Development Board EPC9148 - 48 V Three-level Synchronous Buck Converter, Using EPC2053 - EPC Co

 
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Development Board EPC9148 - 48 V Three-level Synchronous Buck Converter, Using EPC2053 - EPC Co
Development Board
EPC9148
Quick Start Guide
48 V Three-level Synchronous Buck Converter, Using EPC2053

Revision 1.0
Development Board EPC9148 - 48 V Three-level Synchronous Buck Converter, Using EPC2053 - EPC Co
QUICK START GUIDE                                                                                                                                                                        EPC9148

   DESCRIPTION
   The EPC9148 demonstration board is a 60 V maximum input voltage,                                        Table 1: Performance Summary (TA = 25°C) EPC9148
   12.5 A maximum output current, 19 V output voltage, ultra-thin three-                                    Symbol              Parameter                 Conditions       Min     Typ Max Units
   level synchronous buck converter with only a 3.5 mm component height.
                                                                                                              VIN       Input Voltage Range (1)                            44      48      60       V
   It features the 40 V EPC2055 and the 100 V EPC2053 and EPC2038
   GaN FETs. The purpose of this demonstration board is to simplify the                                       VOUT      Output Voltage (2)                                         19               V
   evaluation of GaN FET-based multi-level synchronous buck converter.                                        IOUT      Output Current (3)                                                12.5      A
   For more information on the GaN-based multilevel topology please                                           fSW       Switching frequency                                       400             kHz
   see How2AppNote 015: How to Design an Ultra-thin, Highly Efficient,                                                                                  48 VIN, 8-10 A
   Multilevel DC-to-DC Converter.                                                                                       Peak efficiency                                           97.9              %
                                                                                                                                                        IOUT, 400 LFM
   A simplified block diagram of the EPC9148 development board is shown                                                 Full load efficiency
                                                                                                                                                        48 VIN, 12.5 A
                                                                                                                                                                                  97.8              %
   in Figure 1. It contains one EPC2053 for Q1, three EPC2055 for Q2-Q4 in the                                                                          IOUT, 400 LFM
   power stage, and three EPC2038 GaN FETs for the synchronous bootstrap                                   (1) Maximum input voltage depends on inductive loading, maximum drain-source voltage
                                                                                                               must be kept under 32 V and 80 V for EPC2055 and EPC2053 respectively. Minimum input
   gate drive circuits with the uPI Semiconductor uP1966E gate drivers.                                        voltage depends on the output voltage. When the output voltage is lower, it can operate
   The board also includes on-board housekeeping power supply, digital                                         from a lower supply voltage.
   controller, current and voltage sensing, and output filter. Kelvin sensing                              (2) Output voltage can be programmed to be 5-20 V, contact EPC for more info.
   test points of the input and output voltages are provided for accurate                                  (3) Maximum current depends on die temperature – actual maximum current is affected
   efficiency measurement.                                                                                     by switching frequency, voltage, thermal cooling, as well as the saturation current of the
                                                                                                               inductor.
   For more information on EPC2055, EPC2053 and EPC2038, please refer to
   the datasheet available from EPC at epc-co.com. The datasheet should be
   read in conjunction with this quick start guide.

                                                                                                   VIN
                                   Boot 1                Q1
                                                                                    5 V for gate drivers
                     Level shift

     Sync    PWM1                              G1                            HV PSU
     boot
                                                                                      3V3 for digital
                                                                                      controller and
                                                                                      current amplifier
                                   Boot 2                Q2
                     Level shift

     Sync    PWM2                              G2
     boot
                                                         CFLY           CIN
                                                                                                   VOUT
                                                                             LOUT
                                   Boot 3                Q3
                     Level shift

     Sync    PWM3                              G3                                                                                                  Top view
     boot                                                                                                                                 EPC9148 development board
                                                                                           COUT
                     VCC                                 Q4
             PWM4                              G4

                     GND
                                                                                                   GND

                                                    VBoot(N)                          VBoot(N-1)
       VIN_sense                            PWM1
       VOUT_sense                           PWM2
                          Digital
       VCFLY_sense       controller         PWM3
       IOUT_sense                           PWM4                  GN

                                                     Synchronous bootstrap
                                                     (sync boot)

   Figure 1: Block diagram of the EPC9148 demonstration board

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |                                                                                                                                             | 2
Development Board EPC9148 - 48 V Three-level Synchronous Buck Converter, Using EPC2053 - EPC Co
QUICK START GUIDE                                                                                                                                    EPC9148

   QUICK START PROCEDURE                                                             3. Making sure the initial input supply voltage is 0 V, turn on the power
                                                                                        and increase the voltage to the required value (do not exceed the
   Demonstration board EPC9148 measures 51 mm x 40 mm x 5 mm (total)                    absolute maximum voltage 60 V). Output voltage regulation begins
   and is easy to set up for evaluation. Refer to Figures 2-4 and follow the            at 44 V input voltage or lower for lower output voltage. Probe
   procedure below for proper connect and measurement setup:                            switching node to see switching operation as shown in Figure 4.
   1. With power off, connect the input power supply to VIN and GND as               4. Once operational, adjust the load within the operating range
      shown in Figure 2 from top side or as in Figure 3 from bottom side.               and observe the output switching behavior, efficiency and other
   2. With power off, connect the load to VOUT and GND as in Figure 2 from              parameters as in Figure 4.
      top side or as in Figure 3 from bottom side.                                   5. For shutdown, please follow the above steps in reverse.

