GREEN MANUFACTURING ECONOMY - JUNE2020
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Advancing Wisconsin’s Green Manufacturing Economy A COLLABORATIVE REPORT HIGHLIGHTING OPPORTUNITIES FOR WISCONSIN TO GROW OUR MANUFACTURING BASE FOR GREEN ENERGY TECHNOLOGIES. June 2020 SPONSORED BY THE TOMMY G. THOMPSON CENTER FOR PUBLIC LEADERSHIP
About the authors DR. MATT JEWELL is an associate DR. JUNJIE NIU is an Associate Profes- professor of Materials Science and Engineer- sor in Department of Material Science and En- ing at UW-Eau Claire. His research interests gineering at UW-Milwaukee. Before joining in include materials for advanced supercon- UWM, Dr. Niu worked as a Postdoc Associate ducting magnets and manufacturing process at the Massachusetts Institute of Technology optimization. His professional background (MIT) from 2011 to 2014. He also did interdis- includes three years at ITER, an experi- ciplinary research as a Postdoc Associate at mental nuclear fusion facility being built the Drexel University and the University of in Cadarache, France. He can be reached at Pennsylvania (UPenn) from 2009 to 2011. Dr. jewellmc@uwec.edu. Niu’s interdisciplinary research includes un- derstanding fundamental science in physics/ DR. YAN LI is a professor of Economics at chemistry/mechanics, and engineering ma- the UW-Eau Claire. Her current research main- terials in applications of energy storage and ly studies the role of money, credit and bank- energy-water nexus. The areas include but ing in the macroeconomy and the liquidity not limited to, lithium-ion and beyond bat- effects of monetary policy. She is also inter- teries for next-generation EVs, water treat- ested in examining the income inequality and ments and self-cleaning coatings. Dr. Niu has economic growth in emerging markets. She published over 80 papers in peer-reviewed can be reached at liyan@uwec.edu. journals including 3 Nature series journals with a H-index over 40 and filed over 3 US DR. THOMAS KEMP is Chair and Pro- patents. Dr. Niu also found a start-up com- fessor in the Department of Economics at the pany Niu Energy (http://niu-energy.com) that UW-Eau Claire. His former employers include devotes to develop high energy-density bat- the Department of Transport – Abu Dhabi teries. He can be reached at niu@uwm.edu. (2011-2012), The City of Eau Claire, WI (2007- See more details about Dr. Niu’s research at 2011), and Denver University (2001 – 2002). He https://people.uwm.edu/niu/ currently teaches Applied Research Methods, International Trade and Finance, The History BRIAN M. LANGOLF, M.S. has 10 years of Economic Thought, and Macroeconomics. of biogas operations, research and laboratory His ongoing research interests include asset analysis, and interpretation experience. He valuation/hedonic modeling, local economic currently works at the University of Wisconsin development, and public policy design. He Oshkosh serving as the Biogas Program Direc- can be reached at kempta@uwec.edu. tor. This role involves technical oversight of biogas operations, conduct biogas research DR. KEVIN CRAWFORD is a profes- and provide digester training and consulting sor of Chemistry at UW-Oshkosh. His research services, and internal and external program interests include environmental pollution outreach. This program supports many aca- such as PAHs, heavy metals, and pesticides. demic and sustainability programs on cam- He has recently worked on characterizing pus and in the local community. Brian has liquid fuels produced from biogas, and has also been serving on the on the board of di- consulted for a wide variety of clients mea- rectors for the American Biogas Council since suring low levels of compounds of interest in 2012 working on a number of biogas related complex matrices. He can be reached at craw- initiatives to advance biogas in the United fork@uwosh.edu. States. Acknowledgements This work was conducted in collaboration with UW-Eau Claire undergraduate researchers Charlotte Cheng, Breanna Fryza, Cameron Johnson, Hannah Johnston, Philip Long, Jens Lund, Emerson Ngu, Megan Roehl, Zoey Tan, and Will Ullrich, UW-Milwaukee graduate student Mingwei Shang, and UW-Oshkosh Director of Biogas Systems & Research Development Brian Langolf. ADVANCING WISCONSIN’S GREEN • 1 • MANUFACTURING ECONOMY
Contents About the authors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8. Manufacturing Opportunities in Solar Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8.1 Bifacial solar modules . . . . . . . . . . . . . . . . . . . . 37 1. Introduction: Changing Climate, Consumer Preferences, and Producer Preferences. . . . . . . . . 4 8.2 Light reflecting technologies for solar modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 2. Current Green Energy Generation in the United States and Future Projections . . . . . . . . . . 4 8.3 Processing for half-cut solar cells . . . . . . . . . . 39 3. The Current State of Wisconsin 8.4 End-of-life management . . . . . . . . . . . . . . . . . . 40 Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 8.5 Additional resources and funding 4. The Current State of Green Energy Manufacture opportunities . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 in Wisconsin and Neighboring States . . . . . . . . . . 9 9. Analysis of Advanced Lithium-Ion Batteries 5. Methodology and Methodological Challenges Across Wisconsin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 to Estimating Current Capacity to Participate in Green Energy Production . . . . . . . . . . . . . . . . . . 11 9.1 Development of advanced anode materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 6. Current Industry Assessment . . . . . . . . . . . . . . . . . 12 9.2 Wisconsin LIBs manufacturers . . . . . . . . . . . 44 7. Manufacturing Opportunities in Wind Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 9.3 Development of advanced lithium ion batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 7.1 Advanced composite materials for wind turbine blades . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 9.4 Wisconsin LIBs recycling . . . . . . . . . . . . . . . . . . 45 7.2 3D printing of molds for turbine blades . . . 32 9.5 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 7.3 Drivetrain advances . . . . . . . . . . . . . . . . . . . . . . 33 9.6 Additional resources and funding opportunities . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 7.4 End of life management . . . . . . . . . . . . . . . . . . 34 10. Manufacturing Opportunities in Biogas . . . . . . . 50 7.5 Additional resources and funding opportunities . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 11. Project Findings and Recommendations . . . . . . 53 COVER IMAGE TOP: (CC BY) Photo by Tony Webster | White Water / Palm Springs, Riverside County, California https://commons.wikimedia.org/wiki/File:Dillon_Wind_Power_Project_(15990721656).jpg COVER IMAGE BOTTOM: (CC BY) Photo by Tu | https://www.flickr.com/photos/tuey/332361446 ADVANCING WISCONSIN’S GREEN • 2 • MANUFACTURING ECONOMY
