Degradation Mechanism of Monocrystalline Ni-Rich Li Ni xMnyCoz O2 (NMC) Active Material in Lithium Ion Batteries - IOPscience
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Journal of The Electrochemical Society OPEN ACCESS Degradation Mechanism of Monocrystalline Ni-Rich Li[Nix Mny Coz ]O2 (NMC) Active Material in Lithium Ion Batteries To cite this article: P. Teichert et al 2021 J. Electrochem. Soc. 168 090532 View the article online for updates and enhancements. This content was downloaded from IP address 46.4.80.155 on 12/11/2021 at 08:58
Journal of The Electrochemical Society, 2021 168 090532 Degradation Mechanism of Monocrystalline Ni-Rich Li[NixMnyCoz]O2 (NMC) Active Material in Lithium Ion Batteries P. Teichert,1 H. Jahnke,1 and E. Figgemeier2,3,z 1 Volkswagen AG, 38239 Salzgitter, Germany 2 Aging Processes and Lifetime Prediction of Batteries, Institute for Power Electronics and Electrical Drives (ISEA), RWTH Aachen University, Jaegerstrasse 17-19, 52066 Aachen, Germany 3 Helmholtz Institute Münster (HI MS), Forschungszentrum Jülich, 52066, Aachen, Germany Lithium ion batteries are the enabler for electric vehicles and, hereby, a sustainable and green mobility in the future. However, there are high requirements regarding electric vehicles which can be translated into great demands of life time and sustainibility on cell level. Ni-rich Li[NixMnyCoz]O2 (NMC), where x ⩾ 0.6, became the state of the art electrode material for the positive electrode to meet energy and power demands. However, further optimization is required to increase the life time and safety of those materials. An approach is the change from polycrystalline NMC to single crystals to increase the intrinsic stability by suppressing degradation phenomena like particle cracking. In this work, we show that particle cracking is still an issue for monocrystalline Ni-rich NMC811 under moderate abusive conditions. Intragranular cracking, i.e. cracking within the primary particle, was revealed as a result of structural degradation of the NMC structure accompanied with oxygen release and cross-talks which affected the SEI and, ultimately, accelerated the ageing of the single crystal NMC811 containing cell compared to its polycrystalline counterpart. © 2021 The Author(s). Published on behalf of The Electrochemical Society by IOP Publishing Limited. This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 License (CC BY, http://creativecommons.org/licenses/ by/4.0/), which permits unrestricted reuse of the work in any medium, provided the original work is properly cited. [DOI: 10.1149/ 1945-7111/ac239f] Manuscript submitted July 2, 2021; revised manuscript received August 26, 2021. Published September 16, 2021. Lithium ion batteries gathered importance as energy storage electrolyte additives,19 applying a surface coating onto the device for portable devices, e.g. smartphones and notebooks, grid- active material of the active material to diminish side reactions at level energy storage and automotive applications. For the latter, i.e. the electrode-electrolyte-interface20 or doping the electrode active battery electric vehicles (BEV), hybrid electric vehicles (HEV) and material to stabilize the structure at highly delithiated states.21 The plug-in hybrid electric vehicles (PHEV), there are ever increasing modification of the morphology of the NMC particles from a demands for higher specific energy densities of the LiB to extend the polycrystalline structure to a monocrystalline one is a simple and range of the vehicles for a broader customer’s acceptance for a proven strategy to diminish material degradation and thereby ageing greener transportation.1 As approx. 80 % of transportation belong to of the LiB. The synthesis and beneficial properties were reported for on-road vehicles in the U.S. and Germany, EVs will help to decrease NMC532,22,23 NMC62224 and NMC811.25 The main claim of the carbon footprint of this sector. Beside the demands on the monocrystalline active materials is that particle cracking is avoided mileage of the EVs and thereby the specific energy density of the due to the absence of grain boundaries.26,27 Particle cracking is a LiB also the costs, safety and the lifetime of the LiB are important known mechanism which increases the electroactive surface of the regarding the market acceptance. It is noteworthy that an increased active material during ageing and, thereby, facilitates side reactions specific energy density of the LiB can be a lever to reduce costs at like electrolyte degradation and gas formation.17,28–30 system level.2,3 Recently, Tesla presented several approaches to However, it was shown recently25,31,32 that a small amount of decrease the cost per kWh of the cell and increase the specific energy cracking may be seen under abusive condition, i.e. very high upper density by using different cell designs. Further, they announced a cutoff voltages, for monocrystalline NMC with various Ni contents. 