Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
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         Druckbare und flexible
       Polymerbatterien und OLED
           und ihre vielfältigen
          Einsatzmöglichkeiten
                               Martin D. Hager
            Laboratory of Organic and Macromolecular Chemistry (IOMC)
            Center for Energy and Environmental Chemistry Jena (CEEC)
                         Jena Center of Soft Matter (JCSM)
                          Friedrich Schiller University Jena
               martin.hager@uni-jena.de; www.schubert-group.com

        Need for energy storage systems I
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                            Smart packa‐   Renew‐able
                               ging          energy

                                                Decen‐tral
                          Biochips               energy
                                                 storage

                                      Mobile
                                      devices

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
Need for energy storage systems II
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                           Scalable energy storage           Mobile printable energy
                                   systems                      storage devices

                                                        Required:

                           “green” and sustainable            Peakshaving & Short-
                               energy storage                     time storage

         Energy storage in everyday life
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                           10 battery systems; 300 designs

                           1.5 Bill. batteries per year in Germany (= 33,000 t)
                           Sales volume: 50% lead acid (invented 150 years ago) Revenue generated:
                           50% Li-ion 40%, alkaline 15%, NiMeH 5%, carbon/zinc 5%, automotive lead
                           acid 5%

                           Global consumer batteries market:
                           $47 Bill. in 2009 ($74 Bill. 2015; 82% rechargeable batteries)

                           Political target: 1 Mio. E-cars in Germany (2020)

                           Only 3% average annual increase in energy density of rechargeable batteries
                           over the past 60 years (Li-ion capacity: 95-190 Wh/kg (ca. 130 g
                           LiCoO2/kWh))

www.umweltprofis.at; www.duden.de; www.autozeitung.de

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
Electrical energy storage
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                                                fast but low capacity – capacitors
                                  10.000       (store electric energy in an electric field)
           Power density (W/kg)

                                                               slow but high capacity – batteries
                                  1.000

                                                              and fuel cells (convert stored chemical
                                                              energy into electrical energy)
                                  100
                                  10

                                               1           10        100                 1.000
                                                   Energy density (Wh/kg)
 New systems are required: Faster & more capacity, less (rare) metals …
Images: http://en.wikipedia.org

          Future challenges
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                                                                                  High capacity

                             Safety

                                                                          Scalability
                                    Sustain-
                                     ability

www.batterie2020.de

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
Polymers
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Why use synthetic polymers?
                      Why think about synthetic polymers
                      for battery applications?
 Advantages:
  Cheap (polyethylene: 220 €/ton, nylon: 2140 €/ton, steel 600 €/ton)
  Good quality
  Easy to process, fast to process, i.e. to convert into certain forms, such as bottles
    or fibers (lower temperatures than needed for metals)
  Light (energy-saving in cars or planes)
  Sufficient petrochemical resources
   (at present, more than 90% are used for energy production)
  Possibility to switch to natural resources (poly(lactic acid), soy beans, cellulose)
  Easy formulation compounding
             a broad spectrum of different properties is available
  Recycling possibilities (thermal recycling, reuse)
  Tunable properties (choice of monomer, constitution, molar mass, …)

       Current material basis
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           Rare earths                 Cobalt                Lithium
            (Ni-MeH)                  (Li-ion)               (Li-ion)

                         Basis of our future energy storage???

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
Historical perspective
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                                    poly(thiophene)             poly(aniline)                    poly(pyrrole)      PEDOT

          conductive
           polymers

                                                   Commercial button cells flopped
                                  VARTA/BASF                                                Bridgestone-Seiko
                               poly(pyrrole)/lithium                                        poly(aniline)/lithium
                                      (1987)                                                    (1987-1992)

J. S. Miller, Adv. Mater. 1993, 5, 671-676; D. Naegele, R. Bittihn, Solid State Ionics 1988, 28-30, 983-989.

                          Why twice? What has changed?
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                                                                                  conducting polymers
                                                                                  sloping redox potential (varying
                                                                                   cell voltage as their redox
                                                                                   potential gradually changes upon
    Cell voltage / a.u.

                                                                                   charging/discharging) and
                                                                                   doping/undoping)
                                                                                  useless for numerous
                                                                                   applications

                                                                                                          vs.
                             Desired discharging behavior

                             Conductive polymer battery

                                                                                  polymers with distinct redox
                                         Capacity / %                              potential attributed to
                                                                                   localized redox sites
                                                                                  stable cell voltage

T. Janoschka, M. D. Hager, U. S. Schubert, Adv. Mater. 2012, 24, 6397–6409.

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
Organic radical batteries (ORB)
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                              Environmentally benign                                             Charging                                     Discharging
                              • no heavy metals
                              • simple disposal with household
                                garbage                                                   e-                       e-                     e-                              e-
                              • energetic recycling
                                                                                            R●            -                                   R+                       +
                                                                                                      +                                        -
                                                                                                                                                                 +
                                                                                                              R●                                                 R-
                              Simple processing
                                                                                                  -                                            -
                              • inkjet printing                                                                                           -                      +
                              • screen printing                                                       +
                              • thin paper-like and flexible                                R●                                                R+                 +
                                design                                                                                                        -
                                                                                                 +
                                                                                                      -                                                               +
                                                                                                                                                   -

                                                                                   p-type polymer n-type polymer                  p-type Polymer n-type Polymer
                              High power density
                              • rapid charging
                              • high charging and discharging
                                rate performance

                              Excellent cycle life                                                                                                           R
                              • simple redox chemistry                                                                                                 O N       N O
                              • >1000 charging/discharging
                                cycles

  K. Nakahara, Chem. Phys. Lett. 2002, 359, 351-354; H. Nishide et al., Electrochim. Acta 2004, 50, 827-831.

                  Polymers for batteries
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                Polymers carrying stable radicals as redox-active pendant groups

                                              ●
                                  ●       R                   ●        R
                                                                           ●
                              R                           R                                          ●                  ●         R
                                                                                                                                      ●
                                                                                                                                                             R
                                                                                                                                                                 ●
                                                                                                 R                 R

                          p-type polymer (cathode)                                         bipolar                                    n-type polymer (anode)
Ag/AgCl

                     0.73 V                                                                                   -0.61/0.72 V                                       0.06 V
 E vs.

