ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
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33. ASK Metal Forming With the motto „Shaping Ideas“ the 33rd ASK will address current topics and challenges in metal forming from the perspectives of material science, plant engineering and the application industries. Increasingly efficient methods of material modelling, process simulation and the analysis of large amounts of data are enabling a large number of new approaches to enhance efficiency in the production and processing of steel and non-ferrous metals. Combined with modern material concepts and innovative forming processes, this offers opportunities for new solutions in important application sectors such as aviation, traffic engineering, energy technology and civil engineering. With the 33rd ASK Metal Forming we again would like to offer an inspiring platform for an intensive exchange of experience on these topics. The current view of the companies will be represented, as well as new ideas and solutions from the university sector in the comprehensive plenary contributions, in the in-depth technical sessions, in the trade fair forum and in the accompanying technical exhibition. Together with Professor Kopp and all our employees at the IBF we would be very glad to welcome you to the 33rd ASK Metal Forming in Aachen. Gerhard Hirt 1
Plenary Contributors Plenary Contributors Dr. Henrik Adam Prof. Dipl.-Ing. Dr. techn. Chief Commercial Officer Andreas Kugi Member of the Executive Committee Head of the Automation and Control Institute Tata Steel Europe Vienna University of Technology Dr. Claudio Dalle Donne Rolf Schencking Head of Materials, Processes and Member of the Management Board Tests (ESCM) Chief Technical Officer Airbus Operations GmbH VDM Metals Holding GmbH Dr. Lutz Kessler Prof. Dr.-Ing. Katja Windt Head of the Application Technology Member of the Management Board Department, Technology & Innovation SMS group GmbH thyssenkrupp Steel Europe AG Prof. Dr.-Ing. Gerhard Hirt Prof. Dr.-Ing. habil. Ulrich Krupp Head of Institute of Metal Forming Head of Department of Ferrous Metallurgy RWTH Aachen RWTH Aachen Jonas Bjuhr Head of Strategy R&D & Innovation Rolled Products Hydro Aluminium Rolled Products GmbH 2 3
Thu. 28.03.2019 Plenary Contributions | Europa Saal Thursday 28th March 2019 9:00 am Welcome and introduction G. Hirt; Institute of Metal Forming, RWTH Aachen Plenary Contributions | Europa Saal 9:15 am Steel, the recycling material: Technical Presentations | Brüssel Saal properties – concepts - solutions Technical Presentations | Room K3, K4/K5 H. Adam; Tata Steel Europe 9:45 am Materials and processes for next Airbus program C. Dalle Donne; Airbus Operations GmbH 10:15 am Challenges and solutions of transforming a rolling mill into the digital world – using the example of a virtual commissioning of a ring rolling plant K. Windt; SMS group GmbH 10:45 am Coffee break, technical exhibition 11:30 am Technical presentations (see page 6-7) 12:30 pm Lunch, technical exhibition Moderation: P. Groche Institute for Production Engineering and Forming Machines TU Darmstadt 1:45 pm Digital shadows in metal forming – potentials and challenges G. Hirt; IBF, RWTH Aachen 2:15 pm Engineering the future, light-weighting our planet – sustainable aluminium solutions J. Bjuhr; Hydro Aluminium Rolled Products GmbH 2:45 pm Coffee break, technical exhibition 3:15 pm Technical presentations (see page 8-11) 7:00 pm Evening event, Quellenhof Aachen 5
Thu. 11:30 - 12:30 Technical Presentations | Brüssel Saal Thu. 11:30 - 12:30 Technical Presentations | Room K4/K5 Digitization along the process chain New solutions for automotive design Moderation: M. Merklein Moderation: W. Volk LFT, University Erlangen-Nürnberg utg, TU München 11:30 am Perspectives of the automation of bending 11:30 am LIGHTWEIGHTforging – automotive processes lightweighting with forging technology T. Kessler, T. Traub, P. Groche; PtU, TU Darmstadt H.-W. Raedt; Hirschvogel Automotive Group Lightweight Forging Initiative 11:50 am Using AI modelling for predicating quality T. Wurm; Georgsmarienhütte GmbH and routing in a brownfield environment Lightweight Forging Initiative S. Martens, H. Wolf; PSI Metals GmbH A. Busse; ika, RWTH Aachen 12:10 pm Algorithms in the context of production data 11:50 am Steel for automotive applications – A. Hoffmann; statmath GmbH higher expectations and increased challenges J. Wesemann; Ford Werke GmbH 12:10 pm FlexiCoil - cost-efficient forming copper Thu. 11:30 - 12:30 Technical Presentations | Room K3 coil for increasing copper fill factor in electric motors C. Hecker, T. Steibert, M. Klausnitzer; Forging technologies for advanced applications Schaeffler Technologies AG & Co. KG F. Pauli; IEM, RWTH Aachen Moderation: B.