1000 km battery. This meets the high demands for next-generation In this work, we show that minor cracking can be a result of the batteries ( > 400 Wh · kg−1, > 500 Wh · L−1).4,5 In the past years formation of twin boundaries during synthesis and severe intragra- the specific energy density of the LiB was elevated by changes in the nular cracking can be found in Ni-rich single crystal NMC cell chemistry and its intrinsic stability at higher voltages. Both help (Ni ⩾ 80%) at moderate upper cutoff voltages during cyclic ageing to increase the energy.6 Ni-rich Li[NixMnyCoz]O2, x + y + z = 1 in NMC811/C full cells with reference electrode. (NMC), where x ⩾ 0.67 have become the most important factor to further push the capacity of the cells, since the active material of the Experimental positive electrode present the bottleneck as their specific capacity (q < 200 mAh g−1) is much smaller compared to graphite as active All tests were carried out in PAT cells from EL Cell with the so material for the negative electrode (q = 360 mAh g−1). Such mate- called PAT Core system. Here, a Whatman GF glas fiber separator rials like Li[Ni0.6Mn0.2Co0.2]O2 (NMC622) and Li[Ni0.8Mn0.1 (thickness = 260 μm) is used and a Li metal ring reference electrode Co0.1]O2 (NMC811) were widely investigated recently.8 Generally, made of metallurgic Li metal is built in the core on the same height the specific capacity of NMC active materials rise as the Ni ratio level as the separator. The separators were build and sealed in a is increased, since more Li can be extracted at the same upper glove box under Ar atmosphere (H2O < 0.1 ppm, O2 < 0.1 ppm) and cutoff voltage. Simultaneously, the higher amounts of extracted Li delivered in this atmosphere. The cell bodies were dried in a diminish the intrinsic stability of the material and thereby its safety convection drying cabinet at 60 °C for at least 3h and inserted into properties, since for example a high amount of highly reactive Ni4+ the glove box under vacuum overnight. The electrolyte was a is formed due to charge compensation.9,10 The latter is leading to mixture of DMC:EC:DEC (1:1:1 w/w, Solvonic, Battery grade) numerous degradation phenomena such as particle cracking, gassing, with 1 M LiPF6 as Li containing conductive salt. For the tests, phase transformations and cation mixing leading to capacity fading, 200 μ L were introduced in every cell. The positive electrode sheets impedance rise and ultimately to failure of the LiB.11–18 were supplied by Novonix Ltd. with the materials specified in A wide range of mitigating strategies were published focusing Table I. e.g. on stabilizing the electrode-electrolyte-interface by utilizing Coins (diameter = 18 mm) were punched out of the electrode sheets with an EL Cut from EL Cell. After cutting, the coins were dried in a Büchi glass oven D-585 Drying at 150 °C under vacuum z E-mail: egbert.figgemeier@isea.rwth-aachen.de over night. Negative electrode coins were produced, pre-cut, dried
Journal of The Electrochemical Society, 2021 168 090532 Table I. Positive electrode materials. Material Morphology Supplier Loading D50 particle size −2 NMC622 polycrystalline Shanshan 3.40 mAh · cm 12.96 μm NMC622 monocrystalline EA Spring 3.47 mAh · cm−2 4.20 μm NMC811 polycrystalline BTR 3.00 mAh · cm−2 11.36 μm NMC811 monocrystalline BTR 2.96 mAh · cm−2 3.60 μm and packed under Ar atmosphere by Custom Cells Itzhoe (see low C-rates (C/10) which only leads to small overpotentials. Under Table II). The cell assembling was carried out in a glove box these conditions the kinetic disadvantages of the single crystal (MBraun, H2O < 0.1 ppm, O2 < 0.1 ppm). Afterwards, the cells material is not noticeable. However, a moedestly higher delithiation were transfered into CTS climate chambers to provide constant