Capacities and technologies linked to Industry 4.0 in Catalonia - Technology snapshot
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Industry 4.0 in Catalonia | Technology snapshot April 2021| 2 Capacities and technologies linked to Industry 4.0 in Catalonia: Technological Report ACCIÓ Regional Government of Catalonia (Generalitat de Catalunya) The contents of this document are subject to a Creative Commons licence. Unless otherwise indicated, reproduction, distribution and public communication are allowed, provided the author is quoted, no commercial use is made thereof and no derivative work is distributed. Please refer to a summary of the licence terms on: https://creativecommons.org/licenses/by-nc-nd/4.0/ The use of trademarks and logos in this report is for information purposes only. The aforementioned trademarks and logos belong to their respective owners and are under no circumstances the property of ACCIÓ. This is a partial illustrative representation of the companies, organisations and entities forming part of the Industry 4.0 ecosystem. Some companies, organisations and entities may have not been included in the study. Execution ACCIÓ Strategic and Competitive Intelligence Unit IDOM Collaboration ACCIÓ Business Innovation Unit Barcelona, April 2021
Industry 4.0 in Catalonia | Technology snapshot April 2021| 3 Table of contents 1. Industry 4.0 4 Definition of the sector Importance for industry 2. Industry 4.0 on a global scale 8 Global data and forecasts for the sector Main regions and hubs of relevance in terms of Industry 4.0 The top companies worldwide in Industry 4.0 Main global investors 3. Trends in Industry 4.0 and impact on the SDGs 26 4. Prospective applications by demand sector 35 5. Industry 4.0 in Catalonia 37 Value chain, ecosystem and map of agents Key data from the mapping and quantification of the sector in Catalonia Business support initiatives 6. Industry 4.0 business opportunities 48 Innovation opportunities Internationalisation opportunities Foreign investment opportunities 7. Industry 4.0 business cases in Catalonia 54
Industry 4.0 in Catalonia | Technology snapshot April 2021| 5 Definition of the Industry 4.0 concept The Industry 4.0 concept represents a paradigm shift in the way things are developed, designed and produced. It is a convergence of technological trends, such as digitisation, autonomous robots, cloud computing and artificial intelligence, that contribute to transforming production processes. I4.0 represents a new approach to control production processes, providing integration and synchronisation of entities and workflows within the value chain in real time, automating and highlighting the importance of data, increasing flexibility, enabling unit and customised manufacturing of products and optimising production times and resources. Since its introduction at the Hannover Messe in 2011, the I4.0 concept has undergone an evolution over the years, with an increasingly broad and general approach that goes beyond conventional industrial production, interacting across the entire value chain and with other megatrends, hence inspiring numerous neologisms, such as logistics 4.0, marketing 4.0 or education 4.0, among others.
Industry 4.0 in Catalonia | Technology snapshot April 2021| 6 From the 1st to the 4th Industrial Revolution technological progress 4th Industrial Revolution 2016 • Cyber-physical systems 3rd Industrial • Convergence of Revolution technologies 1969 • Complex technological technological dynamics convergence 2nd Industrial • Automated production Revolution • Electronics Artificial Intelligence • Information technologies Big Data 1870 Cybersecurity Digital twin 1st Industrial • Chain production Cloud Revolution • Electric power Internet of Things 1784 3D printing • Steam engine • Mechanical production equipment time Source: IDOM, 2020
Industry 4.0 in Catalonia | Technology snapshot April 2021| 7 Advanced Manufacturing vs Industry 4.0 Industry 4.0, understood as the application of digital tools in the industrial value chain generating impact on business 1, has evolved and boosted the concept of Advanced Manufacturing, making its implementation at any stage of the chain as easy as possible. Industry 4.0 Technologies Advanced Manufacturing Industry 4.0 Advanced Manufacturing encompasses the Industry 4.0 is the application of set of I4.0 technologies and others digital tools across the industry developed in industrial environments to value chain to profoundly transform its make manufacturing more agile and Robotics operations and business models. efficient. To this end, it uses applications of advanced digital technologies in the industrial environment. Quantum computing It acts along the manufacturing value chain Photonics It acts across industries (including the and ends with the production of a good production of goods, ecosystems and related services) Industry 4.0 Advanced Manufacturing Source: 1. "Advanced Manufacturing Beyond Industry 4.0", MINSAIT 2020
Industry 4.0 in Catalonia | Technology snapshot April 2021| 9 Technologies included in the Industry 4.0 concept The technologies considered within the framework of this study are as follows: Additive manufacturing Internet of Things (IoT) Quantum/Photonics 3D & 4D Printing IoT/IIoT Advanced & quantum computing Bioprinting Tracking & tracing technologies Photonics Advanced sensors HPC Horizontal/Vertical Integration Cloud M2M communication Cloud & edge computing Remotely controlled operations Simulation Smart Machines/Smart Energy Simulation Digital twin Virtual industrialisation AR/VR Augmented & virtual reality Artificial Intelligence Artificial intelligence Distributed Ledger Machine/Deep learning Technology (DLT) Computer vision/Scanning Blockchain Connectivity Advanced networks (5G and 6G) Fixed networks (LAN and LWAN) Robotics Big Data Advanced robotics Big Data Cyber physical systems Cybersecurity Advanced analytics Human augmentation Cybersecurity Data mining Hyperautomation – RPA
Industry 4.0 in Catalonia | Technology snapshot April 2021| 10 Additive manufacturing Technological Sensors/ Advanced New Intelligent components linked to actuators robotics materials computer-aided design additive manufacturing Main current capacities Additive manufacturing technology Size and forecast of the global 3D printing was already expanding before the market (billions of dollars)1 COVID-19 pandemic and is likely to continue to expand afterwards. 41 The growth of additive 32 VAT manufacturing after COVID-19 will Powder bed 26 photopolymeris depend significantly on the 20 fusion 16 technology’s practical applications. ation 7,3 10,2 11,8 In the meantime, new ones have 3 4,1 5,2 6,1 been developed in the care and health sector. ´13 ´14 ´15 ´16 ´17 ´18 ´19 ´20 ´21 ´22 ´23 ´24 Material Direct energy Forecast Covid impact scenario Histórico Historic extrusion deposition Leading countries2 Main application sectors3 1 USA 6 Japan Material jetting Foil lamination United 2 7 Mexico Other Health and Kingdom medical equipment consumer 3 Germany 8 Switzerland goods Other transport 4 France 9 Italy Electronics industries Binder release Car and Machinery and and motorbike capital goods Other 5 China 10 The Netherlands electricity services Digital and audiovisual content Sources: 1. Own analysis based on data from Wohlers Associates, 2020 2. 3D Printing Sentiment Index (Ultimaker, 2019) 3. 3D printing trends (3D HUBs, 2020)
