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Empa Quarterly
 RESEARCH & INNOVATION II #70 II JANUARY 2021

                   FOCUS

     CLEAN
 NEW CAR WORLD

         CARS ARE LEARNING TO SEE
        HOUSES HOARDING ELECTRICITY
          ROBOTS KNITTING ROADS

               www.empaquarterly.ch
Empa Quarterly - CLEAN NEW CAR WORLD FOCUS
[ EDITORIAL ]

                                               [ CONTENT ]
                                                 [ FOCUS: CLEAN NEW CAR WORLD ]
                                                                                                                                                                                                                    IN PRAISE OF
                                                                                                                                                                                                                   CONTRADICTION

                                                                                                              [ FOCUS ]                           [TOPICS ]                           [ SECTIONS ]           Dear Readers,

                                                                                                              17 AUTONOMOUS                       08 BIOTECHNOLOGY 04 INSIGHTS                               Wherever you look these
                                                                                                              DRIVING                             Melanin: Miracle drug                                      days, one conjecture comes
                                                                                                              Eye test for robot cars             for wood protection                 06 IN BRIEF            to mind: we have forgotten
                                                                                                                                                  and more                                                   how to deal with contra-
                                                                                                              20 CIVIL                                                                34 ON THE ROAD         diction. Instead of dealing
                                                                                                              ENGINEERING                         12 SUSTAINABILITY                                          with counterarguments in a factual way, we
                                                                                                              Road surface made of                Renewable energy –                                         are quick to play tough in controversial discus-
                                                                                                              gravel and twine                    Game without limits?                                       sions. This rarely pans out well; just look at the
                                                                                                                                                                                                             furious Viking-shaman in the U.S. Capitol...
                                                                                                              22 FUEL                             15 MATERIALS
                                                                                                              Synthetic methane from              RESEARCH                                                   A glance at science might be useful here. Sci-
                                                                                                              solar energy                        Modified wood can                                          ence thrives on contradiction. The Austrian-Brit-
                                                                                                                                                  generate electricity                                       ish philosopher Karl Popper considered it one, if
                                                                                                              24 ELECTRIC DRIVE                                                                              not THE high road to acquiring new knowledge.
                                                                                                              Houses hoard solar power            28 HYGIENE                                                 Everything can be thought, said and asserted.
                                                                                                              for cars                            Water filters against                                      But every hypothesis, assertion or theory, as
                                                                                                                                                  germs                                                      soon as it has been put into the world, has to
               20                                                                                                                                                                                            be met with critical scrutiny. If it can be refuted,
                                                                                                                                                  30 THIRD WORLD                                             it is thrown overboard and a new thesis is to be
                                                                                                                                                  Customized power grids                                     developed – which in turn ... I think you get it.
                                                                                                                                                  for villages in Kenya
                                                                                                                                                                                                             It is thus hardly surprising that sometimes,
                                                                                                                                                                                                             when the state of knowledge is still patchy,
                                                                                                              [ COVER ]                                                   [ IMPRINT ]                        different scientists favor different ideas. The
                                                                                                                                           How well can
                                                                                                                                           self-driving cars see?         PUBLISHER Empa                     public often perceives this as “cacophony”
                                                                                                                                           Empa‘s test vehicle
                                                                                                                                           has a laser scanner on         Überlandstrasse 129                and disunity within the research community.
                                                                                                                                           board that produces
                                                                                                                                           highres images like            8600 Dübendorf,Schweiz             In fact, however, we merely see scientists at
                                                                                                                                           this. Additionally the
                                                                                                                                           system uses cameras            www.empa.ch                        work and observe how they check their own
                                                                                                                                           and radar scanners.
                                                                                                                                           Empa wants to find out         EDITORIAL Empa Kommunikation       and other people’s ideas for disagreements.
                                                                                                                                           how accurately these
                                                                                                                                           sensors recognize the          LAYOUT PAUL AND CAT.
               17                                                         22
                                                                                                                                           world. Page 17.
                                                                                                                                                                          www.paul-and-cat.com
                                                                                                                                                                          CONTACT Phone. +41 58 765 47 33
                                                                                                                                                                                                             We could take an example from this way of
                                                                                                                                                                                                             working in future social and political de-
                                                                                                                                                                          empaquarterly@empa.ch              bates. However, this means we have to be
                                                                                                                                                                          www.empaquarterly.ch               prepared to question our very own convic-
                                                                                                                                                                          PUBLISHING SEQUENCE                tions, not just those of our counterparts.
                                                                                                                                                                          quarterly
                                                                                                                                                                          PRODUCTION                         Enjoy reading!
                                                                                                                         Printed Matter
                                                                                  Photos: iStockphoto, Empa

                                                                                                                                                                          rainer.klose@empa.ch
                                                                                                              myclimate.org/01-21-462265
                                                                                                                                                                                                             Your MICHAEL HAGMANN
                                                                                                                                                                          ISSN 2297-7414
                                                                                                                                                                          Empa Quarterly (English edition)
               28                                                30
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[ INSIGHTS ]

    SHIMMERING PROTECTION
    The varnish influences vibration, stability and mois-
    ture content of a violin. Empa researchers, together
    with PSI scientists, have now been able to use the
    latest imaging techniques such as in-situ neutron
    tomography to gain insights into the depths of
    varnished violin wood. Under the UV light micro-
    scope it is possible to see how the varnish covers
    the honeycomb-like wood structure. Depending on
    the type of varnish it also penetrates the wood to
    varying depths. This picture shows a shellac-alcohol
    varnish / oil varnish in orange / blue.

Further information on the topic is available at:
https://www.nature.com/articles/s41598-019-54991-5
     Sarah Lämmlein/Scientific Reports

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[ IN BRIEF ]

STEP2 – NEW UNIT AT NEST                                                                                                                                                                                                                                    GLUE FOR WOUNDS
                                                                                                                                                                                                                                                                                                                                                                                        START-UP
                                                                                                                                                                                                                                                                                                                                                                                        Sebastian Loy
                                                                                                                                                                                                                                                                                                                                                                                        and Tino Matter
                                                                                                                                                                                                                                                                                                                                                                                        (right) developed
                                                                                                                                                                                                                                              The first prize of the 2020 «Empa Innovation Award»                                                                                       the new tissue
                                                                                                                                                                                                                                                   went to a novel tissue adhesive technology that                                                                                      adhesive and
                                                                                                                                                                                                                                                                                                                                                                                        founded the
                                                                                                                                                                                                                                                   promises faster and safer wound healing. It was
                                                                                                                                                                                                                                                                                                                                                                                        startup company
                                                                                                                               INNOVATIVE                                                                                                     developed by researchers from Empa‘s «Particles-Bio-                                                                                      Anavo.
                                                                                                                               The two-story STEP2 unit will
                                                                                                                                                                                                                                                   logy Interactions» lab together with ETH Zurich‘s
                                                                                                                               be built on the top platform of
                                                                                                                               the NEST building.                                                                                                    Nanoparticle Systems Engineering Lab. Unlike
                                                                                                                                                                                                                                                   previous wound adhesives, which consist mainly
                                                                                                                                                                                                                                                 of the body‘s own protein fibrin, the technology is
                                                                                                                                                                                                                                               based on a combination of inorganic nanoparticles.
                                                                                                                                                                                                                                               The adhesive particles bind particularly well to bone
                                                                                                                                                                                                                                                   or soft tissue. Accelerated coagulation improves
                                                                                                                                                                                                                                                    the treatment of external and internal wounds.

                                                                                                                                                                                                                                                        www.empa.ch/web/s604/empa-innovation-award-2020

A spiral staircase in the shape of a spine from 3D printing, a ribbed filigree ceiling that requires around a third less material,
and an energy-efficient building envelope that ensures optimum comfort: a new Unit is being planned at NEST. STEP2 – as it is
called – brings together innovations in the fields of circular economy, industrial and digital fabrication, and building envelope
and energy systems. The two-story unit will be built on the top NEST platform and is scheduled for completion in summer 2022.

www.empa.ch/web/nest/step2

                                                                                                                                                                                                                                                                                                                                                                       DURABLE
                                                                                                                                                                                                                                                                                                                                                                       The concrete beam
                                                  DATA CURRENT                                                                                                                                                                                                                                                                                                         reinforced with a
                                                  The new 5G mobile communi-                                                                                                                                                                                                                                                                                           steel lamina has
                                                  cations standard makes data                                                                                                                                                                                                                                                                                          been supporting a
                                                  transmission much more efficient.             HOW DOES 5G ­                                                                                                                                                                                                                                                          load of just over six
                                                                                                                                                                                                                                                                                                                                                                       tons since 1970.
                                                                                                AFFECT THE CLIMATE?
                                                                                                Researchers at Empa and the University of Zurich have
                                                                                                been mandated by the swisscleantech trade association
                                                                                                and Swisscom to study the impact that the 5G mobile
                                                                                                                                                                 Photos: James Yarema für Unsplash, ROK Architekten

                                                                                                communications standard will have on greenhouse
                                                                                                gas emissions. The study shows that the expansion of
                                                                                                                                                                                                                                                                                 BY HOOK OR BY CROOK
                                                                                                the 5G network can significantly reduce environ-                                                                                              Since 1970, Empa has been running a globally unique test to investigate the long-term behavior of bonded steel
                                                                                                mental impacts. One reason for this is greater                                                                                              ­reinforcements on a concrete beam. Investigations like this have contributed to the fact that bonded reinforcement is
                                                                                                energy efficiency. Added to this are savings due                                                                                                now state of the art as a strengthening method, and engineers have confidence in this construction method.
                                                                                                                                                                                                                      Photos: Empa, anavo

                                                                                                to intelligent power grids or more targeted use
                                                                                                                                                                                                                                                                                       www.empa.ch/web/s604/biegekriechversuch
                                                                                                of fertilizers and pesticides in agriculture.

