CHIPSfor AMERICA - A STRATEGY FOR THE CHIPS FOR AMERICA FUND
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A STRATEGY FOR THE CHIPS FOR AMERICA FUND The U.S. Department of Commerce September 6, 2022 TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Statutory Background. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Industry and Stakeholder Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PART I: GUIDING PRINCIPLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PART II. BACKGROUND ON THE U.S. SEMICONDUCTOR INDUSTRY . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PART III. IMPLEMENTING THE CHIPS PROGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Eligibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Key Initiatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 PART IV: CONSIDERATIONS FOR APPLICANTS FOR CHIPS INCENTIVES. . . . . . . . . . . . . . . . . . . . . . 14 CONCLUSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 ENDNOTES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 CHIPS.g for AMERICA CHIPSfor AMERICA CHIPS.gov
CHIPSfor AMERICA 4 INTRODUCTION Statutory Background This document describes the U.S. Department of Sections 9902 and 9906 of the William M. (Mac) Commerce’s implementation strategy for the Creating Thornberry National Defense Authorization Act for Helpful Incentives to Produce Semiconductors Fiscal Year 2021 (referenced herein as “the 2021 (CHIPS) for America Fund, a $50 billion investment NDAA”2) authorized semiconductor manufacturing to catalyze long-term growth in the domestic semi and R&D activities, collectively called the “CHIPS conductor industry in support of our national and program” in this document. The CHIPS Act of 2022 economic security. enhanced the CHIPS program with new authorities and appropriated $50 billion to the Department to The Department of Commerce (the “Department”) implement it.3 has identified four strategic goals for the CHIPS for America Fund: Section 9902 of the 2021 NDAA authorizes the Department to provide funding to eligible applicants • Invest in U.S. production of strategically impor- to incentivize investment in facilities and equipment in tant semiconductor chips, particularly those using the United States for the fabrication, assembly, test- leading-edge technologies.1 ing, advanced packaging, production, or research and • Assure a sufficient, sustainable, and secure supply development of semiconductors, materials used to of older and current generation chips for national manufacture semiconductors, or semiconductor man- security purposes and for critical manufacturing ufacturing equipment.4 The Department may provide industries. funding in various forms, including grants, cooperative • Strengthen U.S. semiconductor research and devel- agreements, loans, and loan guarantees.5 The CHIPS opment (R&D) leadership to catalyze and capture Act of 2022 appropriates $39 billion for these pur- the next set of critical technologies, applications, poses.6 With these funds, the Department will estab- and industries. lish an incentives program to support the expansion • Grow a diverse semiconductor workforce and build of manufacturing capacity for mature nodes and to strong communities that participate in the prosper- attract large-scale investments in advanced technolo- ity of the semiconductor industry. gies such as leading-edge logic and memory. These objectives go beyond supporting the construc- Section 9906 of the 2021 NDAA authorizes the tion of a few semiconductor manufacturing facilities, Department to establish a National Semiconductor or “fabs.” Over the long term, the CHIPS for America Technology Center (NSTC) to conduct research and Fund must enable and sustain a vibrant domestic prototyping of advanced semiconductor technol- industry that supports quality jobs, a diverse work- ogy and to establish a National Advanced Packaging force, and a robust supplier base of large and small Manufacturing Program (the “Advanced Packaging” firms, while revitalizing high-volume semiconductor program or “NAPMP”) led by the director of the manufacturing, renewing U.S. strengths in design, Department’s National Institute of Standards and materials, and process innovation, and benefiting the Technology (NIST). Section 9906 also authorizes NIST broader economy. Achieving these goals will require to establish up to three Manufacturing USA institutes new thinking and partnerships from policymakers and to advance research and commercialization of semi- the private sector to unlock the productive capacity conductor manufacturing technologies, and to carry of industry, workers, and communities. This docu- out an R&D program to advance measurement sci- ment describes the principles that will guide the ence, standards, material characterization, instrumen- Department’s program design, the industry context in tation, testing, and manufacturing capabilities.7 The which the CHIPS for America Fund will operate, the CHIPS Act of 2022 appropriates $11 billion for these distinct initiatives within the Fund, and some consid- purposes.8 erations for future applicants for CHIPS funding that Both Sections 9902 and 9906 authorize and direct require long-term preparation. investments in the semiconductor workforce. Under
CHIPSfor AMERICA 5 Section 9902, incentives recipients must make work- The Department, pursuant to Executive Order 14017, force development commitments and must secure “America’s Supply Chains,”15 engaged broadly with “commitments from regional educational and training stakeholders to inform a 100-day review of the sup- entities and institutions of higher education to pro- ply chains for semiconductor manufacturing and vide workforce training, including programming for advanced packaging. That review identified vulner- training and job placement of economically disad- abilities and fragilities and made recommendations for vantaged individuals.”9 The Advanced Packaging and building more resilient supply chains.16 This strategy Manufacturing USA institute programs established by document reflects the lessons and recommendations Section 9906 will have elements of workforce devel- in that review and builds on work the Biden-Harris opment. Finally, the NSTC is tasked with incentivizing Administration and the Department have undertaken and expanding workforce development activities.10 The over the last 18 months to mitigate acute disruptions Department will coordinate workforce development in semiconductor supply chains and build long-term activities across these programs and with other agen- resilience in the industry, with a focus on rebuilding cies funded in this topic area, notably the National domestic manufacturing capacity. Science Foundation (NSF), and with interagency The Department also issued a Request for Information efforts through the CHIPS Implementation Steering (RFI)17 that closed at the end of March 2022 and Council established by President Biden in Executive sought information to inform the planning and design Order 14080, “Implementation of the CHIPS Act of of CHIPS programs. The