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A Knowledge Company Supporting Your Smarter Decision info@decisionware.net Bogotá, Lima, Madrid, Ciudad de México, Santiago
Is a pioneer company in Latin America, based on technology, aimed at specialized consulting and design, implementation and start-up of Decision Support Systems (DSS) Right now, DW works as a mathematical modeling factory for many companies. DO ANALYTICS is an spin-off company of DW. We integrate state of the art technologies of Mathematical Programing with Advanced Information Systems to work in ADVANCED ANALYTICS AND OPTIMIZATION
OPCHAIN OPTIMIZING THE VALUE CHAIN To capitalize on its expertise in mathematical optimization projects, DW created OPCHAIN, the brand through which it consistently meets all solutions developed by DW, in different areas of application of mathematical programming methodologies and technologies. In 2018, OPCHAIN accumulated experience of more than forty-five (45) years of engineering problem solving and business analytics using mathematical programming models. Keeping up with the standards of modern information technologies, OPCHAIN models are fully programmable, easy to customize for each client, and easily integrated with other IT solutions in organizations.
OPCHAIN-SCO OPCHAIN-TSO SUPPLY CHAIN OPTIMIZATION TRANSPORT SYSTEMS OPTIMIZATION OPCHAIN-DCO OPCHAIN-BANK DEMAND CHAIN OPTIMIZATION BANK SYSTEMS OPTIMIZATION OPCHAIN-ESO OPCHAIN-RPO ENERGY SYSTEMS OPTIMIZATION REGIONAL PLANING OPTIMIZATION OPCHAIN-MINES OPCHAIN-EDO MINES SYSTEMS OPTIMIZATION EDUCATIONAL SYSTEMS OPTIMIZATION
OPCHAIN-ESO OPTIMIZING THE ENERGY VALUE CHAIN OPCHAIN-ESO is a decisión support system that consistently meets all the software solutions developed by DW in different aerial application of mathematical optimization models to the energy sector. OPCHAIN-ESO integrates solutions in two sets of models: ▪ OPCHAIN-E&G oriented to electricity sector ▪ OPCHAIN-OIL oriented to oil sector These models can be integrated to carry out studies in the sector of energy, or solutions for multi-business companies that operate in more than one of these sectors.
OPCHAIN-E&G OPCHAIN-E&G-EDI Mixed – Non-Linear Free Economic Dispatch OPCHAIN-E&G-SCD OPCHAIN-E&G-NASH Supply Chain Competitive Dispatch Design OPCHAIN-HID-SIN OPCHAIN-E&G-MAN MONTECARLO Maintenance Synthetic Generation Optimization COMMON DATA MODEL OPCHAIN-KALMAN OPCHAIN-E&G-ETRM State Estimation Energy Trading & DUAL KALMAN FILTER Risk Management INFORMATION SYSTEM OPCHAIN-E&G-PSPOT OPCHAIN-E&G-UC Statistical Models Unit OPCHAIN-E&G-RDI Commitment ARIMA-GARCH Regulated Economic Dispatch
MATHEMATICAL MODELS OPCHAIN-E&G Model Description DISPATCH SIMULATION IN POWER PLANTS The central model OPCHAIN-E&G corresponds to the clearance system generating plants which can be used by two types of agents for multiple purposes. Generically this model has been called OPCHAIN-E&G OPCHAIN-E&G (Hydro-Thermal Simulation-Gas) and based on the same multiple models are built for specific purposes. The theoretical support of this model OPCHAIN-E&G gives rise to three variations of the model according to the economic concepts that support modeling. Economic (minimum cost): delivery of plants conventional office minimizes the cost of operation of the EDI interconnected system Economic Regulated: Delivery of plants that minimizes the cost of operation of the interconnected system RDI and includes representatives of regulatory aspects of the electricity market being simulated. Cournot-Nash equilibrium: Delyvery of plants oriented to the simulation of competitive electricity markets NASH with agents that have the ability to influence their decisions on transactions occurring in the market. Unit Commitment associated with operational planning (short term) decisions related to delivery plants on a UC daily basis. Respect all non-linear constraints that are part of the delivery. Integrated simulation of economic dispatch plus financial modeling (ALM). Oriented to use in valuation of FIN electric assets. UNIT STRATEGIC PLANNING Associated with strategic planning (long-term) decisions related to designing the supply chain, in