                   60 VINmax

                     VIN Supply
                     (Note Polarity)

          Figure 2: Power connection from top side                   DC Load
                                                                                                                                                    60 VINmax

                                                                                                                                           VIN Supply
                                                                                                                                           (Note Polarity)

                                                                                                                                                 DC Load
                                       Figure 3: Power connection from bottom side

                                                                                                                 +
                                                                                                                        Input voltage
                                                                                                                 V      measurement
                                                                                                                        (HIGH VOLTAGE!)
                                                                                                                 _

                                                                                                                     GND probing

                                                                                                                     Switch-node probing

                                                                                                                 _

                                                                                                                        Output voltage
                                                                                                                 V      measurement
          Figure 4: Measurement connection
                                                                                                                 +

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |                                                                                                 | 3
QUICK START GUIDE                                                                                                                                                                            EPC9148

   CONTROLLER
                                                                                                                            VREF                         Gv(z)
   The EPC9148 features a Microchip Technology dsPIC33CK32MP102                                                                +      Σ               Compensator
   Digital Signal Controller (DSC). This 100 MHz single core device is                                                                    _
   equipped with dedicated peripheral modules for Switched-Mode                        VOUT Voltage
                                                                                                                           ADC
   Power Supply (SMPS) applications, such as a feature-rich 4-channel                       Divider
   (8x output), 250 ps resolution pulse-width modulation (PWM) logic,                   IREF
                                                                                                                      Gi(z)                                    D1,D2          Gp(s)     IOUT    Current
   three 3.5 Msps Analog-To-Digital Converters (ADC), three 15 ns                                   Σ                                                 PWM
                                                                                               +                   Compensator                                                Plant              Sense
   propagation delay analog comparators with integrated Digital-To-                                     _                                 Δd2
   Analog Converters (DAC) supporting ramp signal generation, three
                                                                                                                                                  ADC
   operational amplifiers as well as Digital Signal Processing (DSP) core
   with tightly coupled data paths for high-performance real-time             Figure 6. Block diagram of the average current mode controller (ACMC)
   control applications.                                                      with flying capacitor voltage adjust duty cycle control input.
   The dsPIC33CK device is used to drive and control the converter in
   a fully digital fashion where the feedback loops are implemented
   and executed in software. There are three software control loops: a)        VIN/2 Voltage                                                                      Δd2
   average current loop; b) output voltage loop and c) flying capacitor                                                                                  Gvc(z)                                  Gpc(s)
                                                                                     Divider
                                                                                                                    ADC
                                                                                                                                  +    Σ              Compensator     PWM                        Plant
   voltage loop.                                                                                                                              _
                                                                                                                                                                                                      VC_FLY
   Average current mode control (ACMC) is implemented for output                                                                                                                      Voltage
                                                                                                                                                               ADC
   voltage regulation. The converter is controlled by the outer voltage                                                                                                               Divider
   loop providing a reference to the inner average current loop as
   shown in Figure 6. The inner current loop is adjusted to average           Figure 7. Block diagram of the flying capacitor voltage controller with duty
                                                                              cycle adjust output.
   cross-over frequencies of 8 kHz. To balance the current reference
   perturbation of the inner current loop, the outer voltage loop has
   been adjusted to an average cross-over frequency of 2 kHz, which
   determines the overall response time of the converter.                                                                                 Three mounting screws that go
                                                                                                                                          through the heatsink and the
   Flying capacitor voltage is regulated to ½ VIN using another inde-                                                                     threaded mounting posts
   pendent control loop and the loop cross-over frequency is set to
   1 kHz as shown in Figure 7.

   THERMAL CONSIDERATIONS
   The EPC9148 is intended for bench evaluation with low ambient
   temperature and convection cooling. The addition of heatsinking
   and forced air cooling can significantly increase the current
   rating of these devices, but care must be taken to not exceed the                           Heatsink
   absolute maximum die temperature of 150°C. The EPC9148 board
   is designed with three threading mounting posts that can be use
   to easily attach a heat-spreader/heatsink as shown in Figure 8. It
   only requires a thermal interface material (TIM), a custom shape
   heat-spreader/heatsink, a thin insulation layer for the components
   with exposed conductors such as capacitors and resistors and
   screws. For more information about how to attach a heatsink, the                                                26.30
   EPC website offers: “AN012 How to Get More Power Out of a High-                                   9.40            9.00

   Density eGaN®-Based Converter with a Heatsink.”                                                                                                                   Unit: mm
                                                                                                                    2.50
                                                                                        5.76
                                                                                        2.60

                                                                                                                                                                       4.70                        4.80
                                                                                                                                                                                                          2.50

                                                                                               A                                                  A              A
                                                                                                                                                       16.00

                                                                                                                                                                         8.40 90°
                                                                                                                                                                                                           2.50

                                                                                                                                                                 B
                                                                            32.70

                                                                                                   5.20
                                                                                                                                      6.50

