Alcoa and Environmental Sustainability - An Outstanding Opportunity - OECD
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Alcoa and Environmental Sustainability An Outstanding Opportunity -0-
Worldwide Operating Locations % of Revenue 61% 23% 10% 6% • 131,000 Alcoans • 350 Operating Locations • 43 Countries • $23.5 Billion in Revenue - 1 -
What is Alcoa today? Our Vision Alcoa aspires to be the best company in the world Our Goals Live our Values Top-Quintile ROC Strong Balance Sheet Who are we? Who are our customers? What are our competencies? We are a global premium Our customers are generally • Deploying our Value & manufacturing company large, global corporations that Business System globally with a diversified portfolio demand the very best in • Investing for the long-term in base metals & mining, quality, service and price. (bauxite, energy) engineered customer • Operating large, complex solutions, and packaging The top 100 customers assets in an integrated generate 50% of total revenues system on a global scale Our businesses fall in four and 60% of profits • Developing aluminum segments product & process • Upstream Our principal markets are technology with deep • Aluminum conversion •Aerospace understanding of end-use • Engineered products •Automotive applications • Packaging •Commercial Transportation •Packaging -2-
Environmental management within Alcoa At Alcoa, our vision is to be the best company in the world--in the eyes of our customers, suppliers, shareholders, communities and people. Corporate Vision ↘EHS Value 2020 EHS Strategy: ↘EHS Policy - Zero Emissions ↘EHS Principles - Zero Wastes ↘2020 Strategy - Zero Discharge ↘Regulatory Compliance - Zero Incidents ↘Standards & Procedures/Documentation - Zero Non-Compliance ↘Protocols - Support Growth ↘Self-Assessment (ASAT) - Sustainability-no legacies - Enhance the Reputation ↘Audits/Verification - Lead the Way ↘Balanced Scorecard Goals ↘Measure Results ↘Education & Training ↘Benchmark – inside and out ↘Real-time incident reporting ↘Incident Investigation Alcoa Worldwide EHS Organization ↘Communication ↘Recognition/Consequences Bill O’Rourke Vice President EHS and Audit ↘Organize for Results External Advisory Environment Health Safety Communication Audit Boards Dr. Pat Atkins Bob James Rick Williams Wade Hughes Haig Sakoian OEHAC Director Director Director Director Director Environmental Health Safety Communication EHS Audit ETAB Stewardship Dr. Mark Bob Slack Global EHS Awards Judges K. Martchek Cullen Manager Sustainability Med. Director Yale Corporate Safety Audit Staff Yale University External Verification: University Technical Dr. J. Wesdock The WEC Award Corporate Support: Jorge Fontanez; Shamsa Khan; Sandy Stephens The Ron Brown Award North America Europe Asia Latin America Australia The Dow Jones Sustainability Index Rob Bear Juerg Furrer Malcolm Wright Mauricio Born David Willet The Domini Index Global EHS Lead Team EHS EHS EHS EHS Services & EHS IT Innovest – Green Company Designation Sustainability Compliance Tom Meek Legal Jeff Lettrich/Kevin Carter Technology Dr. John Smith Remediation Rob Bear Systems Diane Klocko Anita Roper Named one of three most sustainable companies in the world at Davos in 2005 Business Unit EHS Professionals Corporate Certification to ISO14001 in 2003 -3-
Living our Values Environmental Excellence Long-term business success Good Governance Community Framework (2001) Social Responsibility EH&S Training WEC Gold Action and Bravo Medal 2020 Framework Greening Aust. Partnership 1st and 2nd Cost challenges UN Global Suriname 500 Award Fortune – Best Community Safety data Human Rights Brazil Metals Co. Medical Clinic Bates - 70 systems Position 1st Greenfield (over 10 yrs) Year Mining Plant with Dividends to Alcoa Plan Portland Smelter Sustainability Env. Policy sustainability shareholders Foundation in the Park ABS Reporting in mind Vision and Values 1888 1939 1952 1967 1980 1988 1997 2004 2020 -4-
Alcoa Sustainability Model Environmental Governance Excellence ABS Values People – • Integrity linchpin the system Stakeholders • Environment Health & Safety Employees • Customer Products – make to use • Excellence Communities Principles • People • Profitability Shareholders Processes – • Accountability Customers eliminate waste Suppliers Economic Partners Social Performance … Responsibility
Significant Environmental Issues Regulatory expectations Customer expectations Expectations of the Public, including the communities where we operate Expectations of investors and other stakeholders -6-
A Few Examples Global Climate Change Energy constraints The growing water crisis The growing concerns about bio-accumulative materials Materials Use and Recycling Land Use concerns Communication and reporting issues (internal and external) Sustainability -7-
Sustainable Development is the basis for the Alcoa Environmental Strategy . . . Respect for our neighbors and respect for the generations that will follow Elimination of All Waste Products Designed for Reputation the Environment Environment as a Core Value Integration of Environment with Manufacturing Incident-Free Workplace -8-