Department received over 2022,”11 and the Subcommittee for Microelectronics 250 responses from a wide range of companies Leadership established by Section 9906(a) of the 2021 representing multiple sectors of the semiconductor NDAA.12 supply chain, including design software developers, Section 107 of the CHIPS Act of 2022 creates a new integrated device manufacturers, materials suppli- advanced manufacturing investment tax credit (ITC) ers, equipment vendors, fabless companies, automo- to be administered by the Internal Revenue Service tive and industrials consumer companies, along with of the Department of the Treasury. The ITC is equal academics, labor unions, investors, and civil society to 25 percent of the value of qualified investments stakeholders. The Department has hosted workshops in buildings and other eligible depreciable tangible and listening sessions with different parts of the property for advanced manufacturing facilities that semiconductor value chain, and has received exten- have a primary purpose of manufacturing semi sive input from industry participants, state economic conductors or semiconductor manufacturing equip- development officials, and other interested parties. ment.13 The Department expects that the ITC will serve Industry and community input has highlighted specific as an important tool to close the cost gap between risks to mitigate, and specific strengths and opportuni- investment in the United States and other countries. ties to exploit. Key themes—including ideas to attract CHIPS program funding will be a significant, additional private capital, commercialize new R&D and technol- source of funding to enhance strategic and critical ogy, improve supply chain and demand transparency, capabilities in the United States. The ITC is available attract and train talented workers, and work with for projects that start construction between January 1, states and localities to expand economic clusters— 2023, and December 31, 2026.14 are captured in this document. A complete report on feedback from the RFI is available here. Industry and Stakeholder Input Engagement with stakeholders throughout the imple- PART I: GUIDING PRINCIPLES mentation of the CHIPS program is a Department of The Department of Commerce will balance urgent Commerce imperative. This strategy paper is informed needs in the semiconductor industry with long-term by extensive engagement with semiconductor indus- strategic goals. The Department encourages partici- try leaders and experts in academia, nonprofits, local, pants to view CHIPS as a long-term program and a state and federal government, public-private entities, sustained collaboration between the public and pri- national security entities, labor leaders, and interna- vate sectors. tional partners and allies.
CHIPSfor AMERICA 6 As the Department embarks on program design, ecosystem collaborations that reduce risk, build on it will follow the implementation principles set U.S. strengths, and facilitate such investments. forth by President Biden in Executive Order 14080, • Generate benefits for a broad range of stake “Implementation of the CHIPS Act of 2022”: holders and communities. A successful CHIPS • Protect taxpayer dollars. The CHIPS program will program will create benefits for startups, workers, include rigorous review of applications along with small businesses, minority-owned, veteran-owned, robust compliance and accountability requirements women-owned and rural businesses, universities to ensure taxpayer funds are protected and spent and colleges, and state and local economies, in wisely. addition to supporting semiconductor compa- nies. The CHIPS program will encourage linkages • Meet economic and national security needs. to underserved regions and populations to draw in The CHIPS program must address economic and new participants to the semiconductor ecosystem. national security risks by building domestic capac- ity that reduces U.S. reliance on vulnerable or overly PART II. BACKGROUND ON THE concentrated foreign production for both leading U.S. SEMICONDUCTOR INDUSTRY edge and mature microelectronics, and increasing U.S. economic productivity and competitiveness. The Semiconductor Industry and Wider Ecosystem U.S. long-term economic and national security inter- of Software, Design, Tools, Materials, Equipment, ests require a sustainable, competitive domestic Customers, Workers, and Investors Are a Unique industry. National Asset, Critical to Economic and National Security. • Ensure long-term leadership in the sector. The CHIPS program will establish a dynamic, collabora- Chips are an integral part of a consumer’s everyday tive network for semiconductor research and inno- life. They are found in household items, such as cof- vation to enable long-term U.S. leadership in the fee makers, garage door openers, and refrigerators, industries of the future. The program will support as well as in more complex products such as mobile a diversity of technologies and applications along phones, pacemakers, and automobiles. They are fun- many stages of product and process development. damental to the operation of virtually every military • Strengthen and expand regional manufacturing system, including communications and navigations and innovation clusters. Long-term competitive- systems, and complex weapons systems such as those ness requires large economies of scale and invest- found in sophisticated fighter jets. Semiconductors are ments across the supply chain. Regional clusters key to the technologies of the future, including artifi- containing manufacturing facilities, suppliers, basic cial intelligence and 5G. and translational research, and workforce programs, The semiconductor industry creates high-wage jobs, along with supporting infrastructure, will be the including in construction, design, and manufacturing, foundation for a competitive industry. The CHIPS and involves significant amounts of R&D spending. program will facilitate the expansion, creation, and Economic activity in this ecosystem encompasses coordination of semiconductor manufacturing and basic science, technology development, and capital- innovation clusters that benefit many companies. intensive manufacturing over an extraordinary variety • Catalyze private sector investment. A successful of new products and niche applications. Moore’s Law— CHIPS program will respond to market signals, fill the prediction that the performance of chips doubles market gaps, and reduce investment risk to attract every 2 years or so—has shaped the industry for significant private capital. The role of government more than 50 years, with a new generation of semi in the CHIPS program is to shift financial incen- conductor devices emerging at a predictable pace. tives to maximize large-scale, private investment This pace of innovation and the resulting variety of in production, break-through technologies, and chips and devices has revolutionized entire industries workers. The CHIPS program will encourage new and unleashed new types of information processing and communications capabilities.
