COURSE PROSPECTUS 2019 - Southern African Institute of Welding
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Southern African Institute of Welding COURSE PROSPECTUS 2019 Promoting World Class Excellence in Welding, Non-Destructive Testing and Allied Technology
INSPECTION KITS NOW AVAILABLE WELDING NDT INSPECTION INSPECTION KIT KIT Please contact sales@saiw.co.za or 011 298 2108 for pricing and more information.
BECOME AN SAIW MEMBER The SAIW is a membership-based industry association constituted for the benefit of its members and the industry at large. One of the central purposes of FREE telephonic technical advice on Pricing (Including VAT) the SAIW is to represent the almost any welding/NDT related issues Corporate R6 045 including advice and access to the latest Individuals R 780 interests of its members across international standards and how they Fellows R 700 the welding industry and NDT are applied in South Africa and Africa. spectrum. FREE copies of African Fusion, the For any company or person who is in official publication of the SAIW and of any way connected to the welding, NDT Fusion, our bi-monthly newsletter which or related industries, being a member has a plethora of interesting technical of the leading welding organization on and newsworthy articles. the African Continent brings a range of benefits, which include: FREE exposure on the Membership page in Fusion for any relevant announcement PROFESSIONAL recognition through NETWORKING OPPORTUNITIES at affiliation with the SAIW, signified by a monthly meetings in Johannesburg, Membership Certificate. Cape Town and Durban where professionals, academics and PREFERENTIAL rates on training international experts share their courses for Corporate Members. knowledge on a variety of welding and / or NDT related subjects. PREFERENTIAL rates on technical support. FOR MORE INFORMATION Go to 011 298 2110 or email REDUCED rates for seminars and membership@saiw.co.za conferences and access to the most up-to-date information on new technologies. 1
SAIW COURSE WORLD CAREER PATHS SAIW COURSES Welding Lecturer | Fabrication & Welding Inspector | Competent Person – Pressure Vessels Competent Person – Steam Generators | Quality Control Personnel Fabrication Supervisor | Inspector of Pressurised Equipment Welding Fabrication Foreman Technologist Artisan Welder Welding Engineer Welder Qualification | Welding Quality Control | ASME Code Tradesman Weld Procedure Qualification | Competent Person Course Robotic Operator Robotic IWIP Basic | IWIP Standard | IWIP Comprehensive Technical Sales Heat Treatment for Welding | Paint Inspector Boilermaker Welding Welding Representative IIW Senior Welding Inspector | AWS Safety Pipe Welder Practitioner Estimator National IIW Specialist Welding Welder Welding/Fabrication Inspection Programme Pipe Fitter Heat Treatment for Supervisor Engineers Welding Symbols Structural Steel Project Manager IIW Technologist Welding Practical Welding Co-ordination Welding Welder Welding Metallurgy International Fabrication Workshop Plate Welder IIW Engineer Welding Operator Manager Non-Destructive International Appreciation Testing Fillet Welder Research & of Welding for Artist/Sculptor Engineers International Development Pipe Failure Fabrication Analysis Visual Testing | Eddy Current | UTWT Welder Sheet Metal Worker Industrial Radiographic Safety | Hardness Management Testing | Appreciation of NDT for Engineers Robotic Operator/ Academic PT | MT | Replica Metallography | RT | UT Programmer Quality Auditor Safety Officer Quality NDT Training, Examination & Certification | NDT Consultant Engineer NDT Applied Scientist/Physicist | NDT Lecturer | NDT Examiner NDT Auditor | NDT Quality Engineering | NDT Operator (Level 1) | NDT Manager NDT Research/Developer | NDT Technician (Level 2) | NDT Technologist (Level 3) This diagram represents the entire offering of SAIW courses.
CAREER PLAN FOR INTERNATIONAL WELDING INSPECTION PERSONNEL Matric with pass in Maths Two years professional and Science with overall Pass Welding Quality Control welding related experience average of 50% International IWIP Basic Level Welding Practitioner* • Inspection Module Complete all requirements for the • Welding Technology Module Basic Level as per above chart (Details on application) Two years working at the Basic Level International IWIP Welding Specialist* Standard Level Complete all requirements for the Basic and Standard Levels as per above chart (Details on application) Two years working at the Standard Level International IWIP Welding Technologist* Comprehensive Complete all requirements for the Basic, Standard and Comprehensive Levels as per above chart (Details on application) *Persons who have completed IWP or IWS or IWT and/or IWE are exempt from Welding Technology module at the relevant level and only need to complete the Inspection module. 3
CAREER PLAN FOR INSPECTORS WELDING INSPECTOR IPE PAINT INSPECTOR NDT’s OR SAIW NDT Module’s PT Welding Inspector IWIP Paint Inspector (Level 1 & 2) (Level 1) (Basic Level) 1 Week MT (Level 1 & 2) UT (Level 1) RT, VT, ECT Senior Welding IWIP ASME SAIW Inspector (Standard Level) Code of Construction Paint Inspector 21 Weeks * (Level 2) | 5 Weeks 2 Weeks Diploma IIW Welding Inspection Diploma at a After Relevant ASME Diploma Industrial relevant level Experience PLUS IWI COMPREHENSIVE RT Interpreters Apply for 2 Weeks Certification PLUS 2 Year IPE Experience (18 Tasks) * Total duration of institutional knowledge modules. Note that Level 1 qualification in IPE Certification the relevant method is a pre-requiste for Level 2 courses of the same method.
COMPETENT PERSONS Competent Person CP Experience Steam Generators Qualification Core Week Dependent* 2 Weeks Competent Person Competent Person Industry Specific Foundation Module Pressure Vessels Module Eg. Process Apply for (If no Inspector Level 1) Core Week Plant Inspection Certification 1 Week 1 Week 4 Weeks CP Steam Generators CP Experience CP Experience Qualification Qualification Dependent* Dependent* (Vessel Inspection) (Vessel Inspection) Apply for Apply for Certification Certification CP Pressure CP Pressure Vessels Vessels Certification Certification Limited Unlimited 5
ONLINE SYSTEM 1. Go to www.saiw.co.za 2. Click on – REGISTER FOR A COURSE NEW STUDENTS payment in the bank, the system will generate a booking Click on NEW STUDENT REGISTRATION - Complete required confirmation that will be sent to you via email. information (Full names, email address and ID) 15. PLEASE NOTE: No booking confirmation will be sent out without proof of payment. 1. You will receive an email with a link to follow which will allow you to complete your personal profile. OLD STUDENTS 2. This request will be sent to the SAIW SMS system for Enter student number in both the USERNAME and PASSWORD acceptance. fields and enter security code (CAPS ONLY) and log on. 3. After acceptance you will receive an email with login details. 1. Click on the course booking icon (green icon). This will 4. If you click on username (student’s number) and password open a screen where you will be able to select the course (ID number) and security code (CAPS ONLY), this will log type (drop down menu). you onto your personal dashboard. 2. Select course (i.e IWIP) – this will then open the available 5. Click on the course booking icon (green icon). This will dates. open a screen where you will be able to select the course 3. Select required dates by clicking on the small block on the type (drop down menu). right hand side. 6. Select course (i.e IWIP) – this will then open the available 4. This will allow you to select person responsible for dates. payment. (Company details required for company 7. Select required dates by clicking on the small block on the payments). right hand side. 5. You will be required to submit your documents (application 8. This will allow you to select – Person responsible for form, ID, and required access conditions). payment. (Company details required for company 6. After submitting your documents – select save and payments) continue. 9. You will be required to submit your documents (application 7. The request for booking will be sent to the SAIW form, ID, and required access conditions). administration offices. 10. After submitting your documents – select save and 8. Once accepted by the administration offices you will continue. receive a quote via email. 11. The request for booking will be sent to the SAIW 9. You will be allowed to log onto your profile to add your administration offices. payment on the pink icon (continue with payment). 12. Once accepted by the administration offices you will Click on this icon and this will allow you to submit your receive a quote via email. payment. 13. You will be allowed to log onto your profile to add your 10. Once the SAIW accounts department confirms your payment on the pink icon (continue with payment). payment in the bank, the system will generate a booking Click on this icon and this will allow you to submit your confirmation that will be sent to you via email. payment. 11. PLEASE NOTE: No booking confirmation will be sent out 14. Once the SAIW accounts department confirms your without proof of payment.
