3D printing in construction: A revolution whose time has come - Currie & Brown

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3D printing in construction: A revolution whose time has come - Currie & Brown
March 2021
Middle East Issue #29
                                                      Industry focus
                                               3D printing in
                                               construction:
                                        A revolution whose
                                             time has come

Global economy:          Regional economy:        Commodities
Speed of recovery        Gulf states will spend   price analysis
depends on response to   2021 recovering from
Covid-19 outbreaks       ‘double hit’
3D printing in construction: A revolution whose time has come - Currie & Brown
2                                                                                  March 2021    Insight

Contents                       Change and recovery as the

3                              world gets over pandemic
      Global economy:
      Speed of recovery
      depends on
      response to              Welcome to Insight #29 covering         Another significant event is the
                               the countries of the Middle East.       arrival of Joe Biden as president
      Covid-19 outbreaks                                               of the United States, replacing
                               Is the vaccine changing everything
                                                                       Donald Trump. That has significant
                               for the better? Three months
                                                                       implications, particularly in terms
                               into 2021 there are certainly
                                                                       of what it means for the trade war
                               more optimistic forecasts about
                                                                       between the US and China that
                               economic recovery and how
                                                                       continued throughout the previous
                               quickly the region – and the world
                                                                       administration. President Biden
                               – can return to business as usual.
                                                                       has also signalled a shift in the US
                               There is no doubt that the              approach to the Middle East.
                               coronavirus pandemic devastated
                                                                       We take a look at all of these
                               economic progress around the

5
                                                                       issues here, as well as examining
      Regional economy:        world last year. However, it is clear
                                                                       what is happening across the
                               that the rate of recovery has varied
      Gulf states will spend   across regions, with some ending
                                                                       construction and related sectors
      2021 recovering from     2020 in stronger positions than
                                                                       throughout the GCC area.
      ‘double hit’             others.                                 We also look at the radical
                                                                       potential of 3D printing in
                               Vaccination is helping to level
                                                                       construction, and its impact for
                               that situation. Without it, the
                                                                       economies that need to meet

7
                               rate of infection would be out of
                                                                       growing needs for new housing.
      Commodities              control. Major events such as
                                                                       Dubai has positioned itself
      price analysis           Dubai Expo are going ahead
                                                                       as a centre for 3D printing, a
                               later this year, and throughout
                                                                       technology which promises to
                               the Gulf Co-operation Council
                                                                       achieve significant cost reductions
                               (GCC) countries, governments are
                                                                       in the provision of certain types of
                               pushing ahead with infrastructure

9
                                                                       buildings, both commercial and
      Industry focus:          development that envisages key
                                                                       residential.
                               growth in tourism.
      3D printing in
                                                                       New construction techniques
      construction: A          All of that displays the confidence
                                                                       signal the way forward for the
      revolution whose         required for full recovery. In the
                                                                       sector, policymakers and those
      time has come            case of the GCC, the pandemic
                                                                       governments and banks that fund
                               came on top of the deep reduction
                                                                       significant growth projects. But
                               in oil prices that had already
                                                                       they are part of a solution that has
                               threatened an economic ‘pause’.
                                                                       to embrace sustainability, digital
                               For many countries, it also

11
                                                                       innovation and new approaches to
           Currie & Brown      coincided with a major policy shift
                                                                       transportation.
                               away from an over-dependence
           offices
                               on oil and gas and significant
                               initiatives such as Saudi Arabia’s
                               ‘Vision 2030’.

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3D printing in construction: A revolution whose time has come - Currie & Brown
3    Global economy                                                                         March 2021   Insight