Executive summary The transition from fossil fuel energy sources to advanced renewable sources is well underway in Wisconsin, but at present Wisconsin manufacturers are not optimally positioned to integrate themselves into the supply chain for advanced energy generation technologies such as wind, solar, and biogas, along with energy storage tech- nologies such as lithium-based batteries. In this report we evaluate the market conditions for existing Wisconsin manufacturers to further develop prod- ucts and processes to support green energy industries, and we identify specific R&D opportunities to leverage existing capacity and capabilities to meet the current development requirements of the wind, solar, biogas, and lithium battery industries. Global climate change will require changes in how we produce energy. At the same time, recent geopolitical events combined with the COVID-19 outbreak is certain to lead to a reevaluation of global supply chains. Taken in combination it is likely that market and policy changes will create significant opportunities for the domestic manufacture of the components associated with the production of ‘green’ energy. Using a combination of NAICS industrial data and proprietary firm data, that is scalable to the national level, we determine the real capacity for Wisconsin State manufacturers to participate in the component supply chain associated with wind and so- lar power. We find that there exists significant untapped manufacturing capacity that could be utilized in the relatively short term if required and if opportunity costs are deemed appropriate. We also address bridgeable capacity gaps and workforce-related issues. IMAGE ABOVE: (CC BY-SA) Photo by Peter Rood | https://commons.wikimedia.org/wiki/File:Stately_Wind_Turbine_(8295293053).jpg ADVANCING WISCONSIN’S GREEN • 3 • MANUFACTURING ECONOMY
1. Introduction: Changing Climate, Consumer Preferences, and Producer Preferences. A growing consensus regarding the policy significance of global climate change is likely to require relatively swift changes to how we produce energy. This change, as with all changes, will bring both challenges and op- portunities. With this study, we hope to provide assistance to Wisconsin manufacturers to minimize the former while enabling us to more fully exploit the latter. The broad manufacturing base of the state, combined with a solid transportation network, and a strong educational system is well placed to become a significant component to the supply chains of so-called green technologies. Countries worldwide are now facing dual challenges of combating climate change while fueling economic growth. Renewable energy is one of the most viable solutions to control and reduce the impact of greenhouse gases produced by conventional fossil fuels. The transition to renewable energy is well underway both in Wis- consin and nationally, and in this report we intend to identify Wisconsin firms that are well-suited and well-po- sitioned to shift into the manufacture of components for green industries. Due to the nature of these products, we have focused primarily – although not exclusively – on firms engaged in manufacturing across the state. We have sought to identify the specific businesses that have expertise and capability that is aligned with what would be needed to participate in manufacturing for wind, solar, biogas, or batteries. From this we consider the current size (in terms of the value of output and employment) to arrive a rough measure of capacity. This work should be seen as the first step to a better understanding of how Wisconsin industry might transition in the face of changing consumer and producer preferences. This way, if change is to occur, we might minimize disruption to the Wisconsin economy, the many businesses doing fine work, and the tens of thousands of people who depend upon the jobs in these sectors. The next steps would be to reach out to some of the firms identified below to better understand how and if these transitions might be made, to identify obstacles that might exist, and to better align the State’s incentives to its long-run economic objectives. 2. Current Green Energy Generation in the United States and Future Projections Green energy, such as solar and wind power, has grown rapidly in the United States over the past decade. As of 2018, fossil fuels still dominated in meeting American energy demands, but the generation of renewable energy increased by 100% from 2000. Specifically, about 17.1% of U.S. electricity consumed in 2018 was from renew- ables, and this number is expected to grow to 24% by 2030 and 38% by 2050.1 Most of the increase will likely be attributed to solar and wind. 1 Data Source: U.S. Energy Information Administration (EIA), Annual Energy Outlook 2020. ADVANCING WISCONSIN’S GREEN • 4 • MANUFACTURING ECONOMY
Figure 2.1 As projected by the U.S. Energy Information Administration (EIA, hereafter), the U.S. electricity generation from renewables is expected to exceed coal and nuclear by 2021 and to surpass natural gas by 2045 (Figure 2.1). In the meantime, the electricity generated from wind and solar will surpass geothermal, hydroelectric and other sources by 2022 and make up nearly 80% of the renewable total by 2050 (Figure 2.2). Figure 2.2 ADVANCING WISCONSIN’S GREEN • 5 • MANUFACTURING ECONOMY
3. The Current State of Wisconsin Manufacturing The manufacturing sector, as defined by the North American Industrial Classification System (NAICS); “Compris- es establishments engaged in the mechanical, physical, or chemical transformation of materials, substances, or components into new products.”2 Manufacturing remains a significant part of the Wisconsin economy and is a significant employer in the State. Before the onset of the COVID-19 epidemic, Wisconsin employment in manufacturing was at a near 10 year high (See figure 3.1 below) with a little over 480,000 people compromising roughly 16% of all employment across the State (versus just over 10% nationwide3). According to the most recent census data (2015) there exist roughly 8,800 establishments engaged in manufac- turing across the State (NAICS codes 31-33).4 These are spread across more than two-hundred subsectors. On the whole, the sector is highly dynamic and highly diverse. Figure 3.1 When compared to other sectors within the State, manufacturing has proven to be more resilient to changes brought about by the epidemic. On the far right-hand side, we see that the share of manufacturing employment has risen in the last few months from the aforementioned 16% to roughly 17.5% of total State employment (Figure 3.2 below). Thus, while the Wisconsin economic ‘pie’ has been contracting rapidly manufacturing has remained relatively more robust resulting in it now having a larger share of total employment. We should, however, be careful to not read too much into this. Given the sharp downward reaction of the man- ufacturing sector to the financial crisis of the last decade, it cannot be said that this sector is generally more resilient. Still, if pandemics such as the one we are currently experiencing are to be more common in the future, it is useful to know about which sectors are likely to be relatively resilient. This also reinforces the value of a diversified State economy is facing a variety of economic calamities. 2 Definition downloaded from https://www.naics.com/naics-code-description/?code=31-33 3 Bureau of Labor Statistics. https://fred.stlouisfed.org/series/USAPEFANA 4 015 Data downloadable at https://www.census.gov/data/tables/2015/econ/asm/2015-asm.html. 2017 census data was 2 not yet available at the time of writing -- 6/10/20. ADVANCING WISCONSIN’S GREEN • 6 • MANUFACTURING ECONOMY
