Alcoa and Environmental Sustainability - An Outstanding Opportunity - OECD

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Alcoa and Environmental Sustainability

        An Outstanding Opportunity

                                         -0-
Worldwide Operating Locations

                             % of Revenue
  61%              23%

                                        10%

           6%
                  • 131,000 Alcoans
                  • 350 Operating Locations
                  • 43 Countries
                  • $23.5 Billion in Revenue - 1 -
What is Alcoa today?
                                            Our Vision

                         Alcoa aspires to be the best company in the world

                                            Our Goals

       Live our Values                  Top-Quintile ROC              Strong Balance Sheet

       Who are we?                   Who are our customers?          What are our competencies?
We are a global premium           Our customers are generally         • Deploying our Value &
manufacturing company             large, global corporations that       Business System globally
with a diversified portfolio      demand the very best in             • Investing for the long-term
in base metals & mining,          quality, service and price.           (bauxite, energy)
engineered customer                                                   • Operating large, complex
solutions, and packaging          The top 100 customers                 assets in an integrated
                                  generate 50% of total revenues        system on a global scale
Our businesses fall in four       and 60% of profits                  • Developing aluminum
segments                                                                product & process
 • Upstream                       Our principal markets are             technology with deep
 • Aluminum conversion             •Aerospace                           understanding of end-use
 • Engineered products             •Automotive                          applications
 • Packaging                       •Commercial Transportation
                                   •Packaging

                                                                                                 -2-
Environmental management within Alcoa

                        At Alcoa, our vision is to be the best company in the
                           world--in the eyes of our customers, suppliers,
                               shareholders, communities and people.
Corporate Vision
   ↘EHS Value                                                                                       2020 EHS Strategy:
       ↘EHS Policy                                                                                  - Zero Emissions
           ↘EHS Principles                                                                          - Zero Wastes
               ↘2020 Strategy                                                                       - Zero Discharge
                   ↘Regulatory Compliance                                                           - Zero Incidents
                     ↘Standards & Procedures/Documentation                                          - Zero Non-Compliance
                       ↘Protocols                                                                   - Support Growth
                            ↘Self-Assessment (ASAT)                                                 - Sustainability-no legacies
                                                                                                    - Enhance the Reputation
                                  ↘Audits/Verification
                                                                                                    - Lead the Way
                                       ↘Balanced Scorecard Goals
                                               ↘Measure Results
                                                             ↘Education & Training
                                                                          ↘Benchmark – inside and out
                                                                               ↘Real-time incident reporting
                                                                                   ↘Incident Investigation
                                            Alcoa Worldwide EHS Organization              ↘Communication
                                                                                                ↘Recognition/Consequences
                                                                                                      Bill O’Rourke
                                                                                              Vice President EHS and Audit

                                                                                                                  ↘Organize for Results
                                                                                                                                                                         External
                                                                                                                                                                         Advisory
                                            Environment                  Health                    Safety            Communication                Audit                   Boards

                                           Dr. Pat Atkins              Bob James              Rick Williams           Wade Hughes              Haig Sakoian               OEHAC
                                              Director                  Director                Director                Director                 Director
                                           Environmental                 Health                  Safety              Communication              EHS Audit
                                                                                                                                                                           ETAB
                                            Stewardship
                                                                       Dr. Mark                   Bob Slack                                    Global EHS              Awards Judges
                                            K. Martchek                 Cullen                    Manager
                                            Sustainability           Med. Director
                                                                         Yale
                                                                                                  Corporate
                                                                                                   Safety
                                                                                                                                               Audit Staff
                                                                                                                                                                       Yale University   External Verification:
                                                                      University                  Technical

                                                                    Dr. J. Wesdock
                                                                                                                                                                                         The WEC Award
                                                                       Corporate Support: Jorge Fontanez; Shamsa Khan; Sandy Stephens                                                    The Ron Brown Award
                                                   North America                    Europe                    Asia           Latin America              Australia
                                                                                                                                                                                         The Dow Jones Sustainability Index
                                                        Rob Bear                   Juerg Furrer         Malcolm Wright         Mauricio Born            David Willet
                                                                                                                                                                                         The Domini Index
                                                                                             Global EHS Lead Team
                                            EHS                       EHS                      EHS               EHS Services &                 EHS IT
                                                                                                                                                                                         Innovest – Green Company Designation
                                                                                                                                                                   Sustainability
                                          Compliance
                                           Tom Meek
                                                                      Legal
                                                             Jeff Lettrich/Kevin Carter
                                                                                            Technology
                                                                                             Dr. John Smith
                                                                                                                  Remediation
                                                                                                                         Rob Bear
                                                                                                                                               Systems
                                                                                                                                               Diane Klocko
                                                                                                                                                                        Anita Roper      Named one of three most sustainable
                                                                                                                                                                                         companies in the world at Davos in 2005
                                                                               Business Unit EHS Professionals
                                                                                                                                                                                         Corporate Certification to ISO14001 in 2003