CHIPSfor AMERICA 7 The Industry Structure for the Manufacturing of • A mismatch and loss of worker skills in the con- Semiconductors Has Changed Dramatically Over the struction and operation of manufacturing facilities Past 30 Years. because U.S. construction of large-scale fabs and packaging facilities has been limited in the last The United States no longer produces the world’s most decade. advanced semiconductors and has lost the ability to produce key supply chain inputs such as lithography At the Same Time, the United States Remains Strong, tools, substrates, and some specialty chemicals.18 The but Vulnerable, in Semiconductor Design, Research, United States fabricates only 10 percent of global chip and Development. capacity today, and provides only 3 percent of global packaging, assembly, and test capacity.19 Over two- The United States is the world’s leader in chip design thirds of the most advanced semiconductors are made and design automation tools, capturing roughly half in Taiwan, and since 2020, nearly 75 percent of new the value of chips manufactured from these designs; capacity for certain mature nodes has been added it is critical that we capitalize on these strengths. in the People’s Republic of China (PRC).20 The risks However, the United States is at risk of losing this to national and economic security created by these leadership position due to the erosion of the manufac- changes are aggravated by the PRC’s commitment of turing base. As the manufacturing process becomes extensive resources to invest in semiconductor tech- more complex, new chip designs require tight coordi- nologies critical to U.S. military superiority and eco- nation with fabrication processes to ensure manufac- nomic competitiveness.21 turability. The challenge of moving designs and R&D to commercial production, sometimes called the “lab to The semiconductor industry is experiencing height- fab” problem, threatens to shut out smaller firms and ened demand across a range of end-use industries. startups, deterring innovation.24 The challenge is due Total revenues could exceed $1 trillion over the next to the following factors: decade.22 As new capacity is built to meet long-term demand, the CHIPS program goal is to have much of • At the design phase, chips need to be manufac- that new capacity constructed in the United States by tured in small quantities to debug and validate the addressing some of the main challenges to increasing design, yet foundries and advanced packaging domestic semiconductor production including: facilities are not set up to enable small runs. This prototyping process requires improved access to • The significant cost gap between building and oper- shared infrastructure such as multiproject wafer ating a manufacturing facility in the United States, runs and design libraries. and building and operating the same facility else- • The costs of prototyping and proving designs has where, which results from the differences in govern- gone up worldwide. Venture capital and other ment subsidies, construction timelines, and ongoing investors are reluctant to invest in projects at the operating costs.23 early stage given the high cost, the long time to • The decline in U.S. capital investments in manufac- validation, and the resulting risk. turing capacity and technology upgrades, which • The industry lacks agreement on roadmaps to makes it harder to master the next learning curve of guide the concurrent development of tools, materi- process innovations and build the next generation als, and manufacturing processes. of chips. • The industry faces difficulty in attracting and retain- • The extremely high cost of building a leading-edge ing domestic and international research scientists in fab, and the resulting “fabless” business model that the highly competitive broader market for technol- separates the activity of designing a new chip from ogy talent. the process to manufacture it, which has created dependence on a few, very large foundries. • For innovations beyond design, such as new devices and materials, high development costs and • Lack of visibility into demand forecasts has long long payoff times pose additional risks. driven a boom and bust cycle in the global semi- conductor manufacturing industry, creating head- winds for domestic investment.
CHIPSfor AMERICA 8 Future Trends chemicals, requiring industry to respond to those customers, investors, and members of the public The United States cannot look back and simply try to who are focused on ambitious net zero goals for recreate what has been lost. Instead, the success of energy, water, and waste.27 Recently, major semi- the CHIPS program relies on recognizing and facilitat- conductor customers have shown leadership by ing the continued evolution of the industry in a way adopting renewable energy pledges, often not just that builds U.S. strength. The CHIPS program will for their own operations but also for their suppliers. consider these trends in its review and prioritization of The United States has a deeper and more cost- projects to fund. effective renewable energy market than many semi- • Technology improvement must come from new conductor competitor countries, which can enable sources. After decades of steady gains following fabs to contract for long-term, stable, renewable the prediction of Moore’s Law, the industry now power. exhibits diminishing returns as reflected in rising • Resilient supply chains are a focus of business and cost per transistor, slowing performance gains, and government. The semiconductor supply chain has challenges with energy efficiency.25 New hardware become fragile and susceptible to disruptions. breakthroughs are needed from advanced packag- Creating a more resilient domestic and global sup- ing, new architectures, novel tools, and alternate ply chain is important to protect U.S. economic materials. growth and control costs for businesses and con- • Mature nodes are critical to key sectors. As chip sumers alike. A resilient supply chain is one that technology advances have slowed, many commer- recovers quickly from an unexpected event. In man- cial customers (including in critical-sector indus- ufacturing, firms often use visibility, buffering, and tries) have delayed their migration to newer chips. agility to improve their resiliency.28 For high-tech These important applications rely on chips that industries, like semiconductors, long-term competi- are often built in overseas fabs and are vulnerable tiveness requires a strong ecosystem that supports to the risks of concentrated offshore fabrication. both research and production.29 This ecosystem, Moreover, the shortage of even one simple, low-cost which includes production, innovation, skilled work- part from a mature node can halt the manufactur- ers, and diverse small- and medium-sized suppliers, ing line for a complex product. often requires co-location of resources in particular • Risks are created by increased industry and geo- geographic regions to achieve economies of scale graphic consolidation. The cost of semiconductor and spillover benefits that support R&D, production manufacturing has grown exponentially, with new innovation, and