility knife, cut the Rear
or 630-784-1000. Belt and remove from the toaster.
6. Remove the Front and Rear Con- Discard the old Belt.
veyor Covers by lifting up and away NOTE: Belts should be removed ONLY
from the unit. during Belt replacement or Installing Belts
NOTE: Replace all Belts if any of the Belts when required in a service situ-
NOTE: To obtain new Belts, contact the
are discolored, torn, or if any of ation.
factory at 1-877-392-7854
the Belt Snaps are damaged. (North America only) or 630-
REPLACING BELTS 784-1000.
NOTE: Only clean the rear Belt when it
is in front of the Backing Plate. (QUARTERLY) 1. Follow the steps for Removing Belts.
This avoids causing damage to
Over time, the Belts begin to show signs of 2. Wipe both sides of the new Belts
the Belt. The conveyors continue
wear. This wear appears in the form of tears with a clean, sanitized towel
to turn during the cool-down
or discoloration of the belt, at which point sprayed with an approved sanitizer
period.
all belts should be replaced. and allow to air dry.
7. Inspect the front and rear Belts. Re-
NOTE: Belts should be removed ONLY 3. Slide the new rear belt gently over
place all of the belts if any of them
during Belt Replacement or the rear top roller and rear bottom
are torn, folded, discolored, missing
when required in a service situ- roller.
snaps, or damaged in any way.
ation. For proper operation, re- NOTE: Make sure the belt lines up prop-
place all belts at the same time. erly on the rollers. The snaps on
the belts should face the inside
of the top front roller.
P/N 1011320 Rev. A 04/15 74. Slide the Heel/Texas Toaster belt CLEANING THE TOP
over the front bottom roller. Repeat
this step for the crown belt. COOLING FAN AND
NOTE: Make sure the belt lines up prop- ELECTRICAL HOUSING
erly on the rollers. The snaps on
the belts should face the inside (ANNUALLY)
of the top rear roller. Belts must Follow these steps to clean the top fan.
be installed so the exposed di-
agonal seam of the belt is away 1. Turn the power switch to the OFF
from the direction of belt travel. position. The toaster enters a cool-
down mode and will automatically
5. Return the Front and Rear Belt Roll-
shut down when complete.
ers to full tension by sliding them
toward each other so each roller 2. Unplug the power cord.
locks into place. 3. Facing the front of the toaster,
6. Slowly lift up the Lower Belt Frame move to the right Side Panel.
Lock so the Front and Rear Belt Roll- Remove the right Side Panel and set
ers lock into place. aside. Do not lose the screws.
7. Re-engage the Upper Belt Frame 4. Remove the Fan Duct cover from
Lock by lifting up and then locking the top of the unit and set aside. Do
it in place on the Front Conveyor not lose the screws.
Assembly. 5. Use a plastic brush or similar tool to
8. Close and latch the Side Panel. brush all 5 fan blades from above
NOTE: Inform the Store Manager after and below. Be sure to remove all
any Belt Replacement so new debris.
Belts can be ordered. To obtain 6. Carefully clean any debris from the
new Belts, contact the factory at inside floor of the control compart-
1-877-392-7854 (North America ment and from all electrical connec-
only) or 630-784-1000. tions. Be sure to remove any grease,
9. Set the Compression Knob from 7 lint, or debris from these areas.
to 4. 7. Reattach the right Side Panel
10. Re-install the Front and Rear and Fan Duct cover securely with
Conveyor Covers and then the Bun screws.
Feeder Assembly.
11. Plug in the toaster and test the unit
before returning to service.
8 P/N 1011320 Rev. A 04/15TROUBLESHOOTING
Problem Possible Cause Corrective Action
Control Display flashes FPLt Front Platen temperature is below 545 F (285 C). Allow the unit to warm up for 30 minutes and then recheck. If the
continuously. Buns not toasting Control Display still flashes FPLt, contact your maintenance person
properly. or Authorized Service Agency for service.
Failed front Platen Thermocouple. Contact your maintenance person or Authorized Service Agency
for service.
Failed Control Board
Control Display flashes rPLt Rear Platen temperature is below 545° F (285° Allow the unit to warm up for 30 minutes and then recheck. If the
continuously. Buns not toasting C). Control Display still reads rPLt, contact your maintenance person
properly. or Authorized Service Agency for service.
Failed Rear Platen Thermocouple. Contact your maintenance person or Authorized Service Agency
for service.
Failed Control Board.
Control Display flashes Er 9 Control Compartment ambient temperature is Verify side vents on toaster are unblocked and not near other
continuously. above 150° F (66° C) heating appliances. If problem persists, contact your maintenance
person or Authorized Service Agency for service.
Failed Cooling Fan.
Failed Control Board
Control Display Flashes FSSr Failed Front Platen Solid State Relay. Contact your maintenance person or Authorized Service Agency
continuously. Buns Burn. for service.