Industry 4.0 in Catalonia | Technology snapshot April 2021| 11 Advanced robotics Technological Sensors/ IIoT/M2M Artificial Edge/ Connectivity components linked to actuators Communication vision Cloud Services networks advanced robotics What began as a simple design Current main categories to help humans lift and carry Collaborative robots market (billions of dollars)1 heavy equipment has evolved into an advanced machine, 7972 (Domestic, medical and capable of thinking, learning and entertainment) service performing countless activities robots without the help or guidance of any human being. Robots are Drones slowly becoming a crucial part of our daily lives 803 981 361 566 Industrial and collaborative robots ´17 ´18 ´19 ´20e ´21 ´22 ´23 ´24 ´25 ´26 Autonomous Leading countries2 Main application sectors3 Guided Vehicles (AGVs) 1 China 6 Taiwan food and Italy gourmet products 2 Japan 7 Materials and Robotic Process Car and raw materials motorbike Automation (RPA) 3 USA 8 France Republic 9 4 Mexico of Korea Cyber Physical Pharmaceutical Electronics and Logistics, e-commerce Chemical and Other and distribution plastics Systems (CPS) 5 Germany 10 Spain industry electricity Sources: 1. Interact analysis, 2020, Markets and markets (2020) 2. leaders based on total industrial robots installed (World Robotics, 2019) 3. Roots Analysis, 2020
Industry 4.0 in Catalonia | Technology snapshot April 2021| 12 Internet of Things (IoT/IIoT) IoT Technological Sensors/ Wireless Connectivity End user cloud components linked to IoT actuators interfaces networks devices services It is estimated that by the end of Main current capacities 2020 there were 9.9 trillion End-user IoT spending forecast (billions 1567 connected IoT devices. By 2022 of dollars)1 this number is expected to grow to 21.5 trillion. 1.079 800 Traceable 594 Identification objects 418 212 248 110 151 Data objects ´17 ´18 ´19 ´20 ´21 ´22 ´23 ´24 ´25 Location Main application sectors3 Leading countries2 Signals Interactive 1 Sweden 6 Denmark objects Logistics, Other New USA e-commerce and 2 7 consumer goods Smart Cities Zealand distribution Norway 8 Ireland 3 Agriculture Belgium Processing Smart objects 4 Finland 9 Health and Materials Machinery and Energy and medical and raw Infrastructures capital goods resources equipment materials and 5 France 10 Bulgaria construction Other Sources: 1. Statista, 2020 2. IoT Daily, 2020 3. Top 10 IoT Applications 2020 (IoT Analytics, 2020)
Industry 4.0 in Catalonia | Technology snapshot April 2021| 13 Artificial Intelligence Technological Sensors, chips Advanced Cloud Software components linked to the and processors computing services Big data Artificial Intelligence framework (Edge) Artificial intelligence was invented decades ago and Artificial intelligence (AI) software market Type of artificial intelligence was mainly used in robots, revenue worldwide (billions of dollars)1 126 but advances in this technology and its 94,41 • Deep learning democratisation are • Machine learning expanding its boundaries into 70,94 • Neural networks new sectors and applications 51,27 Weak artificial • ... that are getting closer to our 34,87 intelligence daily lives. 22,59 14,69 10,1 ´18 ´19 ´20 ´21 ´22 ´23 ´24 ´25 • Human level AI Main application sectors3 Leading countries2 Strong artificial intelligence 1 China 6 Germany Digital and Logistics, e-commerce and audiovisual content distribution Norway Finance and 2 USA 7 Other insurance Education, consumer goods training and United 8 Sweden publishing • Smarter than 3 Kingdom services human Infrastructures Consulting and and human France Artificial 4 Canada 9 construction resources Energy and superintelligence India Car and resources Health and medical Catering, tourism, 5 Russia 10 motorbike equipment culture and leisure Sources: 1. Statista, 2020 2. Top 10 countries leading the artificial intelligence race, Analytics Insight, 2019 3. The promise and challenge of the age of artificial intelligence, McKinsey, 2018
Industry 4.0 in Catalonia | Technology snapshot April 2021| 14 DLT – Blockchain Technological Distributed On chain The cloud/p2p components linked to the Cryptography SDK code/Smart connectivity Ledger ... DLT – Blockchain contracts According to Gartner (2020), blockchain, along with artificial Types of DLT technology intelligence and machine Blockchain technology market size learning, will be the most worldwide 2018-2025 (billions of dollars)1 39,7 • Public transformative technologies of 33,9 the times to come. Blockchain • Private has found application in almost 23,3 every industry. • Consortium 12,7 7 • Hybrid 2,2 3 1,2 Main applications ´18 ´19 ´20 ´21 ´22 ´23 ´24 ´25 Leading countries2 Main application sectors3 • Digital currencies United 1 USA 6 Kingdom • Smart contracts Health and medical 2 China 7 United Arab Machinery and equipment Emirates (Dubai) capital goods • Titles 8 3 Australia Switzerland Other consumer goods • Record keeping 4 Japan 9 Singapore Finance and Public Energy and insurance authorities 5 Estonia 10 Malta resources Content… Sources: 1. Statista, 2020 2. Blockchain Council, 2019 3. PwC Global Blockchain Survey, 2018
Industry 4.0 in Catalonia | Technology snapshot April 2021| 15 Cloud Technological components linked to Virtualisation Network Storage Web services Cloud/Edge Computing Cloud computing is firmly Type of cloud computing Global public cloud revenue (billions of established as the new normal services dollars)1 for business IT. Across all 354,6 • Infrastructure as industries, the cloud remains 308,5 a Service (IaaS) one of the fastest growing 266,4 segments of IT spending and 227,7 195,7 one of the key cross-cutting technologies in Industry 4.0 • Platform as a Service (PaaS) • Software as a ´18 ´19 ´20 ´21 ´22 Service (SaaS) BpaaS Paas SaaS Management and Security Iaas Type of cloud computing Leading countries2 Main application sectors3 Germany 6 Singapore • Private Cloud 1 2 Japan 7 Canada Other Logistics, ICT and digital Public Energy and • Public Cloud transformation authorities services e-commerce and distribution resources 8 France 3 USA • Hybrid Cloud United 9 4 Italy Kingdom Catering, tourism, Other Infrastructures Materials and • Edge 5 Australia 10 Spain culture and leisure R&D consumer goods and construction raw materials Sources: 1. Gartner, 2019 2. GLOBAL CLOUD COMPUTING SCORECARD (BSA, 2018) 3. Degree of dependence on cloud computing by economic activity EU (Eurostat, 2018)
