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News Winter 2021 Get the right information when you need it. — The new GIB® System Selector. — How about adding curving to your wall and ceilings. — GIB Weatherline® fire system options for external walls. Prioritising GIB® plasterboard waste minimisation and recycling Our approach is to firstly look at ways to lining stage. The bins when full are then Auckland Area SUSTAINABILITY minimise plasterboard waste created in uplifted and sent to a local recycler where Green Gorilla the first place. We are actively working to the gypsum core is extracted and reused greengorilla.co.nz / phone 09 636 2244 by Gordon White develop practical industry tools that help in a range of horticultural and agricultural Market Manager – customers to do this. products. Nelson Area Residential Waste Management However, we also need to recognise the This is great news for trade customers wastemanagement.co.nz need to work with the wider construction operating in these areas who have been Zoie Bryce - industry to find viable solutions to dispose seeking onsite plasterboard recycling ZBryce@wastemanagement.co.nz The New Zealand building industry is of plasterboard offcuts generated during service options. It’s also very useful for becoming increasingly aware of the the interior lining process. That’s why we Homestar and Greenstar projects as importance of reducing the growing level are also helping to facilitate plasterboard it can help customers claim points for Christchurch Area of construction waste ending up in landfill. recycling options wherever practical. waste diversion under these schemes. Waste Management Winstone Wallboards is actively exploring wastemanagement.co.nz innovative ways to reduce the level of Nelson, Christchurch and Queenstown With onsite collection and recycling services Margot Hall - plasterboard waste being generated. Offcut Recycling Services Now now operating in Auckland, Nelson, MHall@wastemanagement.co.nz Available Christchurch and Queenstown, over half Working closely with customers, local of the New Zealand plasterboard market Queenstown Area councils and waste specialists, Winstone In addition to the Auckland service, has some form of offcut recycling options All Waste Wallboards is exploring a range of long plasterboard onsite waste collection available. allwaste.co.nz / phone 0800 255 927 term waste minimisation solutions which is and recycling services are now also Waste Management especially relevant given that recent data available in Nelson, Christchurch and While this is good progress, Winstone wastemanagement.co.nz collected from New Zealand construction Queenstown areas. Wallboards recognises the need to JDana Tosh - sites indicates that timber and plasterboard continue working with the industry, waste JMcEvoy@wastemanagement.co.nz offcuts contribute the largest percentage Customers working on new build projects providers and regional councils to further of construction waste currently entering can have ‘plasterboard only’ bins expand recycling capability into other Read further on page 2 New Zealand landfill sites. delivered to site during the interior regions where it is viable to do so. GIB® News Winter 2021 1
A CHALLENGING chain and New Zealand port issues, chain capacity, particularly in terms of assured local board manufacturing we are looking to improve our stock services to New Zealand, will lead to capability to meet the expected increase MARKET position of imported materials”. little, if any, improvement in the position in demand. going forward. FOREWORD As many of you are experiencing, our At the same time Winstone Wallboards demand is up on last year’s forecasts The construction of the new will continue to be focussed on meeting by David Thomas and I am pleased to say that we have manufacturing/distribution facility in today’s customers’ needs, with special General Manager been able, in general, to meet that Tauriko began in earnest in January attention to the quality and suitability of demand. The exception of course is this year and we are on track to begin our products and systems, the provision in the compounds area where the commissioning in the first quarter of of training and advisory services, and the availability of raw materials has severely FY 2023. Obviously we are very excited execution of our delivery promises. This impacted our ability to maintain our by the benefits this project will bring edition of GIB® News carries much more In October last year I said to you normal service standards for part of the to Winstone Wallboards, the built commentary on such matters, including “We are very confident that we have product range. Measures to improve our environment, and New Zealand at large, steps we are taking in the sustainability sufficient manufacturing capacity to stocks of imports have met with mixed with an improvement in our carbon area. I do hope you enjoy your read. meet our forecasted demand, and success and, despite our best efforts, emissions footprint, an ability to recycle being mindful of potential global supply it seems most likely that global supply water and plasterboard waste, and an Continued from page 1 Tauranga GIB® Plasterboard plasterboard waste, including the ability around 100 permanent jobs in the region Manufacturing Plant 2023 to accept plasterboard offcuts back into once the plant opens. Other Regions the new plasterboard manufacturing Winstone Wallboards recycling process. Designed with sustainability To learn more about the new Tauranga capabilities will also receive a further front and centre, the facility is also set to manufacturing plant visit gib.co.nz/ Winstone Wallboards is currently boost in 2023, with the opening of the reduce carbon emissions by up to 10%. gib-news/new-tauranga-facility working with local waste diversion new GIB Plasterboard Manufacturing ® providers to expand plasterboard waste and Distribution Facility in Tauriko, In addition to the positive environmental recycling options. Tauranga. impact the new plant also will offer local To learn more about plasterboard employment benefits with more than offcut services, visit the The new plant will include extensive 300 workers involved on site during the GIB website gib.co.nz/sustainability ® recycling capabilities for both water and construction phase, and the creation of CRUSADERS KIDS DAY One hundred of Christchurch’s most Bryn Hall, Chay Fihaki, Fergus Burke, to keep energy levels high (including hot enthusiastic rugby fans poured into Rugby Tamaiti Williams and Dallas McLeod. dogs, chips, pizza, sushi and soft served KNOCKS IT OUT OF Park on March 16, to meet their heroes cones), and several signed Crusaders THE PARK and pick up a few new ball skills. Together the players spent the afternoon jerseys up for grabs, it’s little wonder the teaching the throng of excited kids day was such a huge success. EVENTS The 2021 GIB Crusaders Kids Day saw ® invaluable rugby skills that will set them the St Albans Crusaders headquarters up for the coming season. From Rippa Here’s to another fantastic event run by the by Barbara Tie packed out with children itching to Rugby and line out drills, to a tug of war GIB® team. We’re already looking forward Events Coordinator meet their favourite players - and they and bouncy castles, there was never a to the GIB® Crusaders Kids Day 2022! Christchurch weren’t disappointed! Richie Mo’unga, dull moment. Children were split into age Sam Whitelock, Sevu Reece, Ethan groups and parents even got a taste of Blackadder and Quin Strange were out the action, with the chance to join in on in force, joined on the field by teammates some of the activities. With plenty of food 2 Winter 2021 GIB® News
