2015 UOW Formula-SAE Sponsorship Brief
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2015 UOW Formula-SAE Sponsorship Brief Quote from: http://www.saea.com.au/formula-sea-a Page 1 1 Page
About Formula SAE Formula SAE is a competition run by the Society of Automotive Engineers (SAE) with a rich history of challenging the world’s young professionals. The competition requires student teams to design and build an open-wheel, formula-style race car. The culmination of the project comes when the cars, built by universities from all over the world, compete in a number of dynamic and static events over a four day period. Worldwide, there are eight competitions held each year; one in Australia, one in Japan, three in Europe, one in Brazil and two in the USA. The formula SAE competition originated in the USA in 1980. The Australasian competition has been running since 2000 and attracts approximately 30 teams each year, with at least 5 of those being international teams. Formula SAE Australasia (FSAE-A) is an opportunity for university students to obtain firsthand experience in project management, teamwork, budget management, the application of complex analytical methods, risk management and hands on manufacturing of a high performance racing car. The project is managed entirely by students. Page 2 2 Page
About the UOW FSAE Team In 2001, a keen group of undergraduate engineering students united to develop UOW’s first ever FSAE vehicle, quickly becoming one of Australia’s most successful Formula SAE teams. In May 2002, UOW became the first Australian University to compete against 140 of the world’s most competitive teams in the USA. UOW led Australia’s most successful international campaign at the time, returning to Australia with an overall standing of 28th in the field of 140 strong competitors. For the 2002 Australasian competition UOW FSAE designed and built a brand new car. This lighter, faster and smaller car was the first to win every dynamic event at a Formula SAE competition, setting a world record of 947.5 out of 1000 overall score. After such a commanding performance in Australia, UOW FSAE returned to the USA in 2003. Competing against teams from around the world, UOW came out on top to win the event, successfully demonstrating what kind of dominating package UOW students are capable of producing. Page 3 3 Page
Since 2003, UOW FSAE has remained a force to be reckoned with and continues on this path for 2015. To date, UOW FSAE holds nine podium finishes, out of the 16 competitions it has entered, including three outright victories. Most recently, the 2012 car placed overall 3rd out of 21 teams in the Australasian competition. The team is very proud of its consistent performance, currently being ranked in the top 10% of teams world-wide. Being placed at 47th, UOW strives to uphold the strong reputation and professionalism it has built over the years. In 2015 the Team has increased its size to 50 total members and continues to grow with the recruitment of young and determined undergraduate students of all disciplines. The Team has redeveloped the organizational structure with distinct operational focus; the Page 4 4 Page
business branch, the technical branch and the race branch. In this setup all distinct operations are being overseen by the Business Director, Technical Director and Race Director. UOW FSAE Team Leader Business Technical Race Operations Operations Operations Business Director Technical Director Race Director Assistant Team Aerodynamics Team Driver Training Team Principal Brakes & Unsprung Data Acquisition Team Sponsorship Team Team Data Analysis Team Recruitment Team Bodywork Team Media Team Chassis & Ergonomics Team Finance Team Drivetrain Team Electrical Team Engine Team Suspension & Steering Team Page 5 Page 5
The Team encourages growth in knowledge of organizational concepts with engineering project complexities. This empowers team members to confidently develop professional engineering skills. This team environment allows the development of well-rounded and professional engineers entering the workforce with the following qualities: Functional communication Team cooperation Circumstantial problem solving Research, design & implementation methodology Organizational role adaptability and accountability Awareness and adherence to relevant safety procedures Page 6 6 Page
