Companion Volume Implementation Guide Part 1: Overview and Implementation - FBP Food, Beverage and Pharmaceutical Training Package Version 6.0
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Companion Volume
Implementation Guide
Release 9.0
Part 1: Overview and
Implementation
FBP Food, Beverage and
Pharmaceutical
Training Package
Version 6.0
September 2021
Skills Impact
Disclaimer This work has been produced with the assistance of funding provided by the Commonwealth Government through the Department of Education, Skills and Employment (DESE). The views expressed in this work do not necessarily represent the views of the DESE. In addition, the DESE does not give warranty or accept any legal liability in relation to the content of this work. For further information about this Companion Volume or any other work being undertaken by Skills Impact, please visit: www.skillsimpact.com.au Skills Impact Ltd ABN: 58 006 212 693 559A Queensberry Street PO Box 466 NORTH MELBOURNE VIC 3051 p. (03) 9321 3526 e. inquiry@skillsimpact.com.au w. www.skillsimpact.com.au FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 2 of 71 Companion Volume Implementation Guide Part 1: Overview and Implementation
Contents Implementation Guide modification history ......................................................................... 5 Introduction .............................................................................................................................. 6 About this Guide ............................................................................................................................... 6 Structure of this Guide ..................................................................................................................... 6 Overview ................................................................................................................................... 8 About training packages.................................................................................................................. 8 Training package components ....................................................................................................... 8 Training package development .................................................................................................... 10 Contents of this training package ................................................................................................ 12 Mapping information ...................................................................................................................... 13 Coding conventions ....................................................................................................................... 16 Key work and training requirements in the industry .................................................................. 18 Future needs ................................................................................................................................... 28 Implementation information ................................................................................................. 29 ‘Food’ versus ‘food and beverages’ language ........................................................................... 29 Food (and beverage) and feed safety requirements ................................................................ 29 Industry sectors and occupational outcomes of qualifications ................................................ 29 Occupational outcomes of qualifications .................................................................................... 30 Key features of the training package and the industry that will impact on the selection of training pathways ........................................................................................................................... 35 Entry requirements for qualifications ........................................................................................... 44 Selecting electives to enable different occupational outcomes............................................... 45 Training package delivery and assessment ............................................................................... 47 Key legislative implications for implementation ......................................................................... 52 Other legislative requirements ..................................................................................................... 53 Training and assessing environments ........................................................................................ 56 Legal considerations for learners in the workplace/on placements ........................................ 57 Resources and equipment lists .................................................................................................... 58 Sequencing of training and assessment..................................................................................... 59 Training Package developer’s quality assurance process for Companion Volumes ... 61 Additional advice ................................................................................................................... 61 Packaging rules in revised qualifications .................................................................................... 61 FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 3 of 71 Companion Volume Implementation Guide Part 1: Overview and Implementation
Links ........................................................................................................................................ 64 FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 4 of 71 Companion Volume Implementation Guide Part 1: Overview and Implementation
Implementation Guide modification history
Implementation Implementation Author Comments
Guide release Guide release
number date
9.0 September Skills Implementation Guide updated to accompany
2021 Impact release of FBP Food, Beverage and
Pharmaceutical Training Package Version 6.0.
8.0 March 2021 Skills Implementation Guide updated to accompany
Impact release of FBP Food, Beverage and
Pharmaceutical Training Package Version 5.2.
7.0 February 2021 Skills Implementation Guide updated to accompany
Impact release of FBP Food, Beverage and
Pharmaceutical Training Package Version 5.1.
6.0 January 2021 Skills Implementation Guide updated to accompany
Impact release of FBP Food, Beverage and
Pharmaceutical Training Package Version 5.0.
5.0 September Skills Implementation Guide updated to accompany
2020 Impact release of FBP Food, Beverage and
Pharmaceutical Training Package Version 4.1.
4.0 April 2020 Skills Implementation Guide updated to accompany
Impact release of FBP Food, Beverage and
Pharmaceutical Training Package Version 4.0.
3.0 February 2020 Skills Implementation Guide updated to accompany
Impact release of FBP Food, Beverage and
Pharmaceutical Training Package Version 3.0.
2.0 December 2018 Skills Implementation Guide updated to accompany
Impact release of FBP Food, Beverage and
Pharmaceutical Training Package Version 2.0.
1.1 March 2018 Skills Implementation Guide divided into two parts. Part
Impact 1 contains overview and implementation
information. Part 2 contains component details.
Imported units list corrected.
1.0 January 2018 Skills Implementation Guide created to accompany
Impact release of FBP Food, Beverage and
Pharmaceutical Training Package Training
Package Version 1.0.
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 5 of 71
Companion Volume Implementation Guide Part 1: Overview and Implementation
Introduction
About this Guide
This Companion Volume Implementation Guide (Implementation Guide) is designed to assist
assessors, trainers, Registered Training Organisations (RTOs) and enterprises to use the FBP Food,
Beverage and Pharmaceutical Training Package.
Structure of this Guide
This Implementation Guide for the FBP Food, Beverage and Pharmaceutical Training Package
consists of two parts. Each part can be downloaded from VETNet at:
https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=78b15323-cd38-483e-aad7-1159b570a5c4.
This document is Part 1 and it contains two sections.