                                                                                                www.empa.ch/web/s604/5g-netz

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[ BIOTECHNOLOGY ]

                       THE "BLACK GOLD"OF                                                                                                                              I
                                                                                                                                                                           ts properties are astonishing and its     as a pigment, but also far beyond for
                                                                                                                                                                           applications manifold: the pigment        the development of innovative com-                 A PIGMENT AGAINST
                                                                                                                                                                           melanin, which, for instance, pro-        posite materials,” says Empa research-             ENVIRONMENTAL STRESS

                          MUSHROOMS
                                                                                                                                                                           tects human skin from harmful UV          er Francis Schwarze from Empa‘s                    "Melanin" is a generic term for a large
                                                                                                                                                                           light (and gives us a summer tan), is a   “Cellulose & Wood Materials” lab.                  group of pigments. The pigment melanin
                                                                                                                                                                       veritable treasure trove for new materials                                                       gives our hair, eyes and skin its color. It is
                                                                                                                                                                       and technologies. Although the miracle        In their quest for simpler, cheaper pro-           found in bird feathers, sheep wool and in
                                                                                                                                                                       substance occurs naturally, the com-          cesses for the production of natural mel-          the ink of squids. Plants, fungi and even
                                                                                                                                                                       plex biopolymer can only be produced          anin in large quantities, Schwarze and             bacteria also produce the miracle substance.
                                                                                                                                                                       artificially at an industrial scale through   his team came across a fungus, which is            Its task: to protect the organism from
                             Empa researchers have succeeded in extracting the pigment melanin in large quantities from                                                expensive and complex processes,              actually a common saprophytic fungus               environmental stress. The darkening of the
                              a fungus. The gigantic Armillaria fungus in the service of science is one of the largest and                                             during which some of the compound‘s           that grows in the forest: Armillaria cepis-        skin when exposed to the sun is but one
                              oldest living organisms in the world. Potential applications for the “black gold” range from                                             properties are lost. To date processes for    tipes. Its amazing metabolism enables              example. Fungi, on the other hand, have
                                wood preservatives to the construction of water filters and historic musical instruments.                                              extracting natural melanin from microor-      the fungus to bind heavy metals, make              an even more amazing ability: thanks to
                                                                                                                                                                       ganisms only have low yields.                 wood glow in the dark – and produce                melanin, they can even use radioactivity to
                                                                   Text: Andrea Six                                                                                                                                  melanin on a massive scale. “We have               generate energy in their own metabolism.
                                                                                                                                                                                                                     selected a promising strain of A. cepis-
                                                                                                                                                                                                                     tipes, that allows us to produce around
                                                                                                                                                                                                                          1,000 times more melanin than with
                                                                                                                                                                                                                              other fungi” says Schwarze. The         Anh Tran-Ly. Using electrospinning, the
                                                                                                                                                                                                                                 trick: A. cepistipes is cultivated   polymer mixture was spun into ultra-fine
                                                                                                                                                                                                                                     in a nutrient fluid, and, in     fibers to form membranes. The Empa
                                                                                                                                                                                                                                       the presence of a precur-      team found that these melanin-based
                                                                                                                                                                                                                                         sor, tyrosine, the fungus    composite membranescan remove up to
                                                                                                                                                                                                                                          releases melanin into       94 percent of lead from polluted water.
                                                                                                                                                                                                                                           the environment. “In
                                                                                                                                                                                                                                            this way we have de-      AS BLACK AS EBONY
                                                                                                                                                                                                                                            veloped a sustainable     In nature, fungi use melanin to protect
                                                                                                                                                                                                                                            production method,        themselves against other organisms
                                                                                                                                                                                                                                           which no longer re-        that compete for nutrients and space
                                                                                                                                                                                                                                           quires time-consuming      in the environment. With the new
                                                                                                                                                                                                                                          extraction steps used in    technology, the pigment can now
                                                                                                                                                                                                                                        previous microbiological      also be used to protect much larger
                                                                                                                                                                                                                                      processes,” explains the        communities from human influence:
                                                                                                                                                                                                                                  Empa researcher. In three           melanin can be used to conserve
                                                                                                                                                                                                                                months A. cepistipes produces         tropical forests where highly priced
                                                                                                                                                                                                                            around 20 grams of melanin.               and much sought after ebony grows.

                                                                                                                                                                                                                     The scalable and sustainable production          Tropical ebony wood is particularly pre-
                                                                                                                                                                                                                     of melanin now enables Empa research-            cious because of its unique dark color. A
                                                                                                                                                                                                                     ers to advance projects to develop inno-         sustainable method that upgrades native
                                                                                                                                                                       It is therefore not surprising that the       vative materials for a range of industrial       Norway spruce wood to a visually equal-
                                                                                                            DESTRUCTIVE
                                                                                                            Like a sponge, the watery porling grows                    substance is many times more expen-           applications. These include, for example,        ly attractive product allows vulnerable
                                                                                                            on wood surfaces and attacks its structure                 sive than gold. Empa researchers have         a system for water purification: since           tropical forests to breathe a sigh of relief.
                                                                                                            even in the depth.
                                                                                                                                                                       now developed a method to produce             melanin is able to bind heavy metals,            “When spruce wood is impregnated with
                                                                                                                                                                       the “black gold” in a simple and highly       it can be used to develop new types              a melanin suspension, a deep dark wood
                                                                                                                                                                       scalable process. “Melanin is extremely       of water filters. “We have integrated            can be produced that is comparable to
                                                                                                                                                         Photo: Empa

                                                                                                                                                                       stable when exposed to environmental          melanin into artificial polymers such as         ebony,” says Empa researcher
                                                                                                                                                                       influences and is interesting not only        polyurethane,” explains Empa researcher          Tine Kalac.

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[ BIOTECHNOLOGY ]

                                              To enable the black melanin to penetrate                                                             it covers the registers of the human               Other woodwind instruments built today
                                              the wood, the researchers used another                                                               voice and can thus “carry” a choir, the            using domestic, less resistant woods
                                              “helper” from their fungal trick box:                                                                passionate instrument maker explains.              could also benefit from such an environ-
                                              Physisporinus vitreus – the white rot fun-                                                                                                              mentally friendly wood treatment. Thus,
                                              gus – is also a saprophyte that colonizes                                                            Although today‘s trend towards histor-             the collaboration with the Empa team is
                                              wood, thereby enhancing wood perme­                                                                  ically informed performances means                 exciting in more ways than one.       ■

