Capital projects: Is your board doing enough? A user-friendly board guide for effective capital projects oversight

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Capital projects: Is your board doing enough? A user-friendly board guide for effective capital projects oversight
Capital projects:
                Is your board doing enough?
                A user-friendly board guide for
                effective capital projects oversight

November 2013
Capital projects: Is your board doing enough? A user-friendly board guide for effective capital projects oversight
Capital projects: Is your board doing enough? A user-friendly board guide for effective capital projects oversight
Introduction
When project risks become enterprise risks

Capital projects are key to      The board of directors plays a key       in them is frequently necessary to
strategy execution; issues       role in setting and overseeing an        realize the company’s strategic goals
with capital project selection   organization’s strategy, including       and objectives. Meanwhile, capital
and delivery can create          the planning and execution of key        project development is becoming
                                 capital projects.1 Too often boards      more risky and challenging—as
enterprise-level risks.
                                 discover too late that these capital     increased globalization drives entry
                                 projects are behind schedule, over-      into new and unfamiliar markets,
                                 budget, or under-performing—             compounded by economic conditions
                                 posing potentially significant risk      that motivate contractors to shift
                                 to the organization’s strategy and       risks back to owners. And the
                                 shareholder value.                       increasing prevalence of mega-projects
                                                                          (generally understood to be single
                                 Boards are also finding that even        projects valued in excess of $1 billion)
                                 well executed capital projects or        has turned project-level risks into
                                 programs can be misaligned with          enterprise-level risks. All of these
                                 strategy. Overseeing a company’s         factors have made board oversight
                                 capital project development activities   of a company’s capital program
                                 can be a significant challenge for       more critical as well as more
                                 directors. Setting and maintaining       challenging.
                                 alignment between strategy and a
                                 capital program spanning multiple        PwC introduces this guide, similar
                                 years can prove challenging.             to PwC’s October 2012 Directors
                                                                          and IT: What Works BestTM, to
                                 For many companies, engineering          help boards with effective
                                 and construction activities are not      capital projects oversight.
                                 a core competency, but engaging          Project performance has
                                                                          a measurable impact on
                                                                          share price

                                                                                                                     1
Governance and capital projects                                                              PwC research indicates that failure
                                                                                             to meet capital project expectations
In a survey of 36 companies across                  Many companies lack a                    has a real and measurable impact
multiple sectors, PwC found that 75                 comprehensive and structured
                                                                                             on share price. Additionally, very
percent experienced an average share                approach to board oversight
price decrease of 12 percent within                                                          few projects achieve the performance
90 days of reporting a significant                  In another recent survey, only 18        standards described when the
negative capital project event—such                 percent of 400 corporate directors,      project was authorized. Regardless,
as a project delay, cost overrun, or                company executives and advisors          few companies have a comprehensive
operability challenge. In one case,                 responded that their board is “engaged   and structured approach to board
the share price decrease exceeded                   (in capital project oversight) from
                                                                                             oversight of capital projects, even
80 percent.                                         strategy through execution.”4
                                                                                             though boards are clear about
                                                                                             wanting to spend more time
Many companies fail to meet                         Directors report that they would         on strategy.
project delivery expectations                       like to spend more time on
                                                    strategic planning—and capital
Only 2.5 percent of 200 companies                   projects are frequently the
surveyed by PwC reported that their                 realization of that strategy
projects were on time and on budget
while staying within their original                 79 percent of directors would like to
scope and delivering the expected                   spend more time on strategic planning
benefits.2 In related research, PwC                 than they have in the past, according
found that 75 percent of projects                   to Boards Confront an Evolving
experienced budget overruns of                      Landscape, PwC’s 2013 annual
at least 25 percent. And 50 percent                 survey of corporate directors.
of projects experience budget
                                                    And of that 79 percent, almost a third
overruns of at least 50 percent.3
                                                    would like to spend much more time
                                                    and focus on strategic planning than
                                                    they have in past years.5 Meanwhile,
                                                    53 percent of respondents to PwC’s
                                                    Center for Board Governance webcast
                                                    said capital projects are integral to
                                                    their companies’ growth strategy.6

2   Capital projects: Is your board doing enough?
In light of these findings, it comes         PwC has developed this guide, which      • Includes leading oversight
as no surprise that directors would          introduces the PwC Capital Project         practices to facilitate discussions
like to spend more time overseeing           Oversight Framework, to help boards        with the CFO, project sponsors,
their company’s capital program.             determine what works best to oversee       company management, or
However, many directors do not               capital projects at their companies.       external stakeholders, and
feel they have the subject matter                                                     • May help identify capital
expertise necessary to do so.                The Capital Project Oversight              project issues not currently on
                                             Framework is a six-step process that:      management’s or the board’s radar.
What can the board do to address             • Provides a structured approach
this? Structured frameworks for                for boards to help with their          While this report focuses on corporate
project and construction management            oversight responsibilities,            boards at commercial enterprises,
professionals already exist; however,                                                 the same principles apply to boards
                                             • Offers flexibility for customization   at not-for-profit organizations in their
they are not designed with the board’s
                                               based on a company’s specific          dealings with donors and stakeholders.
oversight role in mind. To fill this void,
                                               circumstances,

The Capital Project Oversight Framework
A   6-step process that...
 rovides a structured approach
P
for boards to help with their oversight
responsibilities,

Offers flexibility for customization
based on a company’s specific
circumstances,

Includes leading oversight practices
 to facilitate discussions with the CFO,
 project sponsors, company management,
 or external stakeholders, and

May help identify capital project issues
not currently on management’s or the
board’s radar.