1. Overview
This section includes information about:
• what training packages are, and how they are developed
• qualifications, skill sets and units of competency (including imported and prerequisite units of
competency) in the training package
• mapping between previous and current versions of the qualifications and units of competency
• key work, training and regulatory/licensing requirements in the industry.
2. Implementation
This section explains some of the key features of the FBP Food, Beverage and Pharmaceutical
Training Package and the industry that will impact on the use of the Training Package. It includes
information about:
• training pathways
• occupational outcomes of qualifications
• entry requirements for qualifications
• access and equity considerations
• resources and equipment requirements.
Note about Part 2
Please refer to the FBP Food, Beverage and Pharmaceutical Training Package Implementation Guide
Release 8.0 Part 2: Component Details file for:
• lists of qualifications, skill sets and units of competency in the FBP Food, Beverage and
Pharmaceutical Training Package Version 6.0
• units of competency from the FBP Food, Beverage and Pharmaceutical Training Package
Version 6.0 with prerequisite requirements
• units of competency imported from other training packages included in qualifications in the
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0
• mapping information, providing a summary of the key changes between current and previous
versions of the training package components (qualifications, skill sets and units of
competency).
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 6 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationOther Companion Volumes
An additional Companion Volume User Guide for the FBP Food, Beverage and Pharmaceutical
Training Package has been developed to support training and delivery of some sectors. This is:
• Companion Volume User Guide: Artisanal Food and Beverages
All Companion Volumes, including the User Guide for the Training Package can be downloaded from
VETNet at https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=78b15323-cd38-483e-aad7-
1159b570a5c4.
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 7 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationOverview
About training packages
Training packages specify the skills and knowledge (known as competencies) that individuals need in
order to perform effectively in workplaces. Training packages:
• reflect identified workplace outcomes
• support national (and international) portability of skills and competencies
• reflect the core, job-specific and transferable skills, required for job roles
• enable the awarding of nationally recognised qualifications
• facilitate recognition of peoples’ skills and knowledge, and support movement between
school, VET and higher education sectors
• promote flexible modes of training to suit individual and industry requirements.
Note: To make them easy to interpret, training packages are written in simple,
concise language, with delivery and assessment requirements clearly described.
Training package products do not prescribe how an individual should be trained
so that users can develop training and assessment strategies to suit the needs of
their particular learners.
Training package components
Training packages consist of endorsed and non-endorsed components1.
Although all components must be developed to comply with the Standards for Training Packages
20122, endorsed components must be submitted for approval by the Australian Industry and Skills
Committee before they are released for use.
A summary of endorsed and non-endorsed components is provided on the following page.
1 Note that the words ‘components’ and ‘products’ are used in currently applicable legislation standards and
policies. Both words are generally used to refer to the qualifications, skill sets, units of competency, assessment
requirements, credit arrangements and supporting materials produced for training packages.
2 The Standards for Training Packages 2012, and accompanying policies, are available from the Australian
Department of Education, Skills and Employment website .
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 8 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationEndorsed components
Product Description
Qualification A qualification combines the skills standards (called units of competency)
into meaningful groups that meet workplace roles and align to the
Australian Qualifications Framework (AQF).
Unit of competency A unit of competency describes the requirements for effective performance
in a discrete area of work, work function, activity or process. They specify
the standard against which training delivery and assessment of
competency can take place.
Assessment Assessment requirements accompany each unit of competency and
requirements include the performance evidence, knowledge evidence and conditions for
assessment.
Credit arrangements Credit arrangements provide details of existing arrangements between
training package qualifications and higher education qualifications in
accordance with the AQF.
Note: There are currently no nationally applicable credit arrangements
between any Skills Impact training package qualification and higher
education qualification.
Non-endorsed components
Product Description
Skill set A skill set addresses a particular industry need or a licensing or regulatory
requirement. A skill set is not endorsed but includes endorsed units of
competency.
Companion volume This general term refers to any product (including this Implementation
Guide) which supports training and assessment.
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 9 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationTraining package development
Training packages are developed through a process of national consultation with industry. There are
some key stakeholders that drive training package development.
Key stakeholder roles3
COAG Industry and The CISC is the ministerial council responsible for industry and skills. The
Skills Council (CISC) CISC provides a forum for intergovernmental collaboration and decision-
making about industry competitiveness, productivity and labour market
pressures, and skills development and national training arrangements,
including training packages.
The Australian The AISC was established by the CISC in 2015 to provide industry
Industry and Skills leadership within the national training system. As well as setting the
Committee (AISC) priorities for the review of training packages in a national review schedule,
the AISC approves training packages for implementation.
Industry Reference IRCs are the key industry advisory bodies to the AISC. They are made up
Committees (IRCs) of people who are experts in their particular industry sectors. IRCs drive
the process of training package development so that the qualifications and
units of competency are aligned with modern work practices.
Skills Service SSOs are funded by the Australian Government to provide technical,
Organisations operational and secretariat support to IRCs. SSOs assist IRCS to identify
(SSOs) the skills required for jobs. Under the direction of the IRCs, SSOs develop
and review compliant training packages that meet industry needs. Skills
Impact is an SSO.
Government The Australian Government supports the AISC and its network of IRCs and
manages the SSOs.