capital formation.30 leading-edge fabs now costing over $10 billion These trends will inform the implementation of the each, with the most advanced technology nodes Department’s semiconductor incentives and R&D requiring well above this amount. The cost of creat- programs. ing advanced chip designs is growing as well, some- times exceeding $100 million to prove out a design PART III. IMPLEMENTING THE CHIPS PROGRAM for a leading-edge chip.26 Rising development and production costs are continuing to drive business Organization consolidation and raise barriers to entry for these The Department intends to implement the CHIPS activities, contributing to geographic and corpo- program with the creation of two new offices housed rate consolidation. Geographic consolidation brings at NIST, the CHIPS Program Office (CPO) and the with it significant risk, including vulnerabilities to CHIPS R&D office. The CPO will be a new operat- shutdowns caused by pandemics, severe weather ing unit established to implement the Section 9902 events, cyber breaches, and social and geopolitical semiconductor incentives program and provide policy disruptions. and stakeholder engagement support across CHIPS • Environmental sustainability will be increasingly programs. The CPO, working closely with the Office of important. The chip fabrication process has grown the Secretary and the Under Secretary of Commerce in its demand for electricity, water, and hazardous for Standards and Technology, will work to ensure
CHIPSfor AMERICA 9 coordination of all CHIPS-related activities across applicants to consider forming collaborations with the Department. The CPO will actively participate in suppliers, customers, investors, state, local, or tribal White House-led coordination efforts, including the governments, or other relevant entities as appropriate. CHIPS Implementation Steering Council, to ensure a tightly connected implementation of CHIPS through- Key Initiatives out the government, including the Departments The Department’s CHIPS program will consist of three of Defense, State, Energy, and Homeland Security, distinct initiatives. Each initiative addresses a set of the Office of the Director of National Intelligence, strategic challenges, has a different time horizon and the NSF, and the Office of the United States Trade speed of implementation, and involves a partially over- Representative. The CPO will draw on the technical lapping set of stakeholders and incentives. expertise of these agencies. 1. Large-scale investments in leading-edge logic The CHIPS R&D office will incubate the NSTC, and and memory manufacturing clusters manage the Industrial Advisory Committee, Advanced Packaging, Manufacturing USA, and R&D activities, in The CHIPS program aims to establish domestic collaboration with existing NIST laboratories and the production of leading-edge logic and memory NIST Office of Advanced Manufacturing. chips that require the most sophisticated pro- cesses available today. The Department will seek NIST was selected as the bureau to house these new proposals for the construction or expansion of units because of its deep technical expertise, industry manufacturing facilities to fabricate, package, focus, experience with public-private partnerships, and assemble, and test these critical components, par- strong administrative functions. ticularly focusing on projects that involve multiple In concert with other agencies and bureaus of the high-cost, production lines and associated sup- Department of Commerce, as appropriate, the CPO plier ecosystems. and the CHIPS R&D office will engage with compara- The Department expects this initiative to account ble entities in allied and partner economies to advance for approximately three quarters of the CHIPS shared goals on supply chain resiliency and technol- incentives funding under Section 9902, or approx- ogy protection. imately $28 billion.35 The CHIPS funding may be available for grants or cooperative agreements, Eligibility or to subsidize loans or loan guarantees—the An eligible applicant for funding under the Section Department expects to use loan and/or loan 9902 incentives program must be a “covered entity,” guarantee authority to increase the program’s which can be a private entity, a nonprofit entity, a economic impact. The Department is still assess- consortium of private entities, or a consortium of non- ing the impact of the ITC on capital expenditure, profit, public, and private entities with a demonstrated which will generate significant additional project ability to substantially finance, construct, expand, or investment from participants and will reduce the modernize a facility relating to fabrication, assembly, required share of federal CHIPS incentive funding testing, advanced packaging, production, or research allocated for leading edge projects. Overall, CHIPS and development of semiconductors, materials used funding is only a small part of the total expected to manufacture semiconductors, or semiconductor investment in the semiconductor industry. When manufacturing equipment.31 combined with the ITC, private investment, loans, and state and local funding, total investment in CHIPS funds must be used for facilities built in the the industry will be many multiples of the amounts United States32 and cannot support facilities being available for CHIPS incentive funding. constructed or operated abroad.33 Domestic compa- nies and foreign companies (except those that are a As part of this initiative, the CPO will work with “foreign entity of concern”34) that seek to use CHIPS the Department of Defense, the Office of the funds for qualifying investments in the United States Director of National Intelligence, and other rel- can be eligible. The Department encourages potential evant agencies to define and meet requirements
CHIPSfor AMERICA 10 for “secure and assured” microelectronics (secure Funding will be provided only after a rigorous design, production, and material handling pro- merit review and may include a mix of instru- cesses mitigate against the risks of tampering with ments, for example grants, loans, and loan guar- or counterfeiting microchips). antees. The value of the total financial assistance may vary considerably, depending on the specifics The CPO’s solicitation for applications will include of each project. extensive information on the required components of the application and how proposals will be eval- For this initiative, the Department expects dozens uated. To enable potential applicants to prepare of awards with the total value expected to be at in advance, this document includes some details least one quarter of the available CHIPS incentives on those program elements that require long-term funding under Section 9902, or approximately planning in Part IV of this paper (“Considerations $10 billion. Those amounts may be available for for Applicants”). grants or cooperative agreements, or to subsidize loans or loan guarantees. As is the case for leading The Department’s goal is to begin soliciting appli- edge facilities, the ITC will generate significant cations within six months of enactment of the additional project investment for