of the monocrystalline NMC electrode is indicated by the results. temperature during testing and connected to a BioLogic VMP3 with However, according to previous findings for Ni-poorer NMC EIS enabled cell testing. chemistries the monocrystalline morphology is believed to show a The cells underwent a formation procedure and an initial higher stability.22–25 This assumption is declined by the results of characterization. This included a capacity probe with three cycles capacity retention shown in Fig. 2. Here, a faster capacity fade is CCCV/CC with a C-rate of C/10 and a cutoff current of C/20 at the noticeable for NMC811SC cells compared to their polycrystalline end of the CV phase. The measured capacity of the last cycle defined counterpart. In the end, less cycles can be performed with the SC the following C-rates. Afterwards, a galvanostatic electrochemical material (100 cycles (SC) vs ⩾150 cycles (PC)). impedance spectroscopy (GEIS) and the determination of DC Since the capacity determination is carried out at a low C-rate internal resistance (DCIR) was carried out according to Table III. (C/10) where low overpotentials can be expected, the voltage curve The value of the DCIR is the quotient of the difference of the open can be further investigated by differential voltage analysis.33–36 In circuit voltage right before the current step (VOC) and the last voltage the DVA, the two intercalation steps II (LiC12) and III (LiC18) are during the current step (Vend) devided by the current (I) (see Eq. 1). both noticeable as local minima (compare to Fig. 3). Considering the capacity difference between both, there is an indication of loss of Vend − VOC active material on the negative electrode site as long as there is RDCIR = [1] I. enough mobile Li in the system.35 The loss of graphite active material as used here can have several origins. For example an A cyclic ageing test were performed with 25 cycles CCCV/CC amorphization of the graphite structure could occur.34 As a result Li with a C-rate of 1C to a cutoff current of C/10 followed by a would be stored in a capacitor-like manner in the electrochemical characterization equal to the initial one. The latter was repeated until double layer instead of intercalating into the graphite structure. a state of health (SoH) of 70% was reached. The voltage range Hence, the intercalation steps would not be clearly noticeable remained constant throughout the whole cycling test between anymore. Another possibility is that the negative electrode could 3.0 V–4.3 V at full cell level. The C-rate was adjusted after each detach off the electrical network and current collector. The latter characterization accordingly to the measured capacity. Following the would lead to an abrupt capacity drop. Accordingly, both, i.e. cyclic aging test, positive electrodes were extracted for post-mortem amorphization and detachment, can be neglected. Another reason analysis by scanning electron microscopy. Therefore, the cells are can be cross-talk reactions between anode and cathode. Hereby, disassembled in the glove box and the positive electrodes are washed degradation products of the positive electrode, e.g. dissolved with DMC to remove solvent and conductive salt residues. transition metal ions or degraded electrolyte, can shuttle toward the negative graphite electrode. There, pores can become clogged or Results and Discussion the SEI disturbed which seemingly lead to a loss of active material The results of the NMC622 positive electrodes containing cells of the negative electrode and loss of lithium storage sites, since (in the following Sections the cell will be named accordingly to the utilization of the graphite active material is hindered.37–39 morphology of their containing positive electrode after: poly crystals In this work, the loss of Li storage sites by loss of active material —PC, single crystals—SC) in both morphological configurations (LAMNE) of the negative graphite electrode is taken as an indicator revealed no new findings and, thus, are not further discussed, since of the impact of the degradation of the postive electrode on the full the beneficial effect of the monocrystalline morphology for this cell aging. As Fig. 4 shows, the courses of LAMNE and SoH show chemistry is already well reported.24–27 Still, the results can be found similarities but also differences. Again, NMC622 shows the litera- in the following Figures. and are used for the discussion of the ture known behavior and becomes more noticeable in the DVA. The findings of the NMC811. LAMNE is smaller than the overall capacity loss for NMC622, The supplier recommended an upper cutoff voltage of 4.3 V vs which is vice versa for NMC811. Here, the losses are over 30% but Li/Li+ for the NMC811 materials. During testing the actual upper still enough mobile Li is available to fill the graphite beyond NMC potential was slightly above that limit at approx. 