State and territory governments (referred to as State or Territory Training
Authorities (STAs/TTAs)) canvass stakeholder views about training
packages, provide implementation advice, identify issues and develop
purchasing guides for training providers.
Vocational education The national VET regulator, the Australian Skills Quality Authority (ASQA),
and training and two state-based VET regulators, Victorian Registration and
regulators Qualifications Authority (VRQA) and Western Australian Training
Accreditation Council (WA TAC), regulate the training and assessment
strategies and practices of registered training organisations. Their aim is to
ensure consistency with the requirements of the endorsed components of
training packages.
3 More information about key stakeholder roles is available on the AISC website < https://www.aisc.net.au>.
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 10 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationThe development process
package products are validated by industry
The process used to develop and endorse training packages is based on the following principles:
• open and inclusive industry participation in development, validation and endorsement of
training packages
• strong stakeholder engagement and the opportunity for industry to drive change
• highly responsive and capable of meeting industry needs and priorities for new skills
• clear and transparent arrangements for resolving contentious issues
• accountability of all stakeholders for the role that they play in the process.
The diagram summarises the process of training package development. 4
4The training package development and endorsement process policy can be downloaded from the Department
of Education, Skills and Employment website
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 11 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationContents of this training package
The FBP Food, Beverage and Pharmaceutical Training Package contains AQF aligned qualifications,
skill sets and units of competency.
Prerequisite requirements
Some units of competency have prerequisite requirements. This means that an individual must be
competent in the prerequisite unit(s) of competency before undertaking any assessment in the unit
containing the prerequisite(s).
Imported units
Qualifications include units of competency from different training packages, including:
• AHC Agriculture, Horticulture and Conservation and Land Management Training Package
• AMP Australian Meat Processing Training Package
• BSB Business Services Training Package
• CPC08 Construction, Plumbing and Services Training Package
• FSK Foundation Skills Training Package
• HLT Health Training Package
• MEM05 Metal and Engineering Training Package
• MSL Laboratory Operations Training Package
• MSM Manufacturing Training Package
• MSS Sustainability Training Package
• PMA Chemical, Hydrocarbons and Refining Training Package
• PMC Manufactured Mineral Products Training Package
• RII Resources and Infrastructure Industry Training Package
• SIR Retail Services Training Package
• SIT Tourism, Travel and Hospitality Training Package
• TAE Training and Education Training Package
• TLI Transport and Logistics Training Package
• UEP12 Electricity Supply Industry – Generation Sector Training Package.
Please refer to the FBP Food, Beverage and Pharmaceutical Training Package Implementation Guide
Release 6.0 Part 2: Component Details file for lists of:
• qualifications, skill sets and units of competency in the training package
• units of competency with prerequisite requirements
• imported units of competency.
This file can be downloaded from VETNet at:
https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=78b15323-cd38-483e-aad7-1159b570a5c4.
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 12 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationMapping information
Mapping to previous versions of a training package can be useful for delivery and assessment
because it:
• outlines the changes between current and previous versions of qualifications, skill sets and
units of competency
• states whether the vocational outcomes of the current and previous versions of units of
competency and qualifications are equivalent or not equivalent
• shows any components that have been added to, or removed from, the training package.
Note: The mapping tables are summary documents only and cannot be used
alone to determine an individual’s competence.
Please refer to the FBP Food, Beverage and Pharmaceutical Training Package Implementation Guide
Release 6.0 Part 2: Component Details file for details of mapping between previous and current
qualifications, skill sets and units of competency This file can be downloaded from VETNet at:
https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=78b15323-cd38-483e-aad7-1159b570a5c4.
Registered Training Organisation (RTO) use
An RTO may use the mapping information to help design training and assessment strategies,
including recognition of prior learning (RPL) systems. In addition to the mapping information, RPL
processes must take into account other evidence of current competency, for example, how long ago
an individual was awarded a superseded unit of competency and current work experience.
Employer use
An employer may use the mapping information to determine any gaps between a qualification held by
workers and the current expectations of a job role. If gaps in skills and/or knowledge are identified,
this could assist in planning professional development activities.
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 13 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationHow equivalence is determined
Units of Competency
The training package developer determines equivalence based on the definition provided in the
Training Package Products Policy5 which state that:
“Training package developers are responsible for mapping units and determining their
equivalence status.
• Where a unit of competency is superseded and the workplace outcome of the unit
has changed, the superseding unit must be deemed ‘Not Equivalent’.
• The workplace outcome can be determined to have changed when the skills and
knowledge (reflected through the elements, performance criteria and assessment
requirements) required to achieve the workplace outcome of the superseded and
superseding units cannot be mapped to each other.
• Determinations of ‘Not Equivalent’ may also be used to support licensing, regulatory,
legislative or certification requirements. The equivalence table must list the units of
competency and clearly identify the status of each unit according to the following
categories:
o Equivalent - the workplace outcomes of the superseded and superseding units
are equivalent
o Not Equivalent - the workplace outcomes of the superseded and superseding
units are not equivalent (refer Section 2.5)
o Newly created - the unit has been created to address an emerging skill or task
required by industry
o Deleted - the unit is deleted as the skill or task is no longer required by industry”
If two units are determined to be equivalent, an RTO can recognise an ‘old’ unit as satisfying the
outcomes of a new unit (including RPL). However, an RTO cannot assume that no changes are
needed for the training and assessment of the new unit.