-A. Behrens D. Petrell; IBF, RWTH Aachen IFUM, Leibniz University Hannover 11:30 am XXL forgings for aerospace applications T. Witulski, K. Welschof; Otto Fuchs KG 11:50 am Controlling the material flow in open-die forging to increase the range of producible geometries M. Wolfgarten, F. Rudolph, G. Hirt; IBF, RWTH Aachen R. Schwarz, H. Schäfer; Glama Maschinenbau GmbH 12:10 pm New incremental twist forging T. Makiyama, T. Yagami, T. Teramae; Hitachi, Ltd. G. Hirt; IBF, RWTH Aachen 6 7
Thu. 3:15 - 4:15 pm Technical Presentations | Brüssel Saal Thu. 3:15 - 4:15 pm Technical Presentations | Room K4/K5 Innovative facades and structures Low-loss electrical steel sheets for energy-efficient drives I Moderation: M. Kuhnhenne Moderation: R. Kawalla; IMF, TU Bergakademie Freiberg Sustainable Metal Building Envelopes RWTH Aachen 3:15 pm Effect of hot strip annealing on the microstructure of a ferritic non-oriented 3:15 pm Process chain including stretch forming and electrical steel incremental sheet forming for the production A. Stöcker, G. Korpala, U. Prahl, R. Kawalla; of multi-directionally curved sheet metal panels IMF, TU Bergakademie Freiberg L.-M. Reitmaier, D. Bailly, G. Hirt; IBF, RWTH Aachen T. Pofahl, A. Seiter, M. Trautz; TraKo, RWTH Aachen 3:35 pm Cold rolling and annealing for the non-grain-oriented electrical steel 3:35 pm Roll forming technology for free formed building X. Wei, A. Krämer, G. Hirt; IBF, RWTH Aachen shells made of curved sandwich panels M. Heller, S. Korte-Kerzel; IMM, RWTH Aachen M. Moneke, S. Grimm, J. Reising, J. Lange, S. Schäfer, P. Groche; PtU, TU Darmstadt 3:55 pm Magnetic properties of shear-cut thin electrical steel sheet 3:55 pm Manufacturing of self-unfolding metallic hollow N. Leuning, S. Elfgen, K. Hameyer; IEM, RWTH Aachen profiles L. Böhm, H. A. Weiss, W. Volk; UTG, TU München P. Pavliuchenko, T. Bremen, G. Hirt; IBF, RWTH Aachen Thu. 3:15 - 4:15 pm Technical Presentations | Room K7/K8 Thu. 3:15 - 4:15 pm Technical Presentations | Room K3 Industrial aspects of sheet metal forming for small Technologies for heavy plates series – special materials and market segments Moderation: M. Jochum; AG der Dillinger Hüttenwerke Moderation: G. Hirt; IBF, RWTH Aachen 3:15 pm New approach for the automated step bending 3:15 pm Development of the incremental micro-forming of large-diameter pipes process for small batch production of metallic G. Steinhagen, F. Kapp; Gräbener Maschinentechnik bipolar plates GmbH & Co.KG L. M. Tebaay, P. Sieczkarek, M. Hahn, S. Gies, A. E. Tekkaya; IUL,TU Dortmund 3:35 pm New flexible multi-purpose (hot) plate leveler for thin and thick gauges 3:35 pm Manufacture of cranial implants by incremental B. Taleb-Araghi, K. Winklhofer, A. Meyer, E. Zambon; sheet forming Danieli Germany GmbH D. Fritzen, G.S. De Lucca, A. Daleffe, J. Castelan, L Schaeffer; Universidade Federal do Rio Grande do Sul 3:55 pm Efficient leveling strategies based on data mining and modeling 3:55 pm Application of hot air heating for single M. Laugwitz, J. Lohmar, G. Hirt; IBF, RWTH Aachen point incremental forming of different M. Jochum, T. Scheffer, D. Wild; AG der Dillinger Hüttenwerke lightweight construction materials A. Leonhardt, A. Al-Obaidi, A. Kunke, V. Kräusel; UFF, TU Chemnitz 8 9
Thu. 4:45 - 5:45 pm Technical Presentations | Brüssel Saal Thu. 4:45 - 5:45 pm Technical Presentations | Room K3 Integrated computational materials engineering 5:25 pm Industrial application of incremental sheet forming Moderation: M. Teller R. Schmitz, G. Hirt; IBF, RWTH Aachen IBF, RWTH Aachen 4:45 pm Improved prediction of residual stresses in components along metal forming process Thu. 4:45 - 5:45 pm Technical Presentations | Room K4/K5 chains using the Yoshida-Uemori material model X. Zeng, N. Nickl, J. Weninger, A. Hundertmark; Schaeffler Technologies AG & Co. KG Low-loss electrical steel sheets for energy-efficient 5:05 pm Computer aided strain hardening engineering drives II for crash boxes of high manganese