participants and CHIPS Act of 2022. The CPO’s process will include the Department is assessing the ITC impact on a preliminary application stage that will enable allocations between programs. The Department applicants to get feedback from the CPO before will also use loan and/or loan guarantee author- submitting a complete application. ity. The Department expects the total investment 2. Expanding manufacturing capacity for mature in the industry from all sources to be substantially and current-generation chips, new and specialty greater than the amounts available for CHIPS technologies, and for suppliers to the industry. financial assistance. The CHIPS program will increase domestic pro- The CPO’s solicitation for applications will include duction of semiconductors across a range of extensive information on the required components nodes including chips used in defense and in of the application and how the applications will critical commercial sectors such as automobiles, be evaluated. To enable companies to prepare in information and communications technology, advance, this document includes detail on those and medical devices. This initiative is broad and program elements that require long-term plan- flexible, encouraging industry participants to ning in Part IV of this paper (“Considerations for craft creative proposals. Examples of the types of Applicants”). proposals covered in this initiative include but are The Department’s goal is to begin soliciting appli- not limited to: cations within six months of enactment of the ◦ Construction or expansion of facilities for the CHIPS Act of 2022. The CPO’s process will include fabrication, packaging, assembly, and testing of a preliminary application stage that will enable legacy and current-generation semiconductors, applicants to get feedback from the CPO before including all types of logic, memory, discrete, submitting a complete application. analog, and optoelectronic chips. 3. Initiatives to strengthen and advance U.S. leader- ◦ Facilities to produce new or specialty technolo- ship in R&D gies such as advanced analog chips, radiation- hardened chips, compound semiconductors, or The R&D initiatives include the NSTC, the NAPMP, emerging technologies. the Manufacturing USA Institute(s), and the NIST metrology investments that together received $11 ◦ Facilities that manufacture equipment and billion in funding under the CHIPS Act of 2022. materials for semiconductor manufacturing, These R&D initiatives are expected to operate in potentially co-located in regional clusters. coordination with each other, with the semicon- ◦ Equipment upgrades that provide near-term ductor incentives program under Section 9902 of efficiency improvements in fabs. the 2021 NDAA, and with microelectronics R&D
CHIPSfor AMERICA 11 programs supported by other U.S. federal agen- specific companies, technologies, or steps in the cies. Such coordination may include the sharing of supply chain. infrastructure, participants, and projects. • Technical competence on par with the best engi- This constellation of programs is intended to cre- neering and scientific talent in the industry. ate a dynamic, new network of innovation for the • Ability to attract leaders with in-depth understand- semiconductor ecosystem in the United States. ing of the semiconductor ecosystem from materials This vision will take sustained investment over to applications. many years and require collaboration with other • Ability to attract leaders who understand the com- stakeholders engaged in semiconductor research. plexities of managing government and commercial The long-term payoff will be reestablishing this interests in an R&D enterprise, including the respon- sector as the engine of innovation for the U.S. sible stewardship of public funds and protection of domestic economy. intellectual property. • Responsiveness to government and industry advi- National Semiconductor Technology Center (NSTC) sors tasked with coordinating national and interna- The NSTC will be a public-private entity that tional R&D strategy for microelectronics. includes participation from industry, universities, the • Ability to work across U.S. government agencies, Department of Defense, the Department of Energy, including with microelectronics R&D programs and the NSF to conduct research, provide prototyping supported by the Department of Defense, the capabilities, establish an investment fund, and expand Department of Energy, and NSF. workforce development programs. • A complementary and collaborative role relative to The funding provided by the CHIPS Act of 2022 comparable organizations in allied countries. for the NSTC should be viewed as seed capital. The The Department expects the NSTC to focus on Department envisions an organization that grows over advancing semiconductor design, scaling new manu- time to be a significant force for advancing innovation facturing processes, developing new tools and mate- in semiconductors and microelectronics, with substan- rials, and improving the lab-to-fab product flow. tial financial and programmatic support from com- The NSTC may support a range of programs includ- panies, universities, investors, and other government ing grand challenges identified by industry and the agencies, including those at the state and local levels. research community, the operation and provision of Industry programs will be built to ensure that the prototyping facilities, investment and technical sup- NSTC is responding to long-term market needs while port to new and emerging companies in partnership meeting the national security and commercial objec- with the venture community, and potentially creating tives of the program, including building a plan for a shared physical and virtual infrastructure of enabling long-term financial sustainability. The NSTC will attract technologies such as design automation software. In collaborators and research partners from around the addition, the NSTC is expected to support the devel- world, including from partners in allied countries, to opment of standards and technical roadmaps to guide participate in compelling opportunities to advance simultaneous development of materials, tools, soft- future technologies. In brief, the Department envisions ware, and end-use applications. the NSTC as the center for excellence for the country in the semiconductor industry. Another critical role for the NSTC will be workforce development. This role will require a collaborative As the Department develops a governance structure and well-funded nationwide effort to build the pipe- for the NSTC, it will consider the following: line of workers needed to expand the semiconductor • Access rules that enable broad participation, industry. There is a severe shortage of workers who including from startups, small firms, fabless semi are trained and ready to fill new roles in specialized conductor companies, in-house semiconductor construction, fab operations, and semiconductor designers, allied international entities, and uni- design. At the same time, workers around the country versities, rather than being tuned to the needs of are seeking quality jobs, even in a tight labor market.