If a unit of competency is not equivalent to its predecessor, this means that there are significant
changes in the new unit. These changes would need to be addressed, for example, through training,
providing additional RPL evidence.
5The policy is available from the Department of Education, Skills and Employment website at
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 14 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationQualifications
‘Training package developers are responsible for mapping qualifications and determining their
equivalence status.
• Where a qualification is superseded and the occupational outcome and/or the AQF
level of the qualification has changed, the superseding qualification must be deemed
’Not Equivalent’.
• The occupational outcome can be determined to have changed when the skills and
knowledge required to achieve the occupational outcome of the superseded and
superseding qualifications cannot be mapped to each other.
• Determinations of ‘Not Equivalent’ may also be used to support licensing, regulatory,
legislative or certification requirements.
• The equivalence table must list the qualifications and clearly identify the equivalence
status of each qualification according to the following categories:
o Equivalent - the occupational outcomes of the superseded and superseding
qualifications are equivalent
o Not Equivalent - the occupational outcomes of the superseded and superseding
qualifications are not equivalent
o Newly Created - the qualification has been created to address an original skill or
occupational outcome required by industry
o Deleted - the qualification is deleted as the skill or occupational outcome is no
longer required by industry.’
Superseded and deleted training package products
A product is superseded when another training product replaces it. This happens if the skill needs of
industry change so training package developers need to alter a qualification, unit of competency or
skill set.
A product is deleted when another training product does not replace it. This happens if industry
determines that there is no longer sufficient demand for a qualification, unit of competency or skill set.
Note that a unit of competency is only deemed deleted when it has been removed from all
qualifications and/or skill sets in its host training package.
Please note that ‘deleted’ units and qualifications are not actually removed from training.gov.au,
however they will no longer be considered part of the VET delivery system and will not be funded for
delivery. They are marked as deleted and can still be used for the design and delivery of non-funded
and non-accredited training.
The rules around the use of superseded and deleted products for training
purposes are in Clause 1.26 of the Standards for Registered Training
Organisation (RTOs) 2015.
ASQA has a useful guide that explains how to manage the transition from
superseded and deleted training products. This can be accessed from:
https://www.asqa.gov.au/standards/chapter-4/clauses-1.26-1.27.
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Companion Volume Implementation Guide Part 1: Overview and ImplementationCoding conventions
There are agreed conventions for the national codes used for training packages and their
components.
Training package codes
Each training package has a unique three-letter national code assigned when the Training Package is
endorsed, for example, FBP is the code used for the Food, Beverage and Pharmaceutical Training
Package.
The practice of assigning two numbers to identify the year of endorsement is no
longer used as it is not consistent with national policy.
Qualification codes
Within the training package, each qualification has a unique eight-character code that is used to
identify the qualification, along with its title. The table explains the format of a qualification code for the
Food, Beverage and Pharmaceutical Training Package.
Identifiers Description Example for FBP30121
Training package Three letters = FBP
identifier
AQF level One number identifying the Australian =3
identifier Qualifications Framework level
Sequence Two numbers identifying the sequence of = 01
identifier the qualification at that level in the Training
Package
Version identifier Two numbers identifying the year in which = 21
the qualification was endorsed.
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 16 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationUnit of competency codes
Within the training package, each unit of competency has a unique code (up to 12 characters). The
code, as well as the title, is used to identify the unit of competency. The table explains the format of a
unit of competency code for the Food, Beverage and Pharmaceutical Training Package.
Identifiers Description Example for
FBPRBK3001
Training Three letters = FBP
package
identifier
Sector Two to four letters = RBK (retail
identifier baking)
AQF level One number that is a guide as to the type and depth of =3
indicator skills and knowledge described in the unit. This identifier is
loosely tied to the Australian Qualifications Framework and
can range from 1 (indicates Certificate 1) to 8 to (indicates
Graduate Certificate/Graduate Diploma
Sequence The final numbers identify the sequence of the unit in the = 001
identifier particular unit sector and AQF level, and allows each unit to
have a unique code
Cross sector Cross-sector units must have ‘X’ as the final character =X
unit
Under the Standards for Training Packages, units of competency no longer
include a version identifier (e.g. A, B, C). In training.gov.au the release history of
each unit is shown in both the web view of the unit and in the unit modification
history and mapping tables.
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 17 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationKey work and training requirements in the industry
The food, beverage and pharmaceutical product manufacturing industry includes four main sectors:
food processing and manufacturing, beverage manufacturing, pharmaceutical manufacturing, and
wholesaling/retailing of the above. Each of these sectors has a range of sub-sectors.
In general, the sectors are characterised by a large number of small and medium-size producers who
are producing for local or niche markets, and a smaller number of large producers who are often
multinational companies and operating globally.
A significant number of the workforce occupies roles specific to:
• factory process workers such as food/beverage process workers, packers, product
assemblers and product quality controllers; and
• food trade workers such as bakers and pastry cooks.
A significant portion of the workforce is also employed to undertake more general roles, such as
specialist managers (i.e. business administration, marketing and sales, production, supply and
distribution), clerical and administrative work, and sales.
Various sectors within the industries are highly regulated, some more so than others, driving the need
to review and update, or develop new, units of competency ensuring training package components
reflect current regulatory requirements.