BOOKING PROCEDURES NOTE: Please contact SAIW should you experience any difficulty with the self-help online registration. • Please ensure that you comply with the course access conditions prior to enrolling for the course. • Refer to the access conditions throughout the prospectus. • Further information is available on the SAIW website: www.saiw.co.za • Full payment is to be made prior to the commencement of the course and exam. • All prices indicate the combined total for both the training and initial qualification examination costs. ALL PRICES QUOTED INCLUDE VAT 3 Cancellation of Training: 3.1 The SAIW reserves the right to cancel the holding of 1 The following documentation is required for a course at short notice, should student numbers not course enrolment: meet our minimum course requirements. Candidates 1.1 “Course Enrolment Application Form” – completed in shall be informed of the cancellation two weeks prior full. to the training start date and arrangements will be 1.2 Confirmation of full payment. made to book the candidate on the next available 1.3 Legible copy of highest academic qualifications course. Should the student / applicant decide the (School, college, University, etc.) and / or pass mark alternative arrangement is unsuitable, the full course in Proficiency Test. fees will be reimbursed in these circumstances. 1.4 Company letter stating delegate’s current Personal costs relating to accommodation and employment status (if applicable). travelling cannot be claimed. 1.5 Legible copy of ID or Passport. 3.2 If the course booking is cancelled by the applicant 1.6 When doing a Level II or Level III course, confirmation less than 30 (thirty) days prior to the training start of the preceding Level qualification (training record date, then the cancellation charge will be equal to the and examination result letter) is required. full course cost and no refund is applicable. 3.3 If the course booking is cancelled by the applicant 30 Please note that: (thirty) days or more prior to the training start date, Once we have received all correct documents and payment a cancellation charge of 4% (plus VAT) of the course has been confirmed, you will receive, via email, a “Booking fees will be charged by the SAIW as an administration Confirmation Notice”. This booking confirmation notice will fee and the balance of the fees refunded to the include the date of the course, venue and full address. applicant. In these circumstances only the balance of the course fees will be reimbursed and no personal costs relating to accommodation and travelling may 2 What you need to bring along: be claimed by the applicant. 2.1 Copy of your ID or Passport. 2.2 Stationery, e.g. pen, pencil, note book, eraser and highlighter and scientific calculator. 4 Dress Code: 2.3 Copy of the booking confirmation letter. 4.1 Practical Welding: Safety clothes – safety boots, full 2.4 A 100% attendance of the course is mandatory. overalls with long sleeves, gloves and helmet. 4.2 Any other course: Long pants, shirt and closed shoes. 7
SAIW CONTACT DETAILS & DIRECTIONS Jhb John Vorster JOHANNESBURG (HEAD OFFICE) MAYFAIR NEWTOWN CBD Police GPS co-ordinates: 26°12′39.6′′S 28°01′35.8′′E Lovers’ Walk De Villiers Graaf Motorway M1 Station Park Road Hanover FORDSBURG Commissioner N Prospeed Street MAIN REEF ROAD Southern African Institute of Welding, 52 Western Boulevard W E EAST CITY WEST off Main Reef Road, City West, Johannesburg Wes S Bl P O Box 527, Crown Mines, 2025 Treu Rd. vd t’n SAIW MACRO Tel: +27 (0)11 298 2100 End of M2 Motorway M2 Motorway Fax: +27 (0)11 836 4132 Roodepoort off-ramp Email: jhb@saiw.co.za Bloemfontein SELBY BOOYSENS Racecourse Road ← R27 Jasmin CAPE TOWN Milpark GPS co-ordinates: 33°52′11.8′′S 18°30′17.9′′E Ixia Centre SAIW SAIW Western Cape Representative: Liz Berry N1 ← Koeberg Road (M5) → N7 Unit 70 Milpark Centre, Ixia Street, Milnerton → N7 & N1 N1 ← Bosmansdam Road Tel: +27 (0)21 555 2535 Mobile: +27 (0)84 446 0629 Fax: +27 (0)21 555 3517 Email: cpt@saiw.co.za & N7 & N2 Jan Hofmeyer Essex Terrace NORTH Not to Scale Jan Hofmeyer Rockdale Ave University COAST DURBAN KLOOF M13 Ja n Sm GPS co-ordinates: 29°49′49.8′′S 30°57′03.6′′E ut 40 Essex Terrace s Hi gh SAIW Durban SAIW Training Administrator: Elizabeth Shole St. James in MBA Building wa N2 y / M1 40 Essex Terrace, Westville, 3629 Spine Rd Spaghetti 3 Junction Tel: +27 (0)87 351 6568 PMB N3 DBN Mobile: +27 (0)78 782 0197 Fax: +27 (0)86 682 3901 Sherwood Pavilion SOUTH Maryville COAST Email: dbn@saiw.co.za
BANKING DETAILS Credit Card facilities available at the SAIW offices For courses: Account Name: South African Institute of Welding NPC Bank: First National Bank Branch: Hyde Park Branch Number: 255 805 Account Number: 505 236 54470 Reference No: Surname & ID number / Invoice Number For examinations and re-write examinations Account Name: SAIW Certification NPC Bank: First National Bank Branch: Hyde Park Branch Number: 255 805 Account Number: 620 739 56850 Reference No: Surname & ID number / Invoice Number Comments, Compliments or Complaints Please note: Any comments, compliments or complaints related to: 1. Training can be forwarded to quality@saiw.co.za 2. Examination and Certification can be forwarded to quality@saiwcertification.co.za
CONTENTS General Information Paint Inspectors 56-57 Welding Symbols 58 Become an SAIW Member 1 Welder Qualification 59 SAIW Course World 2 Welding Procedure Qualification 60 Career Plan for Inspectors 3-5 Robotic Welding 61 Online System 6 Weld Quality Management and Welding Coordination 62 Booking Procedures 7 Material Testing Laboratory 63 Directions 8 Practical Welder Training 64-65 Banking Details 9 IIW International Welder 66-67 Welding Re-write Examinations 68-69 Course Information Non-Destructive Testing (NDT) Welding Quality Control 12-15 IWIP Basic 16-19 About NDT 70-71 IWIP Standard 20-23 NDT Booking Procedures 72 IWIP Comprehensive 24-27 NDT Training – Access Conditions 73 Senior Welding Inspector Level 2 28-31 Eddy Current Testing 74-75 IIW Welding Practitioner 32-33 Magnetic Particle Testing 76-77 IIW Welding Specialist 34-35 Penetrant Testing 78-79 International Welding Specialist Bridging 36-37 Visual Testing 80-81 IIW Welding Technologist 38-39 Radiographic Testing 82-83 Appreciation of Welding 40-41 Ultrasonic Testing 84-85 ASME Codes of Construction 42-43 Portable Hardness Testing 86 AWS D1.1 – Steel Structures 44-45 Replica Metallography 87 Post Weld Heat Treatment Practitioner 46-47 NDT Level 3 Basic and Main Methods 88 Piping Inspectors 48-49 NDT CPD Courses 89 Competent Persons Training 50-53 NDT Re-Writes: Booking Procedures 90 Process Plant Inspection 54-55 NDT Revision and Re-Writes 91 SAIW offers industry developed training programmes which aim to provide the candidates with the neccecary skills to meet industry needs. Our skills programme are in the process of being registered with the relevant ETQA and QCTO, and once registered may be recognised as part qualifications and contribute credits towards NQF alligned qualifications. 11