relation to SCD capacity of reservoir, transfers, power plants and other elements of an electrical system. TACTICAL PLANNING ETRM Energy Trading and Risk Management Oriented policy making preventive maintenance of multiple central generation plants. It can be applied to all MAN plants in a region or a national grid. OPERATIVE PLANNING Unit Commitment associated with operational planning (short term) decisions related to office plants on a UC daily basis. STOCHASTIC PROCESES MODELS HID-SIM Synthetic generation of water intake based on a model of Fiering-Matalas type. KALMAN Projected short-term hydrological contributions via a Dual Kalman Filter Dual PSPOT Projected electricity prices short-term competitive markets through ARMAX-GARCH models
In October of 2013, COES-SINAC, (Committee for Economic Operation of the National Electricity Interconnected System of Peru) selected DW to develop the project "NEW SIMULATION MODEL OF THE ECONOMIC DISPATCH OPERATION FOR THE NATIONAL PLAN OF TRANSMISSION", which included multiple mathematical optimization models to support the expansion of the transmission of the electricity network of the Republic of Peru. The project included simulation models of simultaneous optimum dispatch of electricity and natural gas systems and the evaluation of multiple expansion uncertainty scenarios, in order to build paretto curves that support the selection of a robust expansion plan. The model developed is called by COES-SINAC as MODPLAN, and it is the official model used for this purpose in Perú.
In December 2013, Duke Energy International Group Ltd., selected DW to advise them in the bidding process opened by the Colombian Government for the sale of its major stake in ISAGEN S.A. E.S.P. ISAGEN owns and operates six plants for electricity generation, with a total installed capacity of 2.212 MW and an annual average generation of 9500 GWh-year, distributed in 1912 MW hydraulic and 300 MW thermal. Its total generation during 2012 accounted for 16.45% demand for electricity in Colombia, placing it as the third largest national generating company and as a fundamental agent in the development of the Colombian energy industry.
In 2017, SAGARPA, Secretaría de Agricultura, Ganadería, Desarrollo Rural, Pesca y Alimentación" of Mexican Republic, hired Smart Grid Mexico (SGM) to execute the project “STUDY OF CAPACITY FOR THE PRODUCTION AND USE OF BIOGAS IN MEXICO". SGM hired DecisionWare to implement a mathematical model that integrates the bioenergy process with the integrated management of one or multiple farms, in such a way to analyze, and optimize, the economic, social and environmental sustainability of the agricultural production; considering the energy produced by the conversion of energy crops, or animal manure, into biogas and/or bio-fertilizers, through the use of technologies of anaerobic digestion, allocation of crops and animal rearing practices.
In 1998, BP hired DW to develop a model that supported the decision making regarding the exploitation of natural gas in the CUSUIANA field in Colombia. DW developed a model to simulate the operation of the integrated electricity and gas supply chain. Based on the model BP made their decisions about exploiting natural gas in Colombia. MM3 NIVEL FINAL DEL EMBALSE PEÑOL 1200 Penalizando Embalses Penalizando Generación 1100 Mínimo Operativo 1000 Simulación Binaria 900 800 700 600 500 400 Ene-00 Jul-00 Ene-01 FECHA Jul-01
In December 2011, the National Authority of Public Services of Panama hired the alliance MERCADOS ENERGETICOS-DW for the consulting project OPERATION ASSESSMENT OF PANAMA NATIONAL GRID AND THE OPTIMIZATION OF HYDROTHERMAL RESOURCES.
As a result of the opening of the electricity market in Colombia (July of 1995), as part of the process of creation of ISAGEN S.A. ESP (from the assets of electricity generation of ISA), in June 1995, ISA hired DW to undertake a process of technology transfer to ISAGEN in subjects related with the mathematical models required to operate in the new environment of the Colombian electricity sector, whose outcome should be the design of the decision support system that ISAGEN should have as a generator agent.