Key macro forces that currently challenge and provide opportunities for these four industry sectors
include:
• global food security significance and higher food demand in expanding markets, such as the
Asia Pacific region, reflected also in a number of government policies aimed at facilitating the
sector’s growth
• the range of therapeutic goods reforms, which is expected to encourage innovation and
provide patients with faster and early access to lifesaving, innovative medicines
• climate change and its effects on the upstream sectors, which create both challenges and
opportunities for many food processing sectors to increase collaboration with the supply
chains; these partnerships will aim to support decisions and development of more resilient
crop varieties and large-scale farming systems
• export growth of food, beverage and pharmaceutical products and clear customer trends,
which provide opportunities for businesses to achieve greater adaptation of products to more
diversified markets; and, where there is the greatest potential for value-adding, develop
targeted marketing of different product qualities to market segments
• ongoing development of enabling technologies that allow for more efficient and sustainable
food, beverage and pharmaceutical processing, integrated packaging, enhancement of the
nutritional value of products and reduction of waste and water use.
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 18 of 71
Companion Volume Implementation Guide Part 1: Overview and ImplementationArtisanal food and beverages
Artisanal food and beverage products are premium, high-value products usually produced in a small
business food or beverage production environment, usually on a small scale, where the provenance
of the product is known, and where the production process is controlled, monitored and changed as
required by the maker.
The impetus for the Artisanal Food and Beverage qualifications came from a recognition of many new
business start-ups in this sector. Artisanal cheeses, beers, spirits and fermented foods and beverages
are growing in popularity, and small entrepreneurial businesses are flourishing and employing staff.
Small breweries, cideries, distilleries, food processors and farmhouse cheeseries across Australia
have experienced substantial growth in production and continued growth in employee numbers is
expected. The numbers of new independent enterprises and the trend to partner with larger producers
will enable further growth and market penetration.
The following artisanal qualifications have been developed in response to these growing niche
markets:
• FBP40621 Certificate IV in Artisan Fermented Products, offering specialisations in
o Brewing
o Distilling
o Food and non-alcoholic beverages
• FBP50321 Diploma of Artisan Cheesemaking.
Further information about these artisan qualifications and advice on delivery and assessment can be
found in the Companion Volume User Guide: Artisanal Food and Beverages, available on VETNet at
https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=78b15323-cd38-483e-aad7-1159b570a5c4.
Food allergens
One of the main drivers for the Food and Beverage Processing project in FBP Version 6.0 has been
the need to address allergen management in food processing, especially given that the data on recent
food product recalls in Australia are predominantly allergen related
(www.foodstandards.gov.au/industry/foodrecalls). Stakeholders have provided a consistent message
to say that allergens need to be addressed through food safety. Typically, food allergen management
has not been considered part of food safety and there needs to be a cultural shift to ensure that
allergens are included under this banner. To that end, some units of competency have had
requirements around food safety updated to include allergen management (usually within the
Knowledge Evidence field).
Further to updates in current units, the following new units have been developed:
• FBPFSY4003 Perform an allergen risk review
• FBPFSY4004 Provide accurate food allergen information to consumers
• FBPFSY5002 Develop an allergen management program
• FBPFSY5004 Plan to mitigate food fraud.
These new units will be added to the elective banks of the following existing qualifications:
• FBP40421 Certificate IV in Food Science and Technology
• FBP50121 Diploma of Food Science and Technology
• FBP40621 Certificate IV in Artisan Fermented Products
• FBP50321 Diploma of Artisan Cheesemaking
• FBP50221 Diploma of Food Safety Auditing
A new skill set has also been developed to manage food allergens:
• FBPSS00052 Manage Allergens in Food Processing.
The language of allergens
It’s important to note some of the language used around food allergen management. In some
contexts, allergens are treated as a ‘contaminant’, like physical, microbiological or chemical
contaminants in food processing. The Allergen Bureau takes the approach that some products may
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 19 of 71
Companion Volume Implementation Guide Part 1: Overview and Implementationbe allergenic to some people and not others, and that often allergens are an intended ingredient in a
processed food product. The VITAL (Voluntary Incidental Trace Allergen Labelling) Program is a
standardised allergen risk assessment process for food industry, developed by the Allergen Bureau.
The VITAL Program produces a ‘labelling outcome’ that summarises the food allergens present in
a food due to intentional inclusion as part of a recipe and where food allergens, present due to
cross contact, should be included (or not) on the label in the form of the
precautionary statement ‘May be present: allergen x, allergen y.’
(http://allergenbureau.net/vital).
The Food Industry Guide to Allergen Management and Labelling, 2019, developed by the Australian
Food and Grocery Council also explains:
Allergen risk review (as defined by the Allergen Bureau) is the thorough investigation of the
allergen status of a food product. The investigation process identifies the presence of
allergens that are intentionally formulated into a product and quantifies the risk of allergens
which may be unintentionally present (cross contact allergens). This information can be used
to create or update an AMP or for making allergen labelling decisions.
(https://www.afgc.org.au/wp-content/uploads/2019/10/FINAL-
Food_Industry_Guide_to_Allergen_Management_and_Labelling_ANZ_2019_VD3.pdf)
Both guides (the Food Industry Guide to the VITAL Program, Version 3.0 and the Food Industry
Guide to Allergen Management and Labelling) note the following definition:
Cross contact allergen: a residue or other trace amount of a food allergen that is
unintentionally incorporated into another food. Cross contact
sources can be from ingredients, raw materials, personnel,
inadequate cleaning of equipment, or concurrent and/or co-
located plants.