South African Institute of Welding Course Prospectus 2019 ABOUT WELDING QUALITY CONTROL Welding Quality Control is a course designed to allow candidates who have no industry experience to quickly familiarise themselves with the ins and outs of welding quality control. The course introduces welding The course is also for those who do not terminology, gives a brief meet direct entry requirements to the IWIP - B course. This course is intended description of common welding for anyone who wishes to enter the field of processes, material science, fabrication and serves as a basis to begin inspection techniques, welding a career in welding quality control and and fabrication codes, quality inspection. control documentation, basic The course can be used to access other mathematics and science as well courses in Welding Inspection or Welding as the Foundation week, which Coordination/Supervision. The course was previously in the Welding meets the syllabus requirements of Inspection Level 1 course. Module IWIS - 0 for IIW courses. Please note that any comments, compliments or complaints related to: 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information 13
South African Institute of Welding Course Prospectus 2019 WELDING QUALITY CONTROL COURSE INFORMATION Entry Requirements None Course Outline Week 1 - Quality control, welding codes and standards, welding terminology. Week 2 - O verview of Mathematics, Science, Engineering and Material for Welding Technology. Course Duration 10 Days Pricing (Including VAT) Corporate and Non-Members R 10 359 Please Note: A 60% average is required in end-of-course examination.
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information Course Schedule JOHANNESBURG WEEK JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 1 14 - 18 Jan 04 - 08 Mar 20 - 24 May 24 - 28 Jun 26 - 30 Aug 2 21 -25 Jan 11 - 15 Mar 27 - 31 May 01 - 05 Jul 02 - 06 Sept CAPE TOWN WEEK CPT 1 CPT 2 CPT 3 1 11 - 15 Feb 03 - 07 Jun 30 Sept - 04 Oct 2 18 - 22 Feb 10 - 14 Jun 07 - 11 Oct SECUNDA WEEK SEC 1 SEC 2 1 21 - 25 Jan 27 - 31 May 2 28 Jan - 01 Feb 03 - 07 June DURBAN WEEK DBN 1 DBN 2 1 14 - 18 Jan 24 - 28 Jun 2 21 - 25 Jan 01 - 05 Jul 15
South African Institute of Welding Course Prospectus 2019 ABOUT INTERNATIONAL WELDING INSPECTION PERSONNEL (IWIP) IWI - Basic Level The SAIW flagship Welding Inspector training programmes are tailored to meet industry requirements for welding inspection personnel involved in the fabrication, petrochemical, refinery, process plant, power generation, construction and other industries. Qualification as a welding will comprise International Welding completed the Technology component in inspector is an ideal platform to Inspector Personnel (IWIP) Basic, the IWIP - Basic course. Standard and Comprehensive levels. Upon completion of the Basic Level, two build a career in quality control As form 2018 the course will be offered years working experience is required to of welded fabrications or as in modular form as from this year which access the Standard Level course. To a third party inspector. This means that a student can enrol for the progress from the Standard Level to the qualification is well regarded Technology module or the Inspection Comprehensive Level, two further years in industry and may lead to a module independently. To become an of working experience is required. IWI-Basic Inspector one needs The SAIW has decided to fully implement variety of career paths. the International Institute of Welding to successfully complete both (IIW) IWIP Programme in order to The IWIP course is designed to equip an modules. Those in possession of the afford candidates an internationally inspector to conduct basic inspections, IIW International Welding Practitioner recognised qualification. Those who to identify welding defects and witness (IWP), Specialist (IWS), Technologist pass will receive an IIW diploma. The IIW and validate welder qualification tests. (IWT) or Engineer (IWE) diplomas only is represented in more than 50 nations Important to note: This course is the need to complete the Inspection module across five continents and is the leading first level of a new 3-level programme, at Basic level to become an IWIP-B welding organisation in the world. which was introduced in 2017 and it Inspector as they will have already Please note that any comments, compliments or complaints related to: 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information INTERNATIONAL WELDING INSPECTION COURSE INFORMATION IWI - Basic Level TECHNOLOGY INSPECTION JOHANNESBURG | DURBAN JOHANNESBURG | DURBAN CAPE TOWN | SECUNDA CAPE TOWN | SECUNDA Entry Requirements Entry Requirements Matric with a pass in both Mathematics and Science and a Matric with a minimum mark of 50% in Maths and Science combined average mark of 50% OR Successful completion of A General Education and Training Certificate (Grade 9) with 5 SAIW’s Welding Quality Control course OR Two years welding years metalworking experience OR successful completion of experience. Basics of Welding Quality Control course. Course Outline Course Outline Week 1 Quality Assurance Welding Processes Quality Control in Inspection Materials Technology Testing of Welds and Reporting Construction and Design Course Duration Week 2 6 days + 1 day revision + 2 days exams Fabrication, Application, Engineering Testing of Welds Pricing (Including VAT) QA/QC Corporate Member R 17 365 Non-Member R 18 608 Course Duration 10 days + 1 day revision + 1 day exam Includes SAIW Welding Inspection Kit Pricing (Including VAT) Corporate Member R 23 044 Non-Member R 24 912 17