                                                                                                                                                                                 2.00
                                                                                                   5.06
                                                                                    19.00

                                                                                                                                                                                 3.80
                                                                                                                           9.80
                                                                                       7.34

                                                                                                                       3.50

                                                                                               B                                                  B
                                                                                                            6.54                                       Heatsink drawing

                                                                              Figure 8: Heatsink attachment

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |                                                                                                                                           | 4
QUICK START GUIDE                                                                                                                                                                 EPC9148

                                                                                                                                                                                   1 µs/div
   MEASUREMENT CONSIDERATIONS                                                                            800 kHz                                                                   6 V/div
   When measuring the switch-node waveform with high-
   frequency content, care must be taken to provide a high-
   fidelity measurement. It is recommended to avoid long ground
   connection and minimize the measurement loop.

   NOTE: The switch-node probing indicated are just for sanity
   check, and may not be optimal for observing the switching
   transients. For accurate transient measurement, please use
   EPC9093, the development board for EPC2053. For information
   about measurement techniques, the EPC website offers:
   “AN023 Accurately Measuring High Speed GaN Transistors”
   and the How to GaN educational video series, including:                                       Figure 9: Switch-node waveform at 48 V input to 19 V, 12.5 A output
   HTG09 Design Basics - Measurement.

                                                                                                99

                                                                                                98
                                                                  Total System Efficiency (%)
                                                                                                97

                                                                                                96

                                                                                                95

                                                                                                94

                                                                                                93

                                                                                                92
                                                                                                     1     2       3     4      5      6      7      8         9      10      11       12     13
                                                                                                                                      Output Current (A)

                                                                                                 Figure 10: Total system efficiency as a function of the output current at 48 V input to 19 V output

                                                                                                                       Q1: 58.5°C                Q2: 61°C
                                                                                                                       Q4: 59°C                  Q3: 65°C

                                                                                                                                                                   L: 45 °C

                                                                                                 Figure 11: Thermal image of the EPC9148 at 48 V input to 19 V, 12.5 A output with 800 LFM
                                                                                                 forced air

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |                                                                                                                                    | 5
QUICK START GUIDE                                                                                         EPC9148

   DEVELOP YOUR OWN CONTROL PROGRAM                                         Programming header J1
                                                                            PGD, PGC, N/A
   The EPC9148 board can be programmed through the                          GND, 3V3, MCLR
   programming header J1 and used to develop control
   for the three-level converter. A ribbon cable such as
   FFSD-04-D-06.00-01 is needed for connection to the
   programming kit. Development tools can be found at
                                                                                               J1
   www.microchip.com/development-tools.

                                                                                                    Ribbon
                                                                                                    cable
                                                                      MPLAB ICD 3

                                                           Figure 12: Programming connection

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |                                                    | 6
QUICK START GUIDE                                                                                                                             EPC9148