COHAUS – PROVIDING A COMMUNITY SPIRITED ALTERNATIVE SYSTEM SPECIFICATION by Arama Black Architectural Sales Manager A unique housing project in Auckland’s walk-ups, or in a central city location,” consideration for the creation of shared Technical back-up is very good, site Grey Lynn is providing a community- says Thom. spaces or communities. By shifting the problems can be solved, and the spirited alternative to New Zealand’s design and responsibility back onto the products are known to suppliers and traditional residential development models. Four years in the pipeline, Cohaus is eventual residents, we align incentives to sub-contractors.” about to roll out the welcome mats. create good quality durable housing stock Cohaus – an owner-driven multi-unit With 20 affordable and compact units, with a clear goal to facilitate community Isaac Johnson from LEP Construction residential build on Surrey Crescent – is plenty of communal spaces, and a big- creation and contribute to the local installed GIB Weatherline® and was the brainchild of two Auckland families hearted group of like-minded residents, neighbourhood.” pleased with the results, saying “We determined to do things differently. its success could signal a change for the started installation in July last year and Disillusioned by New Zealand’s existing future of residential housing development. Not surprisingly, when it came to choosing finished in late August. We’ve installed this housing developments, the families pooled building materials for the project, there product on a few jobs now. As long as the their resources to create a co-housing “Essentially all our new housing in New were some very specific requirements. screws, tapes and sheet set outs are done scheme with community at its heart. Zealand is provided by private developers Materials had to be non-complex, super- correctly, it looks good and is easier to in the open market for profit. The market durable, as maintenance-free as possible install than similar alternatives.” Architect, developer, and part-owner Thom is optimised for, and experienced in, and with a low toxicity and carbon footprint. Gill believes it’s the first project of its kind in delivering detached 1-2 storey houses and GIB Weatherline® fit the criteria, while also And according to Thom, the support from the country - and he can’t wait to move in. cheap high-density apartments for sale providing fire and bracing solutions required Winstone Wallboards was the icing on the off-the-plan,” explains Thom. for a multi-residential development. cake. “We’re only aware of two other such schemes that have been built in New “These typologies and associated “GIB® Systems are comprehensive and Zealand, but none have been multi-storey drivers create housing stock with little cover all potential system requirements. Environmental certifications An EPD is like a nutrition label, but instead SUSTAINABILITY of calories, it covers carbon footprint, embodied energy and other environmental AUSTRALASIA by John Jamison data. This allows the developer to Technical Manager choose the right product for their build, recognising that what is ‘green’ in one context may not be green in another. How Does It Work? Environmental Certifications Benefits EPDs are important for green building, Under the Environmental Product — Increased customer trust by using In 2018, Winstone Wallboards, published particularly in the commercial sector, Declarations Innovation Challenge within third-party verified certifications. the first Environmental Product as they contribute points under Green Green Star, a project is eligible for: — Certifications provide Green Star/ Declaration (EPD) for plasterboard in Star, LEED, BREEAM and other rating Homestar and Living Building Australasia, accompanied by the Declare tools and quantifies the environmental — 1 point where 2 different products Challenge evidence for our Label and Global GreenTag. performance of plasterboard including its hold current EPDs, or customers, making our products carbon footprint. — 2 points where 6 or more different easier to select. Each of these certifications prove in products hold current EPDs. — Identification of manufacturing a transparent and third-party verified Declare is offering specifiers, contractors improvement opportunities. manner, the good environmental and building users insight into the The EPD for GIB® plasterboard meets properties of plasterboard. ingredients used in the manufacture of NZGBC’s criteria to qualify as a product- Contact details building products. All ingredients in a specific EPD and is therefore eligible for the “A key difference to other certifications product with a content over 0.01% need full points. EPDs can also be submitted as Development Manager thinkstep (EPDs): is that EPDs quantify the environmental to be disclosed, and checked against a an innovation challenge within Homestar, info@thinkstep-anz.com performance of GIB® plasterboard”, Red List of harmful compounds. although the developer needs to have this says Barbara Nebel, Managing Director accepted by NZGBC first. GreenTag: globalgreentag.com of thinkstep in Australasia. thinkstep Global GreenTag distinguishes the supported GIB plasterboard in ® products that have been made in the Declare: Fiona Caulfield info@declare.nz When you’re next submitting a tender developing Winstone Wallboards EPD and most planet-friendly way possible and for a commercial or public building, think have completed over 700 EPDs globally. contributes maximum points towards For further information go to about submitting the GIB® plasterboard Green Star and Homestar projects. gib.co.nz/sustainability EPD along with it. GIB® News Winter 2021 3