Figure 3.2 In terms of output, manufacturing contributes roughly 58 Billion annually to the Wisconsin Economy (Figure 3.3 below). This amounts to roughly 19% of the total State output by value Which makes manufacturing the single largest share of the State economy. Moreover, the share held by manufacturing has remained relatively consis- tent in recent years. Of particular note is the especially large number of suppliers to the automotive industry (gearboxes, precision machining, bearings, and molding), producers of industrial transformers and generators, as well as fiberglass manufacturers (See table 3). Each of these has application in the green energy supply chain. Figure 3.3 ADVANCING WISCONSIN’S GREEN • 7 • MANUFACTURING ECONOMY
Exports of Wisconsin manufactured goods (Figure 3.4 below) grew steadily during the first decade of the millen- nium, recovered relatively quickly from the 2008-2009 financial crisis, and have remained relatively stable since that time. The fact that Wisconsin manufacturing continues to be globally competitive with relatively high pro- duction costs strongly suggests that a uniquely productive and resourceful set of firms exist within this sector. It also suggests that changes in global economic policy incentivizing green energy could lead to an improvement in the State’s export demand bringing in much-needed incomes to Wisconsin households. Figure 3.4 Although Wisconsin exports of manufactured goods are strong the State has, in recent years, come to be a net importer. In Figure 3.5 below we see the value of Wisconsin manufactured imports subtracted from the value of manufactured imports. This suggests that there exists untapped local demand should producers be able to increase production at a competitive price. Figure 3.5 ADVANCING WISCONSIN’S GREEN • 8 • MANUFACTURING ECONOMY
In sum, manufacturing in Wisconsin accounts for a significant amount of State economic activity. When com- pared to the rest of the United States Wisconsin manufacturing is larger, more diverse, and provides more jobs at higher pay. As such, significant alterations in the demand for manufactured goods and services are potentially highly disruptive to the State economy as a whole. A better understanding of how the industry might be able to effectively react to changing consumer preferences as well as legislative mandates and incentives could help to maintain State macroeconomic and employment stability over time. 4. The Current State of Green Energy Manufacture in Wisconsin and Neighboring States As the national energy landscape and manufacturing have been transforming to meet new and diversified op- portunities, renewable energy remains under-developed across Wisconsin (Figure 4.1), and the state still largely relies on fossil fuels to power its economy. However, its neighboring states, at the same time, have outshined Wisconsin in the development, deployment, and usage of green energy. Minnesota, for example, is very similar to Wisconsin in terms of climate, demograph- ics and geography. However, Minnesota has pursued far more aggressive goals in renewables by prioritizing green energy and adopting policies to boost its sustainable growth. The EIA data indicates that only 9.3% of Wisconsin’s utility-scale net electricity came from renewables in 2019, among which wind and solar contributed less than 3%. By contrast, about 25% of Minnesota electricity production was green in 2019, with wind and solar accounting for roughly 22% of the state’s electric power (Figure 4.2). Minnesotans are expected to enjoy more clean energy to power their homes, businesses and industries over the next several decades (Hubbuch (2020)). Iowa, another neighboring state of Wisconsin, is also a national leader in renewables, particularly, wind power (Figure 4.3). As of 2019, Iowa ranked first in the nation for wind energy which generated about 42% of the state’s electricity. It also ranked second in terms of installed wind capacity which attracted explo- sive capital investments ($19 billion throughout 2019) from wind industry.5 Those wind projects generat- ed $61 million of local and state tax revenues. So far, Iowa has become home to several major wind manu- facturers including producers of turbine and blade, such as Siemens Gamesa Renewable Energy and blade manufacturer TPI Composites. Jobs created in Iowa’s wind industry increased to nearly 10,000 in 2018 alone.6 In Wisconsin, only 5,500 workers are employed by wind and solar businesses combined as of 2019.7 5 Data Source: U.S. Energy Information Administration (EIA), Annual Energy Outlook 2020. 6 Wisconsin ranks 24th in terms of installed wind capacity as of June 2019. 7 Data Source: Clean Jobs Midwest, 2019. ADVANCING WISCONSIN’S GREEN • 9 • MANUFACTURING ECONOMY
Figure 4.1 Figure 4.2 ADVANCING WISCONSIN’S GREEN • 10 • MANUFACTURING ECONOMY
Figure 4.3 Renewable energy is cost-competitive, reliable, predictable and consistent in supply relative to conventional fossil Fuels. During the past decade or so, green energy swept across the nation and our neighbors such as Iowa and Minnesota already became superstars. Wisconsin, unfortunately, has fallen behind in both green energy supply chain and manufacturing facilities. It is time for us to close the gap by identifying more opportunities for Wisconsin to participate in renewable energy. We should fully commit to spurring our green energy generation by expanding our existing and potential manufacturing capacities accordingly. 5. M ethodology and Methodological Challenges to Estimating Current Capacity to Participate in Green Energy Production The are several methodological challenges to determining the capacity to produce physical output that may be devoted to any specific end. These revolve around the small and nearly endless differences between manufac- tured products. To understand this, consider the seemly simple example of “aluminum ingot”. To know whether this product is suitable as an input for a specific manufacturing process and in what amounts we must also have answers to the following questions. What is the specific grade of the aluminum? What specific refining processes are to be employed, what is the loss rate of the aluminum during this process? If we wish to understand how existing production might be converted to meet future demands the number of questions and answers we must find increases significantly. It is for these reasons that economists long ago resorted to relying on market prices rather than physical output to measure economic activity. In most cases, reliance on market prices yields satisfactory information. If the price of a specific commodity rises, holding all else equal, we can ascertain that demand for that commodity is increasing relative to all other substi- tutes. We can further infer that, over time, production will increase to meet that demand. However, in periods of significant structural realignment, social or environmental change, market prices cannot allow us to effectively forecast what specific goods and services we might be able to produce in the future, altered, economic climate. ADVANCING WISCONSIN’S GREEN • 11 • MANUFACTURING ECONOMY