   Table 2: Bill of Materials
    Item Qty Reference                                   Part Description                                      Manufacturer     Part Number
       1  8 C1, C3, C4, C5, C6, C15, C17, C77            10 nF ±10% 50 V Ceramic Capacitor X7R 0402            Würth            885012205067
       2  1 C2                                           51 pF ±5% 50 V Ceramic Capacitor NP0 0402             Samsung          CL05C510JB5NNNC
       3  6 C7, C13, C43, C44, C45, C69                  1 µF ±20% 100 V Ceramic Capacitor X7S 0805            TDK              C2012X7S2A105M125AE
       4  9 C8, C14, C16, C22, C25, C68, C70, C71, C72   0.1 µF ±10% 25 V Ceramic Capacitor X7R 0402           Yageo            CC0402KRX7R8BB104
       5  1 C9                                           1 µF ±10% 25 V Ceramic Capacitor X7R 0603             Würth            885012206076
       6  1 C10                                          10 µF ±10% 16 V Ceramic Capacitor X5R 0603            Murata           GRM188R61C106KAALD
       7  4 C11, C24, C36, C55                           1 µF ±20% 10 V Ceramic Capacitor X5R 0402             Würth            885012105012
       8  1 C12                                          10 µF ±20% 10 V Ceramic Capacitor X5R 0402            Samsung          CL05A106MP8NUB8
       9  3 C23, C26, C28                                22 nF ±10% 25 V Ceramic Capacitor X7R 0402            Würth            885012205052
     10   1 C27                                          0.22 µF ±10% 25 V Ceramic Capacitor X7R 0402          TDK              CGA2B3X7R1E224K050BB
      11  6 C34, C35, C46, C47, C67, C78                 4.7 µF ±10% 100 V Ceramic Capacitor X7S 1210          TDK              CGA6M3X7S2A475K200AB
     12   5 C39, C40, C41, C42, C73                      0.22 µF ±10% 100 V Ceramic Capacitor X7S 0603         Taiyo Yuden      HMK107C7224KAHTE
     13   6 C48, C49, C50, C51, C52, C53                 2.2 µF ±10% 50 V Ceramic Capacitor X5R 0603           Murata           GRM188R61H225KE11D
     14   1 C54                                          33 pF ±5% 50 V Ceramic Capacitor NP0 0402             Würth            885012005058
     15   2 C57, C58                                     100 µF 25 V Tantalum Polymer Capacitor 2917           Kemet            T521X107M025ATE03
     16   8 C59, C60, C61,C62, C63, C64, C65, C66        22 µF ±20% 25 V Ceramic Capacitor X5R 0805            TDK              C2012X5R1E226M125AC
     17   1 C76                                          2.2 µF ±20% 25 V Ceramic Capacitor X5R 0402           TDK              C1005X5R1E225M050BC
     18   6 D1, D2, D3, D6, D8, D10                      Diode Schottky 40 V 200 mA (DC)                       Diodes           BAS40LP-7
     19   3 D5, D7, D9                                   Zener Diode 5.1 V 250 mW ±6%                          Diodes           BZT52C5 V1LP-7
     20   1 J1                                           Connector Header Surface Mount 6 position 0.050       Würth            62130621021
     21   1 L1                                           68 µH Shielded Wirewound Inductor 540 mA 840 mΩ       Würth            74404042680
     22   1 L3                                           2.4 µH Ferrite Inductor 15 A 1mΩ                      Würth            7443762504022
     23   1 Q1                                           N-Channel 100 V 3.8 mΩ GaN FET                        EPC              EPC2053
     24   3 Q2, Q3, Q4                                   N-Channel 40 V 3.5 mΩ GaN FET                         EPC              EPC2055
     25   3 Q8, Q9, Q10                                  100 V Internal Gate Diode 3300 mΩ GaN FET             EPC              EPC2038
     26   1 R1                                           15 kΩ ±0.1% 0.063 W, 1/16 W Chip Resistor 0402        Panasonic        ERA-2AEB153X
     27   1 R2                                           2 kΩ ±0.1% 0.063 W, 1/16 W Chip Resistor 0402         Yageo            RT0402BRD072KL
     28   3 R3, R4, R5                                   39 kΩ ±0.1% 0.2 W, 1/5 W Chip Resistor 0603           Panasonic        ERJ-PB3B3902V
     29   2 R6, R8                                       2 kΩ ±0.1% 0.1 W, 1/10 W Chip Resistor 0603           Panasonic        ERA-3AEB202V
     30   1 R7                                           2.2 kΩ ±0.1% 0.2 W, 1/5 W Chip Resistor 0603          Panasonic        ERJ-PB3B2201 V
     31   1 R9                                           0 Ω Jumper 0.1 W, 1/10 W Chip Resistor 0603           Panasonic        ERJ-3GEY0R00V
     32   4 R10, R11, R12, R14                           15 kΩ ±0.5% 0.063 W, 1/16 W Chip Resistor 0402        Yageo            RT0402DRE0715KL
     33   1 R13                                          1 kΩ ±5% 0.063 W, 1/16 W Chip Resistor 0402           Yageo            RC0402JR-071KL
     34   1 R15                                          36 kΩ ±0.1% 0.2 W, 1/5 W Chip Resistor 0603           Panasonic        ERJ-PB3B3602V
     35   1 R16                                          100 kΩ ±1% 0.063 W, 1/16 W Chip Resistor 0402         Yageo            RT0402FRE07100KL
     36   1 R17                                          20 Ω ±1% 0.1 W, 1/10 W Chip Resistor 0402             Panasonic        ERJ-2RKF20R0X
     37   1 R18                                          31.6 kΩ ±1% 0.063 W, 1/16 W Chip Resistor 0402        Panasonic        RC0402FR-0731K6L
     38   1 R23                                          10 kΩ ±5% 0.063 W, 1/16 W Chip Resistor 0402          Yageo            RC0402JR-0710KL
     39   4 R25, R54, R47, R48                           0 Ω Jumper 0.1 W, 1/10 W Chip Resistor 0402           Panasonic        ERJ-2GE0R00X
     40   7 R27, R28, R31, R32, R38, R39, R40            1 Ω ±1% 0.063 W, 1/16 W Chip Resistor 0402            Yageo            RC0402FR-071RL
     41   3 R29, R33, R41                                27 kΩ ±5% 0.1 W, 1/10 W Chip Resistor 0402            Panasonic        ERJ-2GEJ273X
     42   3 R30, R37, R42                                4.7 Ω ±1% 0.063 W, 1/16 W Chip Resistor 0402          Stackpole        RMCF0402FT4R70
     43   2 R44, R45                                     50 Ω @ 100 mHz Ferrite Bead 1206 12A 1.6mΩ            Murata           BLM31SN500SH1L
     44   1 R46                                          1 mΩ ±5% 1 W Chip Resistor Wide 0805                  Susumu           KRL2012E-M-R001-J-T5
     45   3 S2, S3, S5                                   Round Standoff Threaded M2x0.4 Steel 0.039            Würth            9774010243R
     46   4 TP1, TP2, TP3, TP4                           PC Test Point                                         Keystone         5015
     47   1 U1                                           Current Sense Amplifier 1 Circuit SOT-23-6            Microchip        MCP6C02T-100E/CHY
                                                         dsPIC dsPIC™ 33CK Microcontroller IC 16-Bit 100 mHz
    48     1    U2                                                                                             Microchip        DSPIC33CK32MP102-I/2N
                                                         32KB (32K x 8) FLASH 28-UQFN (6x6)
                                                         Buck Switching Regulator IC Output 150 mA 10-VFDFN
     49    1    U4                                                                                             Texas Instruments LM5165DRCR
                                                         Exposed Pad
     50    1    U5                                       Linear Voltage Regulator IC 500 mA 6-WSON             Texas Instruments TLV75533PDRVR
     51    3    U9, U10, U11                             Dual-Channel Gate Driver for GaN FETs                 uPI               uP1966E