CHIPSfor AMERICA 12 The need to reimagine and scale education, train- material systems. NIST will work with network partici- ing, and recruitment is one of the industry’s greatest pants to establish a pilot packaging facility to enable challenges. Employment in the U.S. semiconductor the testing and integration of new approaches and manufacturing industry has remained around 185,000 processes. This capability will be closely aligned with workers since 2009, with new hiring mainly to replace the NSTC and accessible to the broader community. attrition.36 The industry will need to significantly increase the intake of new workers annually to keep Manufacturing USA Institute pace with new capacity. It is possible that up to $8 Manufacturing USA, a national network of 16 institutes billion of investment may be needed over the next five engaging manufacturing, government, and academic years to substantially address the industry’s workforce organizations provides members with access to needs. The NSTC will play a key role in coordinating state-of-the-art facilities and equipment to promote and scaling up the ongoing workforce development research, propel new products to market, and train the and recruitment efforts such as those currently led by workforce. NIST will launch a process to establish up industry associations, individual companies, state and to three new Manufacturing USA Institutes, bringing local governments, and other federal agencies, includ- together a consortium of industry and university part- ing the Department of Labor, Department of Defense, ners focused on addressing semiconductor manufac- NSF, and the Department’s Economic Development turing challenges. Administration, to maximize their overall effectiveness. The new Manufacturing USA institutes are expected The CHIPS R&D office will incubate the NSTC and to emphasize virtualization and automation, among continue to work closely with the NSTC to ensure other topics. Significant productivity and cost savings accountability and stewardship in the use of public can be derived from more widespread adoption of funds. In consultation with stakeholders, the CHIPS virtualization and simulation of wafer production, and R&D office will work to ensure that the NSTC has improved automation of manufacturing processes and a clear vision, an effective governance structure, materials handling and logistics. These techniques can and a 10-year financial plan that ensures long-term bring down the cost of new designs and create more sustainability. “tape-out” opportunities for more startups.38 Such efforts can reduce barriers to innovation and improve National Advanced Packaging Manufacturing Program connections and communications between product (NAPMP) and process design and execution, which is particu- After semiconductors are fabricated, they are “pack- larly vital for advanced packaging. The institutes also aged” in a container that is adhered to a printed cir- will provide opportunities for workforce training on cuit board, ultimately ending up in the products that technologies critical across the industry. we use. Packaging is labor intensive and principally located in Asia. Many older devices and applications, Metrology Research including defense equipment, rely on conventional The ability to measure semiconductors throughout the packaging. It is economically challenging to bring con- fabrication process is an essential part of enabling the ventional packaging back to the United States. But the high-yield and high-quality fabrication that is required United States can compete in advanced packaging, for economic viability. Advances in the industry are which is anticipated to generate 50 percent of pack- driving ever more exacting requirements for materi- aging revenue by 2024.37 als purity, defect tolerances, materials properties, To expand U.S. capabilities in advanced packaging, and in-line processes. Measurement capabilities must NIST will establish the National Advanced Packaging improve quickly for the CHIPS investments to yield full Manufacturing Program. The Department envisions value. NIST will expand ongoing metrology research forming a network of entities to create a robust programs to enable breakthroughs in measurement, domestic advanced packaging capacity including standards, and process capabilities for the fabrication substrate production, heterogeneous integration, and of next-generation semiconductors. Specific expan- the ability to work with and incorporate diverse new sion efforts will include:
CHIPSfor AMERICA 13 • Physical metrology for next-generation microelec- certain commitments, and the CPO expects that proj- tronics, including 3D devices for logic and memory ects will be funded in increments over time as mile- and 3D heterogeneous integration/advanced stones are achieved. packaging. The CPO also will implement congressionally- • Computational metrology for computationally mandated guardrails to ensure recipients of CHIPS intensive and data-driven aspects of semiconductor funds cannot compromise national security by sending metrology. the latest technology abroad. In addition, any com- • Virtualization and automation for computationally pany that receives funding will be prohibited for 10 intensive and data-driven aspects of semiconductor years from engaging in significant transactions involv- manufacturing. ing the material expansion of semiconductor manufac- • Measurement services such as standard reference turing capacity in PRC or other countries of concern, materials, calibration services, and standard refer- subject to limited exceptions authorized in law. ence data. The CPO will ensure that taxpayer investments maxi- • Measurement and documentary standards in areas mize public benefits. Eligible applicants must provide of industry priority to include cybersecurity mea- evidence of significant worker and community invest- sures, metrics, and solutions. ments along with commitments from educational institutions for worker training, including programs to Accountability, Reporting, and Oversight for Section expand opportunity for economically disadvantaged 9902 individuals. The Department expects to prioritize pro- The Department will maintain the highest ethical stan- posals that include significant worker and community dards in the operation of the CHIPS program, working investments. Davis-Bacon requirements will apply to to uphold the public’s trust by ensuring compliance CHIPS-funded construction projects, which ensures with ethics laws and regulations and making all deci- workers earn local prevailing wages. The CPO also sions in the best interest of the United States. The will prioritize applicants with well-developed propos- Department will seek to maximize the public benefits als designed to increase participation of and outreach of federal investments, protect national security inter- to economically disadvantaged individuals, minor- ests, and ensure funds produce broadly shared ben- ity-owned businesses, veteran-owned businesses, efits. This effort is essential across all CHIPS initiatives, women-owned businesses, and rural businesses in the but especially in the incentives program under Section geographic area of each project. 