Failed Control Board.
Failed Front Platen Thermocouple.
Control Display flashes rSSr Failed Rear Platen Solid State Relay. Contact your maintenance person or Authorized Service Agency
continuously. Buns Burn. for service.
Failed Control Board.
Failed Rear Platen Thermocouple.
Control Display flashes Er 13 Loose Front Platen Thermocouple connection Re-secure the Front Platen Thermocouple to the Control Board. If
continuously. Buns not toasting on Control Board or the Front Platen Thermo- the Control Display still reads Er 13, check the front Thermocouple
properly. couple is open. for continuity. Contact your maintenance person or Authorized
Service Agency for service.
Failed Control Board.
Control Display flashes Er 11 Loose Rear Platen Thermocouple connection on Re-secure the Rear Platen Thermocouple connection to the Control
continuously. Buns not toasting Control Board or the Rear Platen thermocouple Board. If the Control Display still reads Er 11, check the Rear
properly. is open. Thermocouple for continuity. Contact your maintenance person or
Authorized Service Agency for service.
Failed Control Board.
Control Display flashes Er 12 Shorted Front Platen Thermocouple to ground. Disconnect and re-secure the Rear Platen Thermocouple connec-
continuously. Buns not toasting tion to the Control Board. If the Control Display still reads Er 12,
Failed Control Board
properly. check the Rear Thermocouple for continuity. Contact your mainte-
nance person or Authorized Service Agency for service.
Control Display Flashes Er 10 Shorted Rear Platen Thermocouple to ground. Re-secure the Rear Platen Thermocouple connection to the Control
continuously. Buns not toasting. Board. If the Control Display still reads Er 10, check the Rear
Failed Control Board.
Thermocouple for continuity. Contact your maintenance person or
Authorized Service Agency for service.
Control Display flashes StoP. Mechanical bind in one or both conveyors. Enter “user mode” to check the motor speed. Check both convey-
ors for mechanical binds. Test the motor. Replace necessary parts.
Worn or damaged Ball Bearings.
Contact your maintenance person or Authorized Service Agency
Drive chain or sprockets damaged. for service.
Failed Motor.
Failed Control Board.
Control Display flashes SpEd. Mechanical bind in one or both conveyors. Enter “user mode” to check motor speed. Check both conveyors for
mechanical binds. Replace necessary parts. Contact your mainte-
Worn or damaged Ball Bearings.
nance person or Authorized Service Agency for service.
Conveyor chains loose or damaged.
Drive chain or sprockets damaged.
Crowns and/or Heels must be Silicone Belts not cleaned properly. Clean Silicone Belts as described in the Maintenance section of this
forced into the toaster. Buns manual.
sticking and burning.
Silicone Belts are not tack/sticky to the touch Clean Silicone belts. If the Silicone Belts are too worn, replace them
(replace every 2-4 months). as described in the Maintenance section of this manual.
Silicone Belts are dirty, worn, or damaged (re- Clean or replace Silicone Belts as described in the Maintenance
place every 2-4 months). section of this manual.
Buns do not meet specifications. Contact your bun supplier.
P/N 1011320 Rev. A 04/15 9TROUBLESHOOTING
Problem Possible Cause Corrective Action
Buns not toasting adequately. Compression Setting is incorrect. Use the recommended setting of 4.
One of the Conveyor top shafts is stuck in the Inspect positions of the shafts as described in the Maintenance
lower lock position. section of this manual.
Either both Upper/Lower Conveyor locks are not Inspect the proper position of the locks as described in the Mainte-
properly locked in place. nance section of this manual.
Buns do not meet specifications. Contact your bun supplier.
Motor settings are incorrect. Verify that the motor setting is set to 4000 as described in the
Programming section of this Manual.
Compression side door will not Either both Upper/Lower Conveyor Locks are Inspect the proper position of the locks as described in the Mainte-
close. not properly locked in place. nance section of this manual.
The lock on the Compression Side Door is in the Turn the lock to the unlocked position before closing the door.
locked position when trying to close the door.
Fan is making an unusual sound. Failed Cooling Fan. Verify vents on toaster are unblocked and not near other heating
appliances. Clean fans as described in the Maintenance section of
Cooling Fan is dirty and needs to be cleaned.
this manual. If problem persists, contact your maintenance person
or Authorized Service Agency for service.
Control Display flashes F-HL con- Front Hi-Limit Control is tripped. Allow the unit to cool and reset the Front Hi-Limit Control. If it trips
tinuously. Buns are not toasting again, contact your maintenance person or Authorized Service
properly. Agency for service.
Control Display flashes r-HL con- Rear Hi-Limit Control is tripped. Allow the unit to cool and reset the Rear Hi-Limit Control. If it trips
tinuously. Buns are not toasting again, contact your maintenance person or Authorized Service
properly. Agency for service.