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |                                                                                         | 7
QUICK START GUIDE                                                                                                                 EPC9148

   Table 3. Optional Components
      Item       Qty     Reference        Part Description                                      Manufacturer    Part Number
       1         1       C56              33 pF ±5% 50 V Ceramic Capacitor NP0 0402             Würth           885012005058
                                          Black-Oxide 18-8 Stainless Steel Phillips Flat Head
       2         3       N/A                                                                    McMaster-Carr   91698A201
                                          Screws, M2 x 0.4 mm Thread, 5 mm
       3         1       N/A              Ribbon Cable                                          Samtec          FFSD-04-D-06.00-01
       4         1       N/A              Thermal Pad                                           t-global        TGX

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |                                                                            | 8
VOUT
                                                                                                                                                                                                                                                      3V3
                                                                                                                 VIN                        VCP                          VCN

                                                                             R17
                                                                                                                                                                                                                       MCP6C02T -100E/CHY

                                                                                                                                                                                                                                                      6
                                                                             20 Ω                                                                                         R5
                                                                                                            R3                           R4                                                                                                                            U1
                                                                                                            39 K                         39 K                             39 K                                          ISNS+     3      V IP         V DD
                                                                                                                                                                                                                                                                      V OUT   1        R54    ISENSE                                                                                  3V3       J1
                                                                                                                                                                         VCN_SNS                                                                GM1          RM 3
                                                                                                                                                                                                                        ISNS-     4   V IM
                                                                                                                                                                                                                                                                                                                                                                                                                          QUICK START GUIDE

                                                                                                              VIN_SNS                     VCP_SNS                                                                                                                                      0Ω                                                                                                                       MCLR
                                                                                                                                                                                                                                                                                                                                                                                                 MCLR
                                                                             R1                                                                                                                                                                                                                                                                                                                                   3V3

                                                                                                                                                                                                                                                                                                                                                                            1
                                                                                                                                                                                                                                                              GM2                        ISENSE                    3V3                   3V3                                                      VDD
                                                                                                                                                                                                                                                                      V REF   5
                                                                             15 K                                                                                                                                        ISNS+                        V SS                                                                                                                      R23               RET
                                                                                                            R6                           R7                              R8                                                                                                                                                                                                                                       PGD
                                                                                                                              C3                       C4                             C5                                                                                                                                                                                                          PCD

                                                                                                                                                                                                                                                      2
                                                                             VOUT_SNS                       2K                           2.2 K                           2K                                                                                                                                                                                                     10 k                              PGC
                                                                                                                           10 nF, 25 V                10 nF, 25 V                  10 nF, 25 V                                                                                                                      C76                   C68                                                     PCK
                                                                                                                                                                                                                                                                                              C2

                                                                                                                                                                                                                                                                                                                                                                            2
                                                                                                                                                                                                                            C77                                                                                                                                                                    N/A
                                                                                                                                                                                                                                                                                             51pF, 50V              2.2 μF, 25 V          0.1 μF, 25 V
                                                                             R2                                                                                                                                             10 nF, 50V
                                                                                           C1                                                                                                                                                                                                                                                                                   MCLR        Pickit/PS-ID program header
                                                                             2K
                                                                                        10 nF, 25 V

                                                                                                                            Voltage sense                                                                                                         Current sense                                                                                                             Programming and Communications

                                                                                                                                                                                                                                                                                  VCN_SNS            R10          OAIN-         R11       OA1OUT
                                                                                                              U2                                                                                                                                                                                     15 K                       15 K
                                                                                         PWMQ1       1                                                                                                             28   PWMQ3
                                                                                                                 RP46/PWM1H/RB14                                               RP45/PWM2L/RB13
                                                                                         PWMQ4       2                                                                                                             27   PWMQ2                                                     VCP_SNS            R12
                                                                                                                 RP47/PWM1L/RB15                                          TDI/RP44/PWM2H/RB12                                                                                                                     OAIN+
                                                                                         MCLR        3                                                                                                             26
                                                                                                                 /MCLR                                                   TCK/RP43/PWM3L/RB1 1                                                                                                    15 K
                                                                                         OA1OUT      4                                                                                                             25
                                                                                                                 OA1OUT/AN0/CMP1A/IBIAS0/RA0                             TMS/RP42/PWM3H/RB10                                                                                                                              R14
                                                                                         OAIN-       5                                                                                                             24       3V3
                                                                                                                 OA1IN-/ANA1/RA1                                                           VDD                                                                                                                            15 K
                                                                                         OAIN+       6                                                                                                             23
                                                                                                                 OA1N+ /AN9/RA2                                                             VSS
                                                                                         VIN_SNS     7                                                                                                             22       PGC                                                                                                          Op-amp
                                                                                                                 DACOUT/AN3/CMP1C/RA3                                 PGC1/AN1 1/RP41/SDA1/RB9
                                                                             VCN_SNS    R19 0 Ω DNP  8                                                                                                             21       PGD
                                                                                                                 AN4/CMP3B/IBIAS3/RA4                                 PGD1/AN10/RP40/SCL1/RB8
                                                                                         3V3         9                                                                                                             20 VOUT_SNS
                                                                                                                 AVDD                                                 TDO/AN2/CMP3A/RP39/RB7