A Letter from our Team Leader Greetings. My name is Matthew Athanasios and I am the Team Principal at UOW FSAE for the 2015 Formula SAE-Australasian Campaign. On behalf of the UOW FSAE Team, I would like to thank you for taking the time to read our Sponsorship Brief and hope that you and your company can be a part of our team for the 2015 Campaign and beyond. UOW FSAE has a rich history of success. We intend that the 2015 Campaign will be another successful page in that history. This success manifests itself in a few forms, the overall result at Competition and the experience and satisfaction we, the students, get from undertaking the project. From personal experience, the process of establishing a concept, creating a CAD model in 3D space and seeing that model become reality and a part of the car is a truly rewarding and invaluable experience as young professionals. The ongoing support and generous donations of time and money from our Sponsors and the University of Wollongong give us the opportunity to continue to participate and be successful, in all aspects of the project. Yours Sincerely, Matthew Athanasios Team Principal UOW FSAE Page 7 7 Page
Past Vehicles ‘Pete’ – 2001 Events Score Place Static Cost 65.4/100 8th Design 145/150 2nd Presentation 69.1/75 5th Dynamic Skid Pad 30.1/50 3rd Acceleration 59.5/75 4th Autocross 150/150 1st Endurance/Fuel 339.8/400 3rd ‘Stumpy’ – 2002 Total Events Score Place Overall 864.2/1000 1st Static Cost 73.1/100 4th FSAE-USA 459.43/1000 28th Design 150/150 1st Presentation 72.6/75 3rd Dynamic Skid Pad 50/50 1st Acceleration 75/75 1st Autocross 150/150 1st Endurance/Fuel 382.2/400 1st Total Overall 952.9/1000 1st FSAE-USA 895.12/1000 1st Page 8 Page 8
Sergio’ – 2003 ‘ Events Score Place Static Cost 82.2/100 3rd Design 124/150 3rd Presentation 60.1/75 9th Dynamic Skid Pad 22.3/50 13th Acceleration 69.9/75 2nd Autocross 131.2/150 3rd Endurance/Fuel 278/400 8th ‘Roger’ – 2004 Total Events Score Place Overall 767.4/1000 6th Static FSAE-USA 727.7/1000 11th Cost 70.5/100 9th Design 98/150 8th Presentation 69.4/7 2nd Dynamic Skid Pad 42.1/50 3rd Acceleration 63.7/75 3rd Autocross 150/150 1st Endurance/Fuel 359/400 1st Total Overall 864.2/1000 1st Page 9 9 Page
‘Oscar’ – 2005 Events Score Place Static Cost 89.4/100 2nd Design 115/150 4th Presentation 60.2/75 9th Dynamic Skid Pad 21.7/50 15th Acceleration 52.1/75 8th Autocross 137.8/150 2nd Endurance/Fuel 192/400 6th ‘Rex’ – 2006 Total Events Score Place Overall 668.3/1000 3rd Static FSAE-USA 825/1000 3rd Cost 83.4/100 3rd Design 92.1/150 8th Presentation 51.4/75 14th Dynamic Skid Pad 32.7/50 6th Acceleration 61.1/75 6th Autocross 130.3/150 3rd Endurance/Fuel 322.57/400 10th Total Overall 773.5/1000 3rd Page 10 10 Page
‘Slim Jim’ – 2007 Events Score Place Static Cost 89.6/100 1st Design 125/150 3rd Presentation 40.8/75 19th Dynamic Skid Pad 50/50 1st Acceleration 43.1/75 12th Autocross 71.4/150 8th Endurance/Fuel 213.68/400 10th Total ‘Frank’ – 2008 Overall 634.5/1000 4th Events Score Place Static Cost 84.7/100 3rd Design 112/150 11th Presentation 68.8/75 6th Dynamic Skid Pad 30.38/50 9th Acceleration 43.43/75 4th Autocross 124.92/150 5th Endurance/Fuel DNF DNF Total Overall 464.2/1000 9th Page 11 11 Page
‘Jane’ – 2009 Events Score Place Static Cost 74.9/100 2nd Design 80/150 10th Presentation 75/75 1st Dynamic Skid Pad 10.4/50 8th Acceleration 60.7/75 3rd Autocross 88.8/150 6th Endurance/Fuel 310.6/400 3rd ‘Charlie’– 2010 Total Overall 700.4/1000 3rd Events Score Place Static Cost 76/100 3rd Design 90.5/150 11th Presentation 67.2/75 8th Dynamic Skid Pad DNF DNF Acceleration 45.6/75 10th Autocross 22.9/150 14th Endurance/Fuel 177/400 7th Total Overall 479.2/1000 8th Page 12 Page12
‘Charlie Mk 2’ – 2011 Events Score Place Static Cost 80/100 3rd Design 95/200 19th Presentation 46.9/50 8th Dynamic Skid Pad 36.4/75 8th Acceleration 36/50 12th Autocross 56.1/100 6th Endurance/Fuel 198/425 8th ‘Leila’ – 2012 Total Events Score Place Overall 548.4/1000 6th Static Cost 78.9/100 3rd Design 117/200 10th Presentation 39.2/50 5th Dynamic Skid Pad 36.8/75 10th Acceleration 46.1/50 4th Autocross 65.9/100 9th Endurance/Fuel 314.4/425 4th Total Overall 698.4/1000 3rd Page 13 13 Page
‘Cheers’ – 2013 Events Score Place Static Cost 68.5/100 7th Design 175/200 5th Presentation 44.5/50 2nd Dynamic Skid Pad DNS - Acceleration DNS - Autocross 55.8/100 9th Endurance/Fuel DNF - Total ‘Oliver’ – 2014 Overall 343.8/1000 19th Events Score Place Static Cost 60.2/100 13th Design 115/150 13th Presentation 40.4/100 19th Dynamic Skid Pad 32.9/75 14th Acceleration 37.2/75 13th Autocross 80.1/150 5th Endurance/Fuel 139/400 11th Total Overall 504.8/1000 10th Page 14 14 Page