Industry 4.0 in Catalonia | Technology snapshot April 2021| 16 Augmented and Virtual Reality Technological components Artificial Wireless Intelligent design of linked to the Sensors vision interfaces 3D environments Augmented and Virtual Reality 2020 has been a year of growth for Current virtual and augmented and virtual reality. From Projected virtual and augmented reality market augmented reality entertainment to business growth ($ billions)1 capacities applications, these immersive 95 technologies have made their way 83 • Fully artificial into every aspect of life. The 72 environment outbreak of COVID-19 has 60 50 significantly increased the adoption 40 • Virtual objects of these technologies, as companies 30 superimposed on the real have implemented home or remote 20 world environment working. 4 10 ´16 ´17 ´18 ´19 ´20 ´21 ´22 ´23 ´24 ´25 • Virtual environment combined with the real Creative creativa Economia economy Othersectors Altres sectors world Leading countries2 Main application sectors3 • Full immersion in a virtual environment 1 USA 6 Italy United • The real world enhanced 2 7 Japan Catering, tourism, Digital and Consulting Kingdom and human with digital objects Republic culture and leisure audiovisual resources 8 content 3 Germany of Korea • Interaction with the real 4 France 9 Australia world and the virtual Other Other Public authorities Health and medical environment equipment services consumer Education, training and 5 China 10 Canada goods publishing services Sources: 1. The promise and peril of immersive technologies (McKinsey, 2019) 2. Linknovate & Iplytics, 2019 3. Goldman Sachs Global Investment Research, 2019
Industry 4.0 in Catalonia | Technology snapshot April 2021| 17 Big Data Technological Algorithm/minin Data Connectivity components linked to Storage Visualisation HPC collection networks g platform Big Data Big data analysis is changing the Current Big Data landscape of business Big Data revenue worldwide 2016-2027 management. Thanks to new capacities (billions of dollars)1 cloud enhancements and additional technologies, the 46 scope and use of big data is 38 42 • Storage and 34 growing rapidly. 31 management 24 27 20 23 24 17 22 Nowadays, the introduction of 14 16 18 19 20 11 15 artificial intelligence, machine 8 10 12 14 9 26 27 29 31 32 33 learning, IoT and other 19 21 24 11 14 16 • Database technologies has increased the ´16 ´17 ´18 ´19 ´20 ´21 ´22 ´23 ´24 ´25 ´26 ´27 quality of data-driven solutions. Services Hardware Software • Processing Leading countries2 Main application sectors3 United Republic 1 States 6 of Korea • Data integration 2 Canada 7 Russia Consulting Energy and ICT and digital and human Other Public transformation resources resources consumer goods authorities Japan 8 India 3 • Statistical analysis Middle East 4 China 9 Region Logistics, Health and United Finance and Materials and e-commerce medical Other services and distribution 5 Kingdom 10 South Africa insurance raw materials equipment Sources: 1. Statista, 2018 2. Top 10 countries and regions leading the big data adoption, Analytics Insight, 2019 3. US Bureau of Economic Analysis; McKinsey Institute Analysis, 2018
Industry 4.0 in Catalonia | Technology snapshot April 2021| 18 Cybersecurity Technological On chain components linked to code/Smart Cryptography The cloud/p2p Distributed cybersecurity SDK contracts connectivity Ledger ... Cybersecurity has become a priority for many companies, as the world becomes Core capacities of Global cybersecurity market (billions of more connected: the introduction of 5G cybersecurity, according to dollars)1 and the rise of cloud computing are ESCO some of the flagships. 248,26 223,68 202,97 A Threat Horizon report reveals that, in 184,19 167,14 • Identify the coming years, organisations will face 151,67 137,63 cyber threats under three key themes: • Protect disruption, distortion and impairment. • Detect ´17 ´18 ´19 ´20 ´21 ´22 ´23 • Respond Main application sectors3 Leading countries2 • Recover United 1 6 Singapore Kingdom Spain Consulting Infrastructures Other transport 2 USA 7 and construction industries Public and human resources authorities France 8 Malaysia 3 4 Lithuania 9 Norway Finance and Education, training Health and Other Machinery Energy and insurance and publishing medical consumer and capital resources 5 Estonia 10 Canada services equipment goods goods Sources: 1. Statista, 2020 2. Global Cybersecurity Index (GCI), 2018 3. IT Key metrics data 2018; Key IT Security Measures: By Industry, Gartner, 2018
Industry 4.0 in Catalonia | Technology snapshot April 2021| 19 Quantum/Photonics Technological Operating Photonic/ Computers components linked to Firmware Qubit storage systems Superconductor (hardware) Quantum Computing and Photonics While quantum computing may not become a reality overnight, it is worth considering, for it will change the Worldwide quantum computing market Type Applications world in the near future. size forecast (millions of dollars)1 1430 • Quantum • Optimisation Companies such as Atom annealing issues Computing, which leverages neutral 1060 atoms for wireless qubit control, 770 • Quantum • Quantum Honeywell’s trapped ion approach 575 analogue chemistry and Google’s superconducting metals 410 • Materials science have shown early results. 235 290 • Optimisation 90 140 issues • Sampling ´19 ´20 ´21 ´22 ´23 ´24 ´25 ´26 ´27 • Quantum dynamics Main application sectors3 Leading countries2 • Quantum • Secure computing universal • Machine learning 1 USA 6 The Netherlands • Cryptography • Quantum 2 Canada 7 Russia ICT and digital Public authorities Chemistry Energy and transformation Germany 8 China resources • Searching 3 • Photonics South France 9 Catering, tourism, 4 Korea Finance and culture and leisure Health and • HPC United Japan insurance Pharmaceutical medical 5 10 industry equipment Other consumer goods Kingdom Sources: 1. Statista, 2020 2. Analytic Insight, 2019 3. Distribution of quantum-computing use case, McKinsey & Partners, 2019