                                              ability. It grows sponge-like on trees                                                               that the Serpentino is in great demand,
                                              and preferentially decomposes lignin                                                                 Berger is unable to supply its customers
                                              within wood. With the help of a method                                                               with instruments: the peculiarly curved
                                              developed at Empa, the wood is now                                                                   original instruments have become rare.
 GREEN LIGHT                                  first treated with the white rot fungus for                                                          Because the snake-shaped instrument                                                                                        AS BLACK AS EBONY
 Top: The Armillaria                          six weeks to allow the melanin suspen-                                                               made of walnut wood not only creates                                                                                       Empa researcher Tine
 fungus colonizes                                                                                                                                                                                                                                                             Kalac applies melanin
 wood and makes it
                                              sion to penetrate deeply into the wood,                                                              an incomparable sound – there is also                                                                                      as a varnish to Norway
 glow brightly in the                         without altering the wood‘s stability.                                                               a war raging inside the “little snake”:                                                                                    spruce wood.
 dark with its own                                                                                                                                 condensation from the musicians‘
 bioluminescence.
 Center: Melanin is                           SERPENTINO – THE LITTLE SNAKE                                                                        breath creates a humid microclimate
 also found in squid                          AMONG INSTRUMENTS                                                                                    that provides excellent conditions for the
 ink.
 Bottom: An Armillaria                        Since Armillaria fungi use melanin as                                                                growth of all kinds of microorganisms.
 fungus network is                            a weapon against competitors, it is                                                                  Thus the conditions for bacteria and fun-
 protected by melanin
                                              only logical to use melanin to protect                                                               gi are favorable for the decomposition of
 and can be several
 square kilometers                            wood from fungi. In order to develop                                                                 the centuries-old instruments gradually
 in size.                                     a melanin-based wood preservative,                                                                   destroying the last original specimens.
                                              Empa researchers are participating in
                                              a recently launched interdisciplinary                                                                The research project‘s faithful serpen-
                                              project supported by Innosuisse, the                                                                 tino replicas are to be protected from
                                              Swiss Innovation Agency. The goal is to                                                              this damage. This is where Empa‘s
                                              reconstruct a historical wind instrument,                                                            melanin comes in: “If we can use a
                                              the Serpentino (in English: small snake).                                                            melanin-based wood preservative, not
                                                                                                                                                   only the newly built serpentinos can be            Further information on the topic is available at:
                                              Together with the University of Applied                                                              protected against decay,” says Berger.             www.empa.ch/web/s302
                                              Sciences and Arts Northwestern Switzer-
                                              land and the Basel Historical Museum,
                                              the industrial partner in the project is
                                                                                                                                                                                                                                                                              STEPHAN BERGER
                                              the company SBerger Serpents in Le Bois                                                                A MOST GIGANTIC FUNGUS                           containing melanin, and colonize new habitats                           The Serpentino: a
                                              (JU), which is responsible for the practi-                                                             The honey fungus is one of the most              and food sources. These so-called rhizomorphs                           peculiar shape with a
            SCHWARZ WIE
            EBENHOLZ                                                                                                                                                                                                                                                          touching sound.
                                              cal implementation of the research pro-                                                                amazing organisms on Earth. Inconspi-            can also penetrate tree roots as parasites,
            Empa-Forscher
            Tine Kalac wertet                 ject. Company founder Stephan Berger is                                                                cuously, it lives and grows in forest soils      ascend the trunk and decompose their host
            gewöhnliches                      enthusiastic about the rebirth of this rare                                                            and colonizes wood debris and trees with         from within. With a size of several square kilo-
            Fichtenholz mit
                                              instrument: “The Serpentino was used                                                                   its rhizomorphs. The fruting body is mus-        meters, the largest living organism in the world,
            Melanin auf.
                                              over 400 years ago and was the godfa-                                                                  hroom-shaped with cap, stipe with ring           an approximately 2400-year-old Armillaria net-
                                              ther of modern instruments such as the                                                                 around the stipe, like a bracelet, which gives   work, is expanding in the US state of Oregon.
                                              saxophone and the tuba,” he explains.                                                                  the fungus its latin name «Armillaria».          In Switzerland, the largest fungus in Europe is
                                              Although it is a technical challenge for                                                                                                                loacted at the Ofen Pass. This Armillaria covers
                                              musicians to master the instrument, the                                                                Much more impressive, however, is his network    an area of 50 soccer fields. It owes its age of
                                                                                                                     Photos: Empa, Xavier Voirol

                                              sound is incomparable, enthuses Berger.                                                                of black strands, which grows over the wood      around 1000 years to the pigment melanin,
                                                                                            Photos: Empa, unsprash

                                              “The Serpentino creates sounds that are                                                                and in the soil. Mushroom threads join           which protects the black fungal threads from
                                              rich in overtones and deeply touching”.                                                                together to form thick bundles several meters    environmental damage and competitors.
                                              Originally, the wind instrument was used                                                               long, surrounded by a black protective layer
                                              in churches to support singing because

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[ SUSTAINABILITY ]                                                                                                                                                                                                                                             [ SUSTAINABILITY ]

ECO-ENERGY WITHOUT LIMITS?
                                    T
Even a sustainable                                he Earth has its limits. We are becoming more and more aware                                                      compensate for such disruptions to a certain extent. However, if they are
circular economy                                  of this in view of the climate crisis, the increasing extinction of                                               too large, the risk of exceeding so-called “tipping points” increases. This
doesn’t run without                               species and the littering of the oceans (and even space) as a result                                              would result in rapid and irreversible changes in the Earth system, such as
energy. Solar panels                              of human activity. In response, governments and institutions                                                        the melting of the polar ice caps, which in turn would accelerate climate
and wind farms,                                   the world over are championing the concept of a circular                                                                 change. In order not to exceed these tipping points, the size of the
tidal and geothermal                 economy. By closing material cycles, the environmental impacts                                                                             land area occupied must not exceed the planetary boundary.
power plants: they                   associated with the extraction of raw materials shall be                                                                                      Beyond the scale, the way in which the land is used is also
all divert energy                    avoided and the waste problem solved. This approach is,                                                                                           crucial: solar plants instead of forests, for example, disrupt
from energy fluxes                   however, not sufficient to build a sustainable society in                                                                                            biodiversity, evaporation and thus the water cycle, the
that had remained                    and by itself, as it leaves the questions open of how                                                                                                  radiation of heat back to space, and much more.
untapped since time                  much and how quickly materials can be cycled and                                                                                                                                                                        "Wind power,
immemorial. The                      what energy is used to power these cycles. After                                                                                                          The same upper limits for land occupation not
                                                                                                                                                                                                                                                            hydropower and
question is therefore:               all, in a truly sustainable society, not only mate-                                                                                                        only applies for direct solar energy use but also
what part of these                   rial flows but also energy flows must remain                                                                                                                to the harvesting of so-called chemical ener-
                                                                                                                                                                                                                                                              biomass pro-
energy fluxes can                    within the limits set by our home planet.                                                                                                                    gy - that is, to agriculture and forestry, which          duction are also
mankind use for                                                                                                                                                                                    produce food and fodder, heating materials,              powered by the
its own purposes                     ENERGY FOR “RUNNING” THE EARTH                                                                                                                                 fuels, and building materials. The produc-              sun – but there
without damaging                     A key question is thus: is there enough                                                                                                                         tion of technical energy competes with                   are losses in
the Earth’s energy                   renewable energy available globally to                                                                                                                          food production on many surface areas.                    the process.
system? Empa re-                     sustainably manage material flows without
                                                                                                                                                                                                                                                              It is better to
searchers have devel-                violating planetary boundaries? This ques-                                                                                                                       ELECTRICITY AS "UNIVERSAL CURRENCY"
oped an approach                                                                                                                                                                                                                                             harvest energy
                                     tion is being investigated by a team led by                                                                                                                       In order to be able to compare or add up
to estimate this.                    Harald Desing from Empa’s Technology and                                                                                                                         the various potentials for renewable ener-
                                                                                                                                                                                                                                                              directly, with
                                     Society lab. If we look at Earth as a system,                                                                                                                    gy, the Empa researchers have converted                photovoltaics."
Text: Harald Desing                  it only exchanges energy with space. By far                                                                                                                     them into electrical energy equivalents. To
                                     the largest part of the energy brought into the                                                                                                                do this conversion, efficiencies of power
                                     Earth system is solar radiation, supplemented                                                                                                                 plant technologies available today are used in
                                     by minor contributions from planetary motion                                                                                                                the calculations. It makes a difference whether
                                     and geothermal energy. These energy fluxes had                                                                                                            electricity is generated from solar energy, wood
                                     always been used entirely by the Earth itself. They                                                                                                     or hydropower. These conversion losses further
                                     have powered its many subsystems, such as the oceans,                                                                                                reduce the possible harvest of some potentials sig-
                                     atmosphere and forests, but also reflective ice surfaces.                                                                                         nificantly. The result of the study is surprising: 99.96 %
                                                                                                                                                                                    of the energy arriving on Earth from space is needed to
                                     Most of these subsystems convert the incoming energy into fur-                                                                             power the Earth system and food production, therefore only
                                     ther renewable energy fluxes, for example wind and water currents                                                                       0.04 % can be used technically. Nevertheless, this potential is
                                     or biomass production. In these conversions, free energy, called exergy, is                                                       still about ten times higher than today’s global energy demand.
                                     extracted from the incoming energy fluxes. Regardless whether energy con-
                                     versions are taking place in the natural Earth system or in the technosphere                                                   A further result is, on the other hand, hardly surprising when looking
                                     created by humans, all the energy is ultimately radiated back into space.                                                      at conversion losses: we should prefer to harvest and use the avail­
                                                                                                                                       IT'S GETTING HOT
                                                                                                                                       NASA uses this image to      able energy through direct solar energy conversion. After all, almost
                                     SOLAR PARKS MAY ALSO CHANGE THE CLIMATE – IT’S A MATTER OF SCALE                                  illustrate global methane    all renewable energy resources – including wind, hydro power and
                                                                                                                         Photo: Nasa

                                                                                                                                       emissions. Methane is the
                                     As humanity increasingly diverts renewable energy fluxes to its activities,                       second most important
                                                                                                                                                                    ­biomass production – are ultimately powered by the sun. Direct use of
                                     the parts available to the Earth system are reduced. The Earth system can                         greenhouse gas, after CO2.    solar energy means fewer conversion steps and thus fewer losses.