2015 Design A few words from the Technical director; The engineering overindulgence and energy of the 2014 Formula-SAE Australasian competition made it an extremely competitive event. This generational shift that was emulated through the formation of the 2014 UOW FSAE campaign heralds the basis for vehicle evolution into 2015. Through extensive physical prototyping of technical areas, coupled with skill development programs the management group will guarantee continued generational evolution of the UOW Formula-SAE Team. 2014 campaign saw the first UOW FSAE racer in 12 years to obtain sufficient operational testing time in order to truly push the vehicle’s performance limits and overall project success alike. Through the implementation of an evolutionary design philosophy the Team was able to obtain valuable physical testing data which allows for validation of computer generated solutions. This further assists the Team by allowing the constant growth of the system designs to optimize performance and sustainability. Through our months of testing, analysis and evaluation, The UOW Formula-SAE team have developed the major technical goals for the 2015 racer: 1) Reliability: Defined as 5000km cyclic loading consideration for every alloy component Infinite lifetime for ferrous metal fabrication. Reliability in manufacture processes, assembly and maintenance 2) Mass: Limiting vehicle mass to 215kg (without driver) 3) Cost conscious product 4) 50/50 mass distribution Through the early weeks of design, our technical Team has been hard finding solutions to optimize the design, with a major focus being placed on data acquisition; which will be vital for Page 15 15 Page
testing, tuning and design of the 2015 racer. The 2015 vehicle will deliver what the weekend autocross racer demands: engineering excellence that performs on the track. “The University of Wollongong seems to have a very competitive car this year… Well when anyone refers to a “Wollongong” car we all know what they mean. They are not afraid to change in order to be competitive, whether it be the ferocious turbo era vehicles to the grippy winged monsters of today. This is a real credit to their Team always hungry to innovate in this competition.” – FSAE Commentator (Saturday 13th December 2014) – Autocross commentary The 2014 team at the 2014 Formula-SAE Competition at Calder Park, Melbourne Page 16 16 Page
2014 Vehicle Specifications Vehicle parameters Length, Width, Height 2903 mm | 1330 mm | 1400 mm Vehicle Mass (Kurb weight) 210kg Mass Distribution 50% Front | 50% Rear Suspension Suspension Layout Double unequal length A-arms | Pull rod actuated | Adjustable front and anti-roll bars Steering Rack and pinion | 125% Ackerman Tyre Compound Hoosier R25B 20.4”x7” – Wheel 13” 3 piece aluminum shell, machined 7075 centers Wheel Base | Front Track | Rear Track | 1550mm | 1420mm |1380mm Centre of Gravity 300-310mm with 80kg driver Engine Engine package Honda CBR 600 RR 2007-2009 model Capacity | Cylinders| Bore | Stroke 600cc | 4 cyl | 67mm | 42.5mm Fuel 98 Ron Power | Torque 55kW @ 10 200 RPM | 54 N.m @ 10 00 RPM Lubrication UOW FSAE custom machined/fitted dry sump Intake 3D printed Nylon-7 intake plenum Page 17 17 Page
Exhaust 4-2-1 titanium tuned length exhaust headers & titanium muffler Shifter Mechanical sequential shifter Electronic solenoid paddle shift system (2 year development) Gearbox 3 speed with slipper clutch and ignition cut. Aerodynamics Wing configuration Front and rear multi-element wings Aero foil Selection GOE525 (Front) and MSHD custom profile (Rear) Material construction Medium density foam core, carbon fiber aerofoils Under tray 2 year development program Brakes & Unsprung Caliper configuration UOW-FSAE Custom single sided dual piston caliper Rotor configuration Stainless steel drilled rotor Upright Fabricated steel uprights with 7075-T6 aluminum uprights Hubs CNC Machined 7075 aluminum Chassis Frame type UOW FSAE custom 4130 Chromo space frame Material and process TIG welded CNC notched tubing Stiffness 3080 N.m/deg Page 18 18 Page
Drivetrain Drivetrain type UOW FSAE custom spooled drive Material and process 7075 CNC machined Aluminum Adjustment Adjustable chain tensioning system Electrical Loom material and process Tefzel military grade wires, color coded modular design Data logger ADL3+ pro analyzer ECU MoTeC M800 Page 19 19 Page