Industry 4.0 in Catalonia | Technology snapshot April 2021| 20 Connectivity Technological Ultra-low latency Massive Millimetre Network Heterogeneous components of communication MIMO wave management network connectivity The future of the connected world is not just about new frontier Type of connectivity technologies like 5G broadband and Global 5G and private LTE market (billions of low-orbit satellite constellations. dollars)1 technologies Much of it will be defined by the • WI-FI expansion and evolution of 3,4 • Cellular • 5G 2,8 existing advanced connectivity 2,15 2,45 • 4G technologies, such as fibre, low-to- 1,7 1,8 1,9 • 3G mid-bandwidth 5G, Wi-Fi 6 and • 2G • GSM other long- and short-range • GPRS solutions. ´18 ´19 ´20 ´21 ´22 ´23 ´24 • ... Network Devices Services Total • Long-range LPWAN • SigFox Main application sectors3 • LoRaWAN Leading countries2 • NB-IoT • Cat-M1 USA Italy 1 6 • ... Logistics, Energy and Finance e-commerce and • Short-range • Bluetooth 2 China 7 Spain and distribution resources • BLE insurance • ZigBee 3 Sweden 8 United • NFC/RFID Kingdom • ... 4 Australia 9 Switzerland ICT and digital Digital and Health and Education, transformation Other audiovisual medical training and United Arab Republic content equipment publishing 5 Emirates 10 services services of Korea Sources: 1. Mobile Expert, 2019 2. Statista – Forbes, 2019 3. Keysight 2018 State of 5G survey, 2018
Industry 4.0 in Catalonia | Technology snapshot April 2021| 21 Simulation Technological components Advanced Algorithm Machine Big data Virtualisation of simulation computing design learning and AI According to Gartner, simulation is the use of a Main current capacities Global market simulation (billions of mathematical or computer dollars)1 representation of a physical 10,3 system, with the aim of 9,2 • Prediction of machine operation studying the effects of 7,2 7,2 7,7 8,5 6,4 constraint. 5,3 5,7 4,8 • Stock prediction • Simulation of real environments for worker training ´15 ´16 ´17 ´18 ´19 ´20 ´21 ´22 ´23 ´24 • Product development • Error detection in a production Main application sectors3 plant Leading countries2 • Digital twin (digital replication) of assets, processes, people, places, 1 USA 6 Germany systems and devices Other transport 2 China 7 France industries Car and motorbike Japan 8 United 3 Kingdom 4 India 9 Canada Electronics and electricity Infrastructures Health and and medical 5 Brazil 10 Mexico Other services equipment construction Sources: 1. Statista, 2020 2. Million Insights, 2020 3. Allied Market Research, 2018
Industry 4.0 in Catalonia | Technology snapshot April 2021| 22 Key strategies and hubs of relevance in terms of Industry 4.0 Source: Own compilation based on IDC. Note 1: Compilation of some strategies, road maps and hubs of special relevance for Industry 4.0. This compilation does not include vertical hubs by technology. Note 2: More information on the European Commission's Digital Innovation Hubs - Smart Specialisation Platform (europa.eu)
Industry 4.0 in Catalonia | Technology snapshot April 2021| 23 Industry 5.0: The road to the new industry The European Union’s recovery becomes an opportunity for accelerating the Green and Digital transitions. Industry is a key driver in building a society based on a more sustainable and resilient economy. The report prepared by the EU Commission goes beyond the goals of economic growth and jobs, turning the industry a provider of prosperity, care for the environment and protection of worker welfare. The key features of Industry 5.0 are: Upgrading technology: Industry must become a solution provider for society. Attracting future talent is necessary and technological upgrading is key to position itself as an attractive option to develop professional life. Digitisation of Industry 5.0: Digitisation must offer unprecedented opportunities. Artificial intelligence and robotics are seen as elements that interact with people rather than replacing them. Digitisation is therefore seen as empowering. Green economy: The ''Green Deal'' will be successful with industry taking the lead. New technologies must rethink production processes, taking into account environmental impacts. Industry must lead the green transition by example. Workers at the centre: The impact on society is a key part of Industry 5.0. Workers are at the centre of the industry, and they must be prepared for the new stage. Role changes can take centre stage, and their skills must be constantly evolving. The new industry demands new skills and adaptation to constant change. Source: European Union, Industry 5.0
Industry 4.0 in Catalonia | Technology snapshot April 2021| 24 The top companies worldwide in Industry 4.0 Cloud AR/VR Big Data Internet of Things (IoT) Robotics Quantum /Photonics Cybersecurity Artificial Intelligence Connectivity Additive manufacturing Distributed Ledger Technology (DLT) Simulation Note: Partial illustrative image
Industry 4.0 in Catalonia | Technology snapshot April 2021| 25 Main global investors Over the next five years, advanced implementation of Industry 4.0 will become a “qualifier to compete” and is also likely to be seen by investors as a “qualifier for funding”. Estimated investment required to implement a Smart Factory between Investment in selected I4.0 initiatives 2020 and 2024 (millions of dollars) (billions of dollars) Made in China $3.000 Research Innovationi & $2.300 Enterprise 2020 Industrie du futur $1.800 Manufacturing $1.160 Innovation 3.0 $137.4 Factories of the future $1.120 $68.5 $161.3 Productivity 4.0 $1.000 Robots Strategy $916 Manufacturing USA $700 Industry 4.0 $550 Catapult centers $430 Industry 4.0 $280 Intelligent Factories $48 Cluster Source: 1. Industry 4.0: Rising to the Challenge, Siemens Financial Services (SFS), 2020 2. Roland Berger, 2018
Industry 4.0 in Catalonia | Technology snapshot April 2021| 26 3. Trends in Industry 4.0 and impact on the SDGs
Industry 4.0 in Catalonia | Technology snapshot April 2021| 27 Trends in Industry 4.0 Biological Human-centred Smart automation on Technologies design the rise 100% remote Advanced materials Sustainability
Industry 4.0 in Catalonia | Technology snapshot April 2021| 28 Trends in Industry 4.0 (I) Beyond the current technologies analysed, new technological developments are foreseen that will change many paradigms in the industry and will be transferred to society in general. With these advances, an exponential technological leap is expected to drive the society of the future. 123456 Biological Technologies In 20 years, synthetic biology could change the manufacture of biological products. Along with advances in genomics, proteomics, systems biology and genetic engineering, synthetic biology will provide a toolbox of standardised genetic parts that can be used in the design and production of a new system. The catalyst for new products will increase understanding of cellular functions and disease models. Industry 4.0 would then mutate into cyber-physical-biological models, further blurring the line between the biological and the digital. For now, some experimental areas in this field are neurotechnology, genetic decoding from artificial intelligence and biosensors.