Control Display is blank. Power Cord is not plugged in. Plug the Power Cord into the appropriate outlet. Turn the toaster
on. If the Control Display is still blank, contact your maintenance
person or Authorized Service Agency for service.
Circuit Breakers turned off or tripped. Damaged Reset Circuit Breakers. If they trip again, check the Power Cord,
electrical outlet, plug, or Power Cord. Power Plug, and outlet for damage. Contact your maintenance person,
Switch damaged. Authorized Service Agency, and Electrician for service.
Faulty Transformer. Replace Transformer.
Conveyors not turning. Damaged or missing Roller Tensioner(s) Adjust or replace the Roller Tensioner(s).
Conveyor Belt is stretched. Chain is skipping on Measure and adjust the Conveyor Belt Chain as described in the
shaft. Maintenance section of this manual.
Motor Drive Chain is detached from sprockets. Reinstall the Drive Chain.
Drive Chain needs lubrication. Lubricate Drive Chain with Lubit-8 (P/N 2140152).
Failed Drive Motor. Contact your maintenance person or Authorized Service Agency
for service.
10 P/N 1011320 Rev. A 04/15REPLACEMENT PARTS
2
2 1
2
3
4
5
6
4
5 7
4
5
4
5
25
NOTE: See Page
zx For Detail
10
8
2
12 11
9
2
23
21
24
20 16
18
17
27
16
26
21
22 13
19
18
20 17
14
14
15
Item Part # Description Qty. Item Part # Description Qty. Item Part # Description Qty.
1 0506514 Cover Fixed Platen 1 9 0506500 Cover, Adj. Platen 1 17 2120224 Sleeve Bearing .50” OD x 3.75” LG 2
2 310P214* Screw, Hex #10-32 x 1/2” 1 10 0021839 Weldment, Idler Main Platen 1 18 2120214 Spacer, Adjustable Frame RH 2
3 0506525 Support Bracket, RH 1 11 0021840 Weldment, Idler Adjust. Platen 1 19 308P145* Nut Hex Acorn #08-32 S/S T304 1
4 308P164* Scr. Mach #8-32 x 1” LG SLTRSHT S/S 1 12 0021853 Weldment, Fixed Platen Frame 1 20 325P194* Screw, Hex Head #1/4-20 x 2.00”, SS 1
5 308P102* Washer, Int. Tooth #8 1 13 0021855 Weldment Adj. Platen Frame 1 21 2120213 Spacer, Frame & Platen, LH 2
6 0506524 Insulation Plate 1 14 0021838 Weldment Drive Roller Main Platen 1 22 0600143 Spring Compression Setting 2
7 0400427 Insulation, Main Platen 1 15 0021837 Weldment Drive Roller Adj. Platen 1 23 0506692 Cam Bracket, LH 1
8 0506510 Support Bracket, LH 1 16 325P193* Screw, Hex Head, #1/4-20x1.375”, SS 1 24 0600156 Spring Cam Adjustment 2
25 0012946 Adj. Platen Assembly 1
26 1001502 Label, Cam LH 1
27 2150347 Cam 2
*Available in Packages of ten (10)
P/N 1011320 Rev. A 04/15 11REPLACEMENT PARTS
2
3
1
18
19
13
11
17
20
10 16
9
7
17
5
4 6
14
28
28
10
9
8 10 27
23
26
1
25
29
23 24
5
Item Part # Description Qty. Item Part # Description Qty. Item Part # Description Qty.
1 2100212 Handle Pocket Pull Snap-in 4 9 2150285 Bearing Single Groove SS 8 18 2120217 Spacer, Upper Locking Plate RH 1
2 0506492 Back Conveyor Cover 1 10 0504320 Spacer 0.781 x 1.125 x 0.06” 8 19 325P194* Screw, Hex Head #1/4 - 20 x 2.00” SS 1
3 0506518 Front Cover Door 1 11 0506161 Bracket Bearing, LH 2 20 2120216 Spacer Upper Locking Plate Front 1
4 0506519 End Housing Door 1 12 0506162 Bracket Bearing RH 2 21 1001502 Label, Cam LH 1
5 310P146* Nut, Hex ‘KEPS’ #10-30 1 13 0506531 Plate Tensioner, RH 1 22 2150347 Cam 2
6 325P176* Screw, Flange Hex Head Cap 1 14 0506530 Plate Tensioner, LH 1 23 0506167 Bracket, Bearing 2
7 0506291 Bracket, Tensioner End Housing Rear 1 16 300P123* Ring Retaining External 4 24 0506174 End Cover Bottom 1
8 0506292 Bracket Tensioner End Housing Front 1 17 325P193* Screw, Hex Head #1/4 - 20 x 1.375 SS 1 25 308P157* Screw, Tap 8-32 x 3/8” LG 1
27 310P110* Screw, Mach #10-32 x 1/2” 1
28 0400418 Push In Grommet 1
29 0021884 Weldment, End Housing Rod Support 1
*Available in Packages of ten (10)
12 P/N 1011320 Rev. A 04/15REPLACEMENT PARTS
1
2
7
1 5 8
3 6
4
7
9
5
6
10
11
12
13
12 16
13 14
15
28
14 18
16
27 17
17
8
19
26
23 20
21
22
25
24
Item Part # Description Qty. Item Part # Description Qty. Item Part # Description Qty.