In 1999, Teknecon Energy Risk Advisors LLC (“TERA”) hired DecisionWare to provide consulting services under a contract with the Ministry of Energy and Mines ("MEM") of the Republic of Colombia, as part of a project concerning the reorganization of the entity owning the electricity transmission system and development of a forward market for electric power, financed by The World Bank.
In 2002, the World Bank selected the Consortium Mercados Energéticos (Argentina), Power Systems Research, Inc. (Brazil), and Risk Capital Management Partners (USA) to make the study COMPUTER-BASED SIMULATION OF AUCTIONS OF OPTION CONTRACTS AND OF FUTURES CONTRACTS IN THE COLOMBIAN WHOLESALE ELECTRICITY MARKET. DecisionWare participated in the study as a subcontractor.
Since 1998, on multiple occasions, AES CHIVOR has hired DW to give technical support in various aspects of the Colombian electricity sector regulation that deal with the use and application of mathematical models as a way to establish the remuneration of agents. 0010 - 17/12/93CONDICIONES DE SUMINISTRO DE ENERGÍA Y POTENCIA A GRANDES CONSUMIDORES A1 Definiciones fundamentales:- Gran consumidor: es aquel que estando conectado a niveles superiores a 1 KV y cuya demanda máxima mensual, medida en el sitio individual de entrega, excede un determinado nivel mínimo de consumo de energía, que inicialmente se define igual a 2MW (Articulo 2)- Comercializador: compra energía para venderla a los grandes consumidores, a las empresas de distribución y/o a los Min t j h CTt(GTjth) grupos de consumidores con tarifa regulada- Generador: es un productor de energía y potencia que la vende a terceros (comercializadores) en el mercado de corto y sujeto a: largo plazo. Se definen tres tipos de generadores. Actuales: los que pertenecen al sistema Interconectado. Independientes: que utilizan el sistema Interconectado GDzth - uTN(z) LDuzth = 0 para su generación propia y para comercializar energía. cogeneradores: que producen en forma combinada electricidad y calor para uso industrial y venden energía y potencia a terceros-Mercado de corto plazo: sistema GDzth + GHAzth + DEFzth = DEMzth de intercambios hora a hora valorados al costo marginal de corto plazo- Mercado de largo plazo: sistema de contratos bilaterales a plazos superiores a un (1) mes. ENuth - jL1(u) GTEjuth A2 Caracteriza detalladamente a los grandes consumidores industriales y comerciales. - vL2(u) LLvuth = 0 A3 Limita los contratos bilaterales a una duración no mayor de dos (2) años. A7 Define el tratamiento tarifario para los usuarios que no son grandes consumidores, el cual se regirá por la junta nacional de tarifas
In 2002, URRA S.A. E.S.P., that generates and sells the energy produced by the Central Hidroeléctrica URRÁ I (located in the Department of Córdoba, Colombia), hired DW to give them technical support in several aspects related to the regulation of the Colombian electricity sector, specifically related to the “capacity charge” and its impact in the definition of the guide curve that should be declared to the system operator, having in mind that the central must provide flood control services.
In 2007, THE COLOMBIAN SUPERINTENDENCE OF DOMESTIC PUBLIC SERVICES hired DW for the implementation of a system of models in order to track the electricity market in Colombia. The main model is based on the optimal dispatch of the interconnected system at minimum cost. Caribe 2297 MW Nordeste 340 MW 1550 MW 920.2 MW Antioquia 1285 MW 101.5 MW 700 MW Chocó 1270 MW 2546 MW San Carlos 806 MW 181 MW 26.2 MW 561 MW CHEC 3073 MW 230 MW 1431 MW 1950 MW 1250 MW Sur Occidente Centro Oriente
The SUPERINTENDENCE OF PUBLIC DOMESTIC SERVICES OF COLOMBIA hired DW in 2010 to implement a system of models to simulate joint operation of the electricity market and the gas market in Colombia. The models include the gas transport system, the production and handling of liquefied gas by liquefaction and regasification.