ADNZ budget, and a new build with a Homestar 10 rating – a world leading standard for ARCHITECTURAL design, construction and efficiency. BUS TOUR: WHERE MEMBERS LIVE For Winstone Wallboards, the tour was a wonderful way to engage with the design community and bond over their EVENTS shared love of design and architecture, a fantastic day out, and a great opportunity by Clara Sumner to connect with others in the industry. Partnership Manager At each property, designers provided a briefing of the design of their home and outlined any challenges they faced – from Photo: Site Architecture - Clementine Lane Home A sneak peek into the homes of some of budget, to site, to earthquake rebuild Christchurch’s most talented designers challenges. This inevitably led to insightful provided plenty of inspiration for the 35 discussions around performance, material architecture-loving owners, while a owner, creating a beautiful family home attendees of this year’s ADNZ Canterbury/ choice, function and – most importantly couple of the others faced the challenge designed to accommodate an elderly Westland architectural bus tour. – enjoyment. of building family homes on difficult hill father. There was lots of diversity! sites that really challenged the creative, Focussing primarily on the Mt Pleasant- This year each home was completely particularly when working within a defined Organised by architectural designer Faye Redcliffs area, the March 2021 tour took different but what was really interesting budget. One of these homeowners first Pearson-Green, the event is sponsored in seven of the city’s most interesting was that many had an earthquake child was born around the time the build by ADNZ Principal Partner GIB®, with architectural gems, from a 70’s treasure story to tell. One of the homes was started and another home was built on additional support from Firth and APL. originally designed by the late Don Cowie deemed a write-off after the earthquakes a site demolished due to earthquake The architectural bus tour is always a to a home innovatively crafted on a but was painstakingly saved by its damage, abandoned by the previous calendar highlight. GET THE RIGHT INFORMATION WHEN YOU NEED IT We know from experience that going the repair some multilayer intertenancy It worked a treat! Everybody walked The icing on the cake? When the building extra mile can make a massive difference walls. Everyone was doing their best, but away with a greater knowledge of inspector came back for a reinspection, to the speed and success of a project. working independently, which ultimately GIB Shaftwall systems and our ® they passed with flying colours. led to disagreements and reconstruction. GIB® Panelshaft option, and a far better A recent call to the GIB® Technical understanding of the WHY behind the By getting a technical advisor out to site Helpline was a perfect case in point. A After a failed inspection, several calls WHAT. Not only that, but we were able quickly, what could have resulted in big project team needed some very specific and e-mails, we decided the best way to help with a comprehensive plan for delays was resolved promptly, enabling detailing and construction methods for forward was to meet with the designers, repairing the damaged IT walls, saving the project to keep moving forward. GIB Fire Rated Systems, and to add to ® builders and inspector on-site, to get time, and taking away the guess work. the challenge, they also needed to everyone on the same page. For more information visit gib.co.nz or call the GIB® Helpline 0800 100 442. EVER WONDERED HOW TO INSTALL GIB-COVE®? PRODUCT by Cath Montgomery Once installed and painted, your Product Manager GIB-Cove® enhances interior styling as well as creating a stable system that ties Add value and walls and ceilings together which minimises the chance of joints cracking. The larger style into your Well wonder no longer, in three concise videos you can learn all you need to profiles can also be retro fitted over smaller profiles or traditional timber scotias. next project with know to correctly handle, store and install GIB-Cove®. Russell Pedersen our Go to gib.co.nz/site-guide-and-install/ one of the GIB- Cove® profiles. Technical Support and Training Manager installation-videos/ to watch the videos takes you through it step-by-step in our and find out just how easy it is to install training bay. GIB-Cove®. 4 Winter 2021 GIB® News
Requirements led search: Looking for a two-way fire-rated system for a wall with a resistance rating of 60? No problem. Quickly find products that meet the exact requirements you’re after, using our interactive filters to refine your results. Easily compare filtered results: The new GIB® System Selector The filtered results are grouped together and colour coded by the GIB® System — Find what you’re looking for, faster. books - the listing displays their key performance ratings, making it easier to — Key selection criteria tailored to your way of working. find the right products at a glance. Hover — Easily compare your filtered results and save your findings in the ‘Your Favourites’ function. over the System Diagram to quickly view its configuration or click on a System to Individual systems are now colour coded, For further information visit see the full details including all the CAD WEBSITE for easy identification as to which System gib.co.nz/gib-system-selector or files for that System. Manual they refer to. scan the QR code and watch a by Sarah Joblin short intro video. Marketing Coordinator We have created an information ‘hub’ for each individual system, which includes an overview of the system, and any related literature. You’ll also be able to quickly access relevant CAD drawings, Need help choosing a GIB system? This ® under the ‘CAD Details’ tab. Where is the new and improved tool for you. available, CAD details can be downloaded in bundles, in DWG, RVT or PDF. Save your favourites: We’ve improved the search criteria, to help you find the right system for the job. You now also have the option to ‘add to Do you need to find multiple files for a Select the Application Type, then adjust favourites’ for when you wish to refer to single job, or compare between two the FRR, Framing Type, Noise Control the same system again and again. similar options? Save multiple system Rating and more. results using the ‘your favourites’ function. GIB HANDIBRAC® anchored to stop the panel from ‘tipping’. only calls for a 100 mm slab thickness, some internal walls, then localised slab ‘H’ type bracing systems are often and the 140 mm screw bolt embeds thickening should be considered and SCREW BOLT placed near a slab edge and for panel 90 mm into the concrete. Whilst our factored into the design. EMBEDMENT hold-down fixings we recommend the GIB® Technical Helpline has not had any GIB Handibrac® which can be purchased calls from builders having drilled right For the lower of two-storey NZS 3604 TECHNICAL with a 140 mm long BOWMAC blue head through, there is a potential risk of the buildings, ‘H’ type elements can be screw bolt. Expanding concrete anchors pre-drilled hole penetrating the slab and specified on external and loadbearing by Richard Hunt are often not suitable near a slab edge, dampproof membrane. internal walls with the remainder as Senior Technical and a further advantage of the screw outlined for single storey structures. Engineer bolt is that it can be used on a timber Single storey NZS 3604 buildings framed platform. tend to have low to moderate bracing A final word of warning. Insulated pod- demand. We suggest that ‘H’ type type proprietary concrete slabs often A marginal situation arises when NZS bracing elements are specified on have varying topping thickness and GIB bracing elements requiring special ® 3604:2011 slab-on-ground construction external walls and GS1-N, GS2-N and the specification and layout of bracing hold-down fixings at panel ends are is used and ‘H’ type elements are GS2-NOM elements internally as these elements must be carefully considered. identified with an ‘H’, i.e. GSP-H, BL1-H, specified on internal walls of single are easier to install, permit the bracing BLG-H and BLP-H. When load is storey buildings, or on non-loadbearing to be distributed over a larger area, and For further information refer to applied to the top of high-performance internal ground floor walls of two storey don’t require GIB Handibracs . If higher ® the GIB® Site Guide or call the elements, the end studs need to be buildings. In these cases, NZS 3604 rated ‘H’ type elements are required on GIB® Helpline 0800 100 442. GIB® News Winter 2021 5