                                                                                                                                 3
4   Capital projects: Is your board doing enough?
Step 1—Assessment
Determine how critical capital projects are to the
company and the current state of its delivery capability

                             It is essential for directors to assess   or other key strategic goals. The more
                             the importance of a capital project       important the project to achieving
                             or capital program to the company’s       the organization’s strategic objectives,
                             success before the board can make         the more attention it should receive
                             decisions about its proper approach       from the board.
                             to oversight. Directors should begin
                             by considering the importance of the      Delivery capability in the industry
                             project (or program) to the company.      For some companies, capital project
                             They should begin by considering the      delivery is an essential element of
                             importance of capital project delivery    their business model and an integral
                             capability in the company’s industry      part of their industry. For example,
                             and various attributes of the company’s   resource extraction companies
                             capital program, such as:                 are involved in a constant cycle of
                             • The organization’s demonstrated         exploration, production, expansion,
                               ability to meet board expectations      suspension, restart, and retirement
                               in terms of cost, schedule, and         activities which requires the
                               operational performance of              capital-intensive development
                               previous capital projects;              of new facilities during the
                                                                       normal course of business.
                             • The budgeted annual appropriations
                               for such projects; and
                                                                       For companies in other industries,
                             • The diversity of the company’s
                                                                       however, capital project development
                               project portfolio.
                                                                       activities are less constant. Utilities
                                                                       often recapitalize their generating
                             Importance of capital
                                                                       stations as old units are retired or
                             project to company
                                                                       when regulations change. This can
                             Some capital projects are routine
                                                                       result in a 5-to-10 year period of
                             upgrade or replacement projects.
                                                                       intense construction activity, followed
                             Others are designed to make a
                                                                       by a generation of operations and
                             significant impact on new product
                                                                       maintenance with relatively few
                             development or deployment, cost of
                                                                       major capital projects.
                             operations, market entry, expansion,

                                                                                                                  5
Meanwhile, company leaders at other                 • The company’s historical                However, when companies have large
industries may be exposed to capital                  performance in terms of meeting         programs made up of relatively small
projects once in a career, such as at                 cost, schedule, and operational         projects (for example, construction
companies in industries that typically                performance expectations for its        or remodeling of hundreds of retail
lease commercial real estate but decide               capital projects.                       outlets), each individual project may
to consolidate operations in a newly                • Whether the capital project             be executed under different regulatory
constructed headquarters building.                    introduces significantly new            jurisdictions, by different contractor
                                                      technologies or is being undertaken     pools, or with different contracting
Companies with infrequent capital                     in new or remote areas.                 strategies or pricing arrangements.
project activity are often more
challenged in capital project delivery              Budgeted annual appropriations            These distinctions create opportunities
than those with more regular activity.              The board should understand the           for confusion, requiring formal and
However, even companies with                        size of the capital program relative      repeatable management activities to
regular capital project activity face               to the size of the company. As programs   occur and reporting to be normalized
challenges in delivery, particularly                and projects become larger, project-      based on project specific factors.
when introducing new technologies or                level risks become enterprise-level       In the case of either a single mega-
building in remote or new locations.                risks and require targeted oversight      project or a diverse program, the
                                                    and input by the board. Larger budgets    construction activity is integral to
Company’s own delivery                              also typically mean multiple or more      the company’s strategic plan and
capability, including:                              complex projects, each of which           requires appropriately scaled project
                                                    increases risk of successful              governance and board oversight
Organization’s demonstrated                                                                   to protect shareholder value.
                                                    project delivery.
ability to deliver
The board should understand                                                                   After considering these factors,
                                                    Diversity of company’s
management’s assessment of the                                                                directors should conclude on the
                                                    project portfolio
company’s project delivery capability                                                         strategic importance of the capital
                                                    The diversity of the project portfolio
and readiness to undertake a major                                                            projects to their company—as well
                                                    can be measured not only in terms
capital project, including:                                                                   as assess whether the organization
                                                    of size, scale, and complexity, but
• Whether the company has existing,                 also by geography, technology,            is well placed to deliver the project(s)
  formal policies and procedures that               vendor pool, and delivery model.          on time, on budget and to specification.
  guide the team during the execution               When companies are engaged in
  of its capital projects work,                     mega-projects boards can focus their
• Whether and how much vendors                      attention on one management team,
  support capital project activity,                 one delivery model, and one set of
  including understanding the                       reports. We’ve seen board meetings
  alignment of risks and incentives                 held at the site of such projects—
  between the vendor community                      both to give directors insight into
  and the company,                                  the status of the project as well
• Whether the company has maintained                as to demonstrate the strategic
  a core team of experienced capital-               importance of the project
  project-delivery specialists who                  to the company.
  understand the corporate
  strategy, culture, and policies,