In 2010, THE COLOMBIAN SUPERINTENDENCE OF DOMESTIC PUBLIC SERVICES hired DW to implement a model system to track electricity market in Colombia based on a Nash-Cournout equilibrium model that simulates dominant positions of generators that maximize its revenue. EQUILIBRIO MERCADOS IMPERFECTOS PRECIO ($/Q) Función de oferta D-1(s) VARIACIÓN EN EL PRECIO QUE FAVORECE AL PODER DE MERCADO Función de demanda S-1(s) DISMINUCIÓN EN LA CANTIDAD Q CANTIDAD (Q) 12
CURVA DE OFERTA ÓPTIMA DE ENERGIA A LARGO PLAZO FUNCIÓN DE UTILIDAD: MAXIMIZAR MEAN-VARIANCE (a) In 1996 the company EMPRESA Ventas Largo Plazo PSPmax PSPmin DE ENERGÍA ELÉCTRICA DE QC (MWh) INCERTIDUMBRE PRECIO DEL BOGOTÁ (EEEB) hired DW to SPOT develop a model that supports decision-making relating to the QC(PC|a) “ Energía market of electricity in the long Firme” (EF) run, to the nascent market for wholesale electricity in Colombia. VENDER TODO REPARTIR LOS RIESGOS VENDER TODO EN EL ENTRE EN EL The ETRM (Energy Trading & Risk SPOT EL SPOT Y LARGO PLAZO LARGO PLAZO Management) model was used in the evaluation of bids for purchase of energy by the EEEB and others 0 EPS Precio power companies in Colombia. E [Precio Spot] Largo Plazo PC – ($/MWh)
In 2008, CENTRAL HIDROELECTRICA DE CALDAS (CHEC) hired DW for the development a decision support system, to optimize the planning and scheduling of the power generation and long term energy marketing. Models were provided for: HID-SIM HID-KAL ▪ Synthetic hydrology generation Precios Generación Sintética MATALAS Hidrolog ía Estimación de Estado KALMAN FILTER Spot ▪ Flow forecast based on a Dual Histórica Predicción Históricos Kalman Filter MODSEI Despacho Óptimo Aportes Horas-Días PBO ▪ ARMAX-GARCH models for the SIN Modelos Estadísticos forecast of electricity prices ARIMA-GARCH Proyección ▪ Optimal dispatch of the Colombian Precio Spot Predicción Mensual x Precio Spot electric system/market Bloques Horas-Días ▪ Investments optimization OPT-PES OPT-MAN OPT-MER OPT-POD ▪ Plant maintenance optimization Optimización Optimización Diseño Red Generación Optimización Mantenimiento Compra/Venta Optimización Operación Diaria ▪ ETRM: Electricity Trading and Risk Electricidad Mangement Capacidad Optima Planes Políticas Políticas ▪ Power plants network operations Infraestructura Mantenimie nto Comerciales Operativas optimization.
On August 1998, ELECTROCOSTA and ELECTRICARIBE were born, two electricity distribution companies on the Atlantic Colombian Coast, that were capitalized by 65% by the consortium formed between HOUSTON INDUSTRIES and ELECTRICIDAD DE CARACAS, the remaining 35% was in the hands of the previous distributors and CORELCA. All the assets and some liabilities of the original companies were transferred. ELECTRICIDAD DE CARACAS hired DecisionWare services to perform the due diligence of the asset valuation that was sold by the nation.
The Río Piedras Hydropower Plant, located in the Department of Antioquia (Colombia), 90 km southwest of Medellin, has an installed capacity of 19.9 MW. In 1996, the Alliance INTEGRAL S.A. INGENIEROS CONSULTORES and GENERADORA UNION hired HydroEnergy Consulting Ltda. (company operated by DecisionWare Ltda.) for the economic evaluation of the project Rio Piedras. The project included the hydrological study, modelling of optimal design of the generating capacity and the storage capacity of a possible “reservoir” and the financial evaluation of the project. Everything in the light of the new regulation of the Colombian Wholesale Electricity Market, created in 1995.