Based on this information, the new and revised units of competency included in the FBP Food,
Beverage and Pharmaceutical Training Package Version 6.0, refer to ‘cross contact allergens’ rather
than allergens as ‘contaminants’, wherever possible.
Parliamentary enquiry into allergens
During the project to develop units that address allergen management, the Parliamentary Inquiry
into allergies and anaphylaxis was conducted. The recommendations in the final report include the
following:
The final report from the inquiry, titled ‘Walking the allergy tightrope’, is available at
https://www.aph.gov.au/Parliamentary_Business/Committees/House/Health_Aged_Care_and_Spor
t/Allergiesandanaphylaxis/Report.
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Companion Volume Implementation Guide Part 1: Overview and ImplementationFood processing Food processing work in Australia is carried out by several small, medium and large enterprises that focus on manufacturing confectionary, dairy products, meat, poultry and seafood products, beverages, egg-based products, fruit, vegetable, nut, herb and spice products. Much of the work is covered by Certificate II and III qualifications. When considering Food Processing qualifications, stakeholders should consider the audience for which the qualifications are targeted, in keeping with the specifications set out in the Australian Qualifications Framework (AQF). The FBP10121 Certificate I in Food Processing is designed for workers that are new to the food processing industry, and who will work under direct supervision. The FBP20121 Certificate II in Food Processing is targeted at those who work in food or beverage processing carrying out operational type tasks under general supervision. The FBP30121 Certificate III in Food Processing is targeted at those who work in operational roles in larger food processing sites, where the work is mainly automated and large scale. This does not preclude the qualification being delivered to those who work in smaller, more artisanal settings, providing the selection of units suits the client need and can be assessed in an appropriate setting, as specified in the Assessment Conditions of each unit. The FBP40321 Certificate IV in Food Processing offers a pathway for those who work in food processing environments and/or those who may choose to progress from Certificate III qualifications. The work outcomes at this level focus on team leadership / quality production type roles and delivery and assessment is usually in a workplace environment. Food safety auditing Currently, regulatory food safety audits in Australia are covered by state/territory legislative frameworks that support the requirements of the National Food Safety Audit Policy, incorporating the Model Food Act, the Food Standards Code and the National regulatory food safety auditor guideline and policy (which incorporates the National Regulatory Food Safety Auditor Framework). The Framework specifies the competencies and educational and technical requirements required of food safety auditors to comply with policy. The revised FBP40421 Certificate IV in Food Science and Technology offers a specialisation in Food Safety Auditing, which could provide a pathway from the FBPSS0004 Food Safety Auditor Skill Set, and into the FBP50221 Diploma of Food Safety Auditing. This Food Safety Auditing pathway was added to Version 2.0 of the FBP Food, Beverage and Pharmaceutical Training Package in a response to state government and industry concerns about the quality of food safety in the broader community, and to provide options for future regulators to set higher standards for food safety auditors. These pathway qualifications provide options for those beginning work as food safety auditors, who typically have experience in working in food handling environments. Users must refer to the National regulatory food safety auditor guideline and policy at: http://foodregulation.gov.au/internet/fr/publishing.nsf/Content/publication-National-Regulatory-Food- Safety-Auditor-Guideline-and-Policy for details. Users must also note there are several other international standards and schemes in operation in the Australian food sales, processing and production arena. Auditors who work under these schemes usually require higher education qualifications and experience to be certified by bodies such as SAI Global, BSI Group and HACCP Australia. Flour Milling When considering Food Processing qualifications, stakeholders should consider the audience for which the qualifications are targeted, in keeping with the specifications set out in the AQF. FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 21 of 71 Companion Volume Implementation Guide Part 1: Overview and Implementation
The FBP30121 Certificate III in Food Processing (Milling) is targeted at those who work in operational
roles (mill operative) in grain processing mills, where the work is highly automated and large scale,
and overseen by a head miller. This does not preclude the qualification being delivered to those who
work in smaller, more artisanal settings, providing the selection of units suits the client need and the
units can be assessed in an appropriate setting, as specified in the Assessment Conditions of each
unit.
High Volume Baking
When considering whether to take up the revised qualification, stakeholders should consider the
audience for which the qualifications are targeted, in keeping with the specifications set out in the
Australian Qualifications Framework (AQF).
The FBP31121 Certificate III in High Volume Baking is targeted at those who work in high volume
production baking sites, where the work is mainly automated and large scale. This does not preclude
the qualification being delivered to those who work in smaller, more artisanal settings, providing the
selection of units suits the client need and can be assessed in an appropriate setting, as specified in
the Assessment Conditions of each unit.
General Manufacturing Practice (GMP) units
The revised versions of the FBP20121 Certificate II in Food Processing and the FBP30121 Certificate
III in Food Processing now include core units that cover GMP:
• FBPOPR2096 Follow procedures to maintain good manufacturing practice in food processing
• FBPOPR3021 Apply good manufacturing practice requirements in food processing.
