DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure - EPA-HQ-OLEM-2019-0172 - Regulations.gov
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DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure EPA–HQ–OLEM–2019–0172 January 31, 2020 January 31, 2020 COMMENTS OF DTE ENERGY ON EPA’S PROPOSED HAZARDOUS AND SOLID WASTE MANAGEMENT SYSTEM: DISPOSAL OF COAL COMBUSTION RESIDUALS FROM ELECTRIC UTILITIES; A HOLISTIC APPROACH TO CLOSURE PART A: DEADLINE TO INITIATE CLOSURE 40 C.F.R Part 257 Docket ID No. EPA-HQ-OLEM-2019-0172 FRL-10002-02-OLEM 84 Fed. Reg. 65941 (December 2, 2019) Executive Summary DTE Energy (DTE) appreciates this opportunity to comment on the U.S. Environmental Protection Agency’s (EPA or Agency) proposed “Hazardous and Solid Waste Management System: Disposal of Coal Combustion Residuals From Electric Utilities; A Holistic Approach to Closure Part A: Deadline To Initiate Closure” (84 FR 65941), that proposes revisions to the April 17, 2015 “Hazardous and Solid Waste Management System: Disposal of Coal Combustion Residuals from Electric Utilities” (80 FR 21302) (CCR Rule). The proposed revisions (herein referred to as the Part A proposal) were published in the Federal Register on December 2, 2019. The EPA is accepting public comments on the 2019 proposal until January 31, 2020. DTE is pleased to take this opportunity and respectfully submits this document in response to EPA’s request for comment on the proposal. DTE is a diversified energy company, headquartered in Detroit, Michigan that is involved in the development and management of energy-related businesses and services nationwide. Our operating units include an electric utility (DTE Electric) and a natural gas utility (DTE Gas) which provide electric and/or gas services to residential, business and industrial customers throughout Michigan. The DTE portfolio also includes non-utility energy businesses focused on power generation and industrial projects, natural gas pipelines, gathering and storage, and energy marketing and trading. 1
DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure EPA–HQ–OLEM–2019–0172 January 31, 2020 DTE Electric generates, transmits and distributes electricity to 2.2 million customers in southeast Michigan. With an approximately 11,000-megawatt system capacity, the company uses coal, nuclear fuel, natural gas, hydroelectric pumped storage and renewable sources to generate its electrical output. Founded in 1903, DTE Electric is the largest electric utility in Michigan and among the largest in the nation. The Utility Solid Waste Activities Group (USWAG) is a trade association of over 130 utility operating companies, energy companies and industry associations. As a member of USWAG, DTE has read and supports the comments filed by USWAG in this docket. DTE specifically wants to emphasize support of the following excerpt from USWAG’s comments in this docket: “The October 2018 Mandate is Too Early of a Start Date for USWAG Units Before discussing EPA’s proposed revisions to the rule’s alternative closure provisions, it is important to address EPA’s suggested “start date” for calculating the amount of time to initiate closure. EPA is proposing that the start date for the amount of time to initiate closure for units subject to forced closure as a result of the USWAG decision should be October 15, 2018, the date of the issuance of the court’s mandate, because “EPA believes that owners and operators of unlined CCR surface impoundments would have started preparing for such event upon issuance of the mandate.” 1 This is a complicated issue, as even EPA evaluated different dates in its rulemaking process for what should constitute the appropriate “start time” for developing alternative disposal capacity.2 What is clear from the USWAG decision is that the court vacated 40 C.F.R. § 257.101(a) – the provision allowing unlined units to operate until they leak – based on the rulemaking record before it at the time.3 The court did not say that EPA could never develop a record demonstrating that impoundments affected by that decision could meet the subtitle D protectiveness standard. In other words, the USWAG decision left open the possibility that EPA, in a subsequent rulemaking, could revise the record and propose a rule that would allow for certain “unlined” CCR impoundments to continue operating. 1 84 Fed. Reg. at 65951 2 Id. at 65951 (evaluating both the date of the Waterkeeper decision and the USWAG mandate as “start dates”). 3 901 F.3d at 429–430; see also 84 Fed. Reg. at 65945 (“[T]he D.C. Circuit stated that, based on the record before the court, all unlined surface impoundments must cease receiving waste, whether or not the unit is leaking.”). 2
DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure EPA–HQ–OLEM–2019–0172 January 31, 2020 USWAG submits that this is precisely what EPA is planning to do for USWAG units – i.e., units that are not leaking and meet all of the rule’s location standards, including impoundments that meet the clay liner criteria vacated by the USWAG court (formerly 40 C.F.R. § 257.71(a)(1)(i)). While EPA has not developed “a nationwide risk assessment of continued operation” of all unlined impoundments, it has made clear that, for USWAG units, it is planning on issuing a proposal–now pending at the Office of Management and Budget (“OMB”) 4 – that would allow facilities to demonstrate that clay-lined or other liner systems used for these units are just as protective as the liner criteria that the USWAG court found met RCRA’s protectiveness standard. Therefore, it is still unclear whether, as the result of the USWAG decision, these units will, in fact, be required to