Thankfully, economies rarely experience short term, radical, structural reform. Unfortunately, this means that the techniques for guiding economies through these periods also remains highly underdeveloped. A rare ex- ample of significant structural economic reform – and manufacturing in particular – occurred with the onset of the Second World War. Although efforts to shift United States manufacturing to a wartime footing began years before December 1941 U.S. entry into the conflict significantly increased the pace at which structural changes would have to occur.8 Questions of capacity to produce raw materials such as iron, steel, brass, cotton, and wool and finished goods such as aircraft, naval vessels, uniforms, and bullets became immediately critical. Of course, no data was available to answer these questions. As a result, the war production board was forced to cast an increasingly wider while also more specific nets in an attempt to ascertain exactly what, how much, and in what time frame the industrial base of the nation could be brought to bear upon the production of the necessary goods and services to win the war. With this in mind, we have cast the net wide. Using a combination of NAICS industrial data and proprietary firm data, that is scalable to the national level, we determine the real capacity for Wisconsin State manufacturers to participate in the component supply chain associated with wind and solar power. In the majority of cases, these producers are not currently engaged in these supply chains but there exists reason to believe that they might be. To determine a list of potentially eligible current Wisconsin manufacturers a three-step process was employed: first, a list of components associated with the production of solar cells, and wind turbines were developed (more on this below). Separately, a master list of all Wisconsin industries was created using Census data (roughly 110,000 firms across 3000 industries). Using the industrial and components lists, a narrower list of industries was constructed (roughly 3000 firms across 25 industries). The remaining 25 NAICS industrial codes were then used to search within a proprietary database containing basic firm-level information.9 Within this group, individual firms were further researched to determine their potential to produce output compatible with the aspect of the components list. The result of this process is the 150 plus Wisconsin firms listed on the components list and, in the table, below which we believe constitute a reasonable basis for beginning to think about Wisconsin State capacity to engage in aspects of Green energy production. 6. Current Industry Assessment Below we have complied a list of Wisconsin businesses that might contribute to or already contribute to the production of green energy or participate in the supply chain. Ideally, we would have liked to identify all firms that are already engaged in some way with green energy. As it is, we have only noted the firms that self-identify themselves as green energy producers. The firms listed here range from very large firms with more than 1 Billion USD in annual sales and over 2000 employees to very small firms with roughly $100,000 in annual sales and just a handful of employees. Our rationale for including these very small firms is that while large scale production is almost certain to be beyond their capacity smaller firms are often highly nimble and can produce prototypes and conduct research and development within short timeframes. In total the annual sales of the firms listed is roughly 32 Billion USD and total employment is over 28,000. 8 N ovick, David, and George Steiner. “The War Production Board’s Statistical Reporting Experience: Part IV: Questionnaire Units of Measure and Nomenclature”. Journal of the American Statistical Association, Vol. 43 No. 244 (Dec. 1948), p 575-596. 9 toZdatabases. Heinz. AtoZdatabases.com, the Premier Job Search, Reference, and Mailing List Database. Retrieved A from http://www.atozdatabases.com ADVANCING WISCONSIN’S GREEN • 12 • MANUFACTURING ECONOMY
Wisconsin firms of all sizes are already engaged in either the production of green energy or in the green energy supply chain. Very large firms including Regal Beloit Corporation of Beloit, Wisconsin Power and Light of Madi- son, and Cardinal Glass of Mazomanie; medium-size firms such as the Enerpac Corporation of Milwaukee and Scan Pac Manufacturing Incorporated of Menomonee Falls; and small firms including Arteche PQ Incorporated also of Menomonee Falls (see table 3) are explicitly engaged in either the production of green energy or green ener- gy supply chains. These firms, or others listed in the spreadsheet below, would be good places for policymakers to engage with business leaders to; first, better determine what the specific capacity might exist for expanded production, second learn more about what obstacles to expansion exist in these marketplaces, and c) to deter- mine other firms that might be able to be drawn into the green energy supply chains should rapid market or non-market changes occur. Table 6.1 provides a list of the major components necessary for wind turbine manufacture, along with a brief description of the component and a list of Wisconsin firms that we believe might be able to participate in that particular aspect of the broader production supply chain. ADVANCING WISCONSIN’S GREEN • 13 • MANUFACTURING ECONOMY
NAICS Code Component Description Who Makes It Industry Firms Rotor blades Primarily made of Rotor blade man- 333611 - Turbine and Advanced Fiber Products a composite (usu- ufacturers or wind Turbine Generator Set http://www.afpfiberglass.com/index.html ally fiberglass); turbine manufacturing Units Manufacturing Fiberglass Solutions also uses vinyl OEMs (e.g. Vestas, GE, 32721 - Glass and Glass https://www.fiberglasssolutions.us/ adhesives, other Siemens) Product Manufactur- Custom Fiberglass Molding metal fasteners, ing http://www.customfiberglassmolding.com/ and foams Mekco https://www.mekco.com/ OHS Fiberglass Manufacturing https://ohsfiberglass.com/products/ EFC Inc http://www.engineeredfiberglass.com/palmer%20 bowlus%20flumes.htm Fiberdome https://www.fiberdome.com/divisions.asp Fiber-tech incorporated http://www.fiber-techinc.com/industries/telecommu- nications/ Composites One https://www.compositesone.com/ AM Fiberglass Manufacturing https://www.amfiberglassmfg.com/ GPI Composites http://www.gpicomposites.com/page/about-us FRP Composites http://frpcomposites.com/ Fiberglass Innovations http://www.fiberglassinnovations.com/ Brown-Campbell Company http://www.brown-campbell.com/ Sintex-Wausaukee Composites Table 6.1 Table 6.1 continued on next page ADVANCING WISCONSIN’S GREEN • 14 • MANUFACTURING ECONOMY