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[ SUSTAINABILITY ]                                                                                                                                                                                                                                                                             [ MATERIALS RESEARCH ]

                                                                                                                                                                                                                           VOLTAGE FROM
PHOTOVOLTAICS ON ALL SEALED SURFACES          today’s demand per capita in Switzer-         factors include the availability of raw
Much of the sun’s energy could be             land, desert areas would also have to be      materials, but also financial and human
harvested from a small portion of the         used. All other energy potentials (e.g.       capital, environmental impacts during
Earth’s deserts, but this is technically      from wind or biomass) are orders of           raw material extraction or production,

                                                                                                                                                                                                                           THE PARQUET
and logistically challenging. The re-         magnitude smaller than the direct use of      operation and disposal of the plants, and
search team of the “Technology and            solar energy – and some resources are         the need for additional infrastructure
Society” Lab therefore considers solar        already overused. Nevertheless, they can      for energy distribution and storage.
energy harvested on desert areas as a         play a significant role locally, especially
global energy reserve in case all other       because they can reduce the need for          Currently, the research team is exploring
harvesting possibilities are exhausted.       storage capacity – a problem that has         how such a pathway from a fossil to a
                                                                                                                                                                                           Researchers at Empa and                                                                                                 FULL OF ENERGY
                                              not been considered in the study.             solar society might look like. The solar                                                                                                                                                                               Modified wood can
As a consequence, we should start                                                           energy system must not only be large
                                                                                                                                                                                           ETH Zurich have made                                                                                                    generate electricity

using already sealed surfaces world-          DESERT REGIONS AS A RESERVE                   enough to meet global demand, but
                                                                                                                                                                                           wood flexible and turned                                                                                                through deformation.
                                                                                                                                                                                                                                                                                                                   Is a tango enough
wide, e.g. building roofs and facades,        Simply building solar plants en masse         must also be able to replace the fossil
                                                                                                                                                                                           it into a micro-generator.                                                                                              for dim light?
but also roads, railroads and parking         and the energy problem is solved? It’s        fuel system quickly enough to avert the
                                                                                                                                                                                           When it is loaded, electri-
lots. This area would be sufficient to        not quite that simple, of course. In their    climate catastrophe in time.           ■
                                                                                                                                                                                           cal voltage is generated.
power a global 2000-watt society.             study, the Empa team only looked at
                                                                                                                                                                                           In this way, the wood can
                                              the first step – calculating the available
                                                                                                                                                                                           serve as a bio-sensor – or
However, if one would like to raise the       energy potential. The actual amount of
                                                                                                                                                                                           generate usable energy.
                                                                                            Further information on the topic is available at:
global energy demand to the level of          energy available will be smaller: limiting    www.empa.ch/web/s506
                                                                                                                                                                                           Text: Stefanie Zeller

                                                                                                               EMPA SHOWS THE WAY
                                                                                                               Harvesting solar energy on all roofs
                                                                                                               and facades is possible. The NEST unit
                                                                                                               Solace does not have a roof. It only
                                                                                                               harvests electricity and heat through
                                                                                                               its turquoise façade.

                                                                                                                                                                                           I
                                                                                                                                                                                               ngo Burgert and his team have            ty can be generated by some kind of        use materials that are unsuitable for use
                                                                                                                                                                                               proven it time and again: wood is        “wood sponge” using a simple chemi-        in biomedical applications, such as lead
                                                                                                                                                                                               so much more than “just” a build-        cal process. This is where the so-called   zirconate titanate (PZT), which cannot
                                                                                                                                                                                               ing material. Their research aims at     piezoelectric effect comes into play.      be used on human skin due to the lead
                                                                                                                                                                                               extending the existing characteristics                                              it contains. It also makes the ecological
                                                                                                                                                                                           of wood in such a way that it is suitable    VOLTAGE DUE TO DEFORMATION                 disposal of PZT and Co rather tricky.
                                                                                                                                                                                           for completely new ranges of applica-        Piezoelectricity means that an electric    Being able to use the natural piezoelec-
                                                                                                                                                        Photo: Roman Keller, istockphoto

                                                                                                                                                                                           tion. For instance, they have already        voltage is created by the elastic defor-   tric effect of wood thus offers a number
                                                                                                                                                                                           developed high-strength, water-re-           mation of solids. This phenomenon is       of advantages. If thought further, the
                                                                                                                                                                                           pellent and magnetizable wood. In a          mainly exploited by metrology, which       effect could also be used for sustain­
                                                                                                                                                                                           recent study, his team, collaborating        uses sensors that generate a charge        able energy production. But first of all,
                                                                                                                                                                                           with the research group led by Francis       signal, say, when a mechanical load is     wood must be given the appropriate
                                                                                                                                                                                           Schwarze, has shown how electrici-           applied. However, such sensors often       properties. Without special treatment,

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Empa Quarterly - CLEAN NEW CAR WORLD FOCUS
[ MATERIALS RESEARCH ]                                                                                                                                                                                                                                                         [ FOCUS: CLEAN NEW CAR WORLD ]

wood is not flexible enough; when                      layers. “We take advantage of the hierar-     It would therefore be conceivable to de-
subjected to mechanical stress; there-                 chical structure of wood without first        velop a wooden floor that is capable of
fore, only a very low electrical voltage is            dissolving it, as is the case in paper pro-   converting the energy of people walking
generated in the deformation process.                  duction, for example, and then having to      on it into electricity. The researchers also
                                                       reconnect the fibers”, says Burgert. The      tested the suitability as a pressure sensor
FROM BLOCK TO SPONGE                                   resulting white wood sponge consists          on human skin and showed that it could
Jianguo Sun, a PhD student in Burgert‘s                of superimposed thin layers of cellulose      be used in biomedical applications.
team, used a chemical process that is the              that can easily be squeezed together
basis for various “refinements” of wood                and then expand back into their original      However, there is still a long way to
the team has undertaken in recent years:               form – wood has become elastic.               go before the “piezo” wood can be
delignification. Wood cell walls consist of                                                          used as a sensor or even as an elec-
three basic materials: lignin, hemicellu-              ELECTRICITY FROM WOODEN FLOORS                tricity-generating wooden floor. But
loses and cellulose. “Lignin is what a tree            Burgert‘s team subjected the test cube        the advantages of such a simple yet
needs primarily in order to grow to great              with a side length of about 1.5cm to          renewable and biodegradable piezoelec-
heights. This would not be possible with-              about 600 load cycles. The material           tric system are obvious – and are now
out lignin as a stabilizing substance that             showed an amazing stability. At each          being investigated by Burgert and his
connects the cells and prevents the rigid              compression, the researchers measured         colleagues in follow-up projects.     ■                                                                                                                                                                    TEST DRIVE
                                                                                                                                                                                                                                                                                                                The radar- and
cellulose fibrils from buckling,” explains             a voltage of around 0.63V – enough
                                                                                                                                                                                                                                                                                                                laser-equipped
Burgert. In order to transform wood into               for an application as a sensor. In further                                                                                                                                                                                                               Lexus does its
a material that can easily be deformed,                experiments, the team tried to scale                                                                                                                                                                                                                     laps on the
                                                                                                                                                                                                                                                                                                                Empa campus.
lignin must at least partially be “extract-            up their wooden nanogenerators. For                                                                                                                                                                                                                      Dejan Milojevic
ed”. This is achieved by placing wood in               example, they were able to show that                                                                                                                                                                                                                     (left) and
                                                                                                                                                                                                                                                                                                                Miriam Elser
a mixture of hydrogen peroxide and ace-                30 such wooden blocks, when loaded
                                                                                                                                                                                                                                                                                                                designed the
tic acid. The lignin is dissolved in this acid         in parallel with the body weight of an                                                                                                                                                                                                                   driving tests.
                                                                                                     Further information on the topic is available at:
bath, leaving a framework of cellulose                 adult, can light up a simple LCD display.     www.empa.ch/web/s302

                                                                                                                                                                                      VISION TEST FOR
                                              NANOGENERATOR
                                              After the rigid wood
                                              structure (top) has
                                              been dissolved with
                                                                                                                                                                                      AUTONOMOUS CARS
                                              an acid, flexible cel-
                                              lulose layers remain                                                                                                                    Cars that autonomously navigate from A to B are expected to be a common sight in a few years from now.
                                              (bottom). When
                                              pressed together,                                                                                                                       But road approval is still a long way off. One important aspect: how can we tell a self-driving car has become
                                              differently charged                                                                                                                     “blind” with age, i.e., its sensors would need to be replaced? An Empa team is looking for a solution.
                                              areas are displaced
                                              against each other.
                                              The surface of the                                                                                                                      Text: Rainer Klose
                                              material becomes
                                              electrically charged.
                                                                                                                                                         Photos: Empa