South African Institute of Welding Course Prospectus 2019 Course Schedule | TECHNOLOGY MODULE | Basic Level JOHANNESBURG WEEK COURSE INFORMATION HRS JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 JHB 6 JHB 7 Welding Processes 25 Feb - 01 1 Materials Technology 40 14 - 18 Jan 25 - 29 Mar 06 - 10 May 27 - 31 May 15 - 19 Jul 12 - 16 Aug Mar Construction and Design Fabrication, Application, Engineering 2 Testing of Welds 40 21 - 25 Jan 04 - 08 Mar 01 - 05 Apr 13 - 17 May 03 - 07 Jun 22 - 26 Jul 19 - 23 Aug QA/QC Revision and Exam 04 - 05 Feb 18 - 19 Mar 15 - 16 Apr 27 - 28 May 18 - 19 Jun 05 - 06 Aug 02 - 03 Sept JOHANNESBURG WEEK COURSE INFORMATION HRS JHB 8 JHB 9 JHB 10 Welding Processes 1 Materials Technology 40 02 - 06 Sept 14 - 18 Oct 18 - 22 Nov Construction and Design Fabrication, Application, Engineering 2 Testing of Welds 40 09 - 13 Sept 21 -25 Oct 25 - 29 Nov QA/QC Revision and Exam 25 - 26 Sept 04 - 05 Nov 09 - 10 Dec DURBAN WEEK COURSE INFORMATION HRS DBN 1 DBN2 DBN 3 DBN 4 DBN 5 Welding Processes 1 Materials Technology 40 14 - 18 Jan 25 - 29 Mar 03 - 07 Jun 12 - 16 Aug 07 - 11 Oct Construction and Design Fabrication, Application, Engineering 2 Testing of Welds 40 21 - 25 Jan 01 - 05 Apr 10 - 14 Jun 19 - 23 Aug 14 - 18 Oct QA/QC Revision and Exam 04 - 05 Feb 15 -16 Apr 24 - 25 Jun 02 - 03 Sept 28 - 29 Oct CAPE TOWN WEEK COURSE INFORMATION HRS CPT 1 CPT 2 CPT 3 Welding Processes 1 Materials Technology 40 25 - 29 Mar 08 - 12 Jul 14 - 18 Oct Construction and Design Fabrication, Application, Engineering 2 Testing of Welds 40 01 - 05 Apr 15 - 19 Jul 21 - 25 Oct QA/QC Revision and Exam 15 - 16 Apr 29 -30 Jul 04 - 05 Nov SECUNDA WEEK COURSE INFORMATION HRS SEC 1 SEC 2 Welding Processes 25 Feb - 1 Materials Technology 40 02 - 06 Sept 01 Mar Construction and Design Fabrication, Application, Engineering 2 Testing of Welds 40 04 - 08 Mar 09 - 13 Sept QA/QC Revision and Exam 18 - 19 Mar 25 - 26 Sept
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information Course Schedule | INSPECTION MODULE | Basic Level JOHANNESBURG WEEK COURSE INFORMATION HRS JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 JHB 6 JHB 7 Quality Assurance 29 Jul - 1 Quality Control in Inspection 48 04 - 08 Mar 01 - 05 Apr 20 - 24 May 24 - 28 Jun 26 - 30 Aug 16 - 20 Sept 02 Aug Testing of Welds and Reporting 2 11 Mar 08 Apr 27 May 01 Jul 05 Aug 02 Sept 23 Sept Revision and Exam 13 -15 Mar 10 - 12 Apr 29 - 31 May 03 - 05 Jul 06 - 08 Aug 04 -06 Sept 25 - 27 Sept JOHANNESBURG WEEK COURSE INFORMATION HRS JHB 8 JHB 9 Quality Assurance 1 Quality Control in Inspection 48 21 - 25 Oct 25 - 29 Nov Testing of Welds and Reporting 2 28 Oct 02 Dec Revision and Exam 30 Oct - 01 Nov 04 - 06 Dec DURBAN WEEK COURSE INFORMATION HRS DBN 1 DBN2 DBN 3 DBN 4 DBN 5 Quality Assurance 30 Sept - 1 Quality Control in Inspection 48 18 - 22 Feb 13 -17 May 22 - 26 Jul 25 - 29 Nov 04 Oct Testing of Welds and Reporting 2 25 Feb 20 May 29 Jul 07 Oct 02 Dec Revision and Exam 27 Feb - 01 Mar 22 - 24 May 31 Jul - 02 Aug 09 - 11 Oct 04 - 06 Dec CAPE TOWN WEEK COURSE INFORMATION HRS CPT 1 CPT 2 CPT 3 Quality Assurance 1 Quality Control in Inspection 48 06 - 10 May 26 - 30 Aug 25 - 29 Nov Testing of Welds and Reporting 2 13 May 02 Sept 02 Dec Revision and Exam 15 - 17 May 04 - 06 Sept 04 - 06 Dec SECUNDA WEEK COURSE INFORMATION HRS SEC 1 SEC 2 Quality Assurance 28 Oct - 1 Quality Control in Inspection 48 13 - 17 May 01 Nov Testing of Welds and Reporting 2 20 May 04 Nov Revision and Exam 22- 24 May 06 -08 Nov 19
South African Institute of Welding Course Prospectus 2019 ABOUT INTERNATIONAL WELDING INSPECTION PERSONNEL (IWIP) IWI - Standard Level The IWIP Standard is for candidates who have successfully completed their IWIP Basic course, are in possession of two years’ post IWIP Basic Welding Inspection experience and who wish to further their Welding Inspection training. On completion of the IWIP In the IWIP Standard course the Those candidates who are in possession Standard, the candidate will candidate will delve deeper into all of the International Welding Specialist aspects dealt with at the IWIP Basic certificate are exempted from the have an advanced knowledge of level e.g. you will examine radiographic Technology module and are allowed Welding and Inspection theory films instead of only reviewing automatic entrance into the Inspection and practical application. The radiographic inspection reports; review module. These candidates, on passing successful IWIP Standard destructive test reports and much more. the Inspection modules at IWIP Basic graduate is able to supervise and IWIP Standard levels, will attain the The course has two modules in line IWIP Standard certificate. IWIP Basic personnel as well as with the IWIP Basic – Technology and Successful IWIP Standard graduates develop and provide instructions Inspection which can be completed can apply for the IWIP Comprehensive for Inspection activities separately. However, qualification is course on attainment of two years’ including at an IWIP Basic level. achieved only when both modules are Welding Inspection experience at the successfully completed. IWIP Standard level. Please note that any comments, compliments or complaints related to: 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information INTERNATIONAL WELDING INSPECTION COURSE INFORMATION IWI - Standard Level TECHNOLOGY INSPECTION JOHANNESBURG | DURBAN JOHANNESBURG | DURBAN CAPE TOWN | SECUNDA CAPE TOWN | SECUNDA Entry Requirements Entry Requirements IWIP-B plus 2 years post IWIP-B welding IWIP-B plus 2 years post IWIP-B welding inspection experience. inspection experience. International Welding Specialist International Welding Specialist Course Outline Course Outline Welding Processes Quality Assurance Materials Technology Quality Control in Inspection Construction and Design Testing of Welds and Reporting Fabrication, Application, Engineering Testing of Welds Course Duration QA/QC 6 days + 2 days exam Course Duration Pricing (Including VAT) 4 days + 1 day exam Corporate Member R 17 365 Non-Member R 18 608 Pricing (Including VAT) Corporate Member R 11 664 Non-Member R 12 610 21