4.38 V vs intercalation step II. In case for NMC811, the counter electrode is Li/Li+ as Fig. 1 shows. Hence, the active materials of the posivite oversized by approx. 33% so that Li plating is not an issue during the electrode are under moderate abusive conditions during the cycling. cycles where a massive LAMNE takes place (see Fig. 5). Especially Initially, a capacity of 147.5 mAh g−1 (6.86 mAh total capacity) was during formation and the first cycles the most severe degradation on found in the NMC811PC cell and 149.2 mAh g−1 (7.58 mAh total the graphite electrode site seems to occur as indicate by DVA capacity) in the NMC811SC cell. The capacity was determined at results. However, during those cycles only little capacity fade is noticeable. Hence, it can be assumed that the degradation me- Table II. Detailed information about graphite negative electrode. chanism of the single crystalline positive electrode leads to accelerated ageing. Hereby, mainly the graphite active materials is Active material Graphite affacted in the first cycles (up to 50 cycles). In the same time span, there is only litte influence of the Li inventory of the LiB. Specific energy density 350 mAh g−1 Nevertheless, during the DC inner resistance test kinetic hin- Active material content 96 % drance due to degradation phenomena is revealed since higher Areal capacity 4.0 mAh cm−2 C-rates are used compared to the capacity determination. The latter
Journal of The Electrochemical Society, 2021 168 090532 Table III. Detailed information about electrochemical impedance spectroscopy and determination of DC inner resistance. Step Command Step information 1 Charge CC C/3 to upper cutoff voltage 2 Charge CV C/20 3 Pause 5 min 4 Discharge CC C/20 to potential of positive electrode equal to SoC 95% 5 GEIS 100 kHz–10 mHz, Ia = 2mA 6 DCIR Rest 5 min 7 DCIR Charge CC 2.5C for 18 s or upper cutoff voltage 8 DCIR Rest 5 min 9 DCIR Discharge CC 2.5C for 18 s or lower cutoff voltage 10 DCIR Rest 5 min 11 Discharge CC C/20 to potential of positive electrode equal to SoC 50% 12 GEIS 100 kHz–10 mHz, Ia = 2 mA 13–17 DCIR Repeat steps 6–10 18 Discharge CC C/20 to potential of positive electrode equal to SoC 5% 19 GEIS 100 kHz–10 mHz, Ia = 2 mA 20–24 DCIR Repeat steps 6–10 Figure 3. Scheme to illustrate position of minima in the differential voltage analysis (DVA) that indicate intercalation steps II and III. Figure 1. Potential of NMC811SC electrode vs Li/Li+ (blue) and full cell voltage (orange) at 23 °C and C/10. Figure 2. Course of the state of health (SoH) of NMC622PC cell (red), Figure 4. Course of the loss of active material of negative electrode of NMC622SC cell (black), NMC811PC cell (blue), NMC811SC cell (yellow) NMC622PC cell (red), NMC622SC cell (black), NMC811PC cell (blue), over total number of cycles with three devices under testing (DUT). NMC811SC cell (yellow) over total number of cycles.
Journal of The Electrochemical Society, 2021 168 090532 Figure 7. Results of DC inner resistance tests at the positive electrode site at SoC 50% for NMC622 (black) and NMC811 (blue) in both, monocrystalline (dotted line) and polycrystalline (solid line) morphology. no morphological changes seem to occur during aging of the NMC622 electrodes. The appearance of the NMC811 electrodes Figure 5. Cycling data of NMC811SC cell with full cell voltage (black), after cycling is different. Regarding the polycrystalline NMC811 cathode potential (red) and anode potential (blue). Black solid line represents electrodes, there are morphological changes noticeable as they are Li plating boundary at 0V vs Li/Li+. Curves are recorded during cycling at already described elsewhere.8 The evolution of intergranular cracks, 1C//1C and capacity probe at C/10//C/10 at 23 °C. i.e. at the grain boundaries between the primary particles, becomes obvious as a results of