DecisionWare has conducted the financial evaluation and/or optimization of the sizing of the infrastructure of investment projects (expansion/purchase/redesign) on electricity generation capacity for multiple companies. C.A. La Electricidad de Caracas, SACA CEA AMÉRICAS (hoy ) QUORUM INGENIERÍA S.A. GENERAR S.A. E.S.P. (Comprada por CELSIA)
In December of 2013, EPM (Empresas Publicas de Medellin S.A. E.S.P.) selected AIMMS as one of its optimization platforms. DW was the dealer of the software licenses.
Since 2010, in partnership with Nexsys, DW has supplied, to various companies in the Peruvian electricity sector, IBM-ILOG modeling tools to be incorporated into simulation models of interconnected electric system dispatch of Peru.
In the energy sector, DW has AES CHIVOR. S.A. E.S.P. AMBIOTEC S.A. completed consulting projects and / ASEP (Panama) or training based on mathematical BP British Petroleum Exploration Company (Colombia) Ltd. modeling aspects, for the following CEA AMÉRICAS (hoy PSEG) companies: Central Hidroeléctrica de Caldas E.S.P. (CHEC) Corporación Electricidad de Caracas S.A.C.A. ELECTROLIMA E.S.P. EMCALI E.I.C.E. EMGESA S.A. E.S.P. Empresa Colombiana de Petróleos S.A. (ECOPETROL) Empresa de Energía de Bogotá S.A. (EEB) Empresa de Energía del Pacífico S.A. E.S.P. (EPSA) Empresa Públicas de Medellín S.A. E.S.P. (EEPPM) Generadora Unión S.A. E.S.P. GENERAR S.A. E.S.P. GLOBELEQ Generation Limited GÓMEZ, CAJIAO & Asociados Ingenieros Consultores ISAGEN S.A. E.S.P. Mercados Energéticos (Argentina) PetroTiger Ltd. Quorum Ingeniería S.A. San Gabán S.A. Superintendencia de Servicios Públicos Domiciliarios (SSPD) Teknecon Energy Risk Advisors (TERA) URRA S.A. E.S.P.
VIRTUAL EDUCATION - COMPANIES WHERE WORK SOME OF OUR STUDENTS
OPCHAIN-OIL OPCHAIN-E&G-RET Gasoline Distribution Service Stations OPCHAIN-OIL-REF OPCHAIN-OIL-EPE Petroleum Refining Upstream Project Tactical Optimization Portfolio Optimization OPCHAIN-OIL-PRO OPCHAIN-OIL-REF-ISO Fields Oil Petroleum Refining Production Industrial Services COMMON DATA MODEL OPCHAIN-PRO-ELE OPCHAIN-OIL-PIPES Supply of Electricity Oil & Refined Products in Oil Fields Transport Pipelines INFORMATION SYSTEM OPCHAIN-OIL-BLEND OPCHAIN-OIL-SEA Transport and Oil & Refined Products OPCHAIN-OIL-TSO Blending of Oil Transport by Vessels Oil & Refined Products Multimodal Transport
OPCHAIN-OIL OPTIMIZING THE OIL VALUE CHAIN OPCHAIN-OIL consistently brings together all it solutions developed by DW in different areas of application of mathematical programming models oriented to the optimization of planning and scheduling operations in the different businesses that make up the petroleum products supply chain. OPCHAIN-OIL is composed of the following mathematical optimization models: ▪ OPCHAIN-OIL-EPE: upstream project portfolio optimization ▪ OPCHAIN-OIL-PRO: oil production ▪ OPCHAIN-OIL-PRO-ELE: supply of electricity in oil fields ▪ OPCHAIN-OIL-BLEND: transport and blending of oil ▪ OPCHAIN-OIL-REF: refining of petroleum (tactical) ▪ OPCHAIN-OIL-REF-ISO: oil refining including industrial services ▪ OPCHAIN-OIL-PIPES: transport of oil and/or refined products through pipelines ▪ OPCHAIN-OIL-TSO: multimodal transport of crude and/or refined products ▪ OPCHAIN-OIL-SEA: distribution/collection using maritime transport ▪ OPCHAIN-OIL-RET: distribution of gasoline to service stations OPCHAIN-OIL-SCO (Oil Supply Chain Optimization) integrates aggregates models of each link in the oil supply chain for the strategic and tactical planning with a holistic vision.