NAICS Code Component Description Who Makes It Industry Firms Rotor hub Cast iron; spins Wind turbine manufac- 333611 - Turbine and Waupaca Foundry the blades turers (OEMs) (e.g. Turbine Generator Set www.waupacafoundry.com Vestas, GE, Siemens) Units Manufacturing Grede Casting | www.Grede.com Metalcraft of Mayville | Mtlcraft.com 331511- Iron Foundries Baker Manufacturing | https://www.bakermfg.com/ Aarrowcast Inc | https://aarrowcast.com/ Willman Industries Inc | https://willmanind.com/ CastAlloy Group https://www.castalloygroup.com/en-gb Mid-City Foundry Company http://midcityfoundry.com/ Austin Foundry | http://www.austinfoundry.com/ Torrance Casting | https://www.torrancecasting.com/ Wisconsin Precision Casting Corp https://www.wisconsinprecision.com/ AFK Foundry | https://www.afkfoundry.com/facilities Washburn Iron Works https://washburnironworks.com/ Roloff Manufacturing Corporation https://www.roloffmfg.com/products.html Kirsh Foundry Inc | http://www.kirshfoundry.com/ Tomahawk Foundry http://www.tomahawkfoundry.com/commercial Strohwig Industries | https://strohwig.com/ Casting Services Inc | https://castingservicesinc.com/ Rotor bearings Steel; used in Bearing suppliers (e.g. 332991- Ball and roller Mc Nally Industries spinning the NSK, Timken) bearer manufacturing http://www.mcnally-industries.com/ blades Motor Industries, Inc. Weimer Bearing & Transmission Inc http://www.weimerbearing.com/ NGS Capital Management http://www.oconomowocmfg.com/ Pitch system Adjusts the angle Wind turbine manufac- 333611-Turbine and WE Energies of the blades turers turbine generator set https://www.we-energies.com/home/aboutus.htm units manufacturing Alliant Energy | https://www.alliantenergy.com/ Ram PAC International Inc http://ram-pac.com/index.php/about/ Briggs & Stratton | https://www.basco.com/home.html Hader Industries Inc http://www.haderind.com/index.html Poclain Hydraulics https://www.poclain-hydraulics.com/en Hader-Seitz Inc | http://www.hader-seitz.com/ Table 6.1 Table 6.1 continued on next page ADVANCING WISCONSIN’S GREEN • 15 • MANUFACTURING ECONOMY
NAICS Code Component Description Who Makes It Industry Firms Nacelle cover Mainly fiberglass Wind turbine manufac- 326191 - Plastics Advanced Fiber Products and vinyl adhe- turers Plumbing fixture man- http://www.afpfiberglass.com/index.html sives; houses the ufacturing Fiberglass Solutions parts inside the https://www.fiberglasssolutions.us/ nacelle Custom Fiberglass Molding http://www.customfiberglassmolding.com/ Fiberdome | https://www.fiberdome.com/divisions.asp Fiber-tech incorporated | http://www.fiber-techinc. com/industries/telecommunications/ Brown-Campbell Company http://www.brown-campbell.com/ Main shaft Steel; transfers Wind turbine manufac- 33110 - Iron and steel National Steel Fabricators rotation of rotor turers mills and ferroalloy http://nationalsteelfab.com/ to the gearbox manufacturing Obrien Steel | https://www.obriensteel.com/ 332111- Iron and steel Lakeside Steel | https://lakesidesteel.net/ forging Super Steel | https://supersteel.com/ Central Steel and Wire Company https://www.centralsteel.com/ Charter Steel | https://www.chartersteel.com/ Evers Manufacturing Inc http://eversmanufacturing.com/ McNeilus Steel Inc | https://www.mcneilus.com/ Middle West Manufacturing https://middlewestmfg.com/ Alro Steel | https://www.alro.com/ Endres MFG | http://www.endresmfg.com/capabilities/ BMC Automation | http://www.bmcautomation.com/ Appleton Stainless https://www.appletonstainless.com/all-products/ US Custom Manufacturing https://uscustommanufacturing.com/ Robbins Manufacturing Inc https://uscustommanufacturing.com/ SSL Industries | https://sslindustries.com/ Irving Manufacturing https://www.irvinginc.com/index.html Wisconsin Metal Parts Inc https://www.wisconsinmetalparts.com/ Chaseburg Manufacturing http://www.chaseburgmanufacturing.com/ Apache Stainless | https://www.apachestainless.com/ LeJeune Steel Company Steel Rule Dies | http://steelruledies.com/ SteelWind Industries https://www.steelwindindustries.com/ Table 6.1 Table 6.1 continued on next page ADVANCING WISCONSIN’S GREEN • 16 • MANUFACTURING ECONOMY
NAICS Code Component Description Who Makes It Industry Firms Gearbox Steel; converts Gearbox producers 333612 - Speed Chang- Regal Beloit | https://www.regalbeloit.com/ high torque rotor (e.g. Winergy, Hansen) er, Industrial High- WC Branham | http://www.wcbranham.com/ rotation into low Speed Drive, and Gear Cotta | https://www.cotta.com/ torque generator Manufacturing rotation Nord Drive Systems https://www.nord.com/cms/en/homepage_my.jsp Rexnord | https://www.rexnord.com/contact/ worldwide-locations Unico, LLC | https://www.unicous.com/company Kurz Industrial Solutions | https://kurz.com/ Brake system Slows/stops the Power transmission 333612 - speed chang- turbine companies (e.g. Altra er, industrial high- Industrial Motion, GKN speed drive and gear plc) manufacturing 333613 - mechanical power transmission equipment manufac- turing 336340 - motor vehicle brake system 335314 - Relay and industrial control manufacturing 336510 -railroad rolling stock manufacturing Generator Steel; converts Wind turbine manufac- 333611- Turbine mechanical ener- turers generator set units gy into electrical manufacturing energy 335312 - Motor and Generator Manufac- turing Yaw system Rotates the Wind turbine manufac- 333611 - Turbine and nacelle turers Turbine Generator Set e.g. (Montfort Wind Units Manufacturing Energy Center https:// www.we-energies. com/home/mont- fort-wind-energy-cen- ter.htm , Ingeteam https://www. ingeteam.com/us/en-us/ sectors/wind-power-en- ergy/s15_23_r/relat- ed-products.aspx , Kurz Industrial Solu- tions https://kurz.com/wind/ wind-turbine-prod- ucts-services/ , Table 6.1 Table 6.1 continued on next page ADVANCING WISCONSIN’S GREEN • 17 • MANUFACTURING ECONOMY
NAICS Code Component Description Who Makes It Industry Firms Main frame Iron; supports the Wind turbine manufac- 33110 - Iron and steel Waupaca Foundry | www.waupacafoundry.com nacelle turers mills and ferroalloy Grede Casting | www.Grede.com e.g. (Steel Wind In- manufacturing Metalcraft of Mayville | Mtlcraft.com dustries https://www. 332111 - Iron and steel Baker Manufacturing | https://www.bakermfg.com/ steelwindindustries. forging com/ Aarrowcast Inc | https://aarrowcast.com/ , Ram Tool Inc. https:// Willman Industries Inc | https://willmanind.com/ ramtoolinc.com/ , CastAlloy Group Manor tool https:// https://www.castalloygroup.com/en-gb www.manortool.com/ Mid-City Foundry Company http://midcityfoundry.com/ Austin Foundry | http://www.austinfoundry.com/ Torrance Casting | https://www.torrancecasting.com/ Wisconsin Precision Casting Corp https://www.wisconsinprecision.com/ AFK Foundry | https://www.afkfoundry.com/facilities Washburn Iron Works https://washburnironworks.com/ Roloff Manufacturing Corporation https://www.roloffmfg.com/products.html Kirsh Foundry Inc | http://www.kirshfoundry.com/ Tomahawk Foundry http://www.tomahawkfoundry.com/commercial Strohwig Industries | https://strohwig.com/ Casting Services Inc | https://castingservicesinc.com/ Table 6.1 Table 6.1 continued on next page ADVANCING WISCONSIN’S GREEN • 18 • MANUFACTURING ECONOMY