Why Sponsor UOW FSAE? Formula SAE is an international design and build competition representing the most competitive yet rewarding student engineering competition in the world. This requires passionate, dedicated and capable students to volunteer their own time to operate a motorsport team each year culminating in a new campaign to design, build, test, manage and race an open wheeled formula style vehicle at the international Formula-SAE competitions. This ensures any peer who volunteers their time in such a program will be rewarded with vital skills allocated with overall engineering and multi-disciplinary project skills. To successfully contest for the Formula SAE – A title, UOW FSAE needs support. Design, construction and testing of a new vehicle involves a substantial investment of time and resources. To compete in the Australasian event requires approximately $80,000 in direct monetary sponsorship. In addition, the team relies heavily on sponsorship in the form of parts, material, machining and other services*. Throughout the years, UOW FSAE has given its sponsors more than just publicity and recognition. Through UOW FSAE many of our sponsors have developed working relationships within UOW and amongst one another. The Illawarra community, UOW, BlueScope Steel, JOYGLOBAL, Castrol and many other highly esteemed companies support us; but we need further support from the Australian industry. Sponsoring UOW FSAE represents a unique opportunity to promote local achievement to the rest of the nation, and Australian excellence to the world. UOW FSAE offers the following benefits to all of its much appreciated sponsors: Page 20 20 Page
All sponsors benefit from the close contact they have with the young¸ high- achieving students who make up the UOW team. Members of the team are well-rounded and professional graduate engineers who can become potential employees; or can be involved with sponsoring companies to complete vocational work As a sponsor you become part of a word champion team, while helping to raise the profile of your business. Sponsors of the UOW FSAE Team gain vast exposure through the advertising of their company at community events where the car is present, through our quarterly newsletters and our website and social networking sites. All sponsors will receive complete access to images of the UOW team and car. These may be used in your company’s promotional material. The car and team will both be provided for company promotional use when available. All sponsors will receive issues of the UOW FSAE’s quarterly newsletter that details the team’s progress and competition results. Advertise your company in our quarterly newsletter (advertising size depends on sponsorship value, see pg. 33, point. 8, for further details) All sponsors are given the opportunity to drive the UOW race car at sponsor drive days. Social events and drive days are a valuable opportunity for sponsors to network and promote their business. Every donation of support to UOW FSAE is fully tax deductible. * In order to calculate the value of these donations non-monetary contributions are valued at half of the equivalent monetary value. For example $1000 worth of machined parts would be valued at $500 and would fall under the ‘Bronze’ sponsorship package. Page 21 Page 21
Community Involvement Throughout the year, UOW FSAE is involved in a number of public events in the community, to help raise the profile of the university, as well as give exposure to our sponsors through the use of our sponsorship banner and the car itself. Events in which the team has been involved include: Wollongong Rotaract Hospital Bed Run Novotel’s Amazing Race Wollongong Blood Drives Wollongong Australia Day activities Honeywell Summer School STEM Project (Science, Technology, Engineering and Maths): this is a travelling road show which visits regional and rural high schools. Schools that team members and the car visit included: Corrimal High School Warrawong High School Albury High School Maitland Grossmann High School Wilcannia Central School Page 22 22 Page
Broken Hill High School Cobar High School Dubbo College South Campus Parkes High School Canobolas Rural Technology High School Marsden High School Bellingen High School Tweed River High School Port Macquarie High School Swansea High School Shellharbour City Festival of Sports Various high school engineering days, including Caringbah High, Illawarra Senior College, Albury High and Maitland Grossmann High Various university days, including clubs day, open days and O-week Career fairs, including a 2 day event in Canberra F1 in schools Page 23 23 Page