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |
                                                                                                    10                                                                                                             19
                                                                                                                 AVSS                                                       PGC3/RP38/SCL2/RB6
                                                                                         3V3        11                                                                                                             18
                                                                                                                 VDD                                                       PGD3/RP37/SDA2/RB5
                                                                                                    12                                                                                                             17
                                                                                                                 VSS                                                     PGC2/OA2IN+ /RP36/RB4
                                                                             VCP_SNS    R20 0 Ω DNP 13                                                                                                             16                                                   3V3               3V3                   3V3                3V3              3V3           3V3
                                                                                                                 OSCI/CLKI/AN5/RP32/RB0                              PGD2/OA2IN-/AN8/RP35/RB3
                                                                                                    14                                                                                                             15   ISENSE
                                                                                                                 OSCO/CLKO/AN6/RP33/RB1 OA2OUT/AN1/AN7/ANA0/CMP1D/CMP2D/CMP3D/RP34/INT0/RB2
                                                                                                              DSPIC33CK32MP102-I/2N
                                                                                                                                                                                                                                                                        C6             C8                      C14              C15                  C16          C17
                                                                                                                                                                                                                                                                    10 nF, 25 V   0.1 μF, 25 V             0.1 μF, 25 V     10 nF, 25 V        0.1 μF, 25 V   10 nF, 25 V

                                                                  VIN   R9                                                                                                                                                                                                                       Decoupling Caps for the PIC
                                                                        0Ω

                                                                                                                 2
                                                                                               R13
                                                                              C7               1K
                                                                        1 μF, 100 V                                  Vin     U4
                                                                                                7     EN                    LM5165DRCR
                                                                                                                 Reg
                                                                                                9     HYS                                                           L1                                                                                                            U5
                                                                                                                 UVLO                               SW     1                                                           5VCC                           R25
                                                                                                                                 Logic                                                                                                     5VCC                                                                           3V3
                                                                                                                                                                                                                                                                                     IN       OUT
                                                                                                      RT                                                        68 μH 540 mA        R16                                                               0Ω
                                                                                                5                                                                                                                                                                                    NC         NC
                                                                                                                 Osc                                                                100K                            C10
                                                                                                                                                                                                  C9                                                                                                    1 μF, 25 V                 10 μF, 10 V
                                                                                                6     Pgood                                         FB     8                                     1 μF, 25 V         10 μF, 16 V                                                      EN      GND               C11                 C12

                                                                                                                                                                                                                                                                                  TLV75533PDRVR
                                                                                                                                                                                    R18
                                                                                                4     SS                                            Ilim   3                        31.6 K
                                                                                                            1.223V
                                                                                                                                 Gnd

                                                                                                                                10
                                                                                                                                                                                                      Vin to 5 V                                                      5 V to 3.3 V

                                                                                                                                                                                                              Housekeeping power supply

                                                                                                                                                                                   Figure 13: EPC9148 housekeeping power supply and controller schematic
                                                                                                                                                                                                                                                                                                                                                                                                                          EPC9148

| 9
Q8
                                                                                                                                                                                                                U9
                                                                  BTSTR2                                                              1 Ω R27           BTSTR1                                                            BTSTR1
                                                                                                                          EPC2038                                                                                                  1 Ω R28    G1
                                                                                                                        100 V 2.8 Ω                 K
                                                                                     A              K                                                       C22
                                                                                                                                          D5                0.1 μF, 25 V                      PWMQ1                          VCP
                                                                                              D1                               BZT52C5 V1LP-7       A
                                                                                                                      R29                                  VCP                                                              5 VCC
                                                                                                   C23                27 K
                                                                     BTSTR2
                                                                                          22 nF, 25 V
                                                                                                                                                                                                                                                                   QUICK START GUIDE

                                                                                                                                                                                       GND
                                                                          C70
                                                                          0.1 μF, 25 V                           A                                                                            5 VCC
                                                                           SW                            R30           D6                                                                                       uP1966A
                                                                                                                                                                                                   C24
                                                                                                         4.7 Ω                                                                                     1 μF, 25 V
                                                                                                                 K                                                                                                          GND

                                                                                                                       G2ON

                                                                                                                                                                                             GND
                                                                                                                                                                                                                U10
                                                                                                                                                                                                                          BTSTR2
                                                                                                                 Q9
                                                                                                                                                        BTSTR2                                                            G2ON 1 Ω R32        G2
                                                                  BTSTR3                                                              1 Ω R31
                                                                                                                          EPC2038
                                                                                                                        100 V 2.8 Ω                                                           PWMQ2                          SW
                                                                                                                                                K
                                                                                     A              K                                                       C25
                                                                                                                                         D7                                                                                5 VCC
                                                                                                                                                            0.1 μF, 25 V
                                                                                         D2                                   BZT52C5 V1LP-7    A
                                                                                                                      R33
                                                                                                   C26                27 K                                 SW                          GND
                                                                     BTSTR3               22 nF, 25 V