Elimination of Wastes 60% REDUCTION 50% REDUCTION SO2 TODAY 287,000 tons VOCs TODAY 10,910 tons 2010 108,700 tons 2008 5,480 tons 75% with inert anodes 30% REDUCTION 80% REDUCTION NOx TODAY 56,300 tons MERCURY TODAY 2,990 kgs 2007 47,770 tons 2008 620 kgs -9-
Alcoa’s Greenhouse Gas Reduction Targets 25% REDUCTION 1990 48.056 M tons TODAY 37.222 M tons 2010 (projected) 35.950 M tons With inert 50% REDUCTION anode 2010 (projected) 23.191 M tons - 10 -
Plans to reduce wastes to landfills by 50% by 2007 . . . on the way to elimination of all land filled wastes by 2015 Reduction of process water use by 60% by 2008 . . . on the way to achieving zero process water discharge and “near zero” storm water discharge by 2015 - 11 -
Products Designed for the Environment - Increased commitments for recycling . . . aluminum, plastics, other materials - Encourage customer and supplier interactions on Environmental issues and product design/recycling - Follow AFL an Alcoa business that is initiating an Environmental Product Stewardship program - Make increased use of Life Cycle Analysis, for Alcoa and our customers. - 12 -
Reputation All BUs will use Alcoa’s New Community Framework for improved management of Environmental issues We are improving working relationships with regulators and partnerships with non-government organizations By 2004, BU and Corporate Sustainability Reports will use the Global Reporting Initiative Guidelines - 13 -
By 2006 Alcoa will achieve annual energy and Environmental cost reductions of $100 Million … and much more is possible - 14 -
Alcoa Businesses Are Doing It! Primary Metals 90% sulfur dioxide (SO2) reduction AFL initiating Product Stewardship North American Extrusions programs initiating Energy Alert programs Alcoa Europe 95% volatile organic Alcoa Brazil compound reduction 100% certification to ISO 14001 AWA 10% reduction in Greenhouse Gas emissions per tonne - 15 -
Some Current Environmental Goals LANDFILLED WASTE Goal: 50% reduction in landfill waste by % Reduction 2007. from 2000 Baseline: 1.0 Progress towards 2020 Vision 2001 37.0% Metric Tonnes (millions) 0.8 2002 38.5% % Reduction from Baseline 2003 44.7% 2004 57.0% 0.6 Water Use 80 -15.4% 70 0.4 60 50 0.2 VOC 40 Landfill Waste 30 -38.0% -57.0% 0.0 20 10 2000 2001 2002 2003 2004 2007 Baseline Target Actual 0 WATER USE Goal: 60% reduction in process water use, and % Reduction discharge by 2008. from 2000 SO2 Mercury 120 Baseline: -5.8% -4.4% 100 2001 5.9% Target 2002 4.5% KL(millions) 80 2003 11.0% % of Target NOX 2004 15.4% 60 -21.9% 40 Blue represents targets for 2008-2010 for the parameters 20 Green represents the progress through 2004 0 2000 2001 2002 2003 2004 2008 Baseline Target Actual
2020 Environmental Vision CURRENT TARGETS Environmental CHALLENGE For Alcoa on the road to From base year 2000: Sustainability –LONG TERM GOALS • 60% reduction S02 by 2010 60% –90%reduction reductionbyby2010 2015 • 50% reduction volatile organic compounds by 2008 –95%reduction 60% reductionbtby 2015 2010 • 30% reduction nitrogen oxides by 2007 –85%reduction 50% reductionbyby2010 2015 • 80% reduction mercury emissions by 2008 –95%reduction 90% reductionbyby2010 2010 • 50% reduction landfill waste by 2007 –100% 75% reduction reduction by by 2015 2010 • 60% reduction in process water use, and discharge, –Zero 70% water discharge reduction by 2010 by 2015, including storm water by 2008 From base year 1990: 10% less material use by 2010 • 25% reduction in greenhouse gas emissions by 2010. Utilize 25% recycled aluminum • (50% Assuming success with inert anode technology) in fabricated products by 2010 Implement effective environmental management systems, such as Reduce energy intensity by 10% by 2010 ISO 14001, at all locations by 2005 Zero environmental non-compliance incidents by 2005 $100 million annual environmental and energy cost savings by 2006 through elimination of wastes and design for sustainability Environmental targets and community relationship objectives incorporated into all Alcoa businesses' annual plans.
What Else Is Needed? Engage all Alcoa employees and use their creativity and innovation Abandon the “business-as-usual” approach . . . end-of-pipe solutions don’t solve problems or save money -- in fact, they do the opposite Use the full power of the Alcoa Business System New and creative interaction with communities, regulators and non-government organizations Alcoa must be the best company in each community before Alcoa can be the best company in the world. - 18 -
What can be learned from Alcoa? We set difficult goals….. and then we meet them….. It does not happen easily…it requires training, communication, resources, commitment, creativity and dedication. …..and the engagement of 131,000 people - 19 -
My Policy Recommendations Aim for transparency in all policy options Articulate goals very clearly Provide options for achieving the goals Benchmark the “best” and most effective Be very selective in what you want to accomplish (the goals you select and the milestones that you use to monitor progress will drive behaviors and shape attitudes, support and acceptance) Put metrics in place that are understood by all stakeholders Monitor and report openly and frequently Engage the entire community, make as many as possible feel that they are a part of the program Celebrate all progress - 20 -
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