GIB WEATHERLINE® The first port of call when designing find what your looking for in the Download the with GIB Weatherline Rigid Air Barrier ® GIB Weatherline literature try the ® GIB Weatherline® TECHNICAL Systems is the GIB Weatherline® Design supplement at gib.co.nz/weatherline. PDF supplement at SUPPLEMENT and Construction literature available gib.co.nz/weatherline or AVAILABLE ONLINE online at the GIB® website but sometimes The supplement currently includes: call the GIB® Helpline on additional specification material may have 0800 100 442 for further been developed which might be useful — New GIB Weatherline 120min FRR ® information. LITERATURE for a smaller number of projects and not two way fire systems. warrant inclusion into the main manual. — New GIB Weatherline® 30min FRR by Gordon White one way fire systems. Market Manager – Winstone Wallboards keeps this more — Additional guidance for protecting Residential ‘niche’ material in the GIB Weatherline ® framing around external wall openings technical supplement. So if you can’t from façade fire spread. UNIQUE bracing, GIB Weatherline®, building wrap and even the windows being installed in DEVELOPMENT the wall panels prior to delivery.” ACHIEVES GROUND- BREAKING ‘FIRSTS’ It also quickened the build and lessened the impact of the development on-site. SYSTEM SPECIFICATION Huw says that environmental responsibility was another key component of the brief by Dennise Austin and played a big part in material selection. Architectural Sales Not only is GIB® plasterboard Kiwi-made, Manager — Glulam timber floors (instead of the to the steep contours of the site, environmentally certified, non-toxic and traditional reinforced concrete with and the local Newtown environment. compostable, but timber is a renewable a floating batten and cradle flooring The design incorporates variation in raw material grown here in New Zealand, system). cladding materials to break down the thereby limiting the emissions from A generous benefactor, some ground- — Inter tenancy walls made of building mass into a responsive and transportation. breaking design, and a whole lot of engineered double-framed Laminated sympathetic residential scale. Providing engineered timber has transformed a Veneer Lumber (LVL) timber studs much needed housing in the Newtown “The use of timber in construction disused Newton site into much needed with structural plywood bracing and area, the apartments are close to the is a keyway for the building industry accommodation - and a steady income - GIB plasterboard linings (for sound ® hospital and ideally suited for worker to respond to the drive for climate for Wellington charity, Mary Potter Hospice. and fire ratings). accommodation.” change, by sequestering carbon from — External walls made of LVL timber studs, the environment. Carbon in the form The Mary Potter Apartments (Te Ara o plywood bracing with weathertightness of C02 is captured and stored as trees Puanga) is the brainchild of benefactor Mike O’Sullivan who wanted to set the provided by self-adhesive building wrap over the GIB Weatherline external Rigid ® GIB Weatherline® grow, offsetting the emissions produced through the production of materials such charity up with an enduring form of financial security to offset its reliance Air Barrier system. — The combination of the GIB systems ® played a as steel and concrete.” on public donations. Designed by Archaus architect Huw Parslow, the and timber construction provides exceptional acoustic ratings for both starring role in The unique Te Ara o Puanga development has been extremely well 41-apartment development is tucked behind the existing Mary Potter Newtown Impact Sound Insulation Class (IIC 60) and Airborne Sound Transmission construction. received and is a project that all those involved are deservedly proud of. facility on a small, steep, brown field site Class (STC 65). and is predominantly constructed of When the alternative fire rated boundary Adds Huw, “Te Ara o Puanga is a — The building is seismically restrained prefabricated engineered timber walls and wall system failed to provide adequate sensitive and successful development with steel vertical tie rod bracing mass timber floor panels, all manufactured protection to the steelwork in the wall providing much needed accommodation elements. off-site and craned into place. system depth, the project team opted to on a disused site in a socially and Four years in the planning stages, the use the GIB Weatherline system. ® environmentally responsive fashion, for a “A key driver for the Hospice was a project saw many different design worthy client.” respectful development that would not iterations before the final building was “GIB Weatherline was incorporated ® cause undue stress for the patients in agreed upon. Following a hearing, it was as the Rigid Air Barrier for the entire Design and Construction Team their care, the staff they employ, or the granted a Limited Notified Resource wall envelope of the building, which wider community,” says Huw. Consent under the Housing Accords streamlined the wall types and allowed — Designed by Huw Parslow and the and Special Housing Areas Act 2013 for the multiple cladding types to align team of Archaus Limited (Architects) “The drive to combat noise on-site (HASHAA). The increase in densification at the substrate without deviation or — Engineered by Daniel Moroder and and create a more environmentally and additional height provided by the additional complexity in the façade.” the team of PTL Engineers responsible development led the team HASHAA legislation - though challenging — Fabricated at the Concision Factory in to use timber as the primary building - resulted in the existing early 1900s The project was the first commercial Christchurch material and inspired the innovative use character properties on Mein Street being scale residential project to specify — Constructed by McKee Fehl of off-site manufactory.” retained and renovated, safeguarding the GIB Weatherline®, and the first one in Construction under the watchful eye character of the broader Newtown area. Wellington to employ the product in off- of Ilan Fisher the site manager. The project is the only engineered timber Construction kicked off in late 2018. site manufactory. framed development of its scale and type For further information go in Wellington and it incorporates a host of “The building is a split-level series of “Off-site manufacture meant greatly to gib.co.nz or call the unique features, including: interconnected volumes that respond reduced on-site noise, with the plywood GIB® Helpline on 0800 100 442. 6 Winter 2021 GIB® News