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |
                                                                                                                                                                                              5 VCC

                                                                          C71                                                                                                                                   uP1966A
                                                                          0.1 μF, 25 V                                                                                                             C55
                                                                                                                 A
                                                                                                         R37                                                                                       1 μF, 25 V
                                                                                                                       D8                                                                                                   GND
                                                                                                         4.7 Ω
                                                                           VCN
                                                                                                                 K
                                                                                                                       G3ON                                                                  GND
                                                                                                                                                                                                                U11
                                                                                                                                                                                                                          BTSTR3

                                                                                                                                                                                                                          G3ON 1 Ω R38        G3

                                                                                                                 Q10
                                                                                                                                                                                              PWMQ3                          VCN
                                                                  5 VCC                                                               1 Ω R39           BTSTR3
                                                                                                                          EPC2038                                                                                           5 VCC
                                                                                                                        100 V 2.8 Ω             K                                                                         G4ON 1 Ω R40        G4
                                                                                     A              K                                                       C27                               PWMQ4
                                                                                                                                         D9                 0.22 μF, 25 V
                                                                                              D3                              BZT52C5 V1LP-7    A                                             5 VCC
                                                                                                   C28                R41
                                                                                                                      27 K                                 VCN                                                  uP1966A
                                                                      5 VCC               22 nF, 25 V                                                                                              C36
                                                                                                                                                                                                   1 μF, 25 V                                Gate driver circuit
                                                                                                                                                                                                                            GND
                                                                          C72
                                                                          0.1 μF, 25 V                           A
                                                                                                         R42           D10                                                                   GND
                                                                                                         4.7 Ω
                                                                                                                 K
                                                                   GND                                                 G4ON            Synchronous bootstrap

                                                                                                                                                                  Figure 14: EPC9148 gate driver schematic
                                                                                                                                                                                                                                                                   EPC9148

| 10
VIN                   VIN                    VIN                       VIN                 VIN                                                                                                                                                               VOUT                  VOUT

                                                                                                                                                                                                                                                                                                                                     + C57                + C58
                                                                        C73                   C39                    C40                      C41                  C42                                                                                                                                                                 100 μF, 25 V         100 μF, 25 V
                                                                        220 nF, 100 V         220 nF, 100 V          220 nF, 100 V            220 nF, 100 V        220 nF, 100 V
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            QUICK START GUIDE

                                                                  GND                   GND                    GND                     GND                   GND
                                                                                                                                                                                                                                                                                                                                GND                   GND

                                                                                                                                                                                                                                                                                                                                      VOUT                VOUT                VOUT                 VOUT                VOUT                VOUT           VOUT                VOUT
                                                                        VIN             VIN                   VIN                VIN                 VIN            VIN                   VIN                    VIN              VIN                   VIN              VIN

                                                                        C13             C69                 C43                 C44                  C45            C46                   C47                    C34              C35                   C67              C78
                                                                                                                                                                                                                                                                                                                                      C59                 C60                 C61                  C62                 C63                 C64            C65                 C66
                                                                        1 μF, 100 V     1 μF, 100 V         1 μF, 100 V         1 μF, 100 V          1 μF, 100 V    4.7 μF, 100 V         4.7 μF, 100 V          4.7 μF, 100 V    4.7 μF, 100 V         4.7 μF, 100 V    4.7 μF, 100 V
                                                                                                                                                                                                                                                                                                                                      22 μF, 25 V         22 μF, 25 V         22 μF, 25 V          22 μF, 25 V         22 μF, 25 V         22 μF, 25 V    22 μF, 25 V         22 μF, 25 V

                                                                                                                                                                                                                                                                                                                                GND                 GND                 GND                  GND                 GND                 GND            GND                 GND
                                                                  GND             GND                 GND                 GND                 GND             GND                  GND                     GND              GND                   GND              GND

                                                                                                                                        Input capacitors                                                                                                                                                                                                                 Output capacitors

                                                                                                                                                                                   VIN
                                                                                                                                                                                                TP1
                                                                                                                                                                                                   1
                                                                                                                                                                                                SMD probe loop

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |
                                                                                                                                              R15*                                            Q1
                                                                                                                                              36 K                                            EPC2053                                                                                                                                                                                                                                        S3
                                                                                                                                                                     G1

                                                                                                                                                                                                                                                                                                                                                                                                                                             9774010243R

                                                                                                                                                                            VCP                                                                                                                                                                                                                                                              S2