                                                                                                                                                                        Photo: Empa

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Empa Quarterly - CLEAN NEW CAR WORLD FOCUS
[ FOCUS: CLEAN NEW CAR WORLD ]                                                                                                                                                                                                                                                 [ AUTONOMOUS DRIVING ]

T
           he five meter-long Lexus RX-       strictly obeys speed limits and autono-       happens in a black box. The know-how                                                                                                                                 suisse, FEDRO and industry partners.
           450h leads a rather contem-        mously maneuvers around parked cars.          is worth a lot of money and is carefully                       TECHNICAL PROFILE OF LEXUS RX-450H TEST VEHICLE                                                       While Empa is investigating commer-
           plative life at Empa. It never                                                   kept by Google, Apple, Tesla, Cruise                                                                                                                                 cially available sensors in practical use,
                                                                                                                                                           • Hybrid powertrain
           takes long trips. Instead, the     TRUST IS GOOD, CONTROL IS BETTER              LLC and the other major manufacturers                                                                                                                                the Swiss Federal Institute of Metrology
           SUV dutifully does its laps        If the Californians have already come         developing autonomous vehicles. They                           • 3.5-liter V6 gasoline engine 183 kW/249 hp                                                          (METAS) is analyzing the same sensors
on a special track just 180 meters long       this far, what sense does it make to drive    don’t let anyone look into their cards                         • Two electric motors with 123 kW and 50 kW                                                           in a laboratory environment. The next
in a secluded backyard of the Empa            around in a backyard in Dübendorf?                                                                                                                                                                                 generation of vehicle sensors is also
                                                                                                                                                           • Acceleration (0–100 km/h): 7.8 s
campus. The scenery is not particularly       Miriam Elser explains why. She works in       THE NEEDLE IN THE DATA HAYSTACK                                                                                                                                      already the subject of research. This part
spectacular: the Mobileye camera be-          Empa’s Automotive Powertrain Technol-         Sensor quality plays an important role                         • Top speed: 200 km/h                                                                                 of the project is being undertaken by
hind the windshield sees freshly painted      ogies lab and is leading the project with     in the eventual approval of autono-                                                                                                                                  the Institute for Dynamic Systems and
                                                                                                                                                           • Conversion kit to self-driving vehicle from autonomoustuff.com
lane markings on aging concrete; the          the Lexus. Empa is breaking new ground        mous cars for public transportation. The                                                                                                                             Control Engineering at ETH Zurich.
                                                                                                                                                             Gas pedal, brake, steering, transmission, horn, turn signals and driving lights
Velodyne lidar scans the window front         with this project: previously, she and her    operational safety of such vehicles falls                        can be switched remotely
of always the same lab building at every      colleagues had been working on power-         within the remit of the Swiss Federal                                                                                                                                AVOIDING ACCIDENTS
turn, and the Delphi radar behind the         trains, renewable fuels and exhaust gas       Roads Office (FEDRO), which is provid-                         • Self-driving vehicle starter kit from autonomoustuff.com                                            There is not much time left to devel-
Lexus’ radiator grille routinely meas-        purification, as well as vehicle operation.   ing financial support for the research at                      • "AStuff Nebula" driving computer, Velodyne lidar, Mobileye camera,                                  op the scientific basis for evaluating
ures the distance to five tin trash cans      Now, for the first time, the Empa team        Empa. FEDRO wants to be able to assess                           Delphi Aptiv ESR radar and Robot Operating System (ROS)                                             and assessing autonomous cars.
set up to either side of the course.          is also looking at self-driving cars.         the functionality of autonomous systems                                                                                                                              The competition around self-driving
                                                                                            at regular intervals – and independently                                                                                                                             cars is enormous, and the automo-
AT THE SAME TIME, IN CALIFORNIA ...           “We are investigating how these sensors       of the manufacturers. The authority’s                                                                                                                                tive industry could soon be equip-
Thousands of miles to the west, on the        work in different environmental condi-        experts also want to make it possible                                                                                                                                ping its vehicles for this purpose.
U.S. Pacific coast, things look a bit more    tions, what data they collect and when        to conduct a kind of “witness inter-
dramatic. “Wow, I didn’t think the car        they make mistakes or even fail,” says        view” if an autonomous car has been                                                                                                                                  Whether self-driving cars will in future
could do that,” says Sam Altman. He’s         the researcher. “Every human driver has       involved in an accident. The problem                                                                                                                                 be able to avoid accidents and traffic
the head of OpenAI, an artificial intelli-                                                  is that each second the sensors collect                                                                                                                              is the subject of ongoing research.
gence company, in which Elon Musk and                                                       enormous amounts of data. Analyzing                                                                                                                                  An appropriate legal framework is
Microsoft have stakes. Altman watches                                                       this flood of raw data would be un-                                                                                                                                  crucial. But the trend toward vehicle
                                                  “We are studying how
a video with Kyle Vogt. Vogt is CTO and                                                     reasonable for accident investigation                                                                                                                                software that increasingly supports
co-founder of Cruise LLC, which is now
                                                   these sensors work                       authorities. At some point in the future,                                                                                                                            driving is unstoppable.               ■

part of General Motors. The video is also        in snow and rain, what                     therefore, the law will have to specify                                                                                           WHAT DOES A CAR SEE?
available on Youtube and shows how                  data they collect,                      which data must be stored in the car                                                                                              Above: Laser scan of the
                                                                                                                                                                                                                              Empa test track. The lab
a Cruise test vehicle drives through San           and what mistakes                        and made accessible for investigations.
                                                                                                                                                                                                                              building on the left, trees on
Francisco for 75 minutes, mastering all                they make.”                                                                                                                                                            the right, a pedestrian in front
inner-city driving situations with very                                                     Moreover, FEDRO is preparing the                                                                                                  of the car.
                                                                                                                                                                                                                              Below: The Lexus was
little intervention from programmers. It                                                    approval of field tests with self-driving                                                                                         converted by a specialized
overtakes waiting garbage trucks even                                                       vehicles on public roads. But how can                                                                                             company and can also be
                                                                                                                                                                                                                              controlled from the back
when oncoming traffic is already in sight,    to pass a vision test before getting a        we judge if and when it becomes dan-                                                                                              seat with a game controller.
and can turn left independently at small      driver’s license. Professional drivers must   gerous? When do sensors fail, and when                                                                                            Computer screens show the
intersections even when pedestrians           repeat this test on a regular basis. We       do they make serious mistakes so that                                                                                             vehicle’s perspective.

want to cross the lane at the same time.      want to develop a vision test for auton-      the test would have to be aborted or
                                              omous vehicles so they can be trusted         modified? Even for monitoring such field
The Tesla fan community also published        even when they’re several years old and       trials, it is necessary to be able to quickly
euphoric videos in late October 2020.         have thousands of miles on the clock.”        and accurately assess the vision and
Some beta testers of the Tesla software                                                     the “judgment” of autonomous cars.
have received a pre-release version that      The topic has not received a lot of atten-                                                                                                                                                                         Further information on the topic is available at:
allows the car to navigate autonomously       tion so far: among the more than 1,000        The project is part of a digitalization                                                                                                                              www.empa.ch/web/s504
through residential areas. A Youtuber         research papers published on autono-          initiative of the Swiss Competence
                                                                                                                                                                                                                                                                 Youtube-Video: https://youtu.be/SHwQyKMxHpY
by the name of TeslaRaj underpins his         mous driving in the past five years, only     Center for Energy Research – Efficient
                                                                                                                                            Photos: Empa

enthusiastic video with violin music and      about 20 deal with the quality of sensor      Technologies and Systems for Mobility
shows how his car stops at red lights,        data. The processing of the data literally    (SCCER Mobility), co-funded by Inno-

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[ FOCUS: CLEAN NEW CAR WORLD ]                                                                                                                                                                                                                                                                                          [ CIVIL ENGINEERING ]