the aging. These cracks can increase the surface area and, thereby, the electroactive surface. As a result, the resistance can be lowered but also the tendency for side reactions is increased. A surprising result is shown in Figs. 8g and 8h. The pristine material of monocrystalline NMC811 shows the expected particle shape. Additionally, some grain boundaries are noticeable which can be a result of insufficient milling after synthesis. The latter should not affect the performance of the material at all. However, the appearance of the material after cycling to a cell SoH of 70% reveals remarkable morphological changes which were unexpected. To best of author’s knowledge, such a degradation was not reported else- where, yet. In the SEM image some larger cracks are noticeable. Regarding the pristine material (Fig. 8g) it is obvious that the NMC811 particle do not have a purely monocrystalline morphology. There are particles, where some single crystals are packed together. This Figure 6. Results of DC inner resistance tests at the negative electrode site results in the formation of grain boundaries. During cycling, a at SoC 50% for NMC622 (black) and NMC811 (blue) in both, monocrystal- frequent mechanical stress is applied on the grain boundaries due to line (dotted line) and polycrystalline (solid line) morphology. anisotropic volume changes of the unit cell of the NMC during Li insertion and extraction. Intergranular cracks are induced as result of mechanical fatigue of the grain boundaries.16,41 In a worst case is noticeable in Fig. 6. Here, the NMC811SC cell reveals an scenario, loss of Li inventory could occur due to disconnection of a accelerated resistance growth at the negative electrode site. The particle to the matrix. Furthermore, there is a large number of micro- latter indicates worsen kinetics due to cross-talks and shuttle reaction and nanocracks visible, respectively. These were not noticeable at as a result of the degradation of the NMC electrode. the pristine material and, thus, must be a result of aging. It is Interestingly a decrease of the DC inner resistance of the positive unlikely that these intragranular cracks, i.e. within the primary electrode is shown in Fig. 7. This can be a result of the decreased particle, are only a result of mechanical fatigue, since the cracks are currents, since the C-rate for the pulses was adjusted accordingly to distributed homogeneously and randomly in the particle. Ryu et al.31 the current capacity similar to C-rates during cycling. However, it recently reported the evolution in Ni-rich NMC single crystals after could also suggest particle cracking which leads to an increased electrochemical cycling. Their findings revealed intragranular cracks surface area which improves the kinetics. Similar results were found as a result of an inhomogeneous spatial Li distribution within the using electrochemical impedance spectroscopy.40 single crystal NMC particle. The latter lead to tensile, compressive For a deeper insight into the degradation mechanism cross- and shear stress in the particle, which is released by layer plane section images of the NMC electrodes are taken in pristine and aged gliding in the lattice. Thereby, intragranular cracks are formed state. Therefore, the cells are disassembled after the aging tests in the parallel to the (003) plane.31 This mechanism is also reported for glove box and the electrodes are extracted. Afterwards, to remove intragranular crack formation in NMC333.32 However, in both residues of Li containing salt and solvents, the positive electrodes reports the density of intragranular cracks are lower compared to are rinsed with DMC and dried in the glove box. Cross-sections of the findings in this work. Additionally, intragranular cracks due to pristine and aged NMC electrodes are made with an Ar ion mill. The mechanical stress are only found parallel to the (003) lattice plane, cross-sections are transferred into the scanning electron microscope. which is not the case in this work as Fig. 8h reveals. Here, it is There, images are taken by using secondary electrons. noticeable that cracks are distributed anistropically and nonparallel Figure 8 gives an overview over the cross-section images of the within the particle. Hence, there must be an addtional degradation pristine and aged positive NMC electrodes. As Figs. 8a–8d reveal, mechanism.