In 2009 ECOPETROL hired DW for the design and implementation of decision support systems for the optimization of energy resources. The project involved the design and implementation of an integrated model that links all steps of the supply chain of petroleum products, with emphasis on the consumption and marketing of the energy used by the network. Models made included: i) production of crude oil, ii) transportation of crude oil, iii) oil refining and bio-mass and iv) transport of refined.
Pacific Rubiales Energy (PRE), a public company listed on the Toronto and Colombian stock exchanges, is the largest independent oil and gas exploration and production company in Colombia. In January 2014, PRE selected ESEI S.A. (Energía Sostenible Eficiente e Innovadora S.A.) to develop the project “FORMULATION OF THE SCHEME OF MANAGEMENT OF ELECTRIC POWER IN THE OIL FIELDS OF THE LLANOS ORIENTALES ”. The project includes OPTIMIZATION SOFTWARE FOR THE DEVELOPMENT OF A STRATEGIC MANAGEMENT AND EXPANSION OF ELECTRICITY GENERATION CAPACITY, whose development was assigned to DW.
In 2010 ISI SOLUTIONS selected DW, to design and implement models for real-time optimization operations in its pipeline systems for ECOPETROL. Those models include the use of pumps and optimization of operating conditions, based on detailed models of the hydraulic behavior of the system components.
ECOPETROL, in 2003 hired DW for the design of mathematical models to plan and schedule its pipeline system, to transport oil and refined products. Models were assembled by ECOPETROL and still operate today. CRUDE OIL PIPELINE NETWORK Current Future Capacity Capacity ( 18” ) CAR Current Coverage 113.3 134.0. Utilization Period 91.0 >2002 ( 12” ) 36.0 36.0 ( 18” + 20” + 24” ) 29.2 >2002 215 215 Caño Ayacucho Limón 141.4 >2002 Coveñas ( 16” ) ( 8” ) 55.6 55.6 14.8 14.8 14.6 >2002 ( 18” ) 33.0 >2002 68.1 68.1 58.0 >2002 OCENSA 30” 290 290 290 >2002 CIB Araguaney Sebastopol ODC 24” 212 212 Cusiana 179 >2002 ( 14” + 12” ) ( 20” ) 170 225.0 41.5 41.5 149.7 >2002 37.8 >2002 Porvenir Vasconia ( 36” + 30” ) (16”) 615.0 615.0 ( 20” ) 57.6 57.6 544.0 >2002 94.8 94.8 62.8 >2002 74.8 >2002 * * Requires DRA Apiay T enay PAD 1999 - 2010 PLANEACION - VIT Revisión January 99
OPCHAIN-SDCO OPTIMIZING THE VALUE CHAIN SUPPLY & DEMAND CHAIN OPTIMIZATION
VALUE ADDED CHAIN SUPPLY CHAIN DEMAND CHAIN
OPTIMIZATION MODELS FOR INDUSTRIAL VALUE CHAINS TACTICAL PLANNING DEMAND SUPPLY Marketing-Mix Market-Share STRATEGY Sourcing Optimization Optimization ERP Marketing Budget Resilient Events Scheduling Material Supply Chain Purchase Marketing Mix Decisions Historical Data Consumption Design Orders Sales – Inventories Goals Syndicated Data Bases Expansion Production Demand Plans Scheduling Probabilistic Long-Term Pricing Characterization Demand Optimization Models Forecast Production Production Goals Orders S&OP Projection Sales & Operations Demand & Prices Planning ATP Demand Available-To-Promise Suggested Characterization: Production Clients Order Clients & Competence Routes Policy of Optimization Inventories Medium-Term Short-Term Distribution Demand Distribution Suggested Demand Orders Forecast Multi-Echelon Goals Order Forecast Inventory Optimization Inventories Balance Distribution Routing Policy of Inventories Inventories Redistribution OPERATIONS STRATEGY TACTICAL PLANNING OPERATIONS
OPCHAIN-SCO OPTIMIZING THE VALUE CHAIN SUPPLY CHAIN OPTIMIZATION
OPTIMIZATION MODELS FOR INDUSTRIAL SUPPLY CHAINS DEMAND SUPPLY STRATEGY Sourcing Optimization Resilient Material Supply Chain Purchase Consumption Design Orders Goals Expansion Production Plans Scheduling Long-Term Demand Forecast Production Production Goals Orders S&OP Sales & Operations Planning ATP Demand Available-To-Promise Characterization: Production Clients Clients & Competence Routes Policy of Inventories Medium-Term Distribution Demand Distribution Orders Forecast Multi-Echelon Goals Inventory Optimization Distribution Routing STRATEGY TACTICAL PLANNING OPERATIONS