GIB WEATHERLINE® Winstone Wallboards recommends specification GWTLE 30 for timber FIRE SYSTEM framed external walls unless a fire OPTIONS FOR resistance rating (FRR) above 30 minutes EXTERNAL WALLS is required. TECHNICAL by Hans Gerlich Senior Technical Engineer In 2020 the Ministry of Business, Innovation Figure 1: GWTLE 30 Figure 3: GWSE 60 and Employment (MBIE) released updated fire safety guidance for external wall cladding systems. Multi-Level Buildings Between 10 and Multi-Level Buildings Over 25m in 25 Metres: Height MBIE Guidance Revision 2: 2020 aims to provide greater clarity around external wall NZBC Acceptable Solution C/AS2 and NZBC Acceptable Solution C/AS2 and cladding systems fire performance, how associated MBIE Guidance Revision associated MBIE Guidance Revision 2: to interpret New Zealand Building Code 2: 2020 suggests combustibility limits 2020 suggests combustibility limits on (NZBC) fire performance requirements on cladding materials, including the cladding materials, including the rigid air and whether international alternative fire rigid air barrier. There are no additional barrier. As one means of compliance, tests and evaluation methods are suitable requirements for the supporting framing the MBIE Guidance states that timber Figure 4: GWTLE 60b for use in New Zealand. to be protected or to have an FRR. framing may be used if protected with a robust limited combustibility lining that Requirements can vary depending GIB Weatherline® Rigid Air Barrier Systems GIB Weatherline® has an A1 non- can be shown to prevent framing char on your locality and Building Control offer a range of locally tested options to combustible classification and can be used for 30 minutes when exposed to the test Authority. To achieve compliance with help meet the updated guidelines as well as a cladding substrate on timber or steel conditions of AS 1530.4. the current MBIE Guidance provisions for as the requirements of NZBC Clauses C1- framing. Unless a higher FRR is required, prevention of char, specification GWTLE C6 – Protection from Fire. Winstone Wallboards recommends a 60 GIB Weatherline® has an A1 non- 60b can be used. minute FRR using specification GWTLE combustible classification and can be Which GIB Weatherline Fire Rated ® 60a for timber framed external walls, or used as a cladding substrate on timber Alternatively, compliance can be System is most suitable for my project? GWSE 60 for non-loadbearing steel stud or steel framing. 13mm GIB Weatherline ® achieved if the complete external wall framing, additionally clad with compliant is a robust non-combustible rigid air is subjected to medium or large-scale Selecting the most suitable GIB Weatherline ® cladding materials. barrier, and although some framing char fire testing. For tested systems with a fire rated system for your project is typically can be expected immediately above the 13mm GIB Weatherline® substrate go to driven by the height of the building and fuel source when tested in accordance gib.co.nz/weatherline the resulting NZBC fire performance with BS 8414, recent research shows requirements. that this does not contribute significantly To download the GIB Weatherline® to façade fire spread. Supplement go to gib.co.nz/ Multi-Level Buildings Under 10 Metres: weatherline or call the GIB® Helpline Unless a higher FRR is required, 0800 100 442. NZBC Acceptable Solution C/AS2 and Winstone Wallboards recommends a 60 the associated MBIE Guidance Revision minute FRR using specification GWTLE Download CAD details from 2: 2020 does not contain specific 60a for timber framed external walls, or the GIB® System Selector at requirements for external walls and Figure 2: GWTLE 60a GWSE 60 for non-loadbearing steel stud CAD gib.co.nz/weatherline cladding systems for multi-level buildings framing, additionally clad with compliant under 10 metres in height. cladding materials. UPDATES TO THE Compliance with NZ building code 180 Day system exposure prior to clauses C1-C6 - protection from fire: cladding: GIB WEATHERLINE® DESIGN AND — GIB Weatherline® Systems can be used Once installed, all GIB Weatherline® CONSTRUCTION to provide passive fire protection to meet components can be exposed for up to LITERATURE the requirements of NZBC Clauses 180 days prior to the installation of the C1-C6 - Protection from Fire, including cladding. options to limit vertical fire spread. LITERATURE Updated technical guidance including: Updated GIB Weatherline fire systems: ® Winstone Wallboards has released an — Guidance on the use of update to GIB Weatherline Rigid Air ® — 6 Fire rated protection systems for water resistive barriers with Barrier Systems which are included in columns and beams including 30 and GIB Weatherline® Systems. the new GIB Weatherline Design and ® 60 minute FRR options. — Guidance on stopping and painting. Construction literature March 2021. — 2 New fire rated soffit details including — Updated construction details. To download the new 30 and 60 minute FRR options. — New 2450 x 10mm GIB Weatherline ® GIB Weatherline® Design and The updates include: — Use of insulation now optional in all sheet size, tailored for use in Construction manual go to GIB Weatherline Fire Rated Systems. ® residential projects. gib.co.nz/weatherline GIB® News Winter 2021 7
HOW ABOUT ADDING Minimum Bending Radii of GIB® Plasterboard Framing Centres Note For performance systems, refer to the relevant specification sheet for the CURVING TO YOUR Board Maximum Stud, Minimum Minimum Wall or Ceiling fastener and nog requirements. WALL AND CEILINGS? thickness /type radius (wet)* radius (dry) Radius Batten or Joist Spacing 10mm Application Method 900mm – 1200mm 200mm GIB® Plaster- 1000mm 1200mm TECHNICAL board ** — Ensure that framing spacings in the 1200mm – 3000mm 300mm 13mm table above are correct. GIB® Plaster- 1200mm 1500mm by Frank Kang 3000mm – 4000mm 400mm — Sheets must be fixed horizontally to board *** Technical Support and 600mm (450mm walls. Development Engineer * Not applicable to GIB Weatherline® for 10mm GIB® Over 4000mm © Winstone Wallboards Limited 2016. TERMS OF USE: The USER of these CAD drawings and related information is authorised to reproduce and distribute exact copies or exact extracts of these CAD drawings for the sole purpose of detailing, — If possible, select board length to allow rigid air barrier and GIB Aqualine® Plasterboard in ceiling specifying, using, and promoting the use of Winstone Wallboards Ltd products and systems. It is the USER's responsibility to ensure full building performance specifications and to ensure specification and installation of GIB® products and systems are in accordance with Winstone Wallboards Ltd GIB® publications. Appropriate expert advice should always be obtained to ensure suitability of these drawings for your specific application. See www.gib.co.nz for full terms of use. The for one unbroken panel to cover the USER is deemed to accept the terms of use. ** Includes 10mm GIB Weatherline® applications) rigid air barrier entire curve with enough extra length *** Includes 13mm GIB Weatherline® rigid air barrier but excludes 13mm to extend 300mm beyond each end. Designers often offer curved design options GIB Toughline® and — When curving ‘wet’, apply water with a for a well-rounded space. GIB® plasterboard GIB Toughline® Aqua paint roller to both sides. Approximately can be curved. 