NAICS Code Component Description Who Makes It Industry Firms Tower Typically steel; Wind turbine manufac- 3312 - Steel Product Endres Mfg concrete can turers or wind turbine Manufacturing from http://www.endresmfg.com/capabilities/ also be used (or tower manufacturers Purchased Steel Veritas Steel | https://veritassteel.com/services/bridges hybrid) (e.g. Broadwind) Felker Bros Corp | http://www.felkerbrothers.com/ Appleton Stainless https://www.appletonstainless.com/all-products/ Lejune Steel Company | https://www.lejeunesteel.com/ Mid-City Steel | https://www.mid-citysteel.com/ Spirit Fabs | https://spiritfabs.com/ Steel Wind Industries https://www.steelwindindustries.com/ National Steel Fabricators http://nationalsteelfab.com/ Obrien Steel | https://www.obriensteel.com/ Lakeside Steel | https://lakesidesteel.net/ Super Steel | https://supersteel.com/ Central Steel and Wire Company https://www.centralsteel.com/ Charter Steel | https://www.chartersteel.com/ Evers Manufacturing Inc http://eversmanufacturing.com/ McNeilus Steel Inc | https://www.mcneilus.com/ Middle West Manufacturing https://middlewestmfg.com/ Alro Steel | https://www.alro.com/ Endres MFG | http://www.endresmfg.com/capabilities/ BMC Automation | http://www.bmcautomation.com/ Appleton Stainless https://www.appletonstainless.com/all-products/ US Custom Manufacturing https://uscustommanufacturing.com/ Robbins Manufacturing Inc https://uscustommanufacturing.com/ SSL Industries | https://sslindustries.com/ Irving Manufacturing https://www.irvinginc.com/index.html Wisconsin Metal Parts Inc https://www.wisconsinmetalparts.com/ Chaseburg Manufacturing http://www.chaseburgmanufacturing.com/ Apache Stainless | https://www.apachestainless.com/ Transformer Raises the voltage Electrical/technology 335311 – Power, Distri- of the electricity companies (e.g. ABB, bution, and Specialty GE, Siemens) Transformer Manufac- turing Table 6.1 Table 6.1 continued on next page ADVANCING WISCONSIN’S GREEN • 19 • MANUFACTURING ECONOMY
NAICS Code Component Description Who Makes It Industry Firms Power Converts DC Electrical/technology 333611 - Turbine and converter into AC companies (e.g. ABB, Turbine Generator Set GE) Units Manufacturing 335311 – Power, Distri- bution, and Specialty Transformer Manufac- turing Table 6.1 Similar to the above table, table 6.2 below provides a list of the major components necessary for solar module manufacture, along with a brief description of the component and then finally a list of Wisconsin firms that we believe might be able to participate in that particular aspect of the broader production supply chain. ADVANCING WISCONSIN’S GREEN • 20 • MANUFACTURING ECONOMY
Component Description Who Makes It NAICS Code Companies which can produce Frame Made from PV metal manufactur- 334413-Semiconducter Crystal Finishing Systems Inc aluminum ers (Hydro Aluminum, and Related Device http://www.crystalfinishing.com/ Wuxi Xisha Photo- Manufacturing American Aluminum Extrusion Co electric Aluminum http://www.americanaluminum.com/ Products) Howard Precision Metals Inc https://www.howardprecision.com/ Gordon Aluminum Industries Inc https://gordonaluminum.com Mid-States Aluminum Corp | http://www.midstal.com/ B & D Fabricators LLC | https://www.bdfabricators.com/ Mid-City Steel Inc | https://midcitysteel.com/ Clinton Aluminum https://www.clintonaluminum.com/products/ Basic Metals | http://basicmetals.com/ Fabral | https://midcitysteel.com/ Cover glass Low-iron float Float glass producers 327211-Flat glass Cardinal Glass Industries glass manufacturing https://www.cardinalcorp.com/ Planet Earth Solar & Hvac OMNI Glass & Paint, INC | https://omnigp.com/ Encapsulant Typically made Chemical companies 325510-Paint and Coat- Encapsys | http://www.encapsys.com/table/ from ethylene-vi- (e.g. DuPont) ing Manufacturing main-content/our-technology/ nyl acetate (EVA) Hammond Power Solutions https://www.hammondpowersolutions.com/en/ products/encapsulated-control-transformer Solar cells Anywhere from Solar cell manufac- 334413-Semiconducter BAE Batteries US | https://www.baebatteriesusa.com/ 48-72 cells in a turers (e.g. JA Solar, and Related Device Liberty Flag & Specialty Co Inc typical module Tongwei Solar, Trinko Manufacturing http://www.worldclassflags.com/ Solar) Power Products LLC (Subsidiary of Mastervolt) https://www.mastervolt.com/ Back sheet Largely made Chemical/materials 326113 – Unlaminated Epic Resins | http://www.epicresins.com/ from polyvinyl producers Plastics Film and Sheet fluoride (PVF) in (e.g. DuPont) (except Packaging) the form of Ted- Manufacturing lar® from DuPont Junction box Made from Electronics companies 335932 - HellermannTyton | https://www.hellermanntyton.us/ plastics; houses (TE Connectivity, Noncurrent-Carrying Eaton | ht593tps://www.eaton.com/us/en-us.html electrical compo- Mitsubishi Electric, Wiring Device nents (wires) Jinko Solar) Manufacturing Racking/ Either aluminum Solar metal fabrication 332111- Iron and Steel Walker Forge Inc | https://www.walkerforge.com/ mounting or steel companies (Sunpower Forging Komatsu Surface Mining | https://mining.komatsu/ system Corp., NEXTracker, 332112-Nonferrous Unit Drop Forge Co Inc Array Technologies) Forging https://www.unitforgings.com/ Cleveland Hardware and Forging https://www.clevelandhardware.com/ Table 6.2 Table 6.2 continued on next page ADVANCING WISCONSIN’S GREEN • 21 • MANUFACTURING ECONOMY
Component Description Who Makes It NAICS Code Companies which can produce Solar inverter Convert DC into Electronics/technol- 334413-Semiconducter None identified AC ogy companies (e.g. and Related Device Huawei, SMA Solar Manufacturing Technology) Industrial SPX Transformer Johnson Electric Coil Cramer Magnetics SNC Manufacturing | https://www.sncmfg.com/ Transformers Solutions Company and Coil Hammond Power Solutions https://www. https://johnsoncoil. 335311- Power, Distri- https://www.hammondpowersolutions.com/ spxtransformer- com/ bution, and Specialty solutions.com/ LEM Transformer Northlake https://www.lem. http://cramercoil.com/ Engineering Inc. com/en MTE Corporation https://www. https://www.mtecorp. northlake-eng. com/ com/ Table 6.2 (CC BY) Photo by Tony Webster A solar power alternative energy demonstration at the Minnesota State Fair’s Eco Experience building at the Minnesota State Fair on August 29, 2018. https://www.flickr.com/photos/diversey/44453056641 ADVANCING WISCONSIN’S GREEN • 22 • MANUFACTURING ECONOMY