                                                                                                                                                                                                                                -3-
Living our Values

                                       Environmental Excellence

                                                                                                                                                  Long-term
                                                                                                                                               business success
  Good Governance
                                                                                                                                Community
                                                                                                                             Framework (2001)

                       Social Responsibility                                                         EH&S Training    WEC Gold                Action and Bravo
                                                                                                                       Medal

                                                                                                                                    2020 Framework
                                                                                         Greening
                                                                                      Aust. Partnership                              1st and 2nd Cost challenges
                                                                                                                 UN Global
                                 Suriname
                                                                                                                 500 Award                                   Fortune – Best
                                Community                                                    Safety data                             Human Rights
                                                                          Brazil                                                                               Metals Co.
                               Medical Clinic          Bates - 70                             systems                                  Position
                                                                     1st Greenfield                                                                           (over 10 yrs)
                                                      Year Mining
                                                                       Plant with
        Dividends to        Alcoa                        Plan                                    Portland Smelter                                Sustainability
                                        Env. Policy                  sustainability
        shareholders      Foundation                                                             in the Park                    ABS               Reporting
                                                                         in mind                               Vision and
                                                                                                                  Values

1888   1939            1952              1967                       1980                                  1988               1997                     2004             2020
                                                                                                                                                                       -4-
Alcoa Sustainability Model

                           Environmental                             Governance
                           Excellence
      ABS                              Values
     People –                          • Integrity
linchpin the system
                                                                                  Stakeholders
                                       • Environment Health &
                                       Safety
                                                                                    Employees
                                       • Customer
   Products –
   make to use                         • Excellence                                Communities

                                                                 Principles
                                       • People
                                       • Profitability
                                                                                   Shareholders
  Processes –
                                       • Accountability                             Customers
 eliminate waste

                                                                                    Suppliers
                                                                  Economic           Partners
                      Social                                    Performance
                                                                                        …
                      Responsibility
Significant Environmental Issues

 Regulatory expectations

 Customer expectations

  Expectations of the Public, including the communities
  where we operate

  Expectations of investors and other stakeholders

                                                          -6-
A Few Examples

Global Climate Change
Energy constraints
The growing water crisis
The growing concerns about bio-accumulative materials
Materials Use and Recycling
Land Use concerns
Communication and reporting issues (internal and external)
Sustainability

                                                             -7-
Sustainable Development is the basis for the
            Alcoa Environmental Strategy . . .
Respect for our neighbors and respect for the generations that will follow

                                       Elimination of All Waste

                                                Products Designed for
           Reputation                              the Environment
       Environment
      as a Core Value

                                           Integration of Environment
                                           with Manufacturing
                                  Incident-Free Workplace

                                                                         -8-
Elimination of Wastes

      60% REDUCTION                                        50% REDUCTION
SO2   TODAY                       287,000 tons      VOCs    TODAY                10,910 tons
      2010     108,700 tons                                 2008    5,480 tons

      75% with inert anodes

      30% REDUCTION                                        80% REDUCTION
NOx   TODAY                   56,300 tons        MERCURY   TODAY                    2,990 kgs
      2007    47,770 tons                                  2008 620 kgs

                                                                                                -9-
Alcoa’s Greenhouse Gas Reduction Targets

                  25% REDUCTION
                  1990                        48.056 M tons
                  TODAY               37.222 M tons
                  2010 (projected)   35.950 M tons

          With
          inert
                  50% REDUCTION
         anode    2010 (projected)   23.191 M tons

                                                              - 10 -
Plans to reduce wastes to landfills by 50% by 2007
. . . on the way to elimination of all land filled wastes by 2015

  Reduction of process water use by 60% by 2008
 . . . on the way to achieving zero process water discharge
        and “near zero” storm water discharge by 2015

                                                                    - 11 -
Products Designed for the Environment

- Increased commitments for recycling
   . . . aluminum, plastics, other materials

- Encourage customer and supplier interactions on
  Environmental issues and product design/recycling

- Follow AFL an Alcoa business that is initiating an
  Environmental Product Stewardship program

- Make increased use of Life Cycle Analysis, for Alcoa and
  our customers.

                                                       - 12 -
Reputation

 All BUs will use Alcoa’s New Community Framework
  for improved management of Environmental issues

We are improving working relationships with regulators
 and partnerships with non-government organizations

  By 2004, BU and Corporate Sustainability Reports
  will use the Global Reporting Initiative Guidelines

                                                         - 13 -
By 2006 Alcoa will achieve annual energy
   and Environmental cost reductions of

      $100 Million
… and much more is possible

                                            - 14 -
Alcoa Businesses Are Doing It!