6   Capital projects: Is your board doing enough?
Step 2—Approach
Agree on the board’s capital project oversight approach

                              When deciding on the best approach to         should add capital project expertise,
                              capital project oversight, directors should   particularly for companies that have
                              evaluate whether the board or a specific      assessed capital projects as a strategic
                              committee of the board should oversee         priority or for those that recognize
                              capital projects—and whether the              current or planned capital project
                              appropriate resources are available. This     activity represents an enterprise-
                              decision includes considering whether         level risk. If so, there are a couple
                              to add capital project expertise to the       of options:
                              board or engage external consultants.
                                                                            • Bring capital projects experience onto
                                                                              the board: Boards can dedicate one or
                              Who should provide capital
                                                                              more seats to someone with capital-
                              project oversight?
                                                                              project-delivery background such
                              Thirty-one percent of the 398                   as a former construction company
                              participants of PwC’s Center for Board          executive, a former project sponsor,
                              Governance webcast reported that                or a director that was previously
                              the full board provides oversight of            responsible for oversight of major
                              capital projects, while another 31              capital programs. Some boards have
                              percent said board-level committees             sought experts with specific project
                              (for example, Finance, Audit, Risk, or          governance expertise. For companies
                              a project-specific committee) provide           that consider capital projects critical,
                              oversight. The remaining 38 percent             having such a resource may be
                              indicated that they were not sure who           particularly important.
                              was responsible for oversight of capital
                              projects or that it was not performed by      • Use outside expertise: At companies
                              the board or a board-level committee.7          that do not feel an imperative to
                                                                              develop capital project delivery
                              Regardless of whether the entire                capability as a core competency but
                              board, a committee, or others are               are still engaged in a significant
                              given the oversight task, the board             capital program, a more measured
                              should consider the backgrounds and             approach to capital project oversight
                              experience of existing directors to             may be to seek the expertise
                              decide if they have the skills necessary        of external consultants. In our
                              to oversee capital projects. If not,            experience, boards frequently engage
                              the question is whether the board               consultants to advise them on the

                                                                                                                       7
Donald Campion is a director at four                 directors, who believe there is room for     How often should directors
companies: Haynes International, Inc.,               improvement in the allocation of specific    discuss capital projects?
which makes temperature- and corrosion-              responsibilities for overseeing major
resistant alloys; Key Plastics LLC, an auto          risks among the entire board versus its
                                                                                                  The frequency and intensity of board
industry supplier; Grede Holdings LLC,               individual committees.8 Often, an ad hoc     involvement in capital projects depend
a supplier of metal components to the                Special Committee—such as the one            on the level of activity and a program
transportation and industrial sectors;               Campion describes—becomes necessary.         or project’s risk profile throughout its
and Super Service LLC, a trucking                                                                 life cycle—from pre-concept to the
company. In 2012, one of the boards                  The entire board now receives quarterly
                                                     updates on the capital project, according    final post-implementation review.
on which Campion serves was called
on to approve a major capital project.               to Campion. That schedule will continue
                                                     until completion, slated for 2014. The       Many companies have a “stage-gate”
“It wasn’t business as usual,” he says,              updates tell the board “where we stand,      approach to project approval, requiring
“so the board had a lot of questions                 what’s changed, and whether we’re on         an incrementally refined level of scope
over the course of several meetings.                 track or not,” he says.
Finally, we decided to put together
                                                                                                  and estimate detail for each successive
a Special Committee for an intense                   “If you don’t have board members with        tranche of funding or approval to the
review of the proposals in the context               specific industry experience, sometimes,     next stage. Depending on a company’s
of our long-term business plan.”                     that creates an even larger chasm            delegation of financial authority
Campion was appointed chairman                       between management and the board,”
                                                                                                  guidelines and the size of a proposed
of this committee, a subset of                       says Campion. “We needed someone
                                                     with specialized experience at one point,    investment, these activities may require
the board.
                                                     and we were aware of a top executive         board level approval and should be
“We addressed all the concerns of the                who had retired recently from a company      conducted in the normal course of
board members before we approved                     in a related industry. We hired him as       board activity.
the capital project,” said Campion,                  an external consultant to help us sort
after which the Special Committee                    through some strategic issues.”
was disbanded. “But if we hadn’t
                                                                                                  Once the board approves a project
created the Special Committee,                       An objective external perspective can        and determines who will provide
we would have dealt with a lot                       provide the board with an independent        oversight, directors should decide on the
of frustration and we might have                     point of view on the progress of a project   timing and format of project reporting,
lost a great opportunity.”                           and the challenges ahead—well before
                                                                                                  how often to meet and discuss
                                                     these challenges become full-fledged
Campion echoes 40 percent of respondents             problems. Equipped with the appropriate      capital project issues, and when to
to Boards Confront an Evolving Landscape,            information, the board and management        communicate with the project sponsor.
PwC’s 2013 annual survey of corporate                can steer the project team back on track.    The amount of time the board should
                                                                                                  spend on capital project oversight
                                                                                                  increases in line with the importance
    validation and resolution of reported               seek outside assistance rather than       of capital projects to the company.
    issues after a problem has occurred,                wait for a project to become troubled
    but too frequently these reports                    before taking action.                     In our experience, responsible directors
    come after significant costs or delays                                                        receive updates at least quarterly when
    have been incurred, impairing                    External consultants can be retained         mega-projects (or a large portfolio of
    the board’s ability to respond and               by the board’s Special Committee, by         smaller projects) are underway—and
    mitigate the impact of the issues. If            management, with a board reporting           more frequently after issues have been
    a board has assessed that a capital              responsibility, or through the board’s       identified and corrective action is in
    program could pose enterprise-level              Audit Committee—in all cases to              progress. Reporting associated with
    risk to a company (Step 1) but has               conduct ongoing reviews of the               smaller or more routine programs
    questions about its ability to provide           project to identify and stem issues          should be provided in the normal
    oversight, they should proactively               before they become major risks.              course of business.