Table 6.3 below gives an alphabetical listing of all the firms that we estimate may be well suited to one or more aspects of the supply chain of either solar cell or wind turbine manufacture. Business Description Address Aarrowcast Inc Leading producer of high quality and ductile iron castings 2900 E Richmond St Shawano WI 54166-3804 ABB Multinational company, produces transformers and gen- 16250 W Glendale Dr, New Berlin, WI 53151-2858 erators Absolute Custom Extrusions, Offer custom plastic extrusion, profiles, and tubing 3868 N Fratney St. Milwaukee, WI, 53212-1341 Inc. designed to reflect your specific needs down to the last detail. Absolute Machine LLC Produce casting, CNC Mill & Lathe, Wire and Hole EDM 1604 W Haskel St Ste B, Appleton, WI 54914-5012 Advanced Composites, LLC Produce mixed resins and plastics. Our process is able to 97 S Pioneer Rd Ste 300, Fond Du Lac, WI 54935- take all grades of plastic and blend them into one form. 3803 Advanced Fiber Products Manufacture standard and custom fiberglass pultrusions 2910 Luoyang Ave, La Crosse, WI 54601-3067 Advanced Nanotechnology Part of Scienfic Research & Development Services Industry 513 Isle Royal Dr, Madison, WI, 53705-2416 Solutions, LLC AFK Foundry Provide grey and ductile casting services 300 Pacific St Ripon, WI 54971-1317 Alliant Energy Corporation* Subsidary in Wisconsin: (Wisconsin Power and Light Com- 4902 N Biltmore Ln Ste 1000, Madison, WI 53718- pany), currently produces and transports wind energy 2148 Alpha Industries (Steel Rule Manufacturer of precision steel rule dies 3650 N 126th St Brookfield, WI 53005-2421 Dies) Alro Steel Metals, industial supplies and plastic provider 43 E 10th Ave Oshkosh, WI, 54902-6001 Altus Vinyl LLC Expert capabilities for heat sealing products, as well as cus- 2234 Northwestern Ave, Racine, WI, 53404-2519 tomizing features such as foil stamping, debossing, screen printing, and custom design. AM Fiberglass Manufacturing Construct, Manufacture and repair most fiberglass prod- 817W 7th Street North,Ladysmith, WI 54848 ucts AM Spectra Inc World-wide known developer and manufacturer of navi- 727 S Washington St, Shawano, WI, 54166-3039 gation lights, marine searchlights and acoustic signalling equipment. American Aluminium Extrusion Provide superioir quality aluminium extrusion, fabricated 1 Saint Lawrence Ave Beloit, WI 53511-6246 Co products and customized services American Metal Technolgies LLC Leading manufacturer of precision-machined parts in cast 8213 Durand Ave, Sturtevant, WI, 53177-1945 iron, ferrous and non-ferrous castings, steel forgings, and sand permanent mold castings. Apache Stainless Manufacturer of commercial, industrial and wholesale cap- 200 Industrial Dr Beaver Dam, WI 53916-1136 ital equipment for food, beverage, pharmaceutical, energy and other essential industies Appleton Stainless Speedy manufacturere which provides services such as 5561 W Clairemont Dr Appleton, WI 548013-8857 custom stanless fitting and flanges, stainless steel fabrica- tion and specialty machining Aqualand Manufacturing Of Has a specialty line of Marine Products for docking pur- 1301 1ST Ave, Woodruff, WI, 54568 United States Woodruff, Inc. pose. Arimon Technologies control panel and box build assembly, wiring harnesses, 251 E 5TH St, Montello, WI, 53949-9752 cable assemblies, and electromechanical assembly Arteche PQ Inc* International Electrical manufacturing and distribution N52w13670 Northpark Dr, Menomonee Falls, WI company. Currently produces generators and is involved 53051-7061 with grid integration for wind energy Table 6.3 Table 6.3 continued on next page ADVANCING WISCONSIN’S GREEN • 23 • MANUFACTURING ECONOMY
Business Description Address ATI Ladish LLC Designs and manufactures high-strength forged and cast 5481 S Packard Ave, Cudahy, WI, 53110-2244 metal components for aerospace and industrial markets. Audio Visual Equine Systems Part of the Animal Production Industry. 80 E Galley Dr, Sturgeon Bay, WI, 54235-3634 Austin Foundry Produces of high quality gray and ductile iron casting 814 N Wildwood Ave Sheboygan, WI, 53081-3582 B&D Fabricators LLC Provide custom, specially designed attachments 810 Tamarack Avenue, Edgar, WI, 54426 Bachubber Manufacuturing Stamping and fabricating firm 450 Steel Lb Mayville, WI 53050-1148 Corp (BMC Automation) BAE Batteries US Provides a full line of stationary VLA and VRLA batteries, 484 Country Road Vv, Somerset, WI 54025-9031 chargers, racks, spill containment and accessories. Baker Manufacturing Produces gray and ductile iron custom castings for auto- 133 Enterprise ST Evansville, WI 53536-1497 motive, marine, and argricultural market Baldor Power Solutions Manufacturer of a variety of products: Industrial Electric 5000 S Emmer Dr, New Berlin, WI 53151-7358 Motors Basic Metals Independent metal supplier in cut-to-lenth aluminium W180n11819 River Ln Germantown, WI, 53022- sheet, slit aluminium coil and aluminium circles 2419 Berntsen International, Inc Part of the fabricated Metal Manufacturing industry. 5418 Monument Ln, Madison, WI, 53704-6127 Bierte, Inc. Part of the Sign Manufacturing Industry. 1619 Doubletree Dr, Janesville, WI, 53546-1425 Briggs & Stratton Corporation Produces standy and portable generators 12301 W Wirth St, Milwaukee, WI 53222-2110 Briggs and Straton Subsidary of Briggs and Stratton Corp 3560 N 124th St, Milwaukee, WI 53222-2103 Brown-Campbell Company Manufacture, fabricate and distribute a wide breadth of 7100 W Calumet Rd, Milwaukee, WI 53223-4040 products and offer a dull line of engineering and fabrica- tion services Campbell Brown Company Manufacture, fabricate and distribute a wide breadth of 7100 W Calumet Rd, Milwaukee, WI 53223-4040 products and offer a dull line of engineering and fabrica- tion services Cardinal Glass Industries* Manufactures residential glass for windows and doors, 420 Wick Dr, Mazomanie, WI 53560 produce premium solar control, superior IG units, impact resistance products for hurricanes Castalloy Inc Producer of high alloy castings 1701, Industrial Ln Waukesha, WI 53189-7397 Casting Services Inc Specialize in casting grey iron, ductile iron, steel, stainless 304 N Chicago Ave South Milwaukee, WI 53172- and copper based and aluminium 1243 Centaur Forge LLC Distributor to farrier and blacksmith industry 117 N Spring St, Burlington, WI, 53105-1500 Central Steel and Wire Company Leading metals distrbutor and fabricator with service 4343 S 6th St Milwaukee, WI 53221-2477 center across the United States Charter Steel Include services such as steel melting, bar and rod rolling, 1658 Cold Springs Rd Saukville, WI 53080-1647 coil processing and wire drawing Chaseburg Manufacturing Provide services such as custom steel fabricators 102 Rack Berg Lb Coon Valley, WI 54623-8004 Chemisphere, Inc Air Strippers and VOC Removal, Gas Analyzers, gas de- 200 Industrial Dr Beaver Dam, WI 53916-1136 tectors, groundwater sampling, landfill liquid plumbing, landfill products, product recovery, remediation pumping, soil sampling, and wireless data systems. Cleveland Hardware and Forg- Includes products such as truck, bus, van, rescue, enclo- 1341 State St, Green Bay, WI 54304-3532 ing Company sures, toolboxes. Clinton Aluminum Supplier of alunimium and stainless steel plate products 400 Freeedom Ln Janesville, WI 53546 Composites One LLC Produce raw materials and processing supplies and over 850 Heritage Rd, De Pere WI 5411503149 2,000 product categories while partnering with over 600 of the best suppliers in the business. Table 6.3 Table 6.3 continued on next page ADVANCING WISCONSIN’S GREEN • 24 • MANUFACTURING ECONOMY