                                            ca. 0.3 V
                                                                                                                                                                       R
                                                                               N   N
                                                  S   S                                                                 R

                                                                  R                        R                   O N          N O

                                                                                                                                                   O                                    O

                                                  S   S
achieved cap.

                                                                               N   N
  Highest

                    111 Ah/kg             132 Ah/kg                     160 Ah/kg                              44 Ah/kg                                      42 Ah/kg
                                                                      Tuning the voltage

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
Inkjet printing
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               Printing of thin electrodes

               Challenge:
               stability vs. printability

T. Janoschka, A. Teichler, B. Häupler, T. Jähnert, M. D. Hager, S. Schubert; Adv. Energy Mater. 2013, 3, 1025-1028.

              Battery fabrication
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                                     PET or high barrier substrate
                                     with embedded aluminum

         printed current collector                    sealable layer                             PTMA                    zinc

           PTMA (free radical polymerization), binder, and graphite for screen
            printing

                                 Screen printing of a „foil battery“
Cooperation with the “Hochschule der Medien Stuttgart”, Prof. Gunter Hübner.

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
New targets
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        smart packaging                               renewable                                  self-charging
                                                       resources                                solar batteries

                                                  printable

                                                                                                    cobalt free
          high energy                                                                                 battery
        replacement for
           capacitors

Images from: www.matbase.com/img/web_newsmodule/News_Ciba_OnVu_food_packaging_high_temperature_indicator.jpg;
www.sharecg.com/images/medium/5981.jpg; ultimachine.com/sites/default/files/imagecache/product_full/Capacitor.jpg;
giantcrystals.strahlen.org/america/cobalt3.jpg

          PLEDs
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                                                                              Synthesis
                    OLED                                                         O      O                            R

                                                          N          N                                    N              O
                                                                                                R
                                                      C         Cl        C                 O         C        O
                                                                                     acac
                                                           Ir        Ir                                   Ir
                                                      C         Cl        C                           C        O
                                                          N          N                                    N

                                                                     Inkjet printing

                                                                Application - device

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
Inkjet printing 1
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                                                      Micropipette
                                                       AD-K-501

         Microdrop-Autodrop Platform
Adv. Mater. 2004, 16, 203; J. Mater. Chem. 2004, 14, 2627; Soft Matter 2008.

           Inkjet printing 2
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                                                          Increasing thickness
                                                        from ~50 nm to ~150 nm

                                                                               printed polymer films for potential
                                                                                      application in OLEDs

                                                                         Solvent : 90% toluene - 10% dichlorobenzene,
                                                                         Printed area: 6 x 6 mm Velocity: 15 mm/s,
                                                                         Voltage: 74 V, Pulse width: 45 s

                                                                                       R1              R2             R1
                                                                                                                                        R3

                                                                                                                                              Y

                                                                               R1                R2             R1         Y
                                                                                                                               R3                 n

                                                                           1:       R1 = H, R2 = octyloxy, R3 = octadecyloxy, (Mn = 50,000)
                                                                           2:       R1 = H, R2 = octadecyloxy, R3 = octyloxy, (Mn = 38,400)
                                                                           3:       R1 = H, R2 = octadecyloxy, R3 =heptyloxy, (Mn = 41,000)
                                                                           4:       R1 = H, R2 = octadecyloxy, R3 =decyloxy, (Mn = 43,200)
                                                                           5:       R1 = H, R2 = octadecyloxy, R3 =dodecyloxy, (Mn = 10,200)
                                                                           6:       R1 = H, R2 = R3 = dodecyloxy, (Mn = 25,600)
            after annealing (70 oC, 2 h)
J. Mater. Chem. 2006, 16, 4294; Adv. Funct. Mater. 2007, 17, 277.

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Druckbare und flexible Polymerbatterien und OLED und ihre vielfältigen Einsatzmöglichkeiten
Iridium complex based OLED I
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                                                R
                                                                              photoacid
                                    N               O
                                                                              oxetane-moitie
                              C            O
                                                                              Ir(III)-complex
                     =              Ir
                              C            O                                  matrix

                                    N                                         substrate

                                                        solution-processing

                                                         photo-crosslinking

Cooperation with K. Meerholz, Universität Köln: Adv. Mater. 2008, 20, 129.                       31

         Conclusion
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        Organic radical batteries offer a great potential
        New processing possibilities for batteries
        New properties (sustainability, fast charging,…)

Adv. Mater.. 2012, 24, 6397-6409.

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Infos
          Team & partners                                                                      http://www.schubert-group.com
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   Tobias Janoschka, Bernhard Häupler, Thomas Jähnert, Dr. Andreas Wild, Anke Teichler,
     Prof. Dr. Ulrich S. Schubert, Michael Wendler (Stuttgart), Prof. Dr. Gunter Hübner
                                         (Stuttgart)

Carl-Zeiss-Stiftung, Ernst-Abbe-Stiftung, Thüringer Ministerium für Bildung, Wissenschaft und Kultur, …

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