8    Capital projects: Is your board doing enough?
Step 3—Prioritization
Identify the level of board involvement in key capital project activities

                                Now that the approach to capital project oversight has been decided, the group
                                charged with oversight responsibility needs to prioritize which components
                                of the capital project delivery life cycle require their greatest attention. The
                                following activities associated with capital project development typically
                                require board involvement:

                                Development activity             Board considerations
                                Capital investment               Investments should only be made to meet defined
                                planning (CIP)                   business objectives. If a project cannot be linked to a
                                Capital investment planning      strategic goal, it is inappropriate to make the investment.
                                is used to identify, evaluate,
                                                                 For each capability gap, a number of investment
                                prioritize, and select
                                                                 options other than a capital project may exist and
                                investment opportunities
                                                                 should be considered.
                                necessary to fulfill
                                capabilities required            Leading practice CIP processes include a feedback
                                to meet a company’s              loop from project management so that continued
                                strategic plan.                  funding of ongoing investments can be reviewed
                                                                 for alignment with current strategy and evaluated
                                                                 against new opportunities.

                                Project development              The capital project delivery life cycle is typically
                                and approval                     measured in years. Using an incremental development
                                Incremental planning and         approach [often referred to as “stage-gating” and
                                design activities encourage      including activities such as “front-end loading” (FEL) or
                                orderly development of           “front-end engineering and design” (FEED)] mitigates the
                                a project while enabling         risk of having prematurely committed to a project when
                                directors to make informed       economic conditions or company strategy change.
                                decisions about interim
                                                                 Progression beyond each stage-gate requires the
                                funding authorizations
                                                                 management team to provide a status update and
                                and allowing for project
                                                                 additional project details to the board, supporting a
                                “off-ramps” prior to full
                                                                 “no-surprises” culture.
                                fund authorization (i.e.,
                                “sanction”).                     “Optimism bias,” the tendency to overstate benefits
                                                                 and understate costs or risks, is common during
                                                                 project development activities. An incremental planning
                                                                 process provides more insight to directors to identify
                                                                 and resolve estimates impacted by this bias.

                                                                                                                           9
After considering these and potentially              Development activity             Board considerations
other aspects of the capital project
                                                     Alignment of risk and            Directors must establish and communicate clear
development life cycle, the board                    control environment              guidance regarding the company’s risk appetite
members responsible for oversight                    Various project, owner,          to avoid assuming unintended risks.
of their company’s capital program                   and market drivers define
                                                                                      Risk allocation decisions should consider who
should decide which areas deserve                    a capital project’s risks
                                                                                      is best capable of mitigating the risk and how
the most attention. They should                      which are subsequently
                                                                                      parties will be compensated for risk assumption.
                                                     allocated to and controlled
prioritize these areas for evaluation                                                 Owners must establish control environments
                                                     or monitored by appropriate
to use their time most efficiently.                  project participants.            capable of controlling retained risk and capable
                                                                                      of monitoring risks transferred to others.

                                                     Contract strategy                Legal, financial, and practical considerations limit the
                                                     selection                        risks owners can transfer to counterparties through
                                                     Contracting strategy defines     contracts. This is even true when hiring a construction
                                                     the scope of the work to         management firm to oversee project delivery.
                                                     be procured, the delivery
                                                                                      To the extent possible, incentives of each party should
                                                     model, and the pricing
                                                                                      be aligned. Misaligned incentives will result in conflict
                                                     arrangement. The contract
                                                                                      and reduce the likelihood of project success.
                                                     governs the relationship
                                                     between and defines the          While vendors typically perform the bulk of the work,
                                                     risk allocation amongst          directors must remember the organization owns the
                                                     the counterparties.              project, not the contractor.

