DISCOVERY AND MINING HISTORY OF THE "CALAMINE" IN SW SARDINIA (ITALY)
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
J. E. Ortiz, O. Puche, I. Rábano and L. F. Mazadiego (eds.) History of Research in Mineral Resources. Cuadernos del Museo Geominero, 13. Instituto Geológico y Minero de España, Madrid. ISBN 978-84-7840-856-6 © Instituto Geológico y Minero de España 2011 Discovery and mining history of the “calamine“ in SW Sardinia (Italy) Maria Boni Dipartimento Scienze della Terra, Università di Napoli Federico II, Via Mezzocannone, 8. 80134 Napoli, Italy. boni@unina.it Abstract. In year 1865 the French-Belgian engineer Jean Eyquem discovered the “Calamine” ores (carbonate-hosted Zn(Pb) mineralizations of the Nonsulfide type) in a coastal area of southwest Sardinia. This discovery changed totally both the economic and social life in Sardinia, converting Italy in one of the main producers for the zinc commodity. The Companies working the Calamine ores were French (Malfidano), Belgian (Vieille Montagne) and then Italian (Monteponi). The most important Calamine mining districts were: Buggerru-Planu Sartu, San Benedetto-Baueddu, San Giovanni-Seddas Moddizzis-Campo Pisano and Monteponi-Agruxiau. The main difference between the deposits was their iron content. In the Buggerru area, the community’s life and customs were so heavily influenced by floods of innovations related to mining activity, that the town was nicknamed „small Paris“. Also in the Monteponi area, near Iglesias, great amounts of “Calamine” were discovered before the turn of the century, and actively exploited. In the latter area, the most modern exploitation and treatment methods were applied to the Calamine ore, ranging from several types of furnaces, to the electrolytic process. In 1926 was inaugurated at Monteponi the electrolytic plant for the low-grade ore. This plant, one of the best in Europe for the time, consisted of 168 cells to be filled with the acid solution and 20 cathodic sheets, where the zinc precipitated and was then stripped. At this point, Sardinia was able to export Zn metal and not only the ore concentrate. 1. Introduction The “Calamines” are carbonate-hosted Zn(Pb) ores of the Nonsulfide type. They derive from weathering of pri- mary Zn(Pb)-sulfide concentrations, eventually followed by precipitation of newly formed Zn- and Pb-minerals, when the metal-carrying solutions are buffered by the carbonate host rocks (Large, 2001). In 1865 the French-Belgian engineer Jean Eyquem discovered the “Calamine” ores in a coastal area of southwest Sardinia, north of the old mining village of Fluminimaggiore. This discovery changed totally both the economic and social life in Sardinia, converting Italy at the same time in one of the main producers for the zinc commodity (Sella, 1871). The nonsulfide „Calamine” ores were exploited in the island until the 1980s. The SW Sardinia mining district (Fig. 1) is one of the classical areas where primary carbonate-hosted Zn- Pb sulfide ores are capped by a relatively thick secondary oxidation zone, containing Zn (hydroxy) carbonates (smithsonite and hydrozincite) and silicates (hemimorphite) (Boni et al., 2003). The mineralogy of these ores is generally complex, and comprises not only the above-mentioned zinc minerals, but also cerussite (PbCO3) and anglesite (PbSO4), as well as several, fairly exotic species, dear to mineral collectors (Stara et al., 1996). 25
Maria Boni The nonsulfide ore grade was highly variable throughout the mining district, ranging from a few percent of combined Zn-Pb to more than 30 percent in the areas where the alteration profile resulted in a complete re- placement of the sulfides by secondary carbonates. A thorough understanding of the mineralogy, but also of the petrographic associations of the ore and host rock has always been a “must” in exploration targeting and feasibility studies of the Sardic “Calamine” deposits, because of its impact on processing and metallurgy, which was steadily evolving through the eighty years of mining history. Figure 1. Geological sketch map of the Iglesiente mining district, with the location of the sampled sites (from Boni et al. 2003, mod.). Abbreviations: 1 - overthrust; 2 - normal fault; 3 - Cenozoic; 4 - Mesozoic; 5 - Variscan granites; 6 - Palaeozoic (allochthonous); 7 - Ordovician to Devonian succession; 8 - Iglesias Group (Middle Cambrian-Lower Ordovician); 9 - Gonnesa Group (Lower Cambrian); 10 - Nebida Group (Lower Cambrian). 26