Speed of recovery depends on
response to Covid-19 outbreaks
The global economy is predicted            Generally speaking, the Asia-Pacific
to grow by an average 5.5 per cent         economies have opened much
during 2021, and a further 4.2 per         more quickly, with Gulf Co-operation          The rollout of the
cent in the following year, according      Council countries not far behind,
to the latest outlook published by the     compared to the worst-hit areas of        vaccines is expected
International Monetary Fund (IMF).         North and South America and Europe.              to help contain
The figures reflect a slight levelling-    “The strength of the recovery is             the pandemic and
up of the overall forecast, and the
IMF attributed that to the speedier-
                                           projected to vary significantly across    enable governments
                                           countries, depending on access to
than-expected rollout of Covid-19          medical interventions, effectiveness           to continue to lift
vaccines as they have been                 of policy support, exposure to cross-     restrictions that have
approved by various national health
regulators.
                                           country spill overs and structural
                                           characteristics entering the crisis,”
                                                                                         had such a broad
While new strains continue to emerge,      said the IMF report. It urged a               economic impact.
rapid vaccine rollout will significantly   balance of intervention and an
contribute to containing the pandemic.     acceleration of 'green' economic
This gives governments the                 initiatives in order to achieve lasting
confidence to ease the restrictions        recovery from what forecasters
that have had such far-reaching            describe as “the pandemic
economic and societal impact.              recession”.

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3D printing in construction: A revolution whose time has come - Currie & Brown
4    Global economy                                                                                 March 2021    Insight

Forecasters found that some                 The World Bank took a more
economies had experienced                   conservative view of recovery,
softening in late 2020 – probably           predicting global growth of 4 per cent           One major issue for
because of a resurgence of Covid-19         this year, and 3.8 per cent in 2022.
infections and unemployment                                                                   finance ministers is
                                            Richer nations will lead recovery
increases in some countries. “With
                                            through a mix of major capital
                                                                                          the scale of borrowing
growing vaccine availability, improved
therapies, testing and tracing,
                                            spending, on infrastructure projects       needed to subsidise jobs
local transmission of the virus is
                                            particularly. While interest rates        during the various Covid-
                                            remain low, borrowing to fund such
expected to be brought to low levels
                                            projects remains relatively cheap.             related lockdowns, as
everywhere by the end of 2022.
Some regions and countries will get
                                            One major issue for finance ministers     well as money required to
                                            is the scale of borrowing needed to
to low local transmission sooner than
                                            subsidise jobs during the various
                                                                                                  boost recovery.
others depending on country-specific
                                            Covid-related lockdowns, as well as
circumstances,” they add.
                                            money required to boost recovery.
Forecasts vary between regional
                                            The IMF report includes a section on      On the upside, forecasters point
economies. For example, it notes
                                            'risks to the outlook' which reveals      out that if vaccination programmes
that China was able to recover more
                                            how much its forecast depends on          expand and accelerate quickly during
quickly than other economies, helped
                                            continued progress in defeating           2021, the outcomes could be even
by effective containment measures, a
                                            Covid-19.                                 better than expected – thereby linking
"forceful public investment response"
and liquidity support from the central      A virus surge would weaken growth         economic growth over the coming
bank.                                       and the pace of recovery, and there       year to an early end to the pandemic
                                            could be a risk of “intensifying social   and little else.
The IMF said that oil exporters and
                                            unrest, … due to higher inequality        In the Gulf region, the rollout of
those economies depending heavily
                                            and unequal access to vaccines and        vaccines and a stronger-than-
on tourism-related income face
                                            therapies”, said the IMF. Another risk    expected recovery to oil prices during
more difficult prospects because
                                            could be the premature withdrawal         the first quarter of the year may mean
of a slower return to normal, which
                                            of policy support, leaving viable         good news for the economy as much
particularly affects international travel
                                            businesses at risk of bankruptcy.         as for the population.
and energy prices.
It warns that as many as 90 million
people worldwide will fall below the
poverty threshold as a result of the
pandemic.
There are other broader factors
which may have an impact on the
global economy as it battles to
recover ground during 2021 and
2022 – for example, the international
implications of the Biden US election
victory and the follow-on effects of
Brexit. Growth is expected to be
led by China, but that was the case
before the pandemic, and economic
activity there is changing shape,
perhaps away from exports to the
West and more towards regional trade.
The IMF view has been mirrored by
the World Bank, whose own forecast
points out that poorer countries will
suffer the brunt of the pandemic’s
effects for longer, particularly
because of lower access to vaccines.
It warns that the world could suffer a
"wave of debt", particularly involving
those countries that are less well
equipped to recover.