                                                     Project systems and              The board relies on the integrity of the data to make
                                                     reporting                        decisions on the project at each milestone. When
                                                     Clear, concise, and reliable     they don’t have the right information they can’t
                                                     project data is necessary        make the right decision.
                                                     to evaluate progress, make
                                                                                      If data systems are not integrated or the company
                                                     decisions to continue funding,
                                                                                      is relying on offline or manual tracking of information,
                                                     and to forecast potential
                                                                                      project owners and managers expend extra time
                                                     costs. These systems can
                                                                                      and resources to compile information to be
                                                     be fit for purpose but should
                                                                                      reported to the board.
                                                     be designed to provide
                                                     transparency, ensure             High-quality data can be used to provide feedback
                                                     accountability, and              on CIP and project development activities, improving
                                                     maintain an audit trail          the future allocation of resources.
                                                     of project activities.

                                                     Fraud prevention and             According to the Association of Certified Fraud
                                                     detection                        Examiners, Inc., current statistics suggest fraud
                                                     The engineering and              accounts for 10 percent of construction costs.9
                                                     construction industry is
                                                                                      Increasing globalization and associated capital project
                                                     fraught with fraud risks;
                                                                                      development is increasing exposure to criminal and
                                                     acceptable business
                                                                                      reputational risks—via anti-bribery and anti-corruption
                                                     practices in some
                                                                                      initiatives such as the Foreign Corrupt Practices Act,
                                                     countries are illegal
                                                                                      the Conflict Minerals Rule, and the UK’s Bribery Act—
                                                     in others.
                                                                                      and accompanying high-profile lawsuits.

10   Capital projects: Is your board doing enough?
Step 4—Strategy
Align capital project activities with strategy oversight

                                More than half of the 398 participants    Directors should ensure that capital
                                in PwC’s Center for Board Governance      project considerations are integrated
                                webcast said capital projects are         into the board’s ongoing review of
                                integral to their companies’ growth       the company’s strategy. The more
                                strategy. “It’s not just about setting    critical capital projects are to the
                                strategy,” says Mary Ann Cloyd,           company, the deeper the board
                                Leader, Center for Board Governance       should probe the company’s capital
                                at PwC, in discussing the board’s         investment plans and ongoing projects
                                role. “It’s also about the execution      to facilitate execution of an effective
                                of the strategy.”10                       strategy. When strategies change,
                                                                          it may be necessary to alter that
                                And as PwC analysis has shown, the        capital investment plan and even
                                markets reflect the impact of a capital   suspend or cancel ongoing projects
                                project gone awry with declines in        to efficiently allocate resources
                                share price because a derailed capital    among the company’s often
                                project represents a threat to the        competing priorities.
                                execution of the company’s strategy.
                                                                          Says Rick Mills, a director at industrial
                                “Capital investments should only          products maker Flowserve Corp. and
                                be made to meet a defined business        steel company Commercial Metals Co.,
                                objective that is aligned to overall      “We spend a lot of time during the early
                                strategy,” says Peter Raymond, Leader,    stages of a project discussing why we’re
                                US Capital Projects and Infrastructure    doing this and our expectations around
                                at PwC. “In fact, corporate boards        markets, customers, revenue and the
                                and executive leadership should first     life-cycle of the facility.” He explains
                                define the business objectives to be      that after defining the parameters of
                                accomplished, then determine how          the project, the board then estimates
                                select investments will fulfill those     the scope of the investment and
                                objectives before embarking on            estimates how long the project will
                                a capital project. Otherwise,             take from start to finish, what the
                                the project will not accomplish           return on investment will be and
                                the desired objective even if it          how long it will take to realize
                                is successfully delivered.”               that return.

                                                                                                                11
Some questions the board might ask       in the short and long terms. “The board
                                                     include: “Will this facility serve our   is best positioned to take a big-picture
                                                     needs well into the future?” or “Do      view of how a capital project fits
                                                     we need an entirely new facility or      into the company’s overall strategy,
                                                     do we want to expand the facility        balancing risks and opportunities,”
                                                     we already have?”                        says Tony Caletka, Principal, PwC
                                                                                              Capital Projects and Infrastructure.
                                                     “We really want to understand the
                                                     strategic alignment of the investment    Companies can make capital project
                                                     before we authorize management           delivery capability a competitive
                                                     to pursue it. We never want to hear      advantage, enabling them to provide the
                                                     about a project when we have to make     same or better service to their clients at
                                                     a decision about it the next week,” he   less risk and lower cost to shareholders.
                                                     adds. Mills chairs the Board’s Audit     Effective capital project performance
                                                     Committee at Flowserve and serves on     occurs when an organization is aligned
                                                     both Finance and Audit committees        from strategy through execution—with
                                                     at Commercial Metals. “We are very       everyone having a clear understanding
                                                     selective about the kinds of projects    of their roles, including the impact on
                                                     we pursue because we want to make        project outcomes.
                                                     sure we have the right margins and
                                                     get the right returns on the             Viewing capital project delivery as
                                                     investments we make,” he says.           integral to the company’s strategy
                                                                                              better allows the board to recognize
                                                     The starting point for directors is      the potential benefits of improved
                                                     an understanding of the company’s        performance and the effect that
                                                     capital plan and its alignment with      capital project delivery can have
                                                     the company’s strategic plan—both        on the bottom line.