Industry 4.0 in Catalonia | Technology snapshot April 2021| 29 Trends in Industry 4.0 (II) 12345 6 Human-centred design Despite the exponential evolution that industry has undergone in each of its "revolutions", especially the one we are currently immersed in, there is one thing that has remained constant, as a common factor in each and every one of them. This is precisely the human factor. The success of companies will lie in the fact that, within this context of social and technological development, they will be able to adapt and enhance that which will never be replaced, that which brings human rationality and emotionality to the processes, products and business models, i.e. the Human Factor.
Industry 4.0 in Catalonia | Technology snapshot April 2021| 30 Trends in Industry 4.0 (III) 1 2 345 6 Smart automation on the rise Smart automation has become a key element to consider for business investments. According to the Smart Industry 4.0 study, prepared by Everis and Advanced Factories, 73% of companies already consider it as such and have opted to integrate it into their organisations. These figures represent an increase of 15% over the previous year. The most pronounced growth can be found in Robots, Machine Learning, NLP and BPM solutions. In addition, the COVID-19 crisis has led 33% of companies to push automation to meet the new challenges of the pandemic. Process robotics (RPA) remains the most widely used technology. Optical and intelligent character recognition and business process management follow in second and third place.
Industry 4.0 in Catalonia | Technology snapshot April 2021| 31 Trends in Industry 4.0 (IV) 12 3 45 6 100% remote The COVID-19 pandemic has highlighted the need for technologies that allow us to carry out more and more of our daily activities remotely. This paradigm shift is expected to continue beyond the current pandemic, impacting sectors such as education, teleworking and manufacturing, among others. Technologies such as the digital twin, augmented and virtual reality, process robotisation, among others, will begin to be part of our everyday reality.
Industry 4.0 in Catalonia | Technology snapshot April 2021| 32 Trends in Industry 4.0 (V) 12 3 4 56 Advanced materials We can identify companies and startups that are developing sustainable, smart and responsive materials, which in turn offer improved physical properties. For example, biodegradable plastics, thermally adaptable fabrics or flexible screens. New formulations, including nanomaterials and biomaterials, add new functions to existing materials, while expanding the scope of innovation. Additive manufacturing, advanced compounds and 2D materials also lead to the development of various lightweight materials. Along with computing and materials management, surface engineering impacts a variety of industries, from energy, automotive and construction to biotechnology, healthcare and textiles.
Industry 4.0 in Catalonia | Technology snapshot April 2021| 33 Trends in Industry 4.0 (VI) 12 3 45 6 Sustainability Some sectors, such as the automotive industry, are beginning to coin the concept of "Industry 4.0s" (Industry 4.0 with an added "s" for sustainable). According to the Spanish Association of Automotive Suppliers, this means moving towards digital leadership and climate neutrality, while putting in place fair transition mechanisms that leave no one out. Among the areas to be impacted through the incorporation of Industry 4.0 are Zero Emission, Zero Waste, Zero Accidents and Fair Transition. This trend extends to other relevant sectors with a high environmental and social impact, such as textiles – fashion, energy and food.