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5    Regional economy                                                                          March 2021   Insight

Gulf states will spend 2021
recovering from ‘double hit’

Oil exporters in the Arabian Gulf have    The six nations of the Gulf Co-                     OPEC monthly
additional reasons to seek an end         operation Council region all
to what the International Monetary
                                                                                              basket price (US$)
                                          experienced shrinking GDP during
Fund (IMF) has called the “pandemic       2020, with Oman and Kuwait worst
                                                                                     Apr-20                   17.66
recession”.                               hit. In Saudi Arabia and the UAE,
Oil prices have been depressed in         the damage has been estimated at           May-20                   25.17
recent years, to the extent that they     5.4 and 6.3 per cent negative growth
have hit government income and            respectively, according to the World       Jun-20                   37.05
expenditure in major economies            Bank.
                                                                                     Jul-20                   43.42
such as the Kingdom of Saudi Arabia       Each of them is predicted to recover
(KSA) and the United Arab Emirates
                                          during 2021, by between 2.4 per            Aug-20                   45.19
(UAE). So much so that policymakers
                                          cent (UAE) and 7.9 per cent (Oman).        Sep-20                   41.54
are now well down the road towards
                                          These forecasts have been borne out
diversification away from their heavy
dependence on the carbon-based
                                          by anecdotal progress during the first     Oct-20                   40.08
economy.                                  quarter of the year.
                                                                                     Nov-20                   42.61
But demand for oil has also been          The Bank’s forecast says economic
depressed as a result of the pandemic,    progress will be modest during this        Dec-20                   49.17
as most of the major economies            year, and its level will be “contingent
                                          on containment of the pandemic,            Jan-21                   54.38
endured full or partial lockdowns.
Although growth has returned in           stabilising oil prices, no further         Feb-21                   61.05
China and parts of Asia as they pull      escalation of geopolitical tensions, and
themselves out of recession, the return   the assumption of a vaccine rollout”       Mar-21                   65.28
of oil prices to above the $50 per        during the year. It expects further
barrel mark has been slow and painful.    restrained improvement in 2022.                             Source: opec.org

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6    Regional economy                                                                                March 2021     Insight

In the Gulf, the easing situation          as an exemplar of modern ‘green’
about oil prices and the impact of the     thinking.
pandemic will enable policymakers to
                                           The German energy giant                      The six Gulf Nations
return to their main priorities for the
decade ahead.
                                           ThyssenKrupp is contributing to                  signed an accord
                                           the development of a Saudi ‘green
For Saudi Arabia that means                project’ that will produce hydrogen
                                                                                            in January which
continuing to diversify its economy        from solar and wind power, supplying         effectively reinstated
and build towards a future based on        20MW of power to Neom. The
renewable power and efforts to grow        initiative is part of a massive 4GW
                                                                                         Qatar’s relationship
tourism income, trends that will be        integrated renewable project,                      with the others,
reflected in other Gulf economies
such as the UAE and Qatar.
                                           according to the business intelligence
                                           body MEED.
                                                                                            particularly Saudi
Leaders in these countries will be         Projects like this illustrate the speed
                                                                                      Arabia, after more than
anxious to get back to ‘business           of change across Gulf economies            three years of difficulty
as usual’ as they grapple with real
challenges that existed before
                                           as they embrace new technologies
                                           and head for low-carbon energy
                                                                                             within the group.
the pandemic. In Saudi Arabia              solutions. The largest of them – the
considerable promotion of the Neom         UAE and Saudi Arabia – have a
new city project is underway and           raft of solar and other alternative
the government has placed it at the        energy investments. Ultimately, they
centre of the Vision 2030 effort.          will be relying far more heavily on
                                           renewables for domestic energy,
In the UAE, the delayed Dubai Expo
                                           while seeking to maintain income
will take place in autumn 2021 amid
                                           from the export of oil and gas.
hopes that travel restrictions will
be lifted by then and that the event       The six Gulf Nations signed an
will attract an international profile.     accord in January which effectively
Qatar’s similar hopes depend partly        reinstated Qatar’s relationship
on the FIFA World Cup due to be            with the others, particularly Saudi
held there next year.                      Arabia, after more than three years
                                           of difficulty within the group. The
KSA’s Crown Prince Mohammad bin
                                           Al-Ulla Accord covered more than
Salman, who is heading the Vision
                                           100 areas of co-operation, although
2030 drive, recently committed the
                                           commentators have pointed out
Kingdom’s Public Investment Fund
                                           that although relations may remain
(PIF) to spending $800 billion over                                                  aimed at attracting more foreign
                                           strained for some time to come,
the coming decade. The prince has                                                    investment into Qatar. The state
                                           Saudi Arabia has re-opened air, sea
launched a major project within                                                      has also made efforts to improve its
                                           and land border links with Qatar.
Neom, known as The Line, which                                                       labour laws in response to criticism
aims to house one million people           The arrival of President Biden in the     of its treatment of immigrant workers
amid a high-tech urban development         White House has signalled a new           brought in to complete the stadium
that effectively bans the private car      approach to Middle East politics, and     portfolio and related infrastructure
and embraces the latest sustainable        this will have an impact on relations     projects for the football finals.
technologies.                              with Saudi Arabia and other powers.
                                                                                     PPP is taking hold in Bahrain, where
The Line is a 170km belt of                The relaxation of tensions comes at       a new urban metro rail scheme has
communities to be developed along          a good time for Qatar, as noted by        been approved. Bahrain’s transport
a high-speed rail line that will run       MEED. Policymakers in Doha want           and communications ministry wants
inland from the Red Sea. The key           to use the World Cup as a means           to recruit partners for the scheme,
element of Neom, which envisages           of launching the country’s tourist        with tendering of a first phase due to
a large number of communities with         industry. Qatar had a growing tourism     be launched this year.
no cars, is that people can walk to        business from cruise ships pre-
most local services and use public         pandemic and work is underway on a        That phase will include two rail lines,
transport for longer journeys.             $547 million re-development of Doha       totalling 28.6km with 20 stations. The
                                           Port, the aim being to create a tourist   project, costing billions of dollars, will
The team behind the $500 billion                                                     ultimately include 109km with four
                                           hub that might handle 500,000 cruise
Neom project expect to have three                                                    lines and using driverless technology.
                                           passengers a year by 2026.
resort projects completed within three                                               It will link major residential and
years, as part of a bid to establish       The implementation of a new public-       commercial areas as well as Bahrain
the city as a visitor attraction as well   private partnership (PPP) law is also     International Airport.