12   Capital projects: Is your board doing enough?
Step 5—Risk
“Bake” capital project delivery into risk management oversight

                                   Capital project risks need to be          The reasons for capital project failure

         40%
                                   included in the company’s enterprise      are generally well understood; yet,
                                   risk management plan, especially as       capital projects continue to fail to meet
                                   the size and complexity of the capital    their defined goals and objectives.
                                   program increases.                        Some of the more enduring capital
                                                                             project risks include:
...of directors believe there is   As capital project activity increases     • Global talent shortages, particularly
room for improvement in risk       within a company, associated risks          for engineering and skilled labor
oversight allocation among         also increase. To understand these          positions;
the entire board versus its        risks, boards must first have an
                                                                             • Local interferences, including
individual committees.             understanding of emerging trends
                                                                               community resistance or historical
                                   in the capital construction market,
                                                                               or environmental land use
                                   such as:
                                                                               restrictions;
                                   • Is the construction market
                                                                             • Optimism bias—the tendency to
                                     overheated to such an extent that
                                                                               overstate benefits and minimize
                                     contractors cannot be expected to
                                                                               costs or risks;
                                     accept lump-sum contracts (and their
                                     associated pricing risks) without       • Misaligned incentives between
                                     including excessive premiums?             owners and the vendor community
                                                                               combined with insufficient owner
                                   • Will local labor shortages create the
                                                                               oversight of vendor performance;
                                     need to import travelling laborers or
                                     is the work so remote as to require a   • Consumption of project schedule
                                     fly-in/fly-out program?                   contingency (float) early in a project,
                                                                               leaving little margin for error during
                                   • Will local political and community
                                                                               construction and commissioning;
                                     leaders support a project of the
                                     proposed scale and how would            • Proceeding to execution stage with
                                     local opposition be managed?              incomplete design documents and
                                                                               insufficient financial contingency; and
                                   • Given the current state of the
                                     market and how these factors            • Lack of the accurate and timely
                                     will shape the project plan, is the       reporting required to allow
                                     owner prepared to assume and              executives and directors to make
                                     control the necessary risks?              informed management decisions.

                                                                                                                         13
More companies are embedding good risk management practices
into their day-to-day activities, with enterprise risk management
now a common boardroom discussion, according to Bob Moritz,
Chairman and Senior Partner, PwC US.12

Effective risk management requires                   • Notification of disputes or potential     risk event, reputational damage, and
identifying the most significant project               claims with vendors.                      greater impairments in shareholder
and program level risks, the probability                                                         value. In more than one situation,
of a negative event occurring, and the               Companies should consider how high-         CEOs and even board members have
estimated impact if it does occur. In                priority capital project delivery risks     lost their positions when significant
order to mitigate optimism bias, boards              can best be mitigated through effective     capital projects became troubled.
should make sure that key individuals                internal controls. As discussed earlier,
outside the project team have input                  to the extent possible risks should         “Large capital projects, by their
into the risk identification and                     be allocated to those best capable          nature, tend to be long-term,” Craig
management processes.                                of mitigating them. But even when           G. Matthews, a director on the boards
                                                     owners transfer a risk and allow it to      of energy companies Hess Corp. and
These individuals should not have a                  be controlled by others, they retain the    National Fuel Gas Co., said. “Factors
proverbial “dog in the race.” That is, they          obligation and the right to monitor that    beyond your control can impact them.
should have no incentive for the project             risk to ensure that the counterparty        For example, look at the financial
to proceed or not proceed, but should be             has not constructively transferred it       crisis and the dramatic change in
capable of independently identifying and             back to the owner through changes,          interest rates since then.”
assessing impediments to success with a              non-performance, or the explicit or
healthy dose of professional skepticism.             implicit consent of the project team        Matthews adds, “Many of these
                                                     and contract administrators.                factors are beyond a board’s control,
Boards are best served by identifying                                                            but they should at least assess the
for management the specific                          Construction is too fraught with risk       risks involved and mitigate them
information they would like to receive               to ignore crisis management as part         where they can. For example,
to effectively oversee the capital                   of the risk management plan. Project        hedging against interest rates
project risk management process.                     teams should identify low-probability/      or energy cost fluctuations.”
Such a list can include:                             high-impact risks (for example, extreme
• Earned value management data,                      weather events, political upheaval, or      The vast majority of US CEOs agree
  such as schedule performance index                 contractor default) and have contingency    with Matthews: 90 percent of US CEOs
  (SPI), cost performance index (CPI),               plans in place should they occur. These     in PwC’s 16th Annual CEO Survey
  forecasted budget at completion                    risks cannot typically be avoided or        worry about uncertain or volatile
  (BAC), and scheduled completion date;              managed, but management should be           economic growth.11 However, they
                                                     prepared to respond to them and notify      also recognize that economic
• Status of high-priority risks including
                                                     shareholders about how the company          uncertainty is now a way a life.
  insufficient vendor performance and
                                                     will mitigate the impact of these events.   These wider risks, as Matthews
  available mitigation strategies (for
                                                     In extreme cases, project owners have       points out, could well affect the
  example, exercising bonds, letters
                                                     re-assumed control of their projects from   outcome of a capital project.
  of credit, or options regarding the
                                                     vendors and some projects may need to
  replacement of a vendor);
                                                     be shut down or abandoned.
• Evaluation of the sufficiency of
  contingency funds based on remaining               While none of these scenarios will
  contingency and current risk profile;              likely result in a project achieving its
• Scope of internal and external                     goals and objectives, failure to respond
  assurance activities and related                   can result in continued exposure to the
  observations; and