Business Description Address Cooper Power Systems Manufacturer of medium and high-voltage electrical 1045 Hickory St, Pewaukee, WI 53072-3712 equipment, components and systems Cope Plastics, Inc Provide best materials and plastics solutions the industry 170 Wild Rose Rd, Genoa City, WI, 53128-2093 can offer. Cotta Transmission Company, Provide high-speed gearboxes, custom-build solutions and 1301 Prince Hall Dr, Beloit, WI 53511 LLC high-performance products. Cramer Coil & Transformer Co Supplier of PC mountable magnetics of various industries. 401 N Progress Dr, Saukville, WI 53080-1651 Inc Supplies to both US and China Cramer Coil & Transformer Co Variable Frequency Drives 401 N Progress Dr, Saukville, WI 53080-1651 Inc. Cramer Coil & Transformer Co Mechanical Power Transmission Products 401 N Progress Dr, Saukville, WI 53080-1651 Inc. Cramer Coil & Transformer Co Power Distribution and Industrial Automation Products 401 N Progress Dr, Saukville, WI 53080-1651 Inc. Crystal Finishing Systems Inc Provide aluminum and plastic services 4704 Bayberry St Schofield, WI 54476-6097 Cummins International business that produces in a variety of differ- 505 S Wuthering Hills Dr. Janesville, WI 53546- ent segments 8309 Cummins International business that produces in a variety of differ- 101 W Venture Dr Ste 110, Janesville, WI 53546- ent segments 9147 Custom Fiberglass Molding Part of the specialty contractors industry. E5880 Little River Rd, Weyauwega, WI 54983-9511 Dietz Electric Co Inc Distributor and manufacturer of electic motor, drives and 4329 W Lincoln Ave, Milwaukee, WI 53219-1687 power transmission products Drs Naval Power Systems, Inc Part of the Search, Detection, Navigation & Guidance Sys- 4265 N 30TH St, Milwaukee, WI, 53216-1821 tem Manufacturing Industry. Eaton Cooper Power Systems Inc Power, Distribution, and Specialty Transformer Manufac- 2300 Badger Dr, Waukesha, WI 53188-5951 turing EFC Inc Specialize in quality manufactured fiberglass bulding, 301 Bickford St New Lisbon, WI 53950-1524 shelters & flumes Electrical Testing Solutions, Inc. Provide Field Services, Engineering, Generators, Accep- 2515 Lamplight Ct, Oshkosh, WI, 54904-7305 tance & Commisionning, Safety training and shop services Encapsys Part of the Remediation & Environmental Cleanup Services 2500 W Wisconsin St, Portage, WI 53901-1023 Industry. Endres Manufacturing Co AISC certified fabricators of structural steel, piers and 802 S Century Ave Waunakee, WI 53597-1608 shoreline equipment Enerpac Corp* Wind turbine parts and installation products 6101 N Baker Rd, Milwaukee, WI 53209-3703 Enterprise Tool & Die, Inc Produce precision machining, Injection Mold design & fab- 8296 Commerce Pkwy Ste, Chippewa Falls, WI, rication, CNC Milling, Grinding, Turning, CNC EDM Burner & 54729-5064 United States Design Injection Molds Epic Resins Corporation Produce electronic potting, LED Encapsulants, Adhesive, 600 Ind Blvd, Palmyra, WI 53156 Filtration Resins, Composite Materials etc. Evers Manufacturing Inc Provide services such as metal fabrication 7327 N 51st ST Milwaukee, WI 53223-4727 Fabick, Inc. Ofers a wide range of coatings for the industrial, furniture, 4118 Robertson Rd, Madison, WI, 53714-3119 OEM, and truck markets. Fabral Premier supplier of metal roofing systems 1820 E 26th St Marshfield, WI 54449-5510 Falls Packaging, Inc Manufacturer of Quality Corrugated Shipping Containers N73W15339 Paseo Ct, Menomonee Falls, WI, and Corrugated Packaging Products 53051-4553 Felker Brother Corp Leading manufacturer of stainless steel piping products 22 N Chestnut Ave Mrshfield, WI 54449-2056 and fabricated piping Table 6.3 Table 6.3 continued on next page ADVANCING WISCONSIN’S GREEN • 25 • MANUFACTURING ECONOMY
Business Description Address Fiber-Tech, Inc Custom molder of fiberglass composites for OEM markets 4155 Courtney Rd, Franksville, WI 53126-9794 national and international. Fiberdome Incorporated Offering a diverse range of services in all aspects of FRP 865 Stony Rd, Lake Mills, WI 53551-1715 production such as fiberglass production, tooling and engineering requirements. Fiberdome Incorporated Leader in fiberglass tooling, fabrication and manufacturing 865 Stony Rd, Lake Mills, WI 53551-1715 fiberglass production, tooling and engineering require- ments Fiberglass Solutions, LLC Fiberglass for cheese production, dairy manufacturers, 1933 Cofrin Dr, Green Bay, WI 54302-2027 the pulp & paper industry, wastewater treatment facilities, water utiities, chemical companies, plating & coating industries etc. Fiberpro, Inc. Subsidiary of Advanced Fiber Products. Produce custom 2970 Luoyang Ave, La Crosse, WI 54601-3067 shapes fiberglass pultrusions, standard shapes fiberglass pultrusions, pultrusion fabrication services, pultrusion painting services. Five-Star Plastic, Inc rapid tooling, rapid prototyping, design support, engi- 1339 Continental Dr, Eau Claire, WI, 54701-7047 neering, cast urethane models, tooling solutions, quality United States metrology solutions, injection molding, sonic welding, pad printing, hot stamping, and assembly. FRP Composites Manfucturer of custom made corrosion resistant fiberglass 2220 36th Streeth North, Wisconsin Rapids, WI products Galland Henning Nopak Inc World's most experienced manufacturer of high-density 10179 S 57th St, Franklin, WI 53132 balers and hydraulic and pnuematic valves and cylinders. Gas Atmospheres Designs and builds Nitrogen generators, Inert Gas Gen- 369 W Western Ave, Port Washington, WI 53074- erators, and Co-generation systems for the heat treat, 2233 annealing, brazing, petrochemical, aseptic packaging, and agriculture industries. GE Waukesha Gas Engines Gas turbines~ 1101 W Saint Paul Ave, Waukesha, WI 53188-4961 Generac Produces a variety of generators, subsidary of Generac 757 N Newcomb St, Whitewater, WI 53190-1475 Holdings Inc Generac Holdings Inc Produces a variety of generators S45w29290 State Road 59, Waukesha, WI 53189- 9071 Generac Mobile Products Subsidary of Generac Inc 215 Power Dr, Berlin, WI 54923-2420 Generac Power Systems Inc Produces a variety of generators, subsidary of Generac Hillside Rd & Hwy 59, Waukesha, WI 53187 Holdings Inc Gentec LLC Electrical equipment supplier that utilizes in-house R&D, 2305 Stonebridge Rd, West Bend, WI 53095-5726 engineering, tech support and manufacturing Gordon Aluminium Industries Provides extruded and fabricated aluminum components 1000, Mason Street, Schofield WI, 54476 Inc GPI Corporation Manufacturer composite tanks and custom molded 101 Norther Rd Schofield, WI 54476 - 1873 products Grede Casting Leading developer, manufacturer, assembler and supplier 700 Ash St Reedsburg, WI 53959-2134 of ductile, gray and specialty iron castings and machined components Groupventure LLC Part of the Medical Equipment & Supply Wholesalers 743 Wilfred Rd, Hudson, WI, 54016-7684 Industry. Grover Gear Division-Regal Motor and Generator Manufacturing 1525 15th Ave, Union Grove, WI Beloit Table 6.3 Table 6.3 continued on next page ADVANCING WISCONSIN’S GREEN • 26 • MANUFACTURING ECONOMY
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