South African Institute of Welding Course Prospectus 2019 Course Schedule | TECHNOLOGY MODULE | Standard Level JOHANNESBURG WEEK COURSE INFORMATION HRS JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 JHB 6 Welding Processes 30 Sept - 1 Materials Technology 32 11 - 14 Feb 01 - 04 Apr 08 - 11 Jul 12 - 15 Aug 04 - 07 Nov 03 Oct Construction and Design Exam 15 Feb 05 Apr 12 Jul 16 Aug 04 Oct 08 Nov DURBAN WEEK COURSE INFORMATION HRS DBN 1 DBN2 DBN 3 Welding Processes 30 Sept - 1 Materials Technology 32 11 - 14 Feb 08 - 11 Jul 03 Oct Construction and Design Exam 15 Feb 12 Jul 04 Oct CAPE TOWN WEEK COURSE INFORMATION HRS CPT 1 Welding Processes 1 Materials Technology 32 15 - 18 Jul Construction and Design Exam 19 Jul SECUNDA WEEK COURSE INFORMATION HRS SEC 1 SEC 2 Welding Processes 30 Sept - 1 Materials Technology 32 08 - 11 Apr 03 Oct Construction and Design Exam 12 Apr 04 Oct
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information Course Schedule | INSPECTION MODULE | Standard Level JOHANNESBURG WEEK COURSE INFORMATION HRS JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 Quality Assurance 1 Quality Control in Inspection 48 11 - 15 Mar 03 - 07 Jun 19 - 23 aug 16 - 20 Sept 11 - 15 Nov Testing of Welds and Reporting 2 18 Mar 10 Jun 26 Aug 23 Sept 18 Nov Exam 20 - 22 Mar 13 -14 Jun 29 - 30 Aug 26 - 27 Sept 21 - 22 Nov DURBAN WEEK COURSE INFORMATION HRS DBN 1 DBN2 DBN 3 Quality Assurance 1 Quality Control in Inspection 48 25 - 29 Mar 19 - 23 Aug 11 - 15 Nov Testing of Welds and Reporting 2 01 Apr 26 Aug 18 Nov Exam 04 - 05 Apr 29 - 30 Aug 21 - 22 Nov CAPE TOWN WEEK COURSE INFORMATION HRS CPT 1 Quality Assurance 1 Quality Control in Inspection 48 09 - 13 Sept Testing of Welds and Reporting 2 16 Sept Exam 19 - 20 Sept SECUNDA WEEK COURSE INFORMATION HRS SEC 1 SEC 2 Quality Assurance 1 Quality Control in Inspection 48 20 - 24 May 25 - 29 Nov Testing of Welds and Reporting 2 27 May 02 Dec Exam 30 - 31 May 05 - 06 Dec 23
South African Institute of Welding Course Prospectus 2019 ABOUT INTERNATIONAL WELDING INSPECTION PERSONNEL (IWIP) IWI - Comprehensive Level The IWIP Comprehensive is the most prestigious and the highest level of the IWIP courses. Candidates who have successfully completed the IWIP Standard course and are in possession of two years’ Welding Inspection experience at the Standard level are eligible for the Comprehensive course. On completing the course, you Successful IWIP Comprehensive IWIP Standard and IWI Comprehensive will have extensive knowledge candidates will, amongst other things, courses and, on passing, they will have be able to manage all Inspection to go through an interview process, of welding and inspection activities; supervise IWIP Basic and IWIP which, if they pass, will lead to them theory and application. The Standard personnel developing and then attaining the IWIP Comprehensive course is presented in modular giving them appropriate (on-the job) certificate. form similar to IWIP Standard instructions; act as technical experts for and IWIP Basic i.e. there is the inspection function. a Technology module and an People holding the IWT or IWE Inspection module that have qualifications are exempted from doing to be successfully completed the IWIP Comprehensive Technology in order to attain the IWIP module but are required to complete the Comprehensive certificate. Inspection modules from the IWIP Basic, Please note that any comments, compliments or complaints related to: 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information INTERNATIONAL WELDING INSPECTION COURSE INFORMATION IWI - Comprehensive Level TECHNOLOGY INSPECTION JOHANNESBURG | DURBAN JOHANNESBURG | DURBAN CAPE TOWN | SECUNDA CAPE TOWN | SECUNDA Entry Requirements Entry Requirements Entry for both IWIP-S plus 2 years post IWIP-S Entry for both IWIP-S plus 2 years post IWIP-S welding inspection experience. welding inspection experience. International Welder Technology and International International Welder Technology and International Welder Engineer. Welder Engineer. Course Outline Course Outline Welding Processes Quality Assurance Materials Technology Quality Control in Inspection Construction and Design Testing of Welds and Reporting Fabrication, Application, Engineering Testing of Welds Course Duration QA/QC 4 days + 1 day exam Course Duration Pricing (Including VAT) 4 days + 1 day exam Corporate Member R 14 203 Non-Member R 15 355 Pricing (Including VAT) Corporate Member R 14 203 Non-Member R 15 355 25
South African Institute of Welding Course Prospectus 2019 Course Schedule | TECHNOLOGY MODULE | Comprehensive Level JOHANNESBURG WEEK COURSE INFORMATION HRS JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 JHB 6 JHB 7 Welding Processes 1 Materials Technology 32 28 - 31 Jan 25 - 28 Feb 25 - 28 Mar 06 - 09 May 10 - 13 Jun 22 - 25 Jul 09 -12 Sept Construction and Design Exam 01 Feb 01 Mar 29 Mar 10 May 14 Jun 26 Jul 13 Sept JOHANNESBURG 2 WEEK COURSE INFORMATION HRS JHB 8 Welding Processes 1 Materials Technology 32 28 - 31 Oct Construction and Design Exam 01 Nov DURBAN WEEK COURSE INFORMATION HRS DBN 1 DBN2 DBN 3 Welding Processes 1 Materials Technology 32 28 - 31 Jan 27 - 30 May 14 -17 Oct Construction and Design Exam 01 Feb 31 May 18 Oct CAPE TOWN WEEK COURSE INFORMATION HRS CPT 1 CPT 2 Welding Processes 1 Materials Technology 32 13 - 16 May 16 - 19 Sept Construction and Design Exam 17 May 20 Sept SECUNDA WEEK COURSE INFORMATION HRS SEC 1 SEC 2 Welding Processes 1 Materials Technology 32 25 - 28 Mar 22 - 25 Jul Construction and Design Exam 29 May 26 Jul