9902. Accountability will begin at the application stage, with a rigorous review of proposals to ensure Finally, the private sector recipients cannot use any projects are economically viable and compatible with public funds on stock buybacks or dividend payments the overall CHIPS strategy. Proposals that satisfy this to shareholders. Further, the CPO will give preference robust review will be subject to a variety of perfor- in awards to applicants who commit to make future mance, reporting, audit, and oversight conditions investments that grow the domestic semiconductor established and overseen by the CPO. These condi- industry (such as through research and development, tions will enable the CPO to meet statutory require- workforce training, or manufacturing investments) and ments, protect taxpayer funds, and ensure compliance not engage in stock buybacks.39 with agreed proposal goals. The CPO will strictly monitor the use of funds to Federal funding will be contingent on the necessity, ensure recipients are delivering on their commitments. appropriateness, and long-term economic viability This includes enforcing many important guardrails of a project. The application process will verify the in the CHIPS Act, which cover appropriate uses of technical and financial merit of the project, rationale government funds, project delays, IP transactions that for public funding, and organizational structure and raise national security concerns, and investments in operational capabilities of the applicant. The review foreign countries of concern. The CPO may develop also will include an assessment of economic impact. other guardrails, as needed and consistent with the The Department may recover funds if recipients fail law, to maximize the public purposes of federal invest- to start or complete projects on time or fail to meet ments and prevent recipients from seeking to evade
CHIPSfor AMERICA 14 statutory requirements. The CPO will not hesitate to Increase Scale and Attract Private Capital. claw back funds or pursue other remedies if recipients The CHIPS program seeks to improve U.S. manufac- misuse taxpayer dollars. turing capacity by increasing the number and scale of U.S. fabs and associated assembly, packaging, International Coordination and testing facilities. When it comes to semiconduc- The CPO, in partnership with the relevant Department tor fabrication, economies of scale matter. Large- bureaus and other agencies, will engage with allies scale fabs are more competitive, more attractive for that are providing funding for semiconductor produc- suppliers to co-locate, and more likely to see con- tion or developing critical R&D, workforce, and supply tinued investments to extend their productive life. chain capability. Yet, U.S. fabs average only about one-half the scale of an Asian fab.40 The CPO will encourage large- This engagement will advance the overall resilience of scale investments that attract associated suppliers the American and allied semiconductor supply chains. and workforce investments, thus catalyzing future International engagement will focus on improving upgrades and expansions, ensuring long-term eco- transparency of market conditions, including sharing nomic viability. information on public investments and supply chain disruptions. Coordination will aim to mitigate risk of Although $39 billion in federal funds and the ITC are oversupply and ensure that U.S investments in manu- crucial and significant investments, they will not be facturing and R&D are strategic. Coordination will enough on their own to create the capacity needed include efforts to reduce geographic concentration in for our national and economic security needs. Funding upstream materials and downstream industries. The awards will be calibrated to provide the minimum fed- CPO, relevant Department bureaus and other agen- eral investment required to attract significant private cies, will work with allies and partners to promote investment to create economically viable projects at investment guardrails and national security commit- sufficient scale. The Department encourages propos- ments. Finally, coordination will seek to limit escalation als that leverage private capital, both investments of subsidies for the industry, promoting government from the fab companies themselves as well as outside funding that is necessary and appropriate. sources of capital. In addition to committing their own significant resources, semiconductor companies are The CPO and relevant Department bureaus will coordi- encouraged to explore creative financing structures to nate with the Department of State as it implements the tap a variety of sources of capital at different places CHIPS for America International Technology Security on the risk-reward spectrum to reduce the overall cost and Innovation Fund. The CPO and relevant Department of capital. Infrastructure funds and asset managers bureaus will coordinate with the U.S. Agency for may find new investment opportunities in the sector International Development, the Export-Import Bank, and due to the following factors: the U.S. International Development Finance Corporation in their efforts to support international semiconductor • The industry has seen reduced cyclicality and high supply chain activities and projects. levels of utilization over the last decade, and despite some near-term uncertainty of demand, PART IV: CONSIDERATIONS FOR APPLICANTS is expected to see robust long-term demand FOR CHIPS INCENTIVES growth for semiconductors across multiple end-use The CPO will articulate clear eligibility, evaluation, and industries. selection criteria for proposals for CHIPS incentives • A fab project’s significant industrial infrastructure under the Section 9902 program. This section identi- needs (such as upgraded power grids, gas lines, fies some evaluation factors the CPO will consider that and water treatment facilities) and other local require long-term planning in order to give early guid- infrastructure needs, such as housing and com- ance to potential applicants as they prepare to submit munity amenities, may present familiar investment projects for consideration. opportunities.