40 mL/m2 of water and 10 minutes set Effective walllength length time are required. Effective wall Curvature is dependent on the thickness — When creating an outside curve, begin Fram and whether the board is applied wet or dry. m inggccee in nntrtr ese s installation at one end and fasten the sheet as it is wrapped around the curve. Additional development work by the — When creating an inside curve, start GIB® Technical Team has updated fastening the sheet at the centre of the minimum bending radii of various GIBGIB EzyBrace® EzyBrace bracing bracing element element ® the curve and work outwards to the product and framing centres, resulting end of the sheet. in the tables below. The radii shown are for GIB® Standard and GIB Ultraline® The development work found that curving as well as other performance boards GIB® plasterboard requires patience. s diu Ra such as GIB Fyreline®, GIB Aqualine®, Rushing the curving process can result in GIB Braceline GIB Noiseline , ® ® board breakages. Taking your time and GIB X-Block® and GIB Weatherline®. allowing the board to take the curve is the best approach. The typical time taken to It is not recommended to curve thicker successfully fit a board to a curve is 30 - and some high density boards such 40 minutes. as 16mm and 19mm GIB Fyreline®, Note Lining the inside of the curve will GIB Toughline®, GIB Toughline® Aqua be more difficult than lining the outside. Stud spacing GIB® Grabber ® screws and GIB Barrierline® due to the risk of depends on around perimeter only This will require additional labour and the breakage. curvature GIB® plasterboard must be curved prior © Copyright 2016 Winstone Wallboards Ltd All Dimensions are to be site checked before construction and installation Curved walls can be incorporated GIB® Intertenancy Barrier Systems GIBFix® Adhesive at File: GNSWIP008 Curving GIB® Plasterboard to installation. Issue: 1602 GIB® plasterboard Scale: 1 : 10 300mm Reference centres in into performance systems provided Curving GIB® Plasterboard fixed horizontally Date: 10 May 2021 sheet body GNSWIP008 Download the the curving is carried out strictly in GIB® Site Guide accordance with the application method in Sheet carried 5-10mm gap between PDF supplement at this bulletin. The curving must not weaken minimum 300mm bottom edge of lower gib.co.nz/site-guide-and- beyond end of sheet and floor or crack the gypsum core. The projection curvature install/ or call the GIB of a curved GIB EzyBrace® bracing Helpline on 0800 100 442. element should be used as the effective wall length, as illustrated right. 300mm PROTECT WET AREAS Maximum tile weights at 600mm The updated GIB® Wet Areas Systems technical literature includes: WITH GIB AQUALINE® - maximum stud centres NEW ZEALAND'S NO 1 10mm GIB Aqualine® 26 kg/m2 — Increased fastener space tolerances WET AREA LINING* 13mm GIB Aqualine® 40 kg/m2 for GIB Aqualine® for tiling from 100mm to 150mm centres. — Updated NZ Building Code Clause E3 LITERATURE With its reinforced water resistant core guidance. and easy score and snap installation, — New CAD details including tiled by Jennifer Haraki GIB Aqualine® is New Zealand's number shower recess details. Technical Adviser one choice for internal wet area linings and has been trusted in over 1 million Download the GIB® Wet kiwi bathrooms over the last 25 years*. Area Systems literature PDF at gib.co.nz/gib-wet- GIB Aqualine®, gives added strength GIB Aqualine® featured in the area-systems/ or call the that easily supports the weight of tiles to GIB® Wet Area Systems literature is a GIB® Helpline 0800 100 442. provide a solid, stable backing and can best practice guide for areas where now comfortably handle the vast majority there is intermittent water exposure and *Based on BRANZ Wet Area Lining Report of tiles commonly used in New Zealand up splash zones within residential and non- ER10093 January 2020 and annual M² sold of to 40kg/m2 tile weight. residential buildings. GIB Aqualine®. 8 Winter 2021 GIB® News
CEILING DIAPHRAGMS Whilst not a bracing element itself, a Linings have to be installed over the It is critical for there to be a strong GIB plasterboard ceiling diaphragm is ® entire area of the diaphragm. Fasteners connection between the ceiling and the - LET'S START WITH a stiff and strong horizontal component are placed at specific centres around the walls for the load transfer. When planning THE BASICS which transfers loads to connected bracing perimeter of the ceiling diaphragm using your sheet set out, use full width sheets walls/lines exceeding 6m separation (or the GIB EzyBrace® fastener pattern. For where possible. Minimum sheet size of TALKING TRADE 7.5m with dragon ties) to a maximum of GIB Rondo Metal Battens, a metal ® ® 600mm x 1800mm provided all adjacent 12m (if you have a double top plate). channel or metal angle is required at the sheets are back blocked. by Russell Pedersen perimeter of the diaphragm. When using Technical Support Any 10mm or 13mm GIB® plasterboard double top plates (rather than a 140 x 35 If a Level 5 finish is required, or for larger and Training Manager can be used for a GIB ceiling diaphragm ® packer plate) a metal channel or metal areas, other back blocking requirements and both timber and steel battens can be angle is required around the perimeter. may apply. used for the structure of the diaphragm. This requirement also applies to changes For more information refer to Here at the GIB Helpline, we get a ® The basic shape of a ceiling diaphragm in the pitch such as in a coved ceiling or the GIB® Site Guide or call the tonne of confused calls about ceiling is square or rectangular (1:1 to 1:2). with scissor trusses. (Refer to the GIB® GIB® Helpline on 0800 100 442. diaphragms. Protrusions that extend into (inside) the Site Guide page 69 for more information). ceiling diaphragm, e.g. cupboards are not The first question we always ask is, “is allowed. If a protrusion into the diaphragm Figure 1: Fireplace Flues and Range Hood Openings it a GIB ceiling diaphragm?”