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7         Commodities                                                                                          March 2021    Insight

Price analysis
    Commodities                                 Unit                Q2-2020           Q3-2020           Q4-2020             Q1-2021
    Non-ferrous metals
    Aluminium alloy                             US$/tonne            1,202.72          1,355.06          1,670.69            2,014.19

    Aluminium                                   US$/tonne            1,640.38          1,828.26          1,982.96            2,107.82

    Copper                                      US$/tonne            5,449.02          6,517.05          7,179.31            8,039.96

    Lead                                        US$/tonne            1,727.84          1,934.51          1,955.32            2,105.48

    Nickel                                      US$/tonne           12,591.76         14,555.87        16,177.09            18,398.73

    Tin                                         US$/tonne           15,599.29         17,608.05        18,734.14            23,171.74

    Zinc                                        US$/tonne            2,010.41          2,389.54          2,665.09            2,745.23

    Steel
    Reinforcing bars                            US$/tonne             451.67            471.67               515.00           685.00

    Steel beams - channel                       US$/tonne             556.67            555.00               651.67           840.00

    Hot rolled plates                           US$/tonne             486.67            551.67               600.00           757.50

    Cold rolled coils                           US$/tonne             510.00            570.00               673.33           810.00

    Prepainted galvanised steel, 0.35           US$/tonne             745.00            805.00               878.33           990.00

    Stainless steel HR coils 304 base           US$/tonne            1,833.33          1,883.33          2,083.33            2,175.00

    Energy
    Crude oil                                   US$/barrel             26.63             43.38                43.95            57.72

    Diesel (Dubai only)                        AED/gallon                7.80              7.80                7.80              7.70

    Cement
    Cement                                        US$/bag                3.33              3.30                3.21              3.15

    Cement (Dubai suppliers)                     AED/bag               12.33             12.22                11.89             11.67

    Rubber
    Rubber                                     US$/100kg              142.69            171.95               225.92           221.39

    Bitumen 60/70
    Bitumen                                     US$/tonne             493.24            493.24               493.24           493.24

■   All prices for commodities are based on bulk quantities, cash trade, US dollar.
■   Non-ferrous metal prices are derived from London Metal Exchange, whereas steel prices are derived from Middle East steel price
    indications; all based on average prices for the month.
■   Reinforcing bars are based on the average price from four UAE suppliers.
■   The rate for steel beams – channel has been derived from Far East/Europe/India market.
■   Crude oil price is derived from light crude Brent, US market.
■   Diesel rates are from EPPCO.
■   The price of rubber is derived from International Rubber Board, based on average prices for the month.
■   Cement prices are derived from UAE local supplier.