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information Course Schedule | INSPECTION MODULE | Comprehensive Level JOHANNESBURG WEEK COURSE INFORMATION HRS JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 JHB 6 JHB 7 Quality Assurance 1 Quality Control in Inspection 32 11 - 14 Mar 08 - 11 Apr 03 - 06 Jun 15 - 18 Jul 19 - 22 Aug 07 - 10 Oct 02 - 05 Dec Testing of Welds and Reporting Exam 15 Mar 12 Apr 07 Jun 19 Jul 23 Aug 11 Oct 6 Dec DURBAN WEEK COURSE INFORMATION HRS DBN 1 DBN2 DBN 3 Quality Assurance 1 Quality Control in Inspection 32 04 - 07 Mar 01 - 04 Jul 25 - 28 Nov Testing of Welds and Reporting Exam 08 Mar 05 Jul 29 Nov CAPE TOWN WEEK COURSE INFORMATION HRS CPT 1 CPT 2 Quality Assurance 1 Quality Control in Inspection 32 01 - 04 Jul 28 - 31 Oct Testing of Welds and Reporting Exam 05 Jul 01 Nov SECUNDA WEEK COURSE INFORMATION HRS SEC 1 SEC 2 Quality Assurance 1 Quality Control in Inspection 32 20 - 23 May 16 - 19 Sept Testing of Welds and Reporting Exam 24 May 20 Sept 27
South African Institute of Welding Course Prospectus 2019 ABOUT SENIOR WELDING INSPECTOR – Level 2 The SAIW welding inspector training programmes are tailored to meet industry requirements for welding inspection personnel involved in the fabrication, petrochemical, refinery, process plant, power generation, construction and other industries. The Senior Welding Inspector Welding Inspector courses incorporate • Candidates with a GETC qualification course, which is for those who material identified as essential by (Grade 9) require an additional national industry experts. 3 years of relevant experience, have successfully completed i.e. a total of 5 years’ experience the Welding Inspector Course, Students having successfully completed • Students who qualified as Senior completes the training as a the Senior Welding Inspector Welding Inspectors (SAIW – Level welding inspector and further course automatically qualify for the 2) before 2010 have to complete an upgrades skills to a level where internationally recognised IIW IWIP extra 2 day module and exam in standard level diploma, which is construction and design. (Details on candidates are able to take awarded automatically, provided the application) on and manage all inspection student meets the following IIW course activities, including being able access conditions: to confirm the code compliance of a welding procedure. • The candidate has to be at least 20 years old at the time of taking the Since 2010, the SAIW welding inspectors course training programmes and examinations • The candidate has to have a senior are fully aligned with the International certificate or equivalent with pass Institute of Welding (IIW) IWIP Standard marks in mathematics and science level inspection diploma, but the • The candidate must have at least 2 combined Welding Inspector and Senior years’ relevant practical experience Please note that any comments, compliments or complaints related to: 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information 29
South African Institute of Welding Course Prospectus 2019 SENIOR WELDING INSPECTOR COURSE INFORMATION – Level 2 JOHANNESBURG | DURBAN | CAPE TOWN | SECUNDA Entry Requirements Applicants for Senior Welding Inspector (Level 2) courses must have passed the relevant SAIW Certification Welding Inspector (Level I) qualification examination. Course Outline Week 4 Week 1 Procedure Qualification Construction and Design Fabrication Applications Engineering Materials Technology II Legal Knowledge Week 2 Week 5 Destructive Testing Theory Examination (2 x 3 hrs) Non Destructive Testing Practical Examination (1 x 5 hrs) Week 3 Revision Heat Treatment Inspection and Quality Assurance Course Duration 25 days Pricing (Including VAT) Corporate Member R 47 323 Non-Member R 51 160
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information Course Schedule JOHANNESBURG WEEK COURSE INFORMATION HRS JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 Construction and Design 16 1 21 - 25 Jan 04 - 08 Mar 13 - 17 May 24 -28 Jun 29 Jul - 02 Aug Materials Technology II 24 Destructive Testing 8 2 18 - 22 Feb 08 - 12 Apr 10 -14 Jun 22 - 26 Jul 26 - 30 Aug Non Destructive Testing 32 Heat Treatment 16 3 25 - 29 Mar 06 - 10 May 08 - 12 Jul 19 - 23 Aug 30 Sept - 04 Oct Inspection and Quality Assurance 24 Procedure Qualification 24 4 Fabrication Applications Engineering 8 06 - 10 May 03 - 07 Jun 12 - 16 Aug 16 - 20 Sept 28 Oct - 01 Nov Legal Knowledge 8 Revision 24 10 - 12 Jun 01- 03 Jul 09 -11 Sept 14 -16 Oct 25 -27 Nov 5 Theory Examination (2 x 3 hrs) 6 13 Jun 04 Jul 12 Sept 17 Oct 28 Nov Practical Examination (1 x 5 hrs) 5 14 Jun 05 Jul 13 Sept 18 Oct 29 Nov DURBAN | CAPE TOWN | SECUNDA WEEK COURSE INFORMATION HRS DBN 1 DBN 2 DBN 3 CPT 1 SEC 1 SEC 2 Construction and Design 16 1 21- 25 Jan 08 -12 Apr 29 Jul - 02 Aug 04 - 08 Mar 28 Jan - 01 Feb 12 - 16 Aug Materials Technology II 24 Destructive Testing 8 2 18 - 22 Feb 13 - 17 May 26 - 30 Aug 11 - 15 Mar 25 Feb - 01 Mar 09 - 13 Sept Non Destructive Testing 32 Heat Treatment 16 3 11 - 15 Mar 10 - 14 Jun 16 - 20 Sept 01 - 05 Apr 25 - 29 Mar 07 - 11 Oct Inspection and Quality Assurance 24 Procedure Qualification 24 4 Fabrication Applications Engineering 8 01 - 05 Apr 08 - 12 Jul 21 -25 Oct 08 - 12 Apr 20 - 24 May 04 - 08 Nov Legal Knowledge 8 Revision 24 06 -08 May 12 -14 Aug 18 - 20 Nov 06- 08 May 24 -26 Jun 02 -04 Dec 5 Theory Examination (2 x 3 hrs) 6 9 May 15 Aug 21 Nov 09 May 27 Jun 05 Dec Practical Examination (1 x 5 hrs) 5 10 May 16 Aug 22 Nov 10 May 28 Jun 06 Dec 31
South African Institute of Welding Course Prospectus 2019 IIW WELDING PRACTITIONER COURSE INFORMATION Entry Requirements 1. A valid welder qualification certificate to weld in all positions without backing in at least one process, eg. 6G (H-L045) pipe weld without backing, or horizontal and vertical groove weld without backing 2. The recommended minimum age of 20 years including 2 years working experience as a welder 3. Welder qualification tests will be conducted on completion of the theory in the 6G positions and PF plate positions, in a choice of processes or materials The Course is intended for Welding personnel who wish to improve their welding skills and knowledge to enable them to take on welding supervision tasks and positions. Course Duration Practical: 8 days / Theory: 10 days / Exams: 2 hours Pricing (Including VAT) Theory Only Practical Only Combined Corporate Member R 19 987 R 8 593 R 28 580 Non-Member R 21 608 R 9 289 R 30 897 Please Note: Practical Welding Module may be exempt on application if the candidate has a welder qualification for multiple materials and can demonstrate experience of all the major welding processes.