                          KNITTING ROADS                                                                                                                                                                A
                                                                                                                                                                                                                       robotic arm lays out a        also later during use. What‘s more, it       Method (DEM). This should reveal the
                                                                                                                                                                                                                       string in a mandala-like      makes asphalt susceptible to cracking        displacement of individual stones and
                                                                                                                                                                                                                       pattern on a bed of           and deformation and, on top of that,         the tensile forces acting on the thread
                                                                                                                                                                                                                       gravel. What appears          impermeable to rainwater – this too          – something that cannot be investi-
                                                                                                                                                                                                                       to be a contemporary          could be overcome. For the researchers,      gated in the lab. In addition, different
                                                                                                                                                                                                        art performance is basic research that       it is also conceivable that rock could be    patterns and mesh widths and their
                                                                                                                                                                                                        explores new ways in road construc-          used that is otherwise not suitable for      effects on the stability of the pavement
                                                                                                                                                                                                        tion. On the one hand, robot-assist-         road construction, but is less rare. Last    will also be examined in more detail.
                                                                                                                                                                                                        ed construction techniques for road          but not least, the process allows for
                                              Empa scientists are investigating how roads could be re-
                                                                                                                                                                                                        building are being tested that have so       a rollable and recyclable pavement.          The research of Martin Arraigada and
                                              inforced with simple means and recycled easily after use.
                                                                                                                                                                                                        far only been used in structural engi-                                                    Saeed Abbasion has not yet resulted
                                                  Their tools are a robot and a few meters of string.
                                                                                                                                                                                                        neering. On the other hand, a new type       A STRING AND LOOSE GRAVEL                    in a final product that is ready to be
                                                                                                                                                                                                        of mechanical reinforcement is intend-       The two Empa researchers are using           used in road construction. However,
                                                                 Text: Stefanie Zeller
                                                                                                                                                                                                        ed to change the typical structure of        various experimental setups to test solu-    their research provides a lot of in-
                                                                                                                                                                                                        the road surface and thus to help save       tions for the above-mentioned aspects.       novative potential to get closer to a
                                                                                                                                                                                                        valuable resources in future or even         The robotic arm plays a central role.        recyclable and possibly rollable road
                                                                                                                                                                                                        to recycle road surfaces altogether.         It places the string in a programmed         pavement with simple means.            ■

                                                                                                                                                                                                                                                     pattern on the layers of gravel stacked
                                                                                                                                                                                                        AN IDEA FROM STRUCTURAL ENGINEERING          on top of each other. For the mechan-
                                                                                                                                                                                                        The idea originates from a project of the    ical tests, five of these layers of gravel
                                                                                                          CONNECTED                                                                                     Gramazio Kohler Research lab at ETH Zu-      and thread are placed on top of each         Further information on the topic is available at:
                                                                                                          The “Rock Print                                                                               rich. Here the project was actually raised   other in a test box, with the floor of       www.empa.ch/web/s308
                                                                                                          Pavilion” in Winter-
                                                                                                          thur demonstrated                                                                             as an art and research project. Pillars      the box covered with a rubber mat that
                                                                                                          how a stable                                                                                  piled up purely from strings and gravel      fixes the whole package to the ground.
                                                                                                          construction made
                                                                                                          of loose stones and                                                                           demonstrated that outstanding stability      It simulates the deformable bed, to
                                                                                                          strings can be cre-                                                                           can be achieved by simply interlocking       which the pavement is applied. The fact
                                                                                                          ated by the “hand”
                                                                                                                                                                                                        the gravel with a thread – without any       that the string is exactly the same as
                                                                                                          of a robot.
                                                                                                                                                                                                        cement as a binder! Laboratory tests         the one used by every Swiss citizen for
                                                                                                                                                                                                        showed that gravel pillars with a height     bundling waste paper shows that Empa
                                                                                                                                                                                                        of 80 cm and a diameter of 33 cm can         researchers are breaking completely
                                                                                                                                                                                                        withstand a pressure of 200 kN, which        new (and cost-effective) ground here.
                                                                                                                                                                                                        corresponds to a load of 20 tonnes.
                                                                                                                                                                                                                                                     TESTS AND COMPUTER MODELING
                                                                                                                                                                                                                                                                                                  OPTIMIZED
                                                                                                                                                                                                        Asphalt also consists of rocks of various    The gravel-thread package is then load-
                                                                                                                                                                                                                                                                                                  The robotic
                                                                                                                                                                                                        sizes and a binder, bitumen. Thus Martin     ed with a rotating plate and with pres-      arm lays out
                                                                                                                                                                                                        Arraigada and Saeed Abbasion from Em-        sure. This load test shows: by entangling    the “knitting
                                                                                                                                                                                                                                                                                                  pattern”. Empa
                                                                                                                                 Photos: Empa, Gramazio Kohler Research / ETH Zürich / Martin Rusenov   pa‘s “Concrete & Asphalt” lab transferred    the individual gravel stones with the        researchers are
                                                                                                                                                                                                        this concept to road construction: “We       thread, the package can withstand            investigating
                                                                                                                                                                                                                                                                                                  different
                                                                                                                                                                                                        want to find out how a recyclable pave-      a pressure of 5 kN – half a tonne – with-    patterns in a
                                                                                                                                                                                                        ment could be produced in the future.        out the stones moving much. Normally,        number of test
                                                                                                                                                                                                        To do this, we are using digitalized con-    the binder bitumen performs this task        series.

                                                                                                                                                                                                        struction methods in road construction       in asphalt. Dynamic load tests with
                                                                                                                                                                                                        for the first time,” explains Arraigada.     rolling pressure, similar to the extreme
                                                                                                                                                                                                                                                     conditions road pavements have to
                                                                                                                                                                                                        A string-reinforced road surface that        withstand, are soon to be carried out.
                                                                                                                                                                                                        does not require bitumen promises a
                                                                                                                                                                                                        number of advantages. Since bitumen is       In parallel to their lab experiments, the
                                                                                                                                                                                                        extracted from crude oil, air pollutants     researchers model everything in 3D on
                                                                                                                                                                                                        are released during production and           the computer using the Discrete Element

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[ FOCUS: CLEAN NEW CAR WORLD ]                                                                                                                                                                                                                                                                             [ FUEL ]

SAVING THE CLIMATE
                                                                                                                                                              The latest project focuses on the produc-    the filter. Using heat – around 100 °C –            tium consists of partners who cover the
                                                                                                                                                              tion of synthetic methane from hydrogen      the CO2 molecules can be released from              entire value chain – from Empa research-
                                                                                                                                                              and CO2 – the so-called methanization.       the filter. Empa researchers see further            ers to energy suppliers, filling station and

WITH SOLAR FUEL
                                                                                                                                                              Such fuels, produced synthetically with      potential for optimization in the heat              fleet operators and industrial partners in
                                                                                                                                                              renewable energy – thus called synfu-        required for this CO2 desorption. “Both             the technology and plant sectors,” says
                                                                                                                                                              el or syngas –, can be transported via       hydrogen production and methaniza-                  Brigitte Buchmann, member of Empa‘s
                                                                                                                                                              conventional routes and made available       tion continuously generate waste heat,”             Board of Directors and strategic head of
                                                                                                                                                              through the existing infrastructure. This    says Bach. “By means of a clever heat               “move”. The project is supported by the
                                                                                                                                                              is of interest for Switzerland as well as    management, we want to cover the                    Canton of Zurich, the ETH Board, Aven-
Produced in a sustainable way, synthetic fuels contribute to switching mobility to renewable energy and to achieving                                          globally, because it opens up an enor-       heat requirements of the CO2 collector              ergy Suisse, Migros, Lidl Switzerland,
the climate goals in road traffic. In the mobility demonstrator “move” Empa researchers are investigating the produc-                                         mous potential for renewable energy.         as much as possible with this waste                 Glattwerk, Armasuisse and Swisspower.
tion of synthetic methane from an energy, technical and economic perspective – a project with global potential.                                                                                            heat”. In addition to CO2, the Clime-
                                                                                                                                                              METHANIZATION MADE BY EMPA                   works plant also extracts water from                Currently, Christian Bach‘s team is
Text: Stephan Kälin
                                                                                                                                                              The basic chemical process of meth-          ambient air, which is used for hydrogen             concentrating on the investigation of
                                                                                                                                                              anization has been known for over            production in the electrolysis device.              water adsorption on porous materials
                                                                                                                                                              100 years as the Sabatier reaction. In       This means that such plants are also                and the process control of the catalytic
                                                                                                                ECO TRANSPORT                                 “move”, another process developed fur-       conceivable in regions without water                reaction. Construction of the plant is
                                                                                                                By 2030, the retailer
                                                                                                                Lidl Switzerland                              ther at Empa will be used: the so-called     supply, for example in deserts (see box).           planned for mid-2021. “About a year
                                                                                                                will switch from                              sorption-enhanced methanization. Empa                                                            later, we want to refuel the first ve-
                                                                                                                fossil natural gas to
                                                                                                                                                              researchers hope that this novel process     In addition to new knowledge about                  hicle,” says Buchmann. “With
                                                                                                                liquefied renewable
                                                                                                                gas to operate its                            engineering concept will lead to simpler     technical and energetic aspects, insights           methane from solar energy.             ■
                                                                                                                trucks.                                       process control, higher efficiency and       about the economic efficiency of syn-
                                                                                                                                                              better suitability for dynamic operation.    thetic methane are one of the project‘s
                                                                                                                                                                                                           prime goals. “In order to ensure this              Further information on the topic is available at:
                                                                                                                                                              Methanization works as follows:              holistic perspective, the project consor-          www.empa.ch/web/s504
                                                                                                                                                              methane (CH4) and water (H2O) are
                                                                                                                                                              produced by catalytic conversion from
                                                                                                                                                              carbon dioxide (CO2) and hydrogen (H2).
                                                                                                                                                              The water is causing problems with             SYNTHETIC FUELS                                   system by harnessing surplus summer electri-
                                                                                                                                                              conventional processes, however: to            FROM THE DESERT?                                  city and connecting different energy sectors.
                                                                                                                                                              remove it, serial methanization stages         When converting our energy system to              However, large plants could exploit their full
                                                                                                                                                              are typically required – with condensa-        renewable sources, there is a major challenge:    potential above all in the Earth‘s sunbelt. This
                                                                                                                                                              tion areas in between. Due to the high         renewable sources such as sun or wind are         is illustrated by a simple calculation: in order
                                                                                                                                                              reaction temperatures, a proportion            not always available everywhere. In winter we     to cover Switzerland‘s energy needs during
                                                                                                                                                              of the water is converted back into            have too little renewable energy, in summer       winter not covered by hydropower as well as all
                                                                                                                                                              hydrogen by the so-called water-gas            there is too much – in the northern hemi-         long-distance domestic traffic exclusively with
                                                                                                                                                              shift reaction. The gaseous product of         sphere. In the southern hemisphere it is the      (imported) synthetic energy sources, a solar
                                                                                                                                                              the methanization reaction thus con-           other way round. But there are also areas with    power plant would be required in a desert with