steels A. Quadfasel, M Teller, G. Hirt; IBF RWTH Aachen Moderation: K. Hameyer C. Haase; IEHK, RWTH Aachen IEM, RWTH Aachen 5:25 pm Development of modern steels by ICME-based 4:45 pm Production of thin electrical steel for electric alloy and process design automotive drives C. Haase, M. Lin, H. Farivar, V. Kripak, L. Koschmieder; J. Zufacher, N. Brachthäuser; C.D. Wälzholz IEHK, RWTH Aachen GmbH & Co. KG 5:05 pm The ideal electrical steel sheet B. Reichert, B. Diedrich, A. Hatton; Robert Bosch GmbH Thu. 4:45 - 5:45 pm Technical Presentations | Room K3 5:25 pm Electrical steel for E-Mobility S. Steentjes, F. Bittner, K. Brune; AUDI AG Industrial aspects of sheet metal forming for small series – automotive requirements and applications Moderation: B. Kuhlenkötter LPS, Ruhr-University Bochum 4:45 pm Robot-based incremental sheet forming to meet current and future automotive industry requirements D. Möllensiep, D. D. Störkle, L. Thyssen, B. Kuhlenkötter; LPS, Ruhr-University Bochum F. Spörle; Daimler AG 5:05 pm Use of incremental sheet metal forming to enable an agile development process in automotive engineering W. Meyer, J. Bons; Volkswagen AG R. Schmitz; IBF, RWTH Aachen 10 11
Fri. 29.03.2019 Plenary Contributions | Europa Saal Friday 29th March 2019 Moderation: M. Bambach Chair for Mechanical Design and Manufacturing, Plenary Contributions | Europa Saal Brandenburgische TU Cottbus-Senftenberg Technical Presentations | Brüssel Saal 8:30 am Advanced model-based control for rolling Technical Presentations | Room K3, K4/K5 of flat products A. Kugi; Automation and Control Institute, Vienna University of Technology 9:00 am Development of a new heat-resistant nickel alloy with improved forgeability for components of turbine engines R. Schencking; VDM Metals Holding GmbH 9:30 am Coffee break, technical exhibition 10:00 am Technical presentations (see page 14-15) 11:00 am Coffee break, technical exhibition Moderation: W. Bleck Department of Ferrous Metallurgy, RWTH Aachen 11:30 am Actual developments and manufacturing processes supporting tomorrow’s automotive mobility L. Keßler; thyssenkrupp Steel Europe AG 12:00 pm 3D aspects of materials design for metals and alloys U. Krupp, W. Song, C. Haase, G. Heßling, W. Bleck; IEHK, RWTH Aachen K. Jahns; Laboratory for Matertial Design and Material Reliability, University Osnabrück 12:30 pm Closing speech G. Hirt; IBF, RWTH Aachen Concluding snacks, technical exhibitions 1:00 pm Tour of the Department of Ferrous Metallurgy, the „Centre for Metallic Design e.V.“ and the Institute of Metal Forming 13
Fri. 10:00 - 11:00 am Technical Presentations | Brüssel Saal Fri. 10:00 - 11:00 am Technical Presentations | Room K4/K5 Ring rolling Online control of processes and product properties Moderation: A. Brosius Moderation: M. Liewald IF, TU Dresden IFU, University Stuttgart 10:00 am Production of force-locked composites by cold 10:00 am Improved thickness tolerances of rolled ring rolling - process and design products by piezoelectric actuators N. Küsters, A. Brosius; IF, TU Dresden S. Stockert, G. Hirt; IBF, RWTH Aachen M. Wehr, D. Abel; IRT, RWTH Aachen 10:20 am Composite ring rolling: simulation and experiment to produce seamless composite 10:20 am First thin slab casting and rolling line rings worldwide for coil-to-coil and endless S. Günther, G. Hirt; IBF, RWTH Aachen production S. Berger, C. Bilgen, A. Meyer, M. van Reimersdahl; 10:40 am Ring rolling of superalloys for rotating Danieli Germany GmbH engine parts M. Büscher, T. Witulski; Otto Fuchs KG 10:40 am Defined adjustment of residual stresses by roller levelling M. Grüber, G. Hirt; IBF, RWTH Aachen L. Kümmel; SMS group GmbH Fri. 10:00 - 11:00 am Technical Presentations | Room K3 Industrial aspects of sheet metal forming for small series – civil engineering and general applications Moderation: D. Bailly IBF, RWTH Aachen 10:00 am Application of incremental sheet forming in architecture T. Pfeifer; Beauvary GmbH 10:20 am Industrial applications of ISF: Lessons learned and perspectives L. Puigpinós, A. Soto, J. Segura, B. Cavallini; Eurecat – Technology Centre of Catalonia 10:40 am Discussion 14 15