Discovery and mining history of the “calamine“ in SW Sardinia (Italy) 2. The “calamine” mining centres in SW Sardinia Buggerru-Planu Sartu After the discovery of the “Calamine” deposits along the coastal region from S. Nicolò to Masua, the „Societè Anonyme des Mines de Malfidano“ was founded (Fig. 2A), which led the way to an intensive exploitation of the entire region (Fig. 2B, 2C). The mineral boom brought with it the development of a large village that shortly turned into a town, named Buggerru, whose population reached 12,000 inhabitants at the beginning of the twentieth century. The community’s life and customs were so heavily influenced by floods of innovations, that the town was nicknamed „small Paris“. In the same area, also other mining villages were established, such as Planu Sartu (1867), on the peneplane southwest of the Buggerru village. During the big economic boom, which followed the first discoveries, also the family of the painter Amedeo Modigliani, which had the concession for producing charcoal in Sardinia, had applied for a permit to exploit the “Calamine” and, having failed, tried to mine them illegally, this causing many legal problems with the “Societè Malfidano”. The quality of the ore was exceedingly good, due to the primary nature of the limestone-hosted sulfides, which contained high-grade sphalerite, less galena and even less pyrite. Three plants were successively built in Buggerru for preliminary ore treatment: the first (1866) was called Buggerru; the second (1870) took the name Lamarmora, and the third one (1890), called Malfidano, operated until the final closure of the mine in year 1979. However, at that time it was not possible to carry out in Sardinia the complete processing, to obtain the zinc metal. For this reason, the enriched, and generally also roasted ore, was transported by small boats (Fig. 2D, 2E) to the port of the San Pietro island further south along the coast, and from there exported by ship (Fig. 2F) to the smelting centres in France and Belgium. San Benedetto-Baueddu The “Calamine” were extensively exploited also in other areas of SW Sardinia. The Belgian Vieille Montaigne Company was active around the village of San Benedetto, north of Iglesias and in the locality of Baueddu. In both deposits the nonsulfide concentrations were Fe-rich, due to the high pyrite content of the primary ore (massive sulfides), and the host rocks exceedingly brittle (fractured dolomites). For this reason only an opencast mining was considered economic, and of course, when reaching the water table, the exploitation had to be stopped. Seddas Moddizzis-San Giovanni-Campo Pisano At the beginning of the twentieth century rich Calamine concentrations were found also in the southern limb of the Iglesias syncline: the major deposits were grouped around the locality of Seddas Moddizzis, but interesting deposits occurred also on the top horizons of the San Giovanni mine (better known for its argentiferous galena), and at Campo Pisano. The latter Calamines were iron-rich, due to the high content of pyrite in the primary ores. On September 1868 a group of local entrepreneurs and owners constituted the Company of Seddas Mod- dizzis, whose purpose was to explore a large territory south of Mount San Giovanni (Fadda, 1997; Mezzolani & Simoncini, 1993). The company got the claim on June 1870, for an area of only 177 hectares. In the first years, few miners worked the Calamine rejected in the preceding works that were concerned only with lead and 27
Maria Boni Figure 2. A. Letter (July 1879) from Mr G. Castanier of the Societé Malfidano at Buggerru to the Eng. Testore in Iglesias, concerning the advancing stage of the drainage “Gallerie Lucien”; B. The Malfidano open pit in Buggerru (current status); C. The Planu Sartu open pit on the Buggerru peneplane (current status); D. Buggerru: the “paranze” (small boats) used for transporting the Calamine ore; E. San Pietro island: the “paranze” in the harbour; F. San Pietro island: a ship for Calamine ore transport to European destinations. 28
Discovery and mining history of the “calamine“ in SW Sardinia (Italy) Figure 3. A. View of the Monteponi mine at the beginning of the twentieth century; B. The Cungiaus open pit at the top of the Monteponi hill (current status); C. Underground adits and beginning of the open pit at Cungiaus (1911); D. Monteponi: open pit workings in the Discarica Moreschini (1905); E. Waste heaps (Discarica Moreschini) at the Monteponi mine. On the left side the furnaces for Calamine roasting (1905); F. Monteponi mine: the chemical laboratory (1905); G. Monteponi: waste heaps “Fanghi Rossi” (current status); H. Funtanamare: drainage channel Umberto I of the Monteponi mine (current status); I. Monteponi mine: furnaces for calamine roasting (current 29 status).