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8         Commodities                                                   March 2021   Insight

  Crude oil (2010 - 2020)                            Cement (2010 - 2020)
US$/barrel

                                         US$/bag

  Diesel (Dubai only) (2010 - 2020)                  Steel (2010 - 2020)
AED/gallon

                                         US$/tonne

  Low non-ferrous metals (2010 - 2020)               Non-ferrous metals (2010 - 2020)
US$/tonne

                                         US$/tonne

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9      Focus                                                                                             March 2021    Insight

3D printing in construction:
A revolution whose time has come
The revolution in 3D printing in             around housing or small office and          confronted the construction industry
construction has been a long time            commercial projects.                        globally over many years. A machine-
in the making, but there is growing                                                      based approach to building could
                                             Now Dubai has announced a typically
evidence that in this new decade its                                                     drastically reduce labour costs and
                                             ambitious plan to establish itself as an
time has truly come.                                                                     the timescales required for completion
                                             important world centre for 3D printing-
                                                                                         – both major sources of expense in
The robotic technology that effectively      based development.
                                                                                         construction. A by-product of having
enables the so-called ‘3D printing’ of       In late 2019, the city revealed what        far fewer on-site operatives will be the
buildings has reached the stage where        it claimed to be the largest 3D-built       significant reduction in safety risk.
it can be replicated relatively easily and   office building of its kind, a two-storey
is capable of being operated in a wide                                                   For governments and public
                                             administrative office – its structure
variety of conditions.                                                                   authorities, in addition to private
                                             completed by just three men and
                                                                                         clients, there may also be the benefit
In key markets such as China and the         a single machine. More traditional
                                                                                         of lower-cost buildings. And that could
Middle East, exemplar projects have          methods were used to construct its
                                                                                         have a positive effect in the battle to
attracted massive interest from the          roof, install the doors and windows
                                                                                         produce affordable homes as new
construction industry. For designers         and then the rest of the fit-out.
                                                                                         population centres appear in high-
and project managers, 3D printing            Dubai has set a target for 25 per cent      growth economies of the Gulf Co-
offers the prospect of simpler delivery      of all new buildings to be based on 3D      operation Council (GCC) region and
and a step change in flexibility. For        printing technology by 2030 – a highly      Asia Pacific.
major clients it can deliver high-           ambitious aim for a city that enjoys
                                                                                         For generations, building contractors
volume projects with the added allure        one of the world’s busiest property
                                                                                         have worked to reduce operational
of better control and certainty of cost.     development markets.
                                                                                         costs, for example with the recent
Several Chinese companies have               On the face of it, 3D printing appears      rise of pre-fabrication and modular
unveiled various projects based              to solve many of the issues that have       construction off site.

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10     Focus                                                                                     March 2021    Insight

The 3D printing technologies               most probably in the extent to which
available now are a quantum                all the details of a typical home,
leap forward, a game changer               office or commercial building can            Although 3D printing
that to an extent bypasses those           be produced using the method. As
developments. Here, giant machines         those aspects develop, they will             has been discussed
‘print’ buildings on top of foundations,   reduce radically the amount of time        as a likely construction
using a robotic nozzle to pump             and expense demanded for the
concrete into pre-determined layering      design of certain types of building,     method for many years,
shapes. Prefabricated items, such as       and on procurement of materials, for           it is only during the
windows, are added later, although         example.
it is expected that these too will                                                       last decade that the
                                           This revolution will shift much of
ultimately be made using similar           the production process off site,         technology has become
techniques.                                but in a different way to the impact                      available.
Although 3D printing has been              of pre-fabrication. Much of the
discussed as a likely construction         process will become digital, from
method for many years, it is only          design and physical production right
during the past decade that the            through to monitoring and quality
technology has become available.           control – with 3D printing machines
China has been host to several             feeding massive data to an architect,
building initiatives, such as the          engineer or project manager’s laptop
completion of a 500m retaining wall        or phone. Key skills will include how
protecting against riverside erosion at    we manage all that more easily
Suzhou, in Jiangsu province.               acquired knowledge.