         Primary Metals
  90% sulfur dioxide (SO2) reduction
                                                   AFL
                                       initiating Product Stewardship
North American Extrusions                          programs
initiating Energy Alert programs
                                          Alcoa Europe
                                        95% volatile organic
        Alcoa Brazil                    compound reduction
    100% certification to
        ISO 14001
                                   AWA
                       10% reduction in Greenhouse
                        Gas emissions per tonne
                                                                        - 15 -
Some Current Environmental Goals
                                                                                                                   LANDFILLED WASTE
                                                                                                            Goal: 50% reduction in landfill waste by         % Reduction
                                                                                                                            2007.                             from 2000
                                                                                                                                                               Baseline:
                                                                                              1.0
         Progress towards 2020 Vision                                                                                                                        2001     37.0%

                                                                   Metric Tonnes (millions)
                                                                                              0.8                                                            2002     38.5%
                % Reduction from Baseline                                                                                                                    2003     44.7%
                                                                                                                                                             2004     57.0%
                                                                                              0.6
                      Water Use
                        80
                              -15.4%
                          70                                                                  0.4
                          60
                          50                                                                  0.2
   VOC                    40                      Landfill Waste
                          30
-38.0%                                                -57.0%                                  0.0
                          20
                          10
                                                                                                        2000     2001         2002          2003      2004          2007
                                                                                                                        Baseline   Target    Actual
                           0

                                                                                                                         WATER USE
                                                                                                        Goal: 60% reduction in process water use, and          % Reduction
                                                                                                                     discharge by 2008.                         from 2000
   SO2                                            Mercury                                      120                                                               Baseline:
-5.8%                                            -4.4%
                                                                                               100                                                            2001     5.9%
  Target                                                                                                                                                      2002     4.5%

                                                                                KL(millions)
                                                                                                80                                                            2003    11.0%
  % of Target
                          NOX                                                                                                                                 2004    15.4%
                                                                                                60
                         -21.9%
                                                                                                40
    Blue represents targets for 2008-2010 for the parameters                                    20
    Green represents the progress through 2004
                                                                                                    0
                                                                                                         2000      2001        2002          2003     2004          2008
                                                                                                                  Baseline     Target       Actual
2020 Environmental Vision
CURRENT TARGETS                                                 Environmental CHALLENGE
                                                                For Alcoa on the road to
From base year 2000:                                            Sustainability
                                                                –LONG TERM GOALS
     •    60% reduction S02 by 2010                             60%
                                                                –90%reduction
                                                                        reductionbyby2010
                                                                                      2015
     •    50% reduction volatile organic compounds by 2008      –95%reduction
                                                                60%     reductionbtby 2015
                                                                                    2010
     •    30% reduction nitrogen oxides by 2007                 –85%reduction
                                                                50%     reductionbyby2010
                                                                                      2015
     •    80% reduction mercury emissions by 2008               –95%reduction
                                                                90%     reductionbyby2010
                                                                                      2010
     •    50% reduction landfill waste by 2007                  –100%
                                                                75%      reduction
                                                                      reduction  by by 2015
                                                                                     2010
     •    60% reduction in process water use, and discharge,    –Zero
                                                                70%     water discharge
                                                                      reduction  by 2010 by 2015,
                                                                including storm water
     by 2008
From base year 1990:                                            10% less material use by 2010
     •    25% reduction in greenhouse gas emissions by 2010.    Utilize 25% recycled aluminum
     •    (50% Assuming success with inert anode technology) in fabricated products by 2010
Implement effective environmental management systems, such as Reduce energy intensity by 10%
                                                                by 2010
 ISO 14001, at all locations by 2005
Zero environmental non-compliance incidents by 2005
$100 million annual environmental and energy cost savings by 2006
through elimination of wastes and design for sustainability
Environmental targets and community relationship objectives
incorporated into all Alcoa businesses' annual plans.
What Else Is Needed?

       Engage all Alcoa employees and use their
              creativity and innovation

     Abandon the “business-as-usual” approach . . .
end-of-pipe solutions don’t solve problems or save money
              -- in fact, they do the opposite

    Use the full power of the Alcoa Business System

     New and creative interaction with communities,
     regulators and non-government organizations

    Alcoa must be the best company in each community
    before Alcoa can be the best company in the world.
                                                           - 18 -
What can be learned from Alcoa?

  We set difficult goals…..

          and then we meet them…..

It does not happen easily…it requires training, communication,
resources, commitment, creativity and dedication.

…..and the engagement of 131,000 people

                                                                 - 19 -
My Policy Recommendations
Aim for transparency in all policy options
Articulate goals very clearly
Provide options for achieving the goals
Benchmark the “best” and most effective
Be very selective in what you want to accomplish (the goals
you select and the milestones that you use to monitor progress
will drive behaviors and shape attitudes, support and
acceptance)
Put metrics in place that are understood by all stakeholders
Monitor and report openly and frequently
Engage the entire community, make as many as possible feel
that they are a part of the program
Celebrate all progress
                                                                 - 20 -
- 21 -
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