Maria Boni silver minerals. The turning point coincided with the arrival at Seddas, on 1885, of the engineer Asproni, that constructed a new road fit to the transit of the carts and two calcination furnaces, and obtained in 1930 also the perpetual claim of the mine. During few years more than 100 thousand tons of calamine were extracted at Seddas Moddizzis from the Ciccilloni and Belgrano trenches and from the Santa Barbara gallery. The mineral was processed entirely locally, in a plant built in 1893. Around the fifties, the Company of Monteponi acquired the mine, by the acquisition of the shares of the Asproni heirs, and in the last years of its activity the mine of Seddas Moddizis was included in the big system that gravitated around the Campo Pisano mining complex. Monteponi Also in the Monteponi area, near the old mining town of Iglesias, great amounts of “Calamine” were discovered before the turn of the century, and actively exploited through small adits and quarries, the Santa Barbara shaft and the Is Cungiaus open pit, one of the deepest known in the island (Fig. 3A, 3B). Several waste heaps were accumulated because of the “Calamine” exploitation and treatment (Fig. 3D, 3E). Some of them (the “Fanghi Rossi”, Ardau & Runeddu, 2001) (Fig. 3G), one of the marking characteristics of the Iglesias landscape, contain still more than 8% zinc. The Monteponi Company built also (1870) a small private railway to transport the ore mineral to the har- bour village of Porto Vesme. At the same time the difficult problem of draining the lower levels of the mine was solved with the installation of pumps at several depths in the Quintino Sella shaft (1872-1876), and with the construction of the drainage gallery Umberto I (Fig. 3H), which started in 1880 and was terminated in 1889 (4,250 m). The energy supply to Monteponi was partly assured by the acquisition of a lignite mine from the Sulcis basin nearby (Rolandi, 1971). A preliminary enrichment plant, the “Laveria Calamine” (Fig. 4A), was built at Monteponi with a potential to treat at least hundred tonn/day of bulk ore, followed by another plant at Seddas Moddizzis. Also several other metallurgical plants were set for the calcination of the “Calamine”, in vertical and Oxland furnaces to produce ZnO (Fig. 3I). In fact, it was economically much more convenient to sell the already roasted “Cala- mine”, instead of the just concentrated ore. In a later stage another calcination plant, which used the Waelz system rotary furnaces, was built to extract zinc from the “Calamine” and from the older tailings, but this system was never a big success. In 1926 was inaugurated at Monteponi by the engineer F. Sartori the electrolytic plant for the low-grade ore (mainly the Campo Pisano Calamine), which could not be treated mechanically (Rolandi, 1971). This plant (Fig. 4B, 4C, 4D), one of the best in Europe for that time, consisted of 168 cells to be filled with the acid solu- tion and 20 cathodic sheets, where the zinc precipitated and was then stripped from. In connection with the electrolytic cells, also a plant for the production of sulphuric acid, essential for the electrolytic process, was built at Monteponi in 1928. At this point, Sardinia was able to export Zn metal and not only the ore concentrate. All the buildings related to the successive steps of mining activity were perfectly visible (some of them still functioning) at Monteponi in the fifthies (Fig. 4E), but are currently in a decaying state, if not completely demolished. Figure 4. A. Monteponi mine: “Laveria Calamine” (dressing plant) (1887), with potential to treat 100 tonn/day of bulk ore; B. Monteponi mine: leaching tubs for Calamines before electrolysis (est. 1926); C. Monteponi mine: electrolytic cells (est. 1926); D. Monteponi mine: smelting furnaces for Zn cathodes (est. 1926); E. Monteponi mine: general view of the mine and treatment plants (around 1950). Waste heaps in the foreground. 30
Discovery and mining history of the “calamine“ in SW Sardinia (Italy) 31
Maria Boni 3. Conclusions On the whole, the „Calamine“ adventure was comparable for SW Sardinia to the „Gold Rush“, which had affected countries like California and Alaska. It enriched a few, changed the life of many, and left a strong mark on the territory. It was a solid dream that lasted more than hundred years, and allowed this small Mediterranean island to enter the industrial revolution like most Northern European countries. References Ardau C. and Runeddu L. 2001. Environmental problems and industrial archaeology in the Iglesiente mining district. Rendiconti Seminario Facoltà Scienze Università Cagliari Supplement, 7(2), 91-108. Boni, M., Gilg, A., Aversa, G. and Balassone, G. 2003. The “Calamine” of SW Sardinia (Italy): geology, mineralogy and stable isotope geochemistry of a supergene Zn-mineralisation. Economic Geology, 98(4), 731-748. Fadda, A.F. 1997. Siti minelari in Sardegna. Coedisar, Cagliari, 72 pp. Large, D. 2001. The geology of non-sulphide zinc deposits, an overview. Erzmetall, 54, 264-276. Mezzolani S. and Simoncini A. 1993. Sardegna da salvare. Paesaggi e architetture delle miniere, Editrice Archivio Fotografico Sardo, Nuoro, 212 pp. Rolandi, G. 1971. La metalurgia in Sardegna. L’Industria Mineraria Ser. II XXIII, 17-22. Sella, Q. 1871. Relazione sulle condizioni dell’industria mineraria nell’isola di Sardegna. Relazione alla commissione parlamentare d’inchiesta. Tipografia Eredi Botta, Firenze, 286. Stara, P., Rizzo, R. and Tanca, G.A. 1996. Iglesiente-Arburese, miniere e minerali. Ente Minerario Sardo I, 238 pp. 32
You can also read