Journal of The Electrochemical Society, 2021 168 090532 Figure 8. Overview of cross-section images of pristine and aged NMC electrode materials. Electrical data (see Figs. 2 and 4) already indicated a large was the same for all tests. A known degradation mechanism for degradation of the cell, where seemingly degradation of the positive Ni-rich NMC electrodes are phase transformations. Hereby, the electrode affected the aging the most since the negative electrode layered transition metal oxide structure (R3̅m) is transformed to a
Journal of The Electrochemical Society, 2021 168 090532 Figure 9. Incremental capacity analysis of NMC811 monocrystalline electrode containing cell. ICA derived from full cell voltage 9a and half cell potential of the positive electrode 9b. spinel structure (Fd3̅m) and, ultimately, into a rock-salt structure Conclusions (Fm3̅m).17,30 The structural degradation leads to volumetric changes In conclusion, the change to a monocrystalline morphology can of the phase and can induce mechanical stress and cracks within the have a beneficial effect as the result of NMC622 electrodes containing primary particle. The phase transformation starts at the surface of the cells shows. However, under abusive conditions, i.e. elevated upper particle and the reaction layer grows anisotropic to the particle cutoff voltages, the advantageous behavior may not appear anymore center. Here, the reaction kinetics are faster in direction of lithation, as the results of NMC811 showed, which can be due to both, i.e. crystallographic direction a, than perpendicular to it.42 Regarding the material’s nature and the elevated upper cutoff voltage. The latter the stoichiometry, the degradation structure has an oxygen deficit is known to pronounce degradation of the active material and aging compared to the pristine structure which leads to excess oxygen of the cell by a number of degradation mechanisms, e.g. phase which is released from the lattice. It was reported that this released transformation of the NMC active material, faciliation of cracking and oxygen can be highly reactive singlet oxygen 1O2. The latter electrolyte consumption. Whereas the change of morphology to single degrades the electrolyte and triggers further degradation, e.g. crystals impedes some ageing phenomena like particle cracking. formation of water and HF.15,18,43 Degradation products formed at However, the results may suggest that other degradation phenomena, the NMC electrode site are able to shuttle toward the negative e.g. phase transformation of the NMC active material, could be electrode and can cause there side reactions. There, the degradation amplified. The findings in this work reveal a massive morphological products can disturb or damage the SEI, which leads to an additional breakdown of the Ni-rich NMC811 single crystals as a result of cyclic SEI growth. Thereby, mobile Li is consumed.38,39 The oxygen aging, which goes beyond previous findings of Ryu et al.31 and Yan release and phase transformation is mainly triggered by the et al.32 This is the first time that such a breakdown is reported. Beside spontaneous reduction of highly reactive Ni4+ which is presented the mechanical stress due to inhomogeneous spatially Li distribution, in highly delithiated states of the Ni-rich NMC. Since the kinetics of its origin is assumed in the spontaneous reduction of highly reactive the oxygen release are faster compared to the reaction rates of phase Ni4+ which can be found at high delithated states of the positive transformation, oxygen vacancies are induced and can agglomerate. electrode, i.e. at high SoC. The reduction leads to phase transformation Finally, intragranular cracks are formed as Mu et al.44 have shown in from the pristine layered transition metal oxide structure (R3̅m) to their studies. Figure 8h reveals a massive degradation of the NMC spinel structure (Fd3̅m) and further to rock-salt structure (Fm3̅m). electrode which agrees well with the findings of the cycling aging. Both degraded structures show an oxygen deficit compared to the An incremental capacity analysis (dQ/dU)15,36,43 was carried out pristine structure. Furthermore, the reduction of Ni4+ leads to oxygen in addition to gain further understanding of the findings. A pseudo- release from the lattice. Since the oxygen release kinetics are faster OCV curve was recorded in the 3-electrode set-up during capacity than the phase transformation rate, oxygen vacancies are formed probe at low C-rates (C/10) to maintain small overpotential at the which agglomerate and induce intragrunalar cracking. The latter is electrodes. The pOCV curve of the full cell voltage (Fig. 9a) and the mainly found in the degraded NMC811 single crystals since inter- NMC half cell potential (Fig. 9b) were derived to calculate the ICA granular cracks as a result of mismatching strains at grain boundaries (dQ/dU). Especially in the NMC electrode half cell potential derived are mainly declined by the particle morphology. ICA a narrowing of the voltage window over the aging is noticeable (see Fig. 9, compare blue curve (SoH 100%) to red curve (approx. Disclaimer SoH 70%)). This can be a result of loss of Li inventory and kinetic hindering at lower positive electrode potentials as reported The results, opinions and conclusions expressed in this work are elsewhere.45 As a result, the lithiation level of the NMC electrode not necessarily those of Volkswagen Aktiengesellschaft. at a fully discharge state of the full cell will decrease over the course of aging. Interestingly, the peak around 4.2 V vs Li/Li+ becomes ORCID more pronounced as aging proceeds. This peak is attributed to a irreversible phase transformation where oxygen release from the E. Figgemeier https://orcid.org/0000-0002-6621-7419 NMC lattice takes place.15,46 This pronounced reaction at this potential can compensate lost Li inventory so that capacity losses References appear less severe. At the same time, the degradation which occurs 1. 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