Industry 4.0 in Catalonia | Technology snapshot April 2021| 34 Impact on the Improving education Optimisation of through devices. food production Identification of (primary and poverty pockets secondary sectors) through artificial and distribution. 3D intelligence. food printing Connectivity to Ease of teleworking Smart water, smart e-Health, health support online and, thus, work-life water management Industrial IoT to monitoring, age-tech, education. Application balance. Reduction of infrastructures, leak optimise energy early detection of of virtual and gender bias in detection, consumption diseases Customised augmented reality and selection processes. optimisation of Optimisation of power prosthesis printing additive Detection of sexist wastewater treatment distribution networks Tissue bioprinting manufacturing to language/attitudes. and processing. education. Management and Accessible optimisation of Transformation of low Intelligent environments for municipal services Flexible production value-added jobs in management of people with Improvement of urban allows you to the industry into infrastructures, their disabilities Extension planning and manufacture only skilled jobs use and maintenance of broadband infrastructure what is needed Generation of Improvement and connection around the management Optimising of demand economic activity automation of world, promoting Sustainable forecasting around data production processes social inclusion construction through 3D printing Selective recycling AI software for through AI and Measuring air Detection of algae participatory computer vision pollution, better Facial recognition at blooms through AI processes Detection Reducing waste and management of land borders AI for tax Sensors to measure of illegal activities greenhouse gas ecosystem fraud detection the level of pollution through computer emissions in preservation tasks. vision production
Industry 4.0 in Catalonia | Technology snapshot April 2021| 35 4. Prospective applications by demand sector
Industry 4.0 in Catalonia | Technology snapshot April 2021| 36 Industry 4.0 applications by sector Current Future Applications Applications Additive Predictive Autonomous and Smart factory Simulation/Digital manufacturing services collaborative twin robots Data Logistics 4.0 analytics AGV (Automatic Guided Vehicle) Self-driving vehicles Smart meters Distributed energy resources Quantum computing Smart energy problem solving Location- Customer data based VR/AR retail Retail acquisition services applications Field Satellite/drone Advanced crop Smart farm 4.0 monitoring imagery condition sensors Implants, Orthoses Customised telemedicine, Remote Smart health and exoskeletons wearables and monitoring Bioprinting surgery
Industry 4.0 in Catalonia | Technology snapshot April 2021| 37 5. Industry 4.0 in Catalonia
Industry 4.0 in Catalonia | Technology snapshot April 2021| 38 Value chain, ecosystem and map of Industry 4.0 agents in Catalonia Training and technology transfer Clusters and Other entities associations END USERS SOLUTION PROVIDERS INTEGRATORS DISTRIBUTORS Automotive and Additive Robotics motorbike Manufacturing Installers Machinery, metallurgy Cloud AR/VR and capital goods Health and medical IoT AI equipment Engineering Logistics, e-commerce BIG DATA DLT and distribution Chemical and plastics Quantum Consultancies Cybersecurity computing/ Pharmaceutical Photonics industry Connectivity Energy and resources Simulation Food Circular economy
Industry 4.0 in Catalonia | Technology snapshot April 2021| 39 Industry 4.0 in Catalonia: main mapping conclusions 45.5% of the companies are less than ten years old 1,111 companies €5,564 million 28.5% of companies are startups The Degree of internationalisation: 1,111 companies X 3 growth compared to 2017 31.3% of the companies are exporters represent a Location 90.1% of the 55.1% of companies are total are located in Barcelona 26,394 jobs SMEs 42.6% of the companies have a turnover The technology with most companies detected is of more than one million euros and cybersecurity, but the companies with the highest 15.6% have a turnover of more than ten turnover are those focused on artificial intelligence million euros and the Internet of Things (IoT) Source: ACCIÓ Latest available data on turnover and workers, mainly from 2019
Industry 4.0 in Catalonia | Technology snapshot April 2021| 40 Impact of Industry 4.0 technologies in Catalonia Cybersecurity is the technology that provides the largest number of companies, but those Number of companies, workers and turnover of I4.0 by technology focused on the Internet of Things (IoT) and Number of companies offering artificial intelligence have the highest turnover. technology-related products/services Number of companies and turnover by technology Cybersecurity 361 400 1600 IoT 251 350 1400 220 Turnover (M€) Big Data 300 1200 Companies AI 179 250 1000 165 Cloud 200 800 150 600 Robotics 147 100 400 Additive Manufacturing 100 50 200 DLT 74 0 0 Additive manufacturing 42 Cybersecurity AR/VR Robotics Quantum IoT Connectivity DLT Simulation Big Data AI Cloud Connectivity Simulation 18 AR/VR 15 Quantum computing 11
Industry 4.0 in Catalonia | Technology snapshot April 2021| 41 Companies providing Industry 4.0 solutions in Catalonia Additive Manufacturing Robotics Cloud AR/VR IoT AI Big Data DLT Cybersecurity Quantum/Photonics Connectivity Simulation Nota: Imatge il·lustrativa parcial
Industry 4.0 in Catalonia | Technology snapshot April 2021| 42 Industry 4.0 support ecosystem in Catalonia CLUSTERS OF THE CATALONIA CLUSTER PROGRAMME PROFESSIONAL ASSOCIATIONS BUSINESS ASSOCIATIONS TRADE FAIRS AND EVENTS Note: Partial illustrative image
Industry 4.0 in Catalonia | Technology snapshot April 2021| 43 TECNIO centres specialising in Industry 4.0 in Catalonia BIG DATA AI ROBOTICS PHOTONICS CYBERSECURITY CLOUD ADDITIVE IOT SIMULATION MANUFACTURING AR/AV CONNECTIVITY
Industry 4.0 in Catalonia | Technology snapshot April 2021| 44 Sectors mostly demanding Industry 4.0 solutions in Catalonia 10.2 % Metallurgy Metal·lúrgia and metal metàl·lics i productes products * Food and Alimentació gourmet products i productes gourmet 8.2 % Logistic, Logística, e-commerce comerç and idistribution electrònic distribució 7.7 % Maquinària Machinery andi capital béns d'equip goods 5.8 % Infraestructures Infrastructures and iconstruction construcció 5.2 % ICTTIC andi digital transformació digital transformation 3.3 % Altres Other serveis services 3.2 % Associació Association Persona Física Individual Altres indústries Other industries 2.9 % Micro Micro Mitjana Medium TextileTèxtil i moda and fashion 2.9 % Large Petita 0 10 20 30 40 50 60 70 80 The metallurgy and metal products sector is the most demanding in the Business Competitiveness Coupons aid programme (Industry 4.0 Coupons), followed by the food and gourmet products and the logistics, e-commerce and distribution sectors. Source: Own compilation based on data relating to the 660 applications for Business Competitiveness Coupons – Industry 4.0 Coupons, granted by ACCIÓ, received during 2019 and 2020 (*) Percentage of total applications received (660)
Industry 4.0 in Catalonia | Technology snapshot April 2021| 45 Catalan participation in R&D projects Evolution of the number of European projects in Main research data I4.0 Projects € of investment 60 251 151M 50 40 189 1,441 30 20 Entities Partners abroad 10 0 2016 2017 2018 2019 2020 2021* (*) Projects planned as of November 2020 Project keyword cloud In Catalonia, 251 Industry 4.0 projects (2014 – 2021) have been started on a European level. There has been a considerable increase in this type of project over the last five years. In 2016, 19 I4.0 projects were started, while, in 2020, 58 I4.0 projects were implemented.