These units have been developed and added to qualifications in response to stakeholder feedback,
highlighting that more and more purchasers of processed food products (e.g. supermarkets) require
compliance with both GMP and HACCP quality systems. There was some discussion around the term
‘GMP’ vs ‘prerequisite programs’ and most stakeholders agreed that the term GMP was more broadly
used and provides the appropriate focus for units of competency.
Repetition between core units in qualifications
During development, some stakeholders provided feedback to say that the new GMP units duplicated
some content included in the food safety units (and both units are included in the core of the
Certificate II and Certificate III in Food Processing). It is true that there is some cross-over, but each
unit exists to cover different requirements.
Both GMP and HACCP are monitoring programs intended to ensure the safety of food. GMP is the
‘first step’ in that monitoring process and identifies a series of principles to be fulfilled to ensure food
safety. GMP principles underpin HACCP, which is a more systematic monitoring approach identifying
problems in food processing through analysis of critical control points.
The emphasis in the GMP units is to ensure the food processing work environment is safe and that
workers’ personal hygiene standards are maintained.
The emphasis in the food safety units is to ensure the work aligns with the HACCP plan (through
systematic analysis at critical control points in the process), the Food Standards Code and the
environmental plan.
It is also worth noting that the focus of the WHS units is about protecting one’s self and other workers
from potential risks and hazards within the workplace.
Some of the dot points in the Knowledge Evidence fields of the core units are similar and this is
deliberate to ensure that the units can stand alone. When they are delivered as part of a qualification,
the same dot points do not need to be repeated – they can be delivered once to cover the
requirement of combined units.
Pharmaceutical Manufacturing Standards
The Australian Pharmaceuticals industry is a knowledge-based, technology-intensive industry
comprising; bio-medical research, biotechnology firms, originator and generic medicines companies
and service-related segments including wholesaling and distribution. With exports of $3.9 billion in
2012-13, pharmaceuticals were one of Australia’s major manufactured exports. The industry
FBP Food, Beverage and Pharmaceutical Training Package Version 6.0 Page 22 of 71
Companion Volume Implementation Guide Part 1: Overview and Implementationemployed approximately 16,500 people in manufacturing and spent around $404 million on
pharmaceutical manufacturing research and development (R&D) in 2011-12. The Australian
complementary medicines industry has now reached sales of $4.9 billion, having doubled over the
past 10 years6.
Despite Australia’s relatively small population, Australians consume large amounts of medicines. In
2012, pharmaceutical sales in Australia made up a significant share of the global market and ranked
Australia as the twelfth largest consumer market.
The pharmaceuticals industry receives significant financial support from the Australian Government
through the sales of medicines listed in the Pharmaceutical Benefits Scheme (PBS); and the R&D tax
incentive.
Current data available from the Australian Pharmaceuticals Industry Data Card 2013, reports a steady
increase of employment in the Australian Pharmaceutical Manufacturing Industry from 2008 to 2012.
With employment of 16,465 being reported at the end of June 2012.
The main roles identified within the sector are:
• Equipment and Facility Cleaner
• Production Machinery Operator
• Packing Line Worker
• Production Worker
• Packaging Worker
• Team Leader
• Supervisor
• Quality Assurance
• Specialist technical roles
• Senior Managers.
Many of the staff employed in these roles are tertiary qualified, however there are specific skills
required of these roles that are not covered by tertiary qualifications. In particular, there is a
considerable amount of machine operation, logistics, and warehousing work involved in these roles
(particularly at the lower levels) with this work being undertaken in the context of current Good
Manufacturing Practice (GMP). GMP describes a set of principles and procedures that when followed
helps ensure that therapeutic goods are of high quality. A basic tenet of GMP is that:
• quality cannot be tested into a batch of product
• quality must be built into each batch of product during all stages of the manufacturing
process.
There are different codes of GMP, depending on the type of therapeutic good:
• Good Manufacturing Practice for Medicines
• Good Manufacturing Practice for Human Blood and Tissues
A different system, known as conformity assessment, is used to ensure that medical devices are of
high quality. More information on GMP requirements is available at: https://www.tga.gov.au/good-
manufacturing-practice-overview
6
Complementary Medicines Australia, 2018, Australia’s Complementary Medicines Industry Snapshot 2018, p.3
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Companion Volume Implementation Guide Part 1: Overview and ImplementationThe Pharmaceutical Manufacture qualifications and units of competency that are included in the FBP,
Food Beverage and Pharmaceutical Training Package were initially redesigned in response to
industry advice that the existing FDF10 Food Processing Training Package Pharmaceutical
Manufacture components no longer aligned with the current industry roles and work functions. The
redesigned Pharmaceutical Manufacture units and related assessment requirements covered the
practical skills and knowledge required of the industry including the legislative GMP requirements of
the Therapeutic Goods Administration (TGA). These requirements were not specified sufficiently in
the previous version of these units.
In the FBP Food Beverage and Pharmaceutical Training Package Version 5.0, several units of
competency were updated to create more flexibility so they can be utilised in bioprocessing
manufacture. Bioprocessing in pharmaceutical manufacture is currently in high demand due to the
COVID-19 pandemic. It is used to create testing kits and is hoped to eventually become the standard
process for the manufacture of a COVID-19 vaccination.