M
                                                                                                                                                              tains a few percent hydrogen, which            almost continuous sunshine – the so-called        an area of approximately 700 km2; that is 27 x
                  obility analyses show:      CO2 emissions in road traffic. Synthetic    these concepts have advantages and                                  prevents direct feeding into the gas grid;     sun belt, in which the large deserts of the       27 km or, in other words, 0.008 % of the area
                  only a small propor-        fuels from surplus renewable electricity    drawbacks in terms of energy, oper-                                 the hydrogen must first be removed.            Earth are located. “From a global perspective,    of the Sahara. The water and CO2 needed for
                  tion of all vehicles are    can make a significant contribution to      ation and economics. In order to use                                                                               we do not have too little renewable energy        production could be extracted locally from the
                  responsible for the         such frequent driver applications. With     them in a smart way, we need a deeper                               CO2 AND WATER FROM THE AIR                     worldwide, but ‘merely’ an energy transport       atmosphere (see main text). “Existing trade me-
                  majority of the kilo-       electric mobility, hydrogen mobility and    understanding of the overall system,”                               CO2 for the methanization as well as           problem,” says Christian Bach. Synthetic          chanisms, transport infrastructures, standards
meters driven. We are talking above all       synthetic fuels, Empa‘s future mobility     says Christian Bach, Head of Empa‘s                                 water for hydrogen production is taken         energy carriers could help solve this problem.    and expertise could simply be used further”,
about long-distance trucks that transport     demonstrator, “move”, is investigating      Automotive Powertrain Technologies                                  directly from the atmosphere with a CO2                                                          says Bach. So could the plant in “move” soon
                                                                                                                                        Photo: Lidl Schweiz

goods all over Europe. If these continue      three paths forCO2 reduction in road        lab. “Together with our ‚move‘ partners,                            collector from the ETH spin-off Clime-         Smaller plants in Switzerland can make a          be a model for a gigawatt plant in the desert?
to be fueled with fossil energy, it will      traffic against the background of a         we are working to develop knowl-                                    works. The system sucks in ambient air         valuable contribution to the national energy
hardly be possible to sufficiently reduce     rapidly changing energy system. “All        edge that can be put into practice.”                                and CO2 molecules remain attached to

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[ FOCUS: CLEAN NEW CAR WORLD ]                                                                                                                                                                                                                                                        [ ELECTRIC DRIVE ]

                                                     ENERGY
                                              HOUSE-KEEPING
                                                         Energy management in a house with a solar system is becoming increasing-
                                                          ly complex: when do I turn on the heating so that it is nice and cosy in the
                                                       evening? How much electricity can the hot water tank hold? Will there still be
                                                      enough energy for the electric car? Artificial Intelligence (AI) can help solve the
                                                        problem: researchers at Empa developed an AI control system that can learn
                                                              all these tasks – and save more than 25 percent energy in the process.

                                                                                                                       Text: Rainer Klose

                                              H
                                                             ow simple it used to be: in    the same time environmentally friend-
                                                             the spring, when oil prices    ly way will no longer be able to rely
                                                                                                                                                                                                                                                                                          WHAT'S THE
                                                             took a dip, one just filled    on permanently installed thermostats                                                                                                                                                          PRIORITY?
                                                             the basement tanks, and        and manually operated buttons.                                                                                                                                                                What is more
                                                                                                                                                                                                                                                                                          important: a warm
                                                             all trouble was gone. There                                                                                                                                                                                                  living room or a fully
                                              was gasoline at every corner. All around      A MULTIFACETED PROBLEM                                                                                                                                                                        charged electric car?
                                              the clock. Fill up, drive on, that was it.    Bratislav Svetozarevic, a researcher at                                                                                                                                                       A smart house can
                                                                                                                                                                                                                                                                                          manage both.
                                                                                            Empa’s Urban Energy Systems lab,
                                              With the phase-out of the fossil econo-       has recognized this problem. What is
                                              my life became much harder for smart          needed is an automatic control system
                                              spenders. Now energy prices no longer         that hoards energy when it’s abundant                                STEP ONE: THE THEORY                        be ready to go. In the evening at 5 PM,     STEP TWO: TEST IN A REAL BUILDING
                                              change annually, but hourly. Solar            and makes it available for expensive                                 The solution to such problems is AI.        the electric car returns to the charging    Now the controller had to pass the
                                              power is in abundance at lunchtime            times of the day. The battery of one’s                               The Empa researcher designed an AI          station with some residual charge and       reality check. Svetozarevic used the
                                              – in the evening the low sun hardly           car, for instance, which is attached                                 control system based on the principle       can supply electricity back to the house    NEST research building on the Empa
                                              supplies any energy, while returning          to the charging station in the garage,                               of reinforcement learning. When the         during the night. The control system        campus for this purpose. In the DFAB
                                              commuters are causing the demand              could serve as a storage device. But                                 system acts “correctly”, it receives a      was fed with weather data as well as        House unit, the AI algorithm controlled
                                              for electricity to rise rapidly. The effect   Svetozarevic has to deal with a complex                              “reward”. Gradually the control sys-        room temperature data from last year        the temperature of a student bedroom
                                              can be seen so clearly on consumption         problem: every house is different, and                               tem perfects its behavior in this way.      and had to cope with two electricity        for a week. At the same time, the 100-
                                              graphs that scientists have given it a        so are its inhabitants. Depending on                                                                             tariffs: expensive electricity during the   kWh-sized storage battery was used to
                                              name: the “duck curve”. When the duck         both weather and season, the power                                   Initially, the control system was only      day between 8 AM and 8 PM, and              simulate the battery of an electric car.
                                              raises its head, it is getting expen-         generated by the solar cells changes,                                simulated on the computer. The specifi-     cheap electricity during the night.         This time, the result was even clearer:
                                              sive for everyone to buy electricity.         as does the need for heating or cool-                                cations: a certain room in a building had                                               during a chilly week in February 2020,
                                                                                            ing. An optimized energy control must                                to be electrically heated to the desired    The result was amazing: the self-learning   the AI control system saved 27 percent
                                              Eying the clock when drawing energy           therefore learn the daily rhythm of a                                temperature and maintain this temper-       control system saved around 16 per-         of heating energy compared to the
                                              will thus be important for electric car       house and its inhabitants – and should                               ature. At the same time, the system         cent energy compared to a fixed-pro-        neighboring student bedroom, whose
                                                                                                                                            Photo: iStockphoto

                                              drivers and homeowners. In future,            also be able to react flexibly during                                had to supply power to an electric car,     grammed solution and, in the theoretical    heating was operated with a fixed-pro-
                                              those who want to use the available           operation, for example when a sudden                                 which had to be at least 60 percent         test, also maintained the desired room      gram (rule-based) control system.
                                              renewable energy in a cheap and at            weather change upsets all calculations.                              charged by 7 AM in the morning and          temperature much more accurately.

                                                                                                                                                                                                                                                                                                                ▲
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[ FOCUS: CLEAN NEW CAR WORLD ]                                                                                                                                                                                                                                                             [ ELECTRIC DRIVE ]

                                                                                                                                                                                                                                                                   laying the foundation for much more:
                                                                                                                                                                                                                                                                   “Our AI control system can still cope

              Distributing electricity in a smart way                                                                                                                                                                                                              when a photovoltaic system supplies
                                                                                                                                                                                                                                                                   electricity, a heat pump and a local hot
                                                                                                                                                                                                                                                                   water storage tank have to be operat-
                                                                                                                                                                                                                                                                   ed – and the comfort requirements of
                                                                                                                                                                                                                                                                   the residents are constantly changing”.