Industry 4.0 in Catalonia | Technology snapshot April 2021| 46 Digital Innovation Hub of Catalonia https://dih4cat.cat/en/ DIH4CAT is Catalonia’s connected network of assets, infrastructures and knowledge to boost the digital transformation of Catalan industry. DIH4CAT is set up following the model of Digital Innovation Hubs established by the European Commission and is configured as a networked service community, through which industry and public administrations can access a set of services, infrastructures, capacities and technological and non-technological solutions to boost their digital and technological transformation, acting, in turn, as an advanced connector between supply and demand in Catalonia as a whole. DIH4CAT offers services through infrastructure as well Digital and Support in the Solutions as advanced digital and technological capacities technological digitisation marketplace infrastructures process Information Technological and digital maturity diagnoses Search for technology partners and providers Infrastructures for testing and experimenting Search for funding Best practices and case studies Training
Industry 4.0 in Catalonia | Technology snapshot April 2021| 47 ProACCIÓ 4.0 programme ProACCIÓ 4.0 is ACCIÓ’s 4.0 aid and services programme aimed at SMEs. It acts as a one-stop shop in Catalonia to raise awareness, support and advise Catalan companies, especially SMEs, to tackle the 4.0 technological transformation Programme More information about the programme Collaborators of the ProACCIÓ 4.0 programme:
Industry 4.0 in Catalonia | Technology snapshot April 2021| 48 6. Industry 4.0 opportunities
Industry 4.0 in Catalonia | Technology snapshot April 2021| 49 Innovation opportunities (I) Additive Cloud IoT Big Data AI Cybersecurity manufacturing Diagnosis and forecasting of Industrial Optimisation of parts process anomalies Servitisation systems Toolmaking Knowledge of the manufacturing process/Process optimisation Production optimisation Avoid process Predictive/preventive maintenance interruptions due to external causes Food industries Food printing Quality control Monitoring of livestock fattening Field and crop control Customisation Avoid information Health, well- Traceability/Monitoring of chronic and disabled patients/eHealth leaks being and life Surgical guides sciences Bioprinting Diagnosis/Prevention/Drug design Prototyping Production Sustainable Prediction of traffic conditions Autonomous vehicle Avoid service process optimisation mobility and interruptions due to smart city Crowd Flow, traffic external causes Customisation Identification of pollution peaks management prediction Chemistry, energy, Manufacturing process control/Identification of leaks and faults Development of Smart grid/Prediction of consumption and peaks resources and printing materials Waste management/Symbiosis circular economy Prototyping Intelligent product design Home automation Avoid process/service Design Customisation Customer knowledge/Virtual assistants industries interruptions due to Stock management external causes Replication and conservation Cultural and Customer knowledge/Virtual assistants of cultural heritage experience- based Network culture/Online leisure and Fab Labs Digital marketing industries entertainment/Distance learning
Industry 4.0 in Catalonia | Technology snapshot April 2021| 50 Innovation opportunities (II) Quantum AR/VR Connectivity DLT Simulation Robotics computing/Photonics Instruction manual Exoskeletons Inspection Remote control and Supplier control Design and control of Sensors Industrial Training manufacturing Smart contract manufacturing Manufacturing tool systems Maintenance Application to processes (digital non-ergonomic Maintenance Sensors Mobile private twins) activities support Guarantee of origin Inspection Training networks Cybersecurity Food industries Picking/Manuf Sorting Variable Traceability Digital twins of acturing monitoring eHealth healthcare Inspection Health, well- Simulation Exoskeletons Surgery and Research infrastructure Medical imaging being and life Training remote care Identity/Personal health Medical laser sciences Surgical simulation Social robots Training record Mobile private Sustainable networks Picking Picking, location Supply chain control Flow simulation Cryptography mobility and Autonomous smart city Connected vehicle mobility Chemistry, Professional Design and control of Hazardous Remote control and energy, Maintenance support certification manufacturing maintenance manufacturing resources and Training processes, activities Research infrastructures (digital circular Mobile private Energy economy Traceability and twins) networks supplier management e-commerce Physical space Warehouse and Inspection Design Smart testers stock management Sensors Omnichannel projection industries Showrooms Loyalty programmes Manufacturing tool Marketing Games and serious Customer Cultural and Marketing interaction games experience- Smart Tourism Traceability of works of art Protocol Sensors Shows based robots industries Virtual heritage Hospitality
Industry 4.0 in Catalonia | Technology snapshot April 2021| 51 International business opportunities in the Industry 4.0 and 3D printing sector The Indonesian Industry 4.0 growth in the Artificial intelligence and government launched the US Table of digital twin for industry Table of 2020 – 2045 development Table of contents South Korea contents Indonesia contents USA strategy for AI 7.0 6.2 5.4 Internet of Things “Made in China 2025” Innovative therapies, products and services for offers more opportunities orphan drugs Table of Table of tourism and Table of in industrial innovation contents Austria contents The Netherlands transportation contents China 6.0 7.0 5.1 3D printing, additive Artificial intelligence manufacturing and smart Table of mission at the World business technologies Summit AI Americas Table of Germany contents Canada contents 6.6 5.7 The 3D industry in China Transformation and and Hong Kong is digitisation of industry in Table of experiencing Table of United the United Kingdom contents Hong Kong extraordinary growth contents Kingdom 6.4 5.7 Industry 4.0: robotics, AI, Robotics and cybersecurity and 3D Table of autonomous systems Table of France printing contents contents Singapore 6.3 5.7 Note: Top industry opportunities ranked based on the 2020 International Business Opportunities Index Innovation opportunity Internationalisation opportunity Mixed opportunity Source: ACCIÓ. World map of international business opportunities, 2020
Industry 4.0 in Catalonia | Technology snapshot April 2021| 52 Attraction of foreign direct investment (I) INVESTMENT IN I4.0 IN CATALONIA BY COUNTRY OF ORIGIN (2018 – 2019) Country Capital investment (M€) United States 128.11 Denmark Germany 42.46 Argentina 25.53 Switzerland 16.52 United Germany Kingdom €42.46M Switzerland Japan 6.63 €16.52M Bulgaria 3.85 France 3.83 Ireland 2.6 United Kingdom 1.52 China 0.6 Italy 0.39 Denmark 0.3 The Netherlands 0.1 Ireland Japan USA €6.63M €128.11M The Netherlands China France Italy Bulgaria Argentina €25.53M Source: Own compilation based on data by fDi Markets