                                                                                                                                                                                                                                                                                                                                                                                                                                             9774010243R
                                                                                                                                                                                              Q2
                                                                                                                                                                     G2                                                                                                                                                                                                                                                                      S5
                                                                                                                                                                                              EPC2055
                                                                         VCP                   VCP                  VCP
                                                                                                                                                                                                                                                            1 R44     2                                                  VOUT
                                                                                                                                                                                                                                                                                                                                                                                                                                             9774010243R
                                                                                                                                                                                                                             L3                           50 Ω @ 100 MHz                                                        TP3
                                                                                                                                                                                         SW                                                                 1  R45    2                             R46
                                                                    C53                   C50                  C52                                                                                                                                                                                                               1
                                                                                                                                                                                                                           2.4 μH                         50 Ω @ 100 MHz                            1 mΩ
                                                                   2.2 μF, 50 V          2.2 μF, 50 V          2.2 μF, 50 V                                                                                                                                                                                                     SMD probe loop
                                                                                                                                                                                                                                                                                                                                                                                                                                                               GND
                                                                                                                                                                                              Q3                                                                               C54       R47                    R48
                                                                         VCN                  VCN               VCN
                                                                                                                                                                     G3                                                                                                                   0Ω                     0Ω
                                                                                                                                                                                              EPC2055                                                                    33 pF, 50 V                 C56

                                                                         VCP                   VCP                  VCP                                                                                                                                                                                                                                                                                                              Heatspreader Standoffs
                                                                                                                                                                                                                                                                                                  33 pF, 50 V
                                                                                                                                                                                                                                                                                          ISNS+
                                                                                                                                                                                                                                                                                                                 ISNS-

                                                                                                                                                                                                                                                                                  GND
                                                                                                                                                                                                                                                                                                     DNP

                                                                                                                                                                               V CN
                                                                    C48                   C51                  C49
                                                                   2.2 μF, 50 V          2.2 μF, 50 V         2.2 μF, 50 V                                                                                                                                                                                                                                                              FD1 FD2 FD3
                                                                                                                                                                                              Q4
                                                                         VCN                  VCN               VCN                                                  G4                       EPC2055                                                                                                                                                                                       PCB Fiducial

                                                                              Flying capacitors
                                                                                                                                                                                                           TP2
                                                                                                                                                                                                       1
                                                                                                                                                                                                           SMD probe loop
                                                                                                                                                                                                                                           Power stage
                                                                                                                                                                                                           TP4
                                                                                                                                                                                                       1
                                                                                                                                                                                                           SMD probe loop

                                                                   * Start-up patent pending
                                                                                                                                                                               GND

                                                                                                                                                                                                                                              Figure 15: EPC9148 power stage schematic
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            EPC9148

| 11
QUICK START GUIDE                                                                                                                    EPC9148

   EPC would like to acknowledge Microchip Technology Inc. (www.microchip.com) for their support of this project.
   Microchip Technology Incorporated is a leading provider of smart, connected and secure embedded control solutions. Its easy-to-use development
   tools and comprehensive product portfolio enable customers to create optimal designs, which reduce risk while lowering total system cost and
   time to market. The company’s solutions serve customers across the industrial, automotive, consumer, aerospace and defense, communications and
   computing markets.
   The EPC9148 system features the dsPIC33CK32MP102 16-Bit Digital Signal Controller with High-Speed ADC, Op Amps, Comparators and High-
   Resolution PWM. Learn more at www.microchip.com.

   EPC would like to acknowledge Würth Elektronik (www.we-online.com) for their support of this project.
   Würth Elektronik is a premier manufacturer of electronic and electromechanical passive components. EPC has partnered up with WE for a
   variety of passive component requirements due to the performance, quality and range of products available. The EPC9148 development
   board features various WE product lines including power inductors, capacitors, and connectors.
   One of the highlights on the board is a custom super-thin power inductor which helps to enable the power density of this design.
   Also featured on the board are the WE-LQS SMT power inductors, the WCAP-CSGP MLCC capacitors, and WR-PHD 1.27 mm SMT Dual Pin
   Header connectors. Learn more at www.we-online.com.

EPC – POWER CONVERSION TECHNOLOGY LEADER | EPC-CO.COM | ©2021 |                                                                                     | 12
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 Please contact info@epc-co.com
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Demonstration Board Notification
The EPC9148 board is intended for product evaluation purposes only. It is not intended for commercial use nor is it FCC approved for resale. Replace components on the
Evaluation Board only with those parts shown on the parts list (or Bill of Materials) in the Quick Start Guide. Contact an authorized EPC representative with any questions. This board is
intended to be used by certified professionals, in a lab environment, following proper safety procedures. Use at your own risk.
As an evaluation tool, this board is not designed for compliance with the European Union directive on electromagnetic compatibility or any other such directives or regulations. As board
builds are at times subject to product availability, it is possible that boards may contain components or assembly materials that are not RoHS compliant. Efficient Power Conversion Corpora-
tion (EPC) makes no guarantee that the purchased board is 100% RoHS compliant.
The Evaluation board (or kit) is for demonstration purposes only and neither the Board nor this Quick Start Guide constitute a sales contract or create any kind of warranty, whether express
or implied, as to the applications or products involved.
Disclaimer: EPC reserves the right at any time, without notice, to make changes to any products described herein to improve reliability, function, or design. EPC does not assume any liability
arising out of the application or use of any product or circuit described herein; neither does it convey any license under its patent rights, or other intellectual property whatsoever, nor the
rights of others.
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