CHIPSfor AMERICA 15 The Department plans to use loans and loan guaran- • Enabling fabless design firms: Although much of tees to leverage the impact of government grants. the CHIPS program is focused on building fabs, the The Department can allocate up to $6 billion out of Department also encourages projects that enable the $39 billion of total incentives to support loans and fabless design firms to succeed. Projects that pro- loan guarantees to covered entities. This $6 billion has vide better access to design tools and IP, more flex- a significant multiplier effect: the principal amount of ible access to fab resources, and better portability financing available through loans and loan guarantees of designs between fabs are encouraged. could be leveraged to support a $75 billion credit • Collaboration between producers and suppliers: program. Applicants will be encouraged to consider The Department encourages collaboration, includ- loans or loan guarantees as part of their federal assis- ing consortium-like proposals, by semiconductor tance application package. In addition to increasing fabricators and their upstream suppliers (e.g., of the amount of available capital, government loans substrates or specialty chemicals), equipment pro- and guarantees may enable more flexible repayment viders, and downstream partners (e.g., of assembly, terms, extend CHIPS benefits to a wider set of small test, and packaging). Such downstream activities manufacturers, and attract other lenders to step in will improve the resiliency of the entire supply chain with private debt financing. but may be financially viable only when combined with U.S. fabrication investments. Leverage Collaborations to Build Out Semiconductor Ecosystems. Secure Additional Financial Incentives and Support to Build Regional and Local Industry Clusters and The CPO will encourage collaboration between indus- Corridors That Strengthen Communities. try stakeholders, investors, customers, designers, and suppliers; and international firms to attract investors, The 2021 NDAA requires that applicants demon- foster innovation, reduce risk, increase transparency, strate they have secured incentives from state or and ensure that investments are consistent with future local government. Those incentives can take multiple market demand. forms, and can include workforce-related incentives, concessions with respect to real property, funding for Such collaborations could include, but not be limited R&D, and others to be specified in the future.41 The to: Department expects to prioritize support for projects • Purchase commitments and other initiatives to that include state and local incentive packages with improve demand transparency: The Department the potential for large spill-over benefits, are based on encourages projects where a manufacturer secures performance, and maximize regional and local com- commitments from one or more customers to petitiveness as well as economic gains, including sup- purchase a share of the project’s output. Such porting a robust semiconductor ecosystem rather than commitments to purchase from an onshore project a single company. Examples of encouraged incentives can help de-risk the project, attract more capital, include: and induce larger-scale, domestic investments. The • Investments in industrial infrastructure that specifi- Department encourages purchase commitments cally support the proposed project, but that also and collaborations across the supply chain to clarify could support broader development of a supplier future demand, improve transparency and trust, ecosystem such as shared utility, logistics, and pro- and mitigate the risk of future chip shortages or duction capacity. oversupply. These benefits are particularly valuable • Workforce investment to ensure broad talent for mature logic, analog, and discrete technology pipelines. projects that may be exposed to demand fragmen- tation and lower prices and margins. • Long-term tax credits to ensure that firms continu- ally invest in upgrading and expanding facilities to maintain competitiveness.
CHIPSfor AMERICA 16 Along with these incentives, the Department expects Expand the Workforce Pipeline to Match Increased to prioritize funding for proposals that can move Domestic Capacity Workforce Needs. quickly, reduce project risk, demonstrate ample local The Department expects to encourage projects that support and/or regional cooperation, and provide include effective and creative workforce development broad-based benefits. State and localities could show solutions at the scale required to meet demand. A this commitment in various ways, including: wide range of roles need to be filled, including process • Expedited processes for environmental, health, and engineers, material scientists, industrial operations safety reviews and permits. specialists, engineering technicians, equipment opera- tors and installers, and specialty construction workers • Liaisons to assist with site selection, supplier dis- such as cleanroom architects, high-purity welders, and covery, and compliance with local laws. pipefitters. Meeting these goals will require creative • A systems integrator that works with ecosystem recruitment and training efforts that provide oppor- companies to address shared issues like navigating tunities for many people. Project proposals should permits, building infrastructure, finding workers, include investments to scale proven models as well and coordinating incentive applications. as ideas for pilot programs that are driven by market • Planning and support for other ancillary needs and are inclusive of populations that have tradi- investments such as housing and community tionally been underrepresented in the industry. development. The Department also encourages programs that • Where relevant, partnership with other states and enable employers, training providers, workforce devel- localities to develop regional ecosystems and cor- opment organizations, labor unions, and other key ridors that encompass multiple jurisdictions. stakeholders to work in partnership to create more Establish a Secure and Resilient Semiconductor paid training and experiential apprenticeship pro- Supply Chain. grams, and to hire based on skills, not just degrees. Proposals should consider recruitment strategies that In addition to providing direct financial assistance to include targeted outreach to economically disad- produce secure and assured current generation and vantaged individuals and to populations that may leading-edge chips from mature nodes for national be underrepresented in the industry such as women, security uses, the Department also seeks to improve people of color, workers in rural areas, and veter- the security of commercial semiconductor supply ans. To enable this outreach, the CPO will encourage chains. The Department expects to prioritize projects proposals that include comprehensive wraparound that adhere to standards and guidelines on informa- supports like child care, transportation, language tion security, data tracking and verification, and that supports, high-speed internet, mentoring, and career collaborate on further development and adoption of counseling. Creating quality jobs will be key to such standards. attracting and developing talent. The Department U.S. national and economic security relies on access to expects to prioritize investments in projects that con- semiconductors in the face of supply shocks. Recent nect workforce training dollars to quality jobs that government reports highlight a wide range of supply exceed the local prevailing wage for an industry in chain risks that can disrupt the operation of CHIPS- the region, including basic benefits (e.g., paid leave, funded manufacturing facilities.42 The Department health insurance, retirement/savings plan) and/or are expects to prioritize investments that address these unionized. supply chain risks including, but not limited to, poor The potential of well-crafted workforce programs demand visibility, single sourcing and geographic funded through the CHIPS program is to offer life- chokepoints, transport and logistical bottlenecks, changing opportunities for many individuals. The weather-related disruptions, counterfeiting and tam- industry employs 277,000 people in semiconductor pering, IP theft, and cybersecurity vulnerability. design, manufacturing, and related fields across 49
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