. Why? ® is necessary, then ceiling should be Section view Because under NZS 3604:2011 there constructed and lined first then the wall Max. hole diameter 350mm can be many different types of ceiling built up underneath. Protrusions that diaphragms. And while some of them extend out from the diaphragm are fine as have GIB plasterboard as the lining, ® long as there is a connection across the they’re not necessarily a GIB ceiling ® jut out, to act as a load path. diaphragm cut and pasted from our GIB® EzyBrace systems literature. If a larger opening is unavoidable it must be in the middle third of the diaphragm*. So, let’s start with the basics. Ceiling Where fireplace flues or range hood Steel plate 0.55 BMT diaphragms under light and heavy roofs are openings are required to penetrate the Seperation of plasterboard Galvanised sheet required to comply with NZS 3604:2011. diaphragm (outside the middle third), a Max. opening and framing galvanised metal backing plate can be from flue 350mm diameter. required Installed prior to Foundationally it helps to understand how used as shown in the image on the right. as per NZ GIB® plasterboard. bracing lines work – bracing lines are the building code. imaginary lines running along and across *For guidance on openings in the Framing 90 x 45mm framing the full length or width of a timber framed middle third, please see page 20 of our Plan view trimmed to provide building plan (they’re usually a maximum GIB EzyBrace® Systems Book. extra fixing. of 6m apart). While these lines have no Min. plate size - hole diameter plus additional GIB® plasterboard physical significance, they’re needed The length of a ceiling diaphragm 75mm on all sides ceiling to control the positioning of bracing (measured between supporting bracing Installed over the elements and allow even distribution of lines, not physical walls) cannot be more steel plate and into framing using a bracing and stiffness to the structure as a than twice its width. The supporting minimum of 32mm whole. By understanding the bracing line bracing lines need a bracing capacity x 6g GIB® Grabber® concept and not being restricted by exact no less than the greater of: 100 bracing High Thread or 32mm x 7g GIB® placement of physical walls, designers units or 15 bracing units per metre of Grabber® Dual have more freedom with room sizes. diaphragm dimension. These supporting Max. Thread screws at 150mm walls are measured at right angles to the fastener 50mm max centre spacing spacing. Ceiling diaphragm confusion usually line being considered. Also note, the walls stems from the tight rules to comply forming the supporting bracing lines, Max. 50mm with the GIB® solution to diaphragm do not have to be within the area of the fastener requirements, which makes the full list ceiling diaphragm itself as the entire line spacing of requirements essential reading before is providing the support (assuming they plans go to Council or the first sheet of are connected adequately to create the Plasterboard ceiling not shown in plan view plasterboard is cut. continuous load path). GIB RONDO® 310 have to be one of them. The GIB® Rondo® 310 metal ceiling batten is 35mm deep CEILING BATTEN and it can easily be used in place of IN STOCK 70x35mm timber battens. PRODUCT All you need to know about installation of the GIB® Rondo® 310 batten can be seen by Cath Montgomery in our series of short installation videos, GIB® Rondo® 310 Batten Span Table for Product Manager the latest clip shows the different options Residential Internal Applications. available for direct fixing or you can read the one page overview. 310 batten GIB® Plasterboard Maximum batten thickness spacing Go to gib.co.nz/installation-videos/ single layer There are many challenges facing the to watch the GIB® Rondo® 10mm 450mm New Zealand building industry at present, installation video. 13mm 600mm but sourcing a ceiling batten does not GIB® News Winter 2021 9
GIB® GRABBER® SCREWS – NOT ALL SCREWS ARE Average total load (kN) CREATED EQUAL PRODUCT by Cath Montgomery Product Manager 0.000 1.000 2.000 3.000 4.000 5.000 6.000 7 Displacement (mm) GIB® Grabber® 32 by 6 Screws Supplier B 32 by 6 Screws At times customers have asked “why do In addition to supplier testing, Winstone The chart above compares the — Continuity of supply, with Winstone GIB Grabber screws cost more than other ® ® Wallboards' team of technical staff performance of GIB Grabber with an ® ® Wallboards’ excellent supply chain screws in the market?” Understandably regularly test the performance of alternative screw in a displacement test, team always ensuring large stock without an explanation to this question, GIB Grabber Screws and occasionally ® ® showing the GIB Grabber screws ® ® holding to satisfy the highs of market customers can get a bit frustrated. This other products available in New Zealand performance was superior. demand. article explains why GIB Grabber screws ® ® to see how they perform in the GIB ® In addition to the guaranteed quality of As one of our customers told us in have been selected as the specified screws systems where GIB® Grabber® screws the GIB® Grabber® screw comes with research completed in late 2020; for all GIB® systems. are “constant high performers”. many additional benefits including: “It’s not so much about what it costs, it‘s Every single shipment of GIB® Grabber® In bracing tests Winstone Wallboards’ — GIB Grabber Screws are tested in ® ® about what it actually delivers – a tried screws are put through rigorous testing testing has identified issues in other all our GIB® Systems and we know and tested product with back up. That before being shipped to New Zealand. fasteners such as: they work. means I can trust it.” Without exception, all fastener types — Supported by the GIB Product and ® in that shipment are tested. Constant — Heads snapping during testing. Systems Warranty. testing of both physical characteristics — Variation in head size which impacts — Supported by the GIB® Technical For more information call the and performance properties ensure that lateral load. support team. GIB® Helpline on 0800 100 442. GIB® Grabber® products are consistent — Inconsistent physical and material in quality. properties which impact performance. GIB BARRIERLINE® COMMON MISTAKES TALKING TRADE by Dan Reynolds Technical Advisor One of the key things we do as the Q: I’ve been told I have to put clips on Q: Do I need to fire rate the flush boxes situations which involves use of a number GIB® Technical Support team is trouble every row of nogs? and switchboard? of aluminium L clips to take the weight. shoot installation issues. We prefer to be Refer to GNS310 on the GIB® website. there helping answer questions before A: No, GIB® Wall Clips only need to be A: Anything under 90x90mm you won’t anything becomes an issue but often we placed within 600mm of the top of each need to fire-rate. Something larger like Q: I have a section of GIB Barrierline® get calls to come to site once an issue has GIB® H-stud, no further than 3000m a switchboard you will need to build wall “outside” onto a deck area, do we raised it’s head, like a failed inspection. vertically. a baffle box in the framing. We have have to put insulation out there too? guidance on how to do this in our One of the