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information Welding supervisors are tasked with the responsibility of improving the productivity of welders. With the correct training, welding supervisors will provide adequate support for welders, ensuring high quality production at minimum cost. The International Welding processes being MMA, MIG/MAG, • The characteristics and main Practitioner (IWP) course is FCAW, TIG and Oxy-Fuel welding. components of the most common arc Forty (40) hours are reserved to welding power sources ideal for welding personnel who broaden the student’s knowledge • The fundamentals of common and wish to progress their career and skill in other relevant materials special welding processes and their and improve their knowledge of within this main process. An applications welding technology and quality additional twenty (20) hours shall be • Consumables used in the different control. reserved to give the student basic processes understanding of the possibilities of • Joint designs and weld configurations This course has both a theoretical and a other processes for specific materials, thicknesses, practical component and covers: accessibility, different loadings and • Welding processes and equipment NOTE: The student may be exempted allowable tolerances • Materials and their behaviour during from practical training under certain • Basic metallurgy of steels, testing of welding, construction and design circumstances. materials and heat treatments • Fabrication applications engineering • Defects encountered with the various • Practical Welding: On completion of the course, students welding processes Practical training is carried out on will have an understanding of: • And more – see dedicated course an individual basis with the main brochure for additional details. Course Schedule JOHANNESBURG HOURS JHB 1 Practical Welding 60 Welding Processes and Equipment 29 Materials and their behaviour during welding 23 On Request Construction and Design 6 Fabrication, Applications and Engineering 28 Examination 2 Please note that any comments, compliments or complaints related to: 33 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
South African Institute of Welding Course Prospectus 2019 IIW WELDING SPECIALIST COURSE INFORMATION Entry Requirements 1. A senior certificate (matric, N3) with a pass in mathematics and science or equivalent AND 2. The recommended minimum age of 20 years including a minimum of 2 years of job related experience is required OR 3. Hold a General Education and Training Certificate (GETC – Grade 9) plus 5 years relevant metal working experience The Course is intended for Welding supervisors and coordinators and for personnel involved in training and technical sales. Course Duration Practical: 8 days / Theory: 26 days / Exams: 8 hours Pricing (Including VAT) Theory Only Practical Only Combined Corporate Member R 41 150 R 8 593 R 49 743 Non-Member R 44 487 R 9 289 R 53 776 Please Note: The practical component does not aim at providing practical skills to the welding Specialist, but rather at providing them with knowledge on the control of the different welding processes. The students will become as familiar as possible with the problems and typical defects associated with incorrect use of the different welding methods. Exemption is available from the practical training module on application with a suitable CV showing experience with all the welding processes.
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information An International Institute of Welding IIW Course The Welding Specialist course Welding supervisors and coordinators Grade 9 or equivalent certificate, plus is aimed at equipping personnel make a valuable contribution to welding five years’ relevant experience will also operations, especially with regards to be considered. with the necessary skills and cost, quality, productivity and safety. technical knowledge to plan, The course is specifically aimed at Candidates not meeting the above execute, supervise and test supervisors and coordinators but is educational requirements may still welding operations within a also suitable for personnel involved in be able to access the course through limited technical field involving training and technical sales. Candidates artisan qualifications and experience. of at least 20 years of age with a senior Contact the SAIW for more information. simple welded constructions. matric certificate or N3 qualification, The course has been designed including mathematics and science and to meet the requirements of at least two years’ relevant experience welding coordination personnel. may apply. Candidates with a Course Schedule JOHANNESBURG | DURBAN HOURS JHB 1 JHB 2 JHB 3 Practical Welding 60 14 -22 Jan 06 - 14 May 01 - 09 Jul Welding Processes and Equipment 48 04 - 11 Feb 03 -10 Jun 29Jul - 05 Aug Materials and their behaviour during welding 56 11 - 20 Mar 08 - 17 Jul 02 - 11 Sept Construction and Design 24 15 - 18 Apr 12 -15 Aug 07 - 10 Oct Fabrication, Applications and Engineering 54 06 - 15 May 09 - 18 Sept 11 - 20 Nov Examination (4 x 2 hrs) 8 18 Jun 07 Oct 09 Dec Please note that any comments, compliments or complaints related to: 35 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
South African Institute of Welding Course Prospectus 2019 INTERNATIONAL WELDING SPECIALIST BRIDGING COURSE INFORMATION Entry Requirements 1. Pass in SAIW Welding Inspection Level 1 and Senior Welding Inspector Level 2 AND 2. Meet the access conditions for IIW Welding Specialist Course Duration 5 days and 60 hours practical Pricing (Including VAT) Theory Only Practical Only Combined Corporate Member R 13 913 R 8 593 R 22 505 Non-Member R 15 041 R 9 289 R 24 330 Please Note: Practical Welding Module may be exempt on application if the candidate has a welder qualification for multiple materials and can demonstrate experience of all the major welding processes.
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information Alternate Welding Inspector route to obtain the Specialist Diploma The Welding Specialist Bridging and coordinators make a valuable course provides a route for contribution to welding operations especially with regards to cost, quality, candidates who have completed productivity and safety. The Welding SAIW Welding Inspector Level Specialist Bridging course provides a 2 to obtain the IIW International route for personnel to increase their Welding Specialist diploma. welding inspection knowledge and This one week training course skills to fulfil a welding supervision and coordination role. covers the Welding Specialist syllabus requirements that are The normal access requirements for IIW not covered within the SAIW Welding Specialist apply and candidates Welding Inspector Level 1 and will be required to write examinations Level 2 courses. for the four Welding Technology modules. Candidates will also be This course is aimed at equipping required to undertake the practical personnel with the necessary skills module. This, however, may be exempt and technical knowledge to coordinate if the candidate can demonstrate the welding activities within a fabrication requisite experience and knowledge of environment. Welding supervisors welding processes. Course Schedule JOHANNESBURG HOURS JHB 1 JHB 2 To obtain the Specialist Diploma the Level 2 plus 54 28 Jan - 01 Feb 07 - 11 Oct IIW Specialist Bridging Courses must be completed. Examination 8 18 -19 Mar 02 - 03 Dec Please note that any comments, compliments or complaints related to: 37 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
South African Institute of Welding Course Prospectus 2019 IIW WELDING TECHNOLOGIST COURSE INFORMATION Entry Requirements 1. National diploma in Engineering from a Technical University (Technikon) 2. BSc degree in Engineering 3. IWS diploma with 6 years work experience as a Welding Coordinator at an appropriate level within 8 years after receiving the IWS diploma 4. N6 Mechanical Engineering with 5 years work experience in the fabrication field in the last 10 years after receiving the N6 diploma on a Welding Technologist level The Course is intended for Engineering personnel with a National diploma in engineering or an equivalent qualification, intending to pursue a career in welding fabrication and for engineers working in site and workshop fabrication. Course Duration Practical: 8 days / Theory: 44 days / Exams: 16 hours Pricing (Including VAT) Theory Only Practical Only Combined Corporate Member R 67 996 R 8 593 R 76 589 Non-Member R 73 509 R 9 289 R 82 798 Please Note: The practical component aims to provide a candidate with knowledge on the control of the different welding processes. The candidate will become as familiar as possible with the problems and typical defects associated with incorrect use of the different welding methods. Exemption is available from the practical training module on application with a suitable CV showing experience with all the welding processes.