1 0506144 Plate Tensioner RH 2 11 0504321 Spacer 0.503 x 0.69 x 0.06” 2 21 308P145* Nut, Hex Acorn #08-32 1
2 0506162 Bracket, Bearing RH 2 12 331P101* Nut, Hex 5/16 - 18 1 22 2150294 Chain, Drive 1
3 0506161 Bracket, Bearing LH 2 13 331P106* Lock Washer 1 23 2150316 Sprocket, 25B12 3/8” Bore 1
4 0600158 Spring, Roller Tensioner 4 14 2150312 Sprocket, 25B14 .498” Bore 2 24 310P214* Screw, Hex #10-32 x 1/2” 1
5 0504320 Spacer 0.781 x 1.125 x 0.06” 10 15 2150185 Sprocket, 215B18., 1/2” Bore 2 25 0506676 Motor Plate 1
6 2150285 Bearing, Single Groove SS 8 16 2150313 Flanged Bearing 2 26 4000186 Motor, 230 V 1
7 0506163 Bracket Tensioner 2 17 331P103* Shoulder Bolt 3/8 x 1” 1 27 310P188* Socket Head Cap Screw 1
8 310P146* Nut, Hex ‘KEPS’ #10-32 1 18 0506185 Bracket, Chain Tensioner 1 28 0506475 Retainer Idler 1
9 300P123* Ring, Retaining External 1 19 0600157 Spring, Chain Tension 2 *Available in Packages of ten (10)
10 2120221 Spacer, 0.69 x 0.503 x 0.359 2 20 3250160 Spacer .17ID x .43 OD x .03 THK 3
P/N 1011320 Rev. A 04/15 13REPLACEMENT PARTS
16 17
18
19
14
15
5
13 22
9 10 23
8
12 22
24 31
11
28
7 25
1 5 29 27
3 30 16
12
26
28
6
33
4 29
3 32
2
Item Part # Description Qty. Item Part # Description Qty. Item Part # Description Qty.
1 1001505 Label, Control 1 12 2120233 Spacer .252 ID x .5 OD x .925 LG 4 25 0600156 Spring, Camp Adjustment 2
2 4070200 Assy., PCB, GST-3V 1 13 0503359 Bracket, Relay 1 26 310P187* Screw, Set #10-32 x 3/8 Hex Socket Cone 2
3 304P105* Nut, hex ‘KEPS’ #4-40 1 14 4010187 Transformer, 240 VAC / 12 VAC 1 27 2150347 Cam 2
4 4050236 Contactor, 2 Pol N.O. 1 15 4030352 Thermostat Hi-Limit 700° F 2 28 325P193* Screw, Hex Head #1/4-20 x 1.375” SS 1
5 306P130* Nut, hex ‘KEPS’ #6-32 Small Pattern 1 16 308P157* Screw, Tap 8-32 x 3/8” LG 1 29 308P145* Nut Hex Acorn #08-32 Low Crown 1
6 4070154 Varistor Board 1 17 0506477 Fan Bracket 1 30 1001504 Label, Cam RH 1
7 308P193* Screw, Mach. #8-32 x 1/14” SLTFLTHD 1 18 310P213* Screw, PHPNHD #10-16 x 3/14” 1 31 0506526 Housing Door 1
8 308P143* Nut, hex ‘KEPS’ 8-32 1 19 4000202 Fan, Axial - 203V 1 32 2100212 Handle, Pocket Pull Snap In 4
9 4051018 Thermocouple Type K Open end 80” LG 1 22 4051010 Relay Random Phase Solid State -50A 2 33 0600143 Spring, Compression Setting 2
10 1050214 Thermocouple Type K Open end 80” LG 1 23 308P115* Screw, Mach. #8-32 x .318” 1 *Available in Packages of ten (10)
11 4060398 Terminal Block 1 24 0506691 Cam Bracket, RH 1
14 P/N 1011320 Rev. A 04/15NOTES P/N 1011320 Rev. A 04/15 15
LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest ma- terials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechan- ical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accor- dance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months, electromechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered. 1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equip- ment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover wa- ter contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency. 2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge. 3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty. 4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser. 5. WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
You can also read