close. The purpose of this proposal is to implement the USWAG decision,5 but, as the proposal pending at OMB makes clear, EPA has not yet decided whether that decision will require all USWAG units, or a subset of these units, to close. The owners/operators of these impoundments are caught in regulatory limbo – unsure of whether they will be required to develop alternative disposal capacity and close or if they will be able to qualify for the liner equivalency demonstration and be allowed to continue operating. Because of this regulatory uncertainty, and with the clock ticking, these facilities have had no option but to begin taking steps to develop alternative disposal capacity to replace units that may in fact not be required to close. Consistent with the principles of fair notice, it is fundamentally unfair to hold owners/operators of USWAG units to an October 15, 2018 start date for developing alternative disposal capacity when it is still unclear what the law will in fact require.6 USWAG therefore believes that it is only fair that the start date from which to calculate the time for initiating closure for USWAG units should be promulgation in the Federal Register of the pending proposal at OMB. Only then (and arguably later, depending on the contents of 4 Executive Order Submissions Under Review, Office of Mgmt. & Budget (last updated Jan. 8, 2020), https://www.reginfo.gov/public/do/eoReviewSearch. EPA’s latest regulatory agenda describing the purpose of this proposed rulemaking provides, in relevant part, that “This rule would address a provision in that court decision [the USWAG decision] and provide a mechanism in which unlined surface impoundments meeting strict criteria would be allowed to continue to operate.”). See Agency Rule List – Fall 2019, Environmental Protection Agency, Office of Mgmt. & Budget, https://www.reginfo.gov/public/do/eAgendaViewRule?pubId=201910&RIN=2050-AH11. 5 84 Fed. Reg. at 65941 (EPA is publishing this proposal so that the regulations ns “Therefore, part of this proposed rulemaking action updates the regulations to reflect the provisions that the Court vacated.”). 6 Satellite Broad. Co. v. FCC, 824 F.2d 1, 3 (D.C.Cir.1987) (“Traditional concepts of due process incorporated into administrative law preclude an agency from penalizing a private party for violating a rule without first providing adequate notice of the substance of the rule.”); Gates & Fox Co. v. OSHRC, 790 F.2d 154, 156 (D.C.Cir.1986) ( “[T]he due process clause prevents ... the application of a regulation that fails to give fair warning of the conduct it prohibits or requires.”). 3
DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure EPA–HQ–OLEM–2019–0172 January 31, 2020 the proposed rule) will the regulated community be on notice of a proposed regulatory path for these impoundments and what the law may require for their continued operation. At a minimum, the final rule must provide a mechanism to stay the deadline for ceasing the receipt of wastes for USWAG units that file liner equivalency demonstrations under the upcoming proposal.” Monroe Power Plant Fly Ash Basin Closure Timeline In order to demonstrate that the Part A proposal does not allow enough time to develop alternative capacity, DTE is providing this site-specific analysis of the time necessary to develop alternative capacity in order to initiate closure of the Fly Ash Basin (FAB) at DTE’s Monroe Power Plant (MPP) – a CCR surface impoundment that fits the category of a USWAG unit. The following describes the projects, and schedule of such projects, necessary to both prepare for, and initiate closure of the MPP FAB overlying glacially-compacted clay. As discussed below, the FAB is subject to the August 31, 2020 deadline presented in the Part A proposal, to initiate closure due solely to the USWAG court decision that all unlined impoundments, irrespective of the fact they are having no impact on groundwater, must initiate closure. Therefore, prior to the mandate in the USWAG decision, DTE was not planning to initiate closure of the FAB by August 31, 2020. Given this short time frame, it is simply not possible, given the myriad of complex and inter-related steps necessary to build alternative disposal capacity to replace the FAB, for DTE to take the FAB off-line and initiate closure by August 31, 2020. These points are discussed below. Monroe Power Plant Fly Ash Basin The MPP is DTE’s largest power generating facility providing about 40% of DTE’s total electric output with a capacity of 3,101 MW. MPP is the fourth largest coal plant in the nation and provides electricity to approximately 900,000 customers in southeast Michigan. The four-unit generating plant has a dual (dry or wet) fly ash handling system for Units 1 & 2. A portion of the fly ash generated from Units 1 & 2 has been transported dry and sold for beneficial use. The remaining fly ash from Units 1 & 2 is transported in water to the Fly Ash Basin (FAB) through a backup wet sluicing system. Fly ash from Units 3 & 4 is currently transported in water to the FAB. 4
DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure EPA–HQ–OLEM–2019–0172 January 31, 2020 The MPP FAB consists of a 331-acre CCR surface impoundment, and a 79-acre dry CCR landfill on top of a portion of the impoundment. The FAB was constructed from 1973 to 1974 and the entire footprint (410-acres) has been utilized to store sluiced CCR and treat fly ash transport water to meet the requirements of the National Pollutant Discharge Elimination System (NPDES) permit before discharging into Lake Erie. In July 2015, DTE received a permit to construct the Landfill in the north-western quadrant of the site and started receiving dry CCR later that year. Both the Landfill and the FAB surface impoundment operate under the same Solid Waste Operating License issued by the Michigan Department of Environment, Great Lakes, and Energy (EGLE). The uppermost aquifer underlying the MPP FAB as defined in 40 CFR §257.53 consists of saturated limestone present beneath at least 23 feet and up to 54 feet of thick contiguous glacially-compacted clay that serves as a natural confining hydraulic barrier that isolates the underlying uppermost aquifer. At its deepest incised area, the MPP FAB has a minimum of 23 feet of glacially-compacted clay separating the bottom of the FAB from the uppermost aquifer. Near the north end of the FAB where the hydraulic gradient is steeper, the clay is at least 30 feet thick. The overlying low-permeability clay has a hydraulic conductivity exceeding the requirements of the CCR liner design criteria. Given this, it is not surprising that groundwater monitoring data generated by the facility pursuant to the CCR rule shows that the FAB is having no impact whatsoever on groundwater quality. The facility is still in detection monitoring in accordance with §257.94 of the CCR rule and given the glacially- compacted clay that serves as a natural confining hydraulic barrier, there is absolutely no reasonable basis to expect that the FAB will ever be the cause of a statistically significant increase (SSI) over groundwater background levels leading to assessment monitoring, let alone ever be the cause of an SSI over the CCR rule’s groundwater protection standards that would lead to corrective action. In short, the FAB will never impact groundwater. Nonetheless, without appropriate changes to the CCR rule, the USWAG Decision (which vacated and remanded 40 CFR 257.71 (a)(1)(i) to EPA) would subject the FAB to an untenable rapid forced closure time frame.7 7 The FAB receives fly ash transport water (FATW) and would thus be subject to the 2015 Revised Effluent Limitation Guidelines (ELG) for the steam-electric generating station source category. Currently, there is approximately 620,000,000 gallons of water in the FAB, and it receives approximately 19,000,000 gallons of additional FATW per day. The treated water is discharged in accordance with a NPDES permit. 5
DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure EPA–HQ–OLEM–2019–0172 January 31, 2020 DTE must implement major capital investment projects to convert the fly ash handling process from a wet to a dry system. In order to continue operation of the MPP, and provide electric service to Southeast Michigan, the FAB must continue to receive sluiced fly ash until such time that the dry fly ash conversion projects are complete and the dry ash handling systems are operational. DTE is diligently pursuing the implementation of the dry fly ash conversion, as detailed in the following project summary. MPP Dry Fly Ash Conversion Project In order for MPP to cease placing CCR at the FAB and initiate closure, the current sluiced ash handling system must be converted to a dry system. The project schedule outlined below is the most accelerated schedule that can practically be undertaken to develop alternative disposal capacity for the FAB. In short, the MPP cannot continue generating electricity and initiate closure of the FAB by August 31, 2020. Power generation would be disrupted, causing grid instability, forced outages, and reliability issues. It is not reasonable to believe that the following construction schedule could be compressed to the extent that DTE would be able to stop sluicing by the forced closure date. Provided below is an outline of the project schedule and description of the activities necessary for implementation: Design – DTE and potential contractors will continue to perform engineering design elements of this project through July of 2021, some of which will be performed in conjunction with procurement/construction activities. This involves civil, structural, architectural, mechanical, electrical, and Instrumentation and controls engineering. The most challenging aspects of the design include the pipe routing through the existing plant area and out to the silo location, electrical load design to integrate the new electrical loads into the plants existing capacity, and all foundation design at the silo location. Further, more detailed geotechnical investigation is required by the winning bidder to confirm seismic class and stability of the proposed foundation systems as part of detailed design. The long design duration is a result of our current design status which is at approximately 20-25%. The front-end planning phase of this project has been in progress since 2017 as DTE awaited a final rule; however, was never intended to provide a detailed design, but rather assist DTE in cost forecasting and technology selection. Procurement – upfront activities such as geotechnical investigations, surveying, pilot trenching, and lead and asbestos surveying are in process, and are expected to 6
DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure EPA–HQ–OLEM–2019–0172 January 31, 2020 be completed by February 2020. Large scale equipment such as fly ash handling equipment, silos, compressed air equipment, pre-engineered buildings, steel, electrical equipment/instrumentation require long lead times, the longest of which is over 2-years to design, manufacture, and deliver the 4,000-ton silo required for this project. Contract award of long lead equipment items is expected to occur by Q1 2020. Construction – the construction schedule by design is sequenced to align with the outage schedule for each of the four MPP units. The schedule is also based on an EPC contract approach, estimated lead times for engineered equipment items, scheduled major outages for the fly ash handling system tie-ins for Units 1-3, and using an extended spring outage for the Unit 4 outage construction. Project milestones are as follows o April 2019: Initial Engineering Activities Commence (complete) o 1st quarter 2020: DTE board approval of the project o July 2020: Commence construction (Unit 1 & 2 pre-outage) o June 2022 – Commence construction (Unit 3 & 4 pre-outage) o Units 1-4 outages for project tie-ins will occur between Fall of 2022 and Fall of 2023. Post-outage construction tasks are anticipated to be complete by the end of 2023. Note that this timeframe cannot be accelerated, as proposals for construction are already out to bid and project award is scheduled for the Q1 2020. Moreover, attempting to change this timeframe, even if possible, and taking the FAB out of service prematurely, would mean the MPP would have to cease power generation, as there would be no place to manage the CCR currently managed in the FAB. Given the material power delivery contribution provided by the MPP to the Midcontinent Independent System Operator (MISO) grid, the premature closure of the FAB would potentially cause significant interruption to the MISO grid and associated power reliability concerns for MPP’s 900,000 customers. The construction sequence has been designed to coincide with already scheduled periodic unit outages in coordination with the MISO to complete the project tie-ins and maintain grid stability and electrical reliability. 7
DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure EPA–HQ–OLEM–2019–0172 January 31, 2020 DTE and third-party consultants developed the schedule to implement the dry ash conversion project with the following considerations in mind: The schedule is constrained by the timing of procuring large-scale equipment. Lead- time is required to account for design, manufacturing, and delivery. The installation of the dry ash handling system must be scheduled in coordination with generating unit outage schedules. The generating unit outage schedules are developed to ensure adequate system generating capacity is available to meet customer electricity demand and maintain adequate reserve margins for electric grid reliability. While as much construction work is completed before and after the generating unit outages as possible, certain construction and installation work required to tie the equipment in to the generating units will need to be completed during the scheduled unit outages for safety and maintaining equipment reliability. Pre-outage activities include: construction of the silo and all associated components necessary for operation of the silo, two vacuum-to-pressure transfer buildings with all the mechanical, electrical, instrumentation and controls, and safety equipment. In order to minimize the time required to successfully complete installation of each system during the unit outage, all possible activities and construction will be completed pre- and post-outage, including pre-fabrication, pre-staging and pre- assembling. Outage tie-in tasks include: installing the pre-staged conveyance piping from the hoppers to the transfer buildings and from the transfer buildings to the silo, implementation of logic programming and hopper modification work including discharge valve replacement. Post outage work includes: functional, performance and reliability testing, and any warranty issues that arise. For plants like MPP that have multiple generating units, outages for those units are seldom concurrent, again to maintain electric grid reliability. This means a plant like MPP with multiple units will need to build an installation schedule integrated into a series of sequential unit outages, further adding to the required time to install and start up the systems. Michigan’s climate and weather affects the construction schedule of the dry ash conversion project. Frozen ground conditions will slow or prohibit excavations and affect concrete construction. Further, frost laws prohibit the transportation of heavy materials during certain times of the year, and the typical construction season is March through November. All of these issues affect the timing of this project. 8
DTE Energy Comments Proposed EPA Rule: A Holistic Approach to Closure Part A: Deadline To Initiate Closure EPA–HQ–OLEM–2019–0172 January 31, 2020 Safety considerations must also be accounted for. Safety factors can limit the speed at which construction can be accomplished, and how many workers/pieces of equipment can be deployed before employee and contractor safety are affected. Several areas in which construction will take place are congested and in highly active portions of the plant, and therefore the logistics and safety measures will be closely managed. DTE places health and safety as the Company’s top priority and will not expedite construction in any way whatsoever if it places worker safety in jeopardy. Prior to ceasing the placement of waste into the FAB, the new dry ash handling system must pass performance testing to ensure safe and reliable operation. Finally, a new air permit is required for the operation of the dry ash system, the lead time to process and obtain the permit is approximately one-year. Additional permits required to perform the closure of the FAB would also be required. DTE appreciates the opportunity to submit comments regarding EPA’s Part A proposal. Questions or comments regarding this comment can be directed to Christopher Scieszka (christopher.scieszka@dteenergy.com) 9
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