14   Capital projects: Is your board doing enough?
Step 6—Monitoring
Adopt a continuous process and measure results

                             “In many respects, the board                  often they will receive these updates
                             represents the final line of defense          from management. The frequency
                             in delivering the project’s intended          of board discussions with project
                             value to stakeholders,” says PwC’s            sponsors and the number of
                             Raymond. Board oversight should               hours spent addressing capital
                             ensure alignment and control of capital       project issues may also need to
                             project development activities from           be readdressed based on changing
                             strategy through execution and should         facts and circumstances.
                             be supported by the C-suite and senior
                                                                         • Determine which key performance
                             management. As the size and scale of
                                                                           indicators (KPIs) and metrics they
                             a company’s capital program changes,
                                                                           expect to receive from management
                             directors should ask themselves if and
                                                                           so they can oversee capital projects
                             how these changes should affect the
                                                                           effectively: It may be helpful to create
                             planned level of board oversight of
                                                                           a director’s dashboard to capture
                             the capital plan.
                                                                           these metrics. Directors should also
                                                                           keep in mind that capital projects
                             Decisions about how critical capital
                                                                           experiencing challenges on one KPI
                             projects are to the company (Step
                                                                           frequently affect other KPIs. For
                             1), the board’s approach (Step 2),
                                                                           example, when a project is at risk
                             identification and prioritization of
                                                                           of missing deadlines, the project
                             the most relevant capital project
                                                                           management team might accelerate
                             oversight areas (Step 3), and the
                                                                           the schedule, thus triggering
                             integration of capital project activities
                                                                           additional costs. Directors should
                             into strategy and risk management
                                                                           recognize that a lagging indicator in
                             (Steps 4 and 5), should be revisited
                                                                           one area may be a leading indicator
                             at least annually. To assist in ongoing
                                                                           of future challenges in other areas.
                             monitoring, directors may want to:
                                                                         • Engage independent assistance when
                             • Consider regular updates on planned         necessary: Optimism bias is real
                               and ongoing capital projects to             but does not necessarily stop after
                               address whether the program is being        a project is sanctioned. Incentive
                               implemented effectively: Directors          alignment is crucial, not just among
                               should define how                           parties to a contract, but also

                                                                                                                15
between the individuals assigned to         can best oversee capital projects over
                                                       a project and their employer. Project       the long term. Ongoing monitoring
                                                       management teams frequently                 of the effectiveness of the company’s
                                                       understand the impaired state of their      capital project activities should be
                                                       project long before they report it to the   supplemented by a continuous evaluation
                                                       board. Senior project managers may          of the board’s oversight process.
                                                       feel that they can resolve the issue in
                                                       the normal course of business or            Not only do the strategy and economic
                                                       even that their career is on the line.      conditions evolve, the composition
                                                                                                   of the board and its level of capital
                                                     By defining and implementing a                project expertise also fluctuates.
                                                     monitoring process that corresponds           Periodic checks of the framework will
                                                     with project objectives and works best        provide directors with the confidence
                                                     for the size and scope of a particular        they need to oversee their company’s
                                                     company’s capital program, the board          capital program.

16   Capital projects: Is your board doing enough?
The bottom line

“Listening is extremely                                    Ultimately, capital projects are vital                     and industry experience to ask the
underrated.”                                               for continued growth and realization                       right questions. However, says Herb
                                                           of a company’s strategy. However,                          Gaul, a director at Berry Petroleum
— Herb Gaul, Director                                      they do require careful forethought,                       Co., “I would say my most valuable
                                                           comprehensive planning, and                                lesson has been listening to the
                                                           vigilant monitoring. Responsibility                        questions from the directors who
                                                           for day-to-day decisions lies with the                     have the expertise, listening to the
                                                           project management team, but it is                         responses to those questions, and
                                                           up to corporate directors, to ask the                      then formulating my own set of
                                                           right questions of management—                             questions.” He adds, “Listening
                                                           questions that ensure project                              is extremely underrated.”
                                                           performance meets strategic goals
                                                           while conforming to the company’s                          Where capital projects are concerned,
                                                           overall tolerance for risk.                                effective board oversight can make
                                                                                                                      a significant difference to the
                                                           Not every board member may have the                        company’s ability to set and
                                                           specific combination of background                         execute its strategy.