Industry 4.0 in Catalonia | Technology snapshot April 2021| 53 Attraction of foreign direct investment (II) MOST RELEVANT INVESTMENTS VMWARE, which specialises in the development of corporate software and cloud infrastructure, has created up to 250 jobs in Barcelona as a result of its growth strategy to promote technology talent in Europe, the Middle East and Africa (EMEA) at its new centre in the Catalan capital. €90.85M Satellogic, a leader in high-resolution microsatellite imaging technology, has recently opened its headquarters in Barcelona. The Catalan capital was chosen mainly because of the excellent supply of talent in computer science and artificial intelligence. €19M ABB, which focuses mainly on industrial automation, has opened its first customer innovation centre in Europe dedicated to robotics in Sant Quirze de Vallès, which will develop digital and automation technologies for companies. €16.52M Bilsing Automation, a leading provider of automated tool solutions for the automotive sector, has opened a new facility in Sabadell, dedicated to the marketing, after-sales, design, pre-assembly, storage and €13.88M implementation of different technological solutions. Mitek, which specializes in computer vision technology, has created 48 new jobs in recent years at its headquarters in Cerdanyola del Vallès. Mitek technology specialises in the use of computer vision, artificial intelligence, deep learning and biometric tools to check digital identities. €10.3M Source: Own compilation based on data by fDi Markets
Industry 4.0 in Catalonia | Technology snapshot April 2021| 54 7. Industry 4.0 business cases in Catalonia
Industry 4.0 in Catalonia | Technology snapshot April 2021| 55 Business cases in Catalonia (I) AIS has developed a software called Winbox based on artificial Applus IDIADA has relied on Orange for the development of a Mobile intelligence for optimising the production of corrugated cardboard Private Network at its facilities in L'Arbonar (Tarragona) to test boxes. It works with Tabu Search models, which have proven to be connected and autonomous vehicles in a controlled, safe and effective in the Industry 4.0 challenge of making decisions based on sustainable environment. information from multiple sensors and the large volume of data collected. Any entity linked to the automotive industry and new technologies will be able to test and develop new and innovative technological Cardboard factories work with large cardboard reels. One of their solutions and future services linked to connectivity (IoT, 5G and main challenges is to optimise order planning with regard to the stock autonomous/connected vehicles). The private connectivity developed and availability of these reels and minimise material losses. Winbox by Orange enables proof of concept, certification and approval of the not only responds to this challenge, but also optimises the overall technology and experimenting the operation of services and manufacturing of the entire production, ordering pending production applications. orders in such a way that all machines are running without bottlenecks, or machines that are stopped or saturated. In addition, it Mobile technology will enable many advantages in the automotive takes into account the delivery times of each order and even applies world, while being especially important for testing autonomous cars, intelligence to the planning of truck loads that bring the production of as, while testing the vehicle, other aspects of the car can be boxes to different customers. examined (acceleration, braking time, …), but also all aspects related to connectivity and multimedia applications of vehicles (on-board Winbox is currently installed in more than 60 factories in 9 countries, services, vehicle monitoring and maintenance, payment automation, including Cartonajes Vallés Gasset S.A. in Catalonia. accident prevention, autonomy reliability, …).
Industry 4.0 in Catalonia | Technology snapshot April 2021| 56 Business cases in Catalonia (II) The GO Visió - Grups Operatius project studies how pig feeding To improve the efficiency of its production processes, CELSA Group, affects their fattening process. The project partners are Mafrica, the in collaboration with IThink UPC and MCIA Research Centre, has Manresa slaughterhouse, Catalana i Pinsos, SETNA and the Centre identified the need to implement an Industry 4.0 programme, called de Visió per Computador. The project is a clear example of the Data-driven Steel 4.0, which will enable it to: application of artificial intelligence for sustainability and productivity in the agricultural world "Smart Farming": how artificial intelligence and • Collect and centralise the information generated computer vision techniques can help in pig growth control and • Implement data-based models for real-time diagnosis and improvement. forecasting of anomalies in production processes. • Determine the effects generated by anomalies to facilitate and However, weighing pigs with an industrial scale is not a very swift speed up decision-making by plant supervisors. process. Thus, the idea was to replace the scales with a vision • Deploy advanced analytics projects with different objectives and system focused on a 3D camera that can estimate the volume and suppliers, within an ongoing improvement process. weight of pigs. Some of the goals achieved through Data-driven Steel 4.0 are as follows: • The structuring, standardisation and centralisation of information on the production processes of all CELSA Group plants. • The implementation of industrial analytics projects in a progressive and scalable manner, within an ongoing improvement strategy. • Improved knowledge of process operation • Improving and streamlining decision-making thanks to the visualisation of results of analysis algorithms.
Industry 4.0 in Catalonia | Technology snapshot April 2021| 57 Business cases in Catalonia (III) SOM CARE is the IoT platform developed by Grup Saltó that runs a Schneider has developed a comprehensive and sustainable solution robot offering support, assistance and surveillance to elderly or for Nestlé Waters to reduce the downtime required for an on-site disabled people. The robot moves around the house, recognises cleaning process. The system also enables improved traceability of people, talks to them and asks them questions about their health and cleaning and production operations, in accordance with food safety well-being, as well as reminding them of daily tasks, such as regulations, as well as improved operational, energy and resource medication to be taken or medical appointments. In addition, efficiency. emergency calls can be made via voice, and the system automatically sends alerts to the mobile phone of an assigned family member or The implemented system, called EcoStruxure, features a flexible caregiver. architecture that adapts to the limitations of software and automation, and allows you to monitor and diagnose the cleaning process on site. The SOM CARE solution is a pioneering project in Spain, which won the “5G Challenge: How to improve the lives of the elderly through Thanks to this system, a 20% reduction in production downtime and technology”, organised by the Mobile World Capital Foundation and increased productivity has been achieved. The monitoring and the Barcelona City Council, and is currently being tested in the homes diagnosis of the valves has improved substantially, saving 340 tons of of volunteers who live with the robot. CO2 used in the water production process. Grup Saltó is a technological services and innovative digital solutions The success of the solution has encouraged the company to use it in company with more than 25 years of experience in Spain. new production lines.
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