things that comes up Q: GIB Barrierline has been out in the ® GIB Noise Control® systems literature. A: No, the insulation is only there to assist reasonably often is issues arising from heavy rain for a few weeks now, is it with the Noise Control and seeing as it GIB Barrierline systems installations. ® going to be OK? Q: What do we do if we have a Ply is outside you don’t need that. In this Interestingly, many of the issues seen on substrate for rubber tile roofing as situation you can use GIB Weatherline® site with GIB Barrierline® can be easily A: GIB Barrierline®, once installed, can be opposed to roofing underlay and tin? for the outside wall linings too. rectified or even avoided. exposed to the rain for up to 12 weeks. The 16mm GIB Fyreline® fixed in the roof A: In that situation you don’t need The GIB Barrierline® system is relatively Here are some of the most frequently space can be exposed up to 4 weeks. Mineral Wool at the top, just take the straightforward to install, take the time asked questions and our answer: GIB Barrierline and 16mm GIB Fyreline ® ® to read the instructions in our literature Q: Can we use the GIB® H-stud up to the underside of the Ply and apply beforehand as most of what you need is Q: I’m struggling to get the GIB Wall Clips ® horizontally at the end of the 3m long some GIB Fire Soundseal . ® in there. onto the H stud because it’s behind a sheets? timber stud. Q: How do we address a cantilever at the If you get stuck, don’t guess, A: No, this must be a Rondo® 140 end of a building? give us a call on the A: As you install the GIB Barrierline sheets® Perimeter Channel, these are placed GIB® Helpline 0800 100 442 or go to you can cut them down, even by 30-50mm back to back and screwed together. A: We now have a recently developed gib.co.nz/barrierline to make this line up for clip fixing. detail for how to address most cantilever 10 Winter 2021 GIB® News
INSTALLATION OF linings. There is no need to check in the framing as is recommended when fitting GIB HANDIBRAC® – conventional straps. PANEL HOLD-DOWN BRACKET The use of the GIB HandiBrac® allows for installation and inspection at any stage prior to fitting internal linings. It is suitable TALKING TRADE for both new and retrofit construction. by Doug Connors Preparation and installation tips Technical Advisor — Use a 10mm diameter masonry drill bit for a solid concrete substrate and Installation 05. Continue tightening the anchor an 8mm diameter drill bit for fixing to until the head is firmly seated Developed in conjunction with MiTek , ® a timber sub-floor. 01. Correctly position the GIB against the GIB HandiBrac® base. the GIB HandiBrac® has been designed — Drill a hole into the base material to HandiBrac® to suit the sub floor In extremely dense material, and tested by Winstone Wallboards for depth 8mm deeper than the required (refer GIB® Site Guide (2018) pp 63) use of an impact wrench is use in GIB EzyBrace® elements that embedment and clean out the hole of 02. Install the hex screw (see red circle recommended. require hold-downs. dust and debris prior to installation of above) located in the bracket base 06. Be sure the bolt is at the required BOWMAC® screw bolt. when it is in the required position. embedment depth. The GIB HandiBrac® with BOWMAC® — Use a quality hexagonal socket with a 03. Insert the blue bolt through the GIB 07. Install remaining four screws into blue head screw bolt is suitable for ratchet spanner. HandiBrac® into the hole and begin the face of the timber stud. timber and concrete floors constructed in — During installation debris or dust tightening the bolt by applying 08. The installation is now complete. accordance with NZS 3604:2011. created by the thread cutting action forward pressure when engaging may cause some resistance to be the first thread. The use of the GIB HandiBrac® provides experienced. This is easily overcome For further information refer to quick and easy installation. As the by unscrewing the BOWMAC® 04. Additional forward pressure may the GIB® Site Guide or call the bracket is fitted inside the framing screw bolt for one turn or more be required for installation in high GIB® Helpline 0800 100 442. this allows a flush surface for the wall and then continuing to fix to the full strength, dense base materials. embedment. Did you miss the latest Scan the QR code or go to gib.co.nz/lbp-learning-resources GIB TradeTalk ONLINE? ® and view at your convenience. ROUND HOLES VS. of this test was to demonstrate how stiff and strong when you need it but will the element will always perform better. the forces that are applied to a bracing sacrifice itself when it reaches a “cap”, or Another good example we are seeing SQUARE HOLES element “flow” through the sheet of ultimate limit. When it reaches near the more of on site is drilling 2 x 50mm Ø plasterboard. When the plasterboard has top end of this limit, and the board can holes to create a flush box opening. CASE STUDY a hole in it, the shape, size and position no longer absorb the stress, the forces of that hole makes a big difference to look for the weakest point to release that The information on openings in by Graeme Robertson how it will perform. tension. This is usually where there is a GIB® technical literature remains valid Technical Advisor corner, or the thinnest piece to bridge, including the use of square openings. The test was designed to demonstrate the energy will take a “shortcut” across This information helps to have insight what is likely to happen when the forces the board in the form of a crack. On a into the “why” behind the “what” and the hit a corner of a square hole, where a side note, as observed in the figures added benefits of using round holes. crack is much more likely to propagate, below - Figure 3, the crack has aligned One of the common topics we get calls as opposed to a what happens where itself with a screw. This is a correctly If you are unsure on how to to the GIB Helpline for is bracing, and ® there is a rounded corner or round hole. seated screw but is the nearest and approach a hole in a bracing more specific, about holes being cut into This test also highlights the importance of weakest point in this area, how much element, feel free to call the a bracing element. the location of the hole and the proximity more so if this screw was overdriven! GIB® Technical Helpline on of the hole to the perimeter. 0800 100 442. Recently we conducted a test in the How does this relate to practical use on Lab using our P21 bracing test rig. The Plasterboard is an ideal structural the building site? When making holes in test consisted of 2 oversized holes, one product, with its balance between rigidity any bracing elements, if there is an option square and one round. The purpose and ductility. In simple terms that means: to round the corners, i.e. with a hole saw, Figure 1: At the start of the test. Figure 2: Test specimen during racking. Figure 3: A close up of cracks after racking. GIB® News Winter 2021 11
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