Please contact course administrator on weld.insp@saiw.co.za – 011 298 2111 for further information An International Institute of Welding IIW Course The welding technologist course Engineering personnel, with a 14731 standards addressing welding is aimed at equipping personnel National Diploma in engineering or an quality systems. equivalent qualification, intending to with the necessary skills and pursue a career in welding fabrication It is also an excellent qualification for technical knowledge for the should apply for this course. It is Welding Coordination Personnel with planning, executing, supervising suitable for engineers working on the responsibility for confirming the and testing of the tasks and site and in fabrication workshops, acceptability of welding procedures used responsibilities in welding in manufacturing, EPCM companies in welded fabrications. and end users. The qualification fabrication, within a selective or is referenced as suitable for limited technical field involving employees with welding coordination simple welded constructions. responsibilities in ISO 3834 and ISO Course Schedule JOHANNESBURG HOURS JHB 1 Practical Welding 60 04 - 12 Mar Welding Processes and Equipment 81 01 - 12 Apr Materials and their behaviour during welding 96 06 - 22 May Construction and Design 44 24 - 28 Jun Fabrication, Applications and Engineering 81 22 Jul - 02 Aug Examinations are held on 1st day of the following module 4x4 26 Aug Please note that any comments, compliments or complaints related to: 39 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
South African Institute of Welding Course Prospectus 2019 APPRECIATION OF WELDING COURSE INFORMATION The Course is intended for Personnel who specify welding for design or construction or maintenance of equipment. This course provides an overview of welding and material technology as well as quality control of welding operations to ensure that suitable quality welds are produced and the design intent is met. Course Duration 5 days Pricing (Including VAT) Corporate Member R 14 203 Non-Member R 15 355 Please Note: The Appreciation of Welding course is designed to provide personnel with an overview of welding technology in order to understand welding better and make informed welding related decisions.
Please contact course administrator on weld.tech@saiw.co.za – 011 298 2111 for further information Welding is a complex subject with many welding processes available ranging from the traditional “stick” welding through to advanced processes such as laser welding. In addition, there are many With increasing operating stresses and materials for the engineer to temperatures, use of new materials and innovative designs, engineers are utilise including a large range finding it increasingly difficult to contain of ferrous alloys ranging from maintenance and fabrication costs due steel alloys through to cast iron to their lack of knowledge of welding as well as non-ferrous alloys. technology and related sciences. Techniques have also been With increased knowledge of welding technology, it has been proven that developed for welding plastics, substantial cost savings are possible. ceramics and other exotic materials. The Appreciation Personnel in senior positions must have of Welding course is designed an appreciation of welding technology to provide candidates with an to ensure that maintenance, fabrication overview of welding technology and construction work is being carried out effectively in terms of quality and in order to understand welding cost effectiveness. better and make informed welding related decisions. CPD credits available for this course Course Schedule JOHANNESBURG | DURBAN | CAPE TOWN HOURS JHB 1 JHB 2 DBN 1 CPT 1 Introduction to welding processes Introduction to materials 40 18 - 22 Feb 21 - 25 Oct 16 - 20 Sept 12 -16 Aug Introduction to welding quality assurance Please note that any comments, compliments or complaints related to: 41 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
South African Institute of Welding Course Prospectus 2019 ASME CODES OF CONSTRUCTION COURSE INFORMATION The Course is intended for Welding fabrication inspectors, engineers, technologists, technicians and supervisors who wish to improve their knowledge of these codes. Course Duration 10 days Pricing (Including VAT) Corporate Member R 25 768 Non-Member R 27 857 Please Note: Since 1986, the SAIW has held a two week course on the ASME Codes of Construction including the National Board of Boiler and Pressure Vessel Inspection Code. This course now covers: National Board Inspection Code; ASME Section I; ASME Section VIII Division I; ASME Section IX. It has been agreed, in conjunction with the relevant committees, that this course will be included in the modules required for registration as a: SAQCC (IPE) Inspector of Pressurised Equipment. The course is specifically designed to introduce students on how to use the relevant code sections logically and methodically. This course is aligned with the NBIC for personnel aiming to qualify in the categories mentioned above.
Please contact course administrator on weld.tech@saiw.co.za – 011 298 2111 for further information This ASME Code of Construction is ideal for welding inspectors involved in boiler and/or pressure vessel fabrication, repair or modification according to the ASME codes. This course is mandatory for inspectors aiming for Inspector of Pressurised Equipment (IPE) certification with the intention of working for an Approved Inspection Authority. The course is also suitable The course addresses the requirements reports; pressure relief devices; duties for project and maintenance of ASME Section 1 – rules of of inspectors; using the codes and construction calculations; practical solutions to engineers and engineering for power boilers. ASME section VIII problems. supervisors with responsibility Division 1 – rules of construction for for boilers and pressure vessels pressure vessels, ASME Section IX – Successful graduates will have an as an introduction to the ASME welding and brazing qualifications and appreciation for the design requirements codes. NBIC – National Board Inspection Code. and be able to use the codes and interpret and apply the fabrication and Candidates should have a Grade 10 The following syllabus with an emphasis inspection requirements in their daily qualification as a minimum with 12 on code requirements for welding, work activities. months welding inspection experience. fabrication and inspection: design of Candidates should preferably have vessels and boilers; allowable materials; completed the SAIW level 2 welding strengthen calculations for openings; inspector qualification prior to doing this fabrication requirements; qualification course, which is a requirement for IPE of welders and welding procedures; CPD credits available for certification. Inspection and tests; marking and this course Course Schedule JOHANNESBURG | DURBAN | CAPE TOWN HOURS JHB 1 JHB 2 JHB 3 DBN 1 DBN 2 CPT 1 CPT 2 ASME VIII ASME I 80 04 - 15 Feb 08 - 19 Jul 11 - 22 Nov 11 - 22 Feb 14 - 25 Oct 20 - 31 May 04 -15 Nov ASME IX NBIC Examination (2 x 4 hrs) 8 Please note that any comments, compliments or complaints related to: 43 1. Training can be forwarded to quality@saiw.co.za 2. E xamination and Certification can be forwarded to quality@saiwcertification.co.za
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