Endnotes

1	We define “capital projects” as strategic and/or large scale projects involving the design, construction and delivery of plants, facilities and other capital assets.
    “Capital programs” are a portfolio of capital projects.
2	PwC, Boosting Business Performance through Program and Project Management, June 2004.
3	PwC, Correcting the Course of Capital Projects, April 2013.
4	PwC, “Center for Board Governance Quarterly Webcast: The Board’s Role in the Oversight of Strategic Growth Through Capital Projects and Other Significant
    Transactions,” April 16, 2013, http://www.pwc.com/us/en/cfodirect/events/webcasts/the-boards-role-in-the-oversight-of-strategic-growth-through-capital-
    projects-and-other-significant-transactions-april-16-2013-webcast.jhtml.
5	PwC, Boards Confront an Evolving Landscape: PwC’s Annual Corporate Directors Survey, 2013.
6	PwC, “Center for Board Governance Quarterly Webcast: The Board’s Role in the Oversight of Strategic Growth Through Capital Projects and Other Significant
    Transactions,” April 16, 2013, http://www.pwc.com/us/en/cfodirect/events/webcasts/the-boards-role-in-the-oversight-of-strategic-growth-through-capital-
    projects-and-other-significant-transactions-april-16-2013-webcast.jhtml.
7	Ibid.
8	PwC, Boards Confront an Evolving Landscape: PwC’s Annual Corporate Directors Survey, 2013.
9	Association of Certified Fraud Examiners, Inc., “Construction Fraud: Detecting, Controlling, Auditing,” 2012, http://www.fraudconference.com/uploadedFiles/
    Fraud_Conference/Content/Course-Materials/presentations/23rd/ppt/4D-Lou-Urso.pdf.
10	PwC, “Center for Board Governance Quarterly Webcast: The Board’s Role in the Oversight of Strategic Growth Through Capital Projects and Other Significant
    Transactions,” April 16, 2013, http://www.pwc.com/us/en/cfodirect/events/webcasts/the-boards-role-in-the-oversight-of-strategic-growth-through-capital-
    projects-and-other-significant-transactions-april-16-2013-webcast.jhtml.
11	PwC, 16th Annual Global CEO Survey, 2013.
12	Bob Moritz, “Tackling Risks Head On,” (video), http://www.pwc.com/gx/en/about-pwc/contribution-to-debate/leadership-agenda/risk.jhtml.

                                                                                                                                                                           17
www.pwc.com/us/capitalprojects

To have a deeper conversation about how this subject may affect
your business, please contact:

US Capital Projects & Infrastructure                     State & Local Governments                                Acknowledgements
Peter Raymond                                            Sotiris Pagdadis                                         Special thanks to the following board
Leader                                                   646 471 4000                                             members for their contributions:
703 918 1580                                             sotiris.pagdadis@us.pwc.com
peter.d.raymond@us.pwc.com                                                                                        Donald Campion
                                                         Infrastructure Funds                                     Director
Consumer, Industrial Products,                           Michael McHale                                           Haynes International, Inc.
Energy, Mining, Utilities                                646 471 2628                                             Key Plastics LLC
Daryl Walcroft                                           michael.w.mchale@us.pwc.com                              Grede Holdings LLC
415 498 6512                                                                                                      Super Service LLC
daryl.walcroft@us.pwc.com                                Canada
                                                         Michel Grillot                                           Herb Gaul
Stephen Lechner                                          403 509 7565                                             Director
415 498 6596                                             michel.grillot@ca.pwc.com                                Berry Petroleum Co.
stephen.p.lechner@us.pwc.com
                                                         Janet Rieksts-Alderman                                   Craig G. Matthews
Ralph Roam                                               416 687 8598                                             Director
267 330 2241                                             janet.a.rieksts-alderman@ca.pwc.com                      Hess Corp.
ralph.e.roam@us.pwc.com                                                                                           National Fuel Gas Co.
                                                         Contributors
Anthony Caletka                                          Jason Brown, Mary Ann Cloyd,                             Rick Mills
713 356 5871                                             Kent Goetjen, Reza Jenab,                                Director
anthony.caletka@us.pwc.com                               Cynthia Lorie, Kris Miller,                              Flowserve Corp.
                                                         Asha Nathan, Billy Raley,                                Commercial Metals Co.
Health Industries                                        Janet Rieksts-Alderman,
Brett Hickman                                            Lee Ann Ritzman, Rebecca
312 298 6104                                             Weaver, Roger Wery
brett.m.hickman@us.pwc.com

US Federal Government
Rick Rodman
703 918 1007
richard.rodman@us.pwc.com

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