Technical Gallery This pictorial document highlights the various design, manufacture and assembly stages for the 2014 UOW FSAE Campaign. These are behind the scenes photos taken by various members during the design and build process and have included notable highlights throughout the year. So please take a step back in time, and re-live our experiences from the 2014 campaign. Image 1: 2014 Racer “Oliver” in scrutineering, Calder Park Raceway Page 24 24 Page
Image 2 and 3: 2014 racer “post paint” assembly completion Image 4 and 5: 2014 Racer rolling chassis assembly and welding Page 25 25 Page
Image 6 and 7: 2014 Calm Aluminum donation and partially machined upright. Image 8 and 9: 2014 race wheel center and hub in-house manufacture Page 26 26 Page
Image 10 and 11: 2014 Super flow dynamometer setup and 3D printed prototype intake plenum from 2013. Image 12 and 13: 2014 Racer 4-2-1 primary stainless steel headers and machined braked rotors Page 27 27 Page
Image 14 and 15: Rear aero foil flap element and machining drivetrain mount for rear brake caliper Image 16 and 17: Undertray diffuser mold and raw carbon fiber bodywork. Page 28 28 Page
Image 18 and 29: 2014 sponsor meeting campaign introduction and 2014 vehicle launch night. Image 20 and 21: Post 2014 comp Team dinner and 2015 Major Design Review Page 29 29 Page
Social Media Growth This year we are developing and expanding the UOW FSAE’s outreach through social media. This expansion has also lead to the development of a new roles within the business sector to continually update the public on the teams progress, while also providing exposure to sponsoring companies. The UOW FSAE team can be accessed by all interested personally through these sites: - Website o http://www.uow-fsae.com/index.html - Facebook o https://www.facebook.com/uowfsae - YouTube o https://www.youtube.com/channel/UCMEA1BdIgorHZ4eRVSu8-jA UOW FSAE website UOW FSAE Facebook page Page 30 30 Page
Sponsorship Packages Sponsorship Level Bronze $100- Silver $1000- Gold $5000- Platinum $999 $4999 $8999 $9000+ Offers Quarterly e- newsletter and poster, with advertising space[1] Invitations to open Sponsor Drive Day Invitations to Team Social Events “Thank You” Plaques Small Logo on Car and Shirt Medium Logo on Car and Shirt Ability to book Private Drive Days Large Logo on Car and Shirt Framed Team Shirt Primary Logo on Car and Shirt Access to Cars for Self Promotion *All amounts are listed in AUD Page 31 31 Page
Sponsorship Packages 1. Level of Sponsorship is dependent on the sponsoring company 2. Sponsorship does not necessarily have to be in the form of financial assistance, but can also involve: a. machining capabilities b. providing material to build components for the car c. assistance with set-up of the car d. providing expertize to help develop design or innovate the component, system or car design e. anything the company can offer which may benefit the team 3. Flexible sponsorship can be provided depending on sponsor and team requirements; meeting with the company and the team to decide the best feasible solution. 4. Sponsors can ask for personalised documents, if in agreeance with the sponsorship agreements and level of sponsorship. 5. All financial sponsors are requested to provide the team with an invoice to allow the team to determine the level of sponsorship*. 6. Advertising space [1] given to sponsoring company depending on level of sponsorship; Bronze sponsors display their company logo in the newsletter; Silver sponsors can provide the team with a quarter A4 page advertisement to be added to the newsletter; Gold sponsors can provide the team with half A4 page advertisement to be displayed in the newsletter; Platinum sponsors have an entire page to advertise their company. These newsletters will be available to the public through our website and social media. 7. Sponsoring companies will have the added benefit of advertising there business by: a. Company logo stickers on the UOW FSAE car b. Company logo on UOW FSAE Team shirt c. Mention on social media sites d. Link to sponsoring company’s website on the UOW FSAE website e. Advertising space in the public newsletter * In order to calculate the value of non-monetary contributions are valued at half of the equivalent monetary value. For example $1000 worth of machined parts would be valued at $500 and would fall under the ‘Bronze’ sponsorship package. Page 32 32 Page
Contacts Team Principal: Matthew Athanasios Email: ma166@uowmail.edu.au Phone: 04037 267 723 Business Manager: Brett McAulay Email: bsm964@uowmail.edu.au Phone: 0466 322 582 Sponsorship Manager: Tanaz Dhondy Email: ted902@uowmail.edu.au Phone: 0402 385 828 UOW FSAE Team Workshop : 42392313 Page 33 33 Page
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