The company behind that project,           Who might benefit from 3D printing
                                                                                   can get projects ‘right’, a massive
WinSun, was the first to claim that it     in construction? The most obvious
                                                                                   investment in such technology should
had completed a full building – a five-    early winners could be governments
                                                                                   produce speedy returns, simply
storey apartment block – in the same       and housing authorities, whose duty
                                                                                   because of the huge efficiencies they
city, in 2015.                             is to produce affordable housing
                                                                                   bring.
                                           for various key groups, from the
China is a leading example of a            homeless to the growing workforces      Their deployment should also reduce
country where 3D technology might          of developing economies. Those          health and safety costs, because
help tackle a growing problem – the        economies are burgeoning, but           of the smaller number of people
mass migration of millions from rural      that growth brings with it particular   needed on site. And there will be
to urban areas, in search of work          problems: for example cities in Asia    new demand for skills especially in IT
and a better life. Chinese cities have     are growing so fast that a new and      and project management, given the
swollen in size during recent decades      young labour force is struggling to     complexity of data required by the
as that trend accelerated. People          find suitable accommodation.            machines to deliver to design.
need cheaper, better housing.
                                           In the Gulf, governments have to        Buildings that have been constructed
To date, most 3D-built projects have       meet the needs of a growing younger     using 3D technology may also be
tended to be experimental, aimed           population, especially in countries     more sustainable. Apart from the
often at proving their concept as          like Saudi Arabia where new cities      efficiency of the process, designers
the industry watches closely. One          are envisaged, such as Neom and         can adapt to ensure that materials
example would be the US company            Amaala.                                 can be sourced locally, for example
Icon whose Vulcan 2 machinery is                                                   supporting jobs close to construction
claimed to be capable of building a        Elsewhere in the Middle East –
                                                                                   and also reducing traffic and
house within 24 hours, and is piloting     and especially in Syria, Lebanon
                                                                                   emissions.
                                           and Yemen – 3D printing may be
an affordable housing scheme in
                                           the technology to meet massive          One key advantage over
Mexico.
                                           housing demand as towns and cities      conventional build is a significant
Today the pace of development of 3D        are rebuilt, post-war or after other    reduction in unit cost for the
printing in China, and initiatives such    disasters. Displaced people need        construction of multiple buildings to
as that launched in Dubai, reflect the     homes to which they might return.       a common design. That might be the
fact that 3D printing may have finally     Across Africa, Asia and elsewhere       difference between drawing the plan
‘come of age’ as a new and reliable        there is a need for cheap, reliable     and actually getting it funded and
construction method. There seems to        and safe housing.                       completed.
be agreement that the industry is on
                                           The 3D printing machines that make      3D printing machines can work 24/7.
the cusp of a revolution as a result.
                                           buildings are large, complex and        While we sleep, they can continue
So what difference might 3D                expensive. But there is a sense that    ‘building’ concrete walls and moving
printing make? The answer lies             their time has come. If operators       on to the next job, and the next.

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11      Offices                                                                    March 2021   Insight

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+86 24 3109 9079                          United Arab           London              +1 646 460 3791
                      +316 3442 6642
Shenzhen                                  Emirates              +44 20 7061 9000    Oregon (Portland)
+86 755 8301 8156     Kingdom of Saudi    Abu Dhabi             Manchester          +1 503 567 5028
                      Arabia              +971 2 671 6265       +44 161 832 9497
Wuhan                                                                               Utah (Salt Lake City)
                      Riyadh              Dubai
+86 27 8580 2996                                                Milton Keynes       +1 385 240 2991
                      +966 11 455 0533    +971 4 295 5198       +44 190 859 2020
Colombia                                                                            Washington (Tacoma)
                      Mexico                                    Norwich
Bogotá                                                                              +1 253 267 0637
                      Mexico City                               +44 160 366 6433
+57 1358 2646
                      +52 55 52 81 5588
                                                                Plymouth
                                                                +44 175 227 8100
                                                                Southampton
                                                                +44 238 021 3500
                                                                Truro
                                                                +44 187 230 6038

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