Technical Presentations/ Trade fair forum Technical Presentations Numerous companies and associations await you at the accompanying trade exhibition in the foyer of Eurogress Aachen. Already registered at the time of printing: • WF Maschinenbau und Blechformtechnik GmbH & Co. KG • Glama Maschinenbau GmbH • thyssenkrupp Steel Europe AG • Key to Metals AG • thyssenkrupp Hohenlimburg GmbH • Forschungsvereinigung Stahlanwendung • AMAP GmbH • Initiative Massiver Leichtbau • Institute of Metal Forming • DFG Forschergruppe „Verlustarme Elektrobleche“ FOR 1897 • Heinrich Müller Maschinenfabrik GmbH • AMEPA GmbH • ERICHSEN GmbH & Co.KG. • August Alborn GmbH & Co. KG • Bühler Redex GmbH • LumaSense Technologies GmbH Trade fair forum In the trade fair forum we also offer our exhibitors the opportunity to present their services in detail in a lecture. The following titles are already known at the time of printing: • Neue Eigenschaften der Total Materia Datenbank für CAE und Metallumform-Simulation, Key to Metals AG • Clever SCHWERe Lasten heben, August Alborn GmbH & Co. KG • Initiative massiverLEICHTBAU - Geometrie durch Umformen leichtgemacht, Hammerwerk Fridingen GmbH • Corrosion Related Design of Metallic Materials - Challenges and Approaches, AMAP Advanced Metals and Processes GmbH • Neue Stähle aus precidur® - Präzisionswarmband für die Kaltumformung, thyssenkrupp Hohenlimburg GmbH You will receive the final programme with the conference documents. If you are interested in registering for the exhibition and trade fair forum, please see the contact details on page 20. 17
General Information General Information Poster exhibition / tour of the institutes Conference fees Here all the main research areas of the IEHK Industrial participants and the IBF are presented. 28.-29.03.2019............................ 900 € Day ticket.................................... 600 € DGM-, VDEH members, University Evening event 28.-29.03.2019............................ 800 € Day ticket.................................... 550 € The evening event on 28.03.2019 starts with a champagne reception in the Kaminsaal of the Students under 28 years old Pullman Aachen Quellenhof. During the evening 28.-29.03.2019............................ 250 € event, the „Metal Forming“ study prize will be (On submitting a copy of student identification) awarded by the company Schwermetall Halbzeuge GmbH and the Institute of Metal Forming. Individual evening event tickets for Entertainment will be provided by the magician & accompanying guests.................80 € mentalist Tom Duval and the band The Speedos. All participation fees are exclusive of the statutory value added tax. Room reservations For registrations of more than 2 paying participants from one company, the conference fee for three or We have set up a reservation service via the „aachen more company representatives is only 250 € each tourist service e.v.“ for your room reservations. plus VAT. Please contact us regarding this matter. For a room in your preferred category, please book (email: ask@ibf.rwth-aachen.de, before 06.03.2019 referring to the 33rd ASK Metal Tel. +49 241 80-95922) Forming. The conference fee includes: aachen tourist service e.v. • Conference documentation, Postfach 10 22 51 • Drinks during breaks, lunch 52022 Aachen • Evening event • Tours of the institutes Tel. +49 241 18029-50 Fax: +49 241 18029-30 email: booking@aachen-tourismus.de Conference location Eurogress Aachen Monheimsallee 52 52062 Aachen www.eurogress-aachen.de 18 19
General Information Registration Please register preferably via our website www.ask.ibf.rwth-aachen.de Alternatively, you can also register by post using the enclosed registration form. Registration is possible up to the day of the conference. Conditions of participation By registering the following conditions of participation are binding. Cancellations must be made in writing. For cancellations prior to 15.02.2019 we charge a handling fee of 100 € plus VAT. After this period the full conference fee will be retained. In this case we will send you the conference documents on request. It is possible to name a substitute participant. Language Most of the lectures will be held in German. At the same time we offer a simultaneous translation of the presentations in English, with the exception of the presentations within the trade fair forum. Please contact the conference office. Contact & information Institute of Metal Forming Marion Köster Tel.: +49 241 80-95922 Fax: +49 241 80-92378 email: ask@ibf.rwth-aachen.de www.ask.ibf.rwth-aachen.de 20
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