Traditionally the Pharmaceutical Manufacture industry has employed newly graduated tertiary
students (such as a bachelor’s Degree in chemistry, Chemical Engineering or Pharmacy) to fulfil low
level production and support roles, and then provided on the job training to develop specific workplace
skills. However, as the industry has been experiencing growth it has identified that this employment
model is not sustainable or flexible enough to meet industry needs.
The qualifications in this project have been designed to enable flexible direct entry. This will enable
learners to come from a range of backgrounds and provide accessible pathways for new entrants to
the industry that do not have higher education qualifications.
Retail Baking
The Retail Baking sector involves the commercial baking of bread, cake, pastry, biscuit and cookie
products for sale in retail outlets, typically on the same premises where they are made. Business
models include large-scale retail baking (supermarkets), franchise bakeries, small bakery chains,
small to medium independent retail bakers and specialist bakeries and patisseries.
There is some overlap with the plant baking sector for those retail baking businesses that bake off-site
(i.e. away from the retail outlet). However, these businesses can be distinguished from those in the
Plant Baking sector by their smaller scale of operations and the diversity of baking products produced.
There is also some overlap with the hospitality sector for those businesses that could also be
described as patisseries.
There are approximately 3,000 retail bakeries in Australia. Key job roles include:
• Baker’s assistant
• Bread baker
• Pastry cook
• Baker
• Advanced bread baker
• Advanced pastry cook
• Advanced Baker
• Bakery supervisor.
In addition, there is wide acceptance of a combined skill in both bread baking and pastry cooking.
The Retail Baking sector qualifications and units of competency that were reviewed as part of FBP
Food Beverage and Pharmaceutical Training Package Version 1.0 were redesigned in response to
industry advice that the existing FDF10 Food Processing Training Package Retail Baking components
no longer aligned with current industry roles and work functions. Industry specifically requested the
design of the qualification and units of competency should ensure people undertaking the
qualifications are equipped with a broad and deep range of baking skills to enable them to work
across a range of bakeries. The redesigned Retail Baking units and the related assessment
requirements cover the practical skills and knowledge to make a broad range of baked products,
which were not specified sufficiently in the previous version of these units.
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Companion Volume Implementation Guide Part 1: Overview and ImplementationRice Processing
SunRice is the only rice processor in Australia making it the key stakeholder in the training of rice
processing workers. The company comprises 10 business entities employing approximately 2,100
staff. In 2016, 204,184 tonnes of rice were harvested contributing to a revenue of more than $1 billion.
The volume of rice harvested is expected to double in 2017 resulting in growth in the workforce, and
suitably trained staff are critical to the industry’s ability to manage the anticipated increase in rice
processing over the coming years.
Rice processing from paddy to brown or white rice is aligned to Australian rice growing as raw paddy
rice is delivered from the field and cleaned and prepared through milling it to brown or white rice
grains. Rice milling and processing is affected by seasonal variations of paddy rice growing in
Australia. During periods of dry weather and reduced access to irrigation water, paddy rice from the
farm declines and the demand for rice milling reduces, which in turn results in lower demand for
milling operations and skilled milling staff.
The seasonal effects may last for a number of years depending on drought and weather conditions.
Australian grown rice is currently in a growth phase following a period of prolonged drought. This
means an increase in milling operations demand and a related increasing demand for skilled milling
operations staff.
Other rice processing operations such as flour milling, rice cake manufacture, and rice retort
manufacturing are less affected by local paddy production due to the availability of imported raw
materials to continue this side of the rice-manufacturing sector. Demand for competent rice flour
millers and production workers remains steady.
A review of the job roles in the transition of the Rice Processing qualifications and units of
competency from the previous ZRG00 Ricegrowers’ Co-operative Limited Enterprise Training
Package to the FBP Food Beverage and Pharmaceutical Training Package identified the following
key roles:
• Rice miller
• Rice flour miller
• Rice production worker
• Rice packaging worker
• Rice food manufacturing worker.
Sugar Milling
• The Australian sugarcane industry is one of Australia’s largest rural industries, with sugarcane
being Queensland’s largest agricultural crop. Up to 35 million tonnes of sugarcane is crushed
annually. This can produce up to 4.5 million tonnes of raw sugar, 1 million tonnes of molasses
and 10 million tonnes of bagasse annually. Approximately 85% of raw sugar is exported,
generating up to $2.0 billion in export earnings.
• The industry’s major product is raw crystal sugar, which is sold to refineries both domestically
and abroad. Approximately 95% of the Australian sugar produced comes from Queensland,
with the balance coming from northern New South Wales.
• Sugar mills are self-sufficient in energy, burning the sugar processing by-product bagasse
(which is a renewable fuel) to generate electricity and steam for factory operations. In
addition, more than half of the electricity generated (around 500 GWh in 2014) is exported to
the electricity network, supporting electricity infrastructure and reducing greenhouse gas
emissions from power generation. The use of renewable bagasse for the production of ‘green’
energy reduces the nation’s greenhouse gas emissions by over 1.5 million tonnes annually.
• The sugar manufacturing sector is characterised by a small number of operators, which are a
combination of publicly owned entities, private companies and cooperatives. Large producers
include Australian-owned companies and global operators with a high level of vertical
integration.
• Sugar processing facilities are located mainly along Australia’s eastern coastline, from
Mossman in far north Queensland to Grafton in northern New South Wales. There are
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