                                                                                                                                                                                                                                                                   However, a new generation of electric
                                                                                                                                                                                                            FORWARD-THINKING                                       cars is required to be able to use the
                                                                                                                                                                                                            President of The Swiss                                 AI system for optimal energy supply in
                                                                                                                                                                                                            Confederation Guy Par-
                                                                  Sunshine hours                                                                                                                            melin opened the DFAB                                  the future. Today’s standard models in
                                                                                                                                                                                                            House in 2019. Now one                                 Europe and in the US with the “CCS”
                                              Time                                                                                                                                                          of the rooms serveds as
                                                                                                                                                                                                            a research object.
                                                                                                                                                                                                                                                                   quick-charging connection can only
                                                                                                                                                                                                                                                                   be filled up, but not supply electricity.
                                                                                                                                                                                                                                                                   Japanese cars with “Chademo” plugs,
                                                                                                                                                                                                                                                                   on the other hand, are designed for
                                                                                                                                                                                                                                                                   so-called bi-directional charging. The
                                                                                                                                                                                                                                                                   Korean company Hyundai announced
                                                                                                                                                                                                                                                                   in December that it would equip its
           Outside temperature                                                              Electricity tariff                                                                                                                                                     new electric car platform E-GMP for
                                                                                                                                                                                                                                                                   bidirectional charging, too. This could
                                                                                                                                                                                                                                                                   help homeowners save energy in the
                                                                                                                                                                                                                                                                   long term and at the same time
                                                                                                                                                                                                                                                                   stabilize the electricity grid.           ■

                                                           AI control system

                               Temperature in                                                Electric car
                           hot water storage tank

                                                                                                                                                                                                                                                                   Further information on the topic is available at:
                                                                                                                                                                                                                                                                   www.empa.ch/web/ energy-hub

               Empa’s AI control system distributes electricity from solar collectors in an optimized way.
               It does not need to be programmed, but uses AI to “learn” the needs of the occupants and                                                                   “The nice thing about our self-learning        WORKS EVEN WITH COMPLEX BUILDINGS
                                                                                                                 Grafic: Empa / Photos: Nicolas Zonvi (2), Roman Keller

               adapt to the time of day and season. It can be used for buildings of various types and sizes.                                                              AI control system is that it can be used       In a next step, Svetozarevic and his
                                                                                                                                                                          not only at NEST, but also in any other        colleagues now want to determine how
               When distributing energy, the occupants’ thermal comfort is the top priority. The battery of                                                               building”, says Bratislav Svetozarevic.        the system can be extended from one
               the electric car is used as intermediate storage and and must provide enough range in the                                                                  “It doesn’t need an engineer to pro-           room to larger buildings. “In our first
               morning for the first trip of the day. Grid electricity is purchased when it is cheapest.                                                                  gram the control system, nor someone           experiment we wanted to map a typical
                                                                                                                                                                          to analyze the house beforehand and            household of the future,” says the Empa
                                                                                                                                                                          calculate a tailor-made solution”.             researcher. For the sake of simplicity,
                                                                                                                                                                                                                         the team has limited itself to heating
                                                                                                                                                                                                                         and vehicle charging. But the work is

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[ HYGIENE ]

HEAVY CHARGE
                                                                                                        TINY PATHOGENS                                       "We were able to show                                copper oxide. “Together with the ceram-
                                                                                                        The researchers are aiming at the                    how virus particles attach                           ic, the highly porous copper layer forms
                                                                                                        smallest of germs: tiny pathogens                    themselves to positively                             a composite material with a positively

AGAINST WATER GERMS
                                                                                                        that – unlike the currently circulating                                                                   charged and immensely large specific
                                                                                                                                                             charged surfaces."
                                                                                                        coronavirus Sars-Cov-2 – are spreading                                                                    surface,” says Graule. The researchers
                                                                                                        via contaminated water and thus cause                                                                     were also able to coat tiny multi-layer
                                                                                                        various water-borne diseases such as                                                                      carbon nanotubes with copper ox-
                                                                                                        polio, diarrhea and hepatitis. Among                 For their investigations, the researchers            ide, thus enabling virus elimination.
                                                                                                        these pathogens is the rotavirus, which              therefore chose a model virus that is
                                                                                                        is only about 70 nanometers in size.                 even smaller than the rotavirus: the bac-            In order to develop a cost-effective
                                                                                                        “Conventional water filters are ineffec-             teriophage MS2, which is only                        and sustainable filter technology, the
                                                                                                        tive against rotaviruses,” explains Empa             27 nanometers in size – a virus that at-             researchers specifically utilize materials
                                                                                                        researcher Thomas Graule from Em-                    tacks bacteria but is harmless to humans.            that can be recovered after use in the
Removing pathogens from drinking                                                                        pa‘s High Performance Ceramics lab in                Using this model virus, the scientists               sense of a closed material cycle. It is also
water is especially difficult when                                                                      Dübendorf. However, it is precisely these            were able to show that viruses in water              important that no filter components are
the germs are too tiny to be caught                                                                     tiny germs that are among the most                   adsorb to the filter surface to varying              washed out into the purified water. To
by conventional filters. Researchers                                                                    common pathogens causing gastrointes-                degrees depending on the water‘s                     this end, analytical methods for nano-
at Empa and Eawag are develop-
                                                                                                        tinal infections. According to the World             pH. “This must be taken into account                 safety still need to be developed so that
ing new materials and processes
                                                                                                        Health Organization (WHO), in 2016                   when developing new water treatment                  the most suitable composite material can
to free water from pathogenic
                                                                                                        around 130,000 children worldwide died               and filter technologies,” says Graule.               be determined. At the end of the pro-
microorganisms such as viruses.
                                                                                                        from rotavirus infections. The researchers                                                                ject, a filter technology is expected to be

Text: Andrea Six                                BIOACTIVE FILTERS
                                                                                                        have now developed strategies for filtra-            POROUS NANOCOATING                                   available that is also suitable for water
                                                Empa researchers                                        tion technologies based on new materi-               In order to develop filter technologies              treatment in developing countries with
                                                are developing novel                                    als that cleverly circumvent the problem             that can capture viruses at the nanome-              their particularly high numbers of rota­
                                                filter systems made of
                                                composite materials.                                    of minuteness. This is because one prop-             ter scale, Graule is focusing on compos-             virus and other water-borne diseases. ■
                                                Here: ceramic gran-                                     erty of the virus particles can be used              ite materials that are functionalized in
                                                ules with a copper
                                                                                                        for a new type of filter: the negative               such a way that they specifically bind
                                                nanocoating.

W
                        ater is life, biology                                                                                                                                                                     Further information on the topic is available at:
                        teaches us. Reality                                                               PATHOGENS IN DRINKING WATER                        (0.5 to 6 micrometers), but equally potent pa-       www.empa.ch/web/s201.

                        teaches us some-                                                                  Worldwide, around 3.4 million people, mostly       thogens. With a size of 25 to 80 nanometers –
                        thing different:                                                                  children in structurally underdeveloped coun-      about 100 to 1000 times smaller – viruses are
                        water contami-                                                                    tries, die every year from water-borne diseases.   the most difficult pathogens to filter out of wa-
nated with pathogens causes hundreds                                                                      Among the pathogens are single-cell parasites,     ter. In developing countries the contamination
of thousands of deaths each year in                                                                       such as amoebae and lamblia with a size of up      of drinking water with rotaviruses is particularly
places where water treatment is lacking                                                                   to 40 micrometers. Bacteria such as salmo-         widespread, followed by other viruses such as
or poorly functioning. To put an end to                                                                   nella, which cause typhoid fever, E. coli germs    the pathogens that cause hepatitis and polio.
this, the availability of clean water for                                                                 and cholera pathogens are significantly smaller
all mankind has been included in the
United Nations (UN) Global Sustainabil-
ity Agenda since 2015. In accordance                                                                    electrical charge of the virus particles.            viruses. “In water, the surface of the virus
with this goal, Empa researchers, in                                                                    Based on this idea, the researchers                  particles is negatively charged. We were
collaboration with their colleagues at                                                                  began to develop suitable materials                  able to show how the virus particles
Eawag, are developing new materials                                                                     that allow the adsorption of negatively              attach themselves to positively charged
                                                                         Photos: CDC / Unsplash, Empa

and technologies to remove patho-                                                                       charged virus surfaces. Until now, it has            surfaces,” he explains. For example, the
gens from drinking water, which until                                                                   been difficult to create easily regener-             researcher is working in an internation-
now could hardly be eliminated with                                                                     ated positively charged surfaces with                al team on ceramic granules made of
conventional measures, or only with                                                                     high adsorption capacity, and systematic             aluminum oxide, whose fine granules
expensive and complex processes.                                                                        experimental studies have been scarce.               are coated with nanometer-thin layers of

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