In August 2015, CEMENTOS ARGOS selected DW to design and implement a set of mathematical optimization models to support the optimization processes in its cement production plants. ARGOS choses the Yumbo Plant as a pilot project, to implant the following models oriented to: i) Planning and scheduling of the production batches, considering as main objective function to be the reductions of cost and energy consumption, considering the emissions constraints. ii) Real Time Optimization that keeps the operating process adjusted to its "optimal" set-points The project was started in February 2016
In June of 2016, PREPAC LTDA., a SME (Small and Medium Enterprise, PYME in Spanish) in the sector of plastics in Colombia, hired DW to support the strategic planning for the period 2017-2022, this implied the design and implementation of a set of mathematical models to: i) simulate the PREPAC production process for strategic analysis, and ii) schedule the daily operations to satisfy the orders of its clients.
In May of 2016, TECNOQUIMICAS S. A. (founded in 1934), a leading company in the production and marketing of products and services in the areas of health, personal care and household grooming, processed foods, and agricultural and veterinary products in Colombia and Latin America, selected DW to design and implement a mathematical model to determine the services and facilities that optimized the distribution network of its multinational clients.
In January 2015, JOHNSON & JOHNSON selected DW to carry out a process of consulting oriented to support J&J in the planning processes of hospital services in SLA (Spanish Latin America: Colombia, Mexico, Chile, Peru, Costa Rica and Puerto Rico) through the line of business of DePuy Synthes. DW will implement mathematical models to optimize customer service policies and to determine the optimum inventory levels at each distribution center in each of the SLA countries.
In august 2014, Alpina Productos Alimenticios S.A. (ALPINA) selected DW to implement an S&OP model in order to plan its supply chain. ALPINA is a Colombian dairy, food, and beverage company that operates in Venezuela, Colombia, Ecuador and the USA. Its products include beverages, milk, baby food, desserts, cheeses, cream and butter, and finesse products. The company is the third largest dairy producing company in Colombia with sales over US$700 million.
BAVARIA, now a subsidiary of SABMiller plc, the largest beverage company in Colombia, with sales of 800 million USD (1999), hired DW in 1991 to develop models for tactical and strategic planning, which have been used for over twenty (20) years. In 1998, planning models allowed to plan a supply chain consisting of 18 production plants, 42 bottling lines and more than 230 SKUs. Cebada MALTERIAS Malta Malteados Cerveza CERVECERÍAS Mano de Obra LÍNEA ENVASADO CANALES DISTRIBUCIÓN LÍNEA ENVASADO Refrescos LÍNEA ENVASADO CENTROS CONSUMO $ Botellas Recursos No-Explícitos PRODUCTORAS DE REFRESCOS VIDRIERAS
In August 2013, BAVARIA-SABMILLER PLC, after 20 years of continuously using the PCSI and analyzing multiple similar technological alternatives for its replacement, again selected DW to begin a process of technological modernization of the PCSI, and several complementary models (CNO, DNO and BLUE SKY).
In 2004 COLCERÁMICA chose DW to design and implement a tactical planning solution that optimizes its distribution supply chain. The models were based on mathematical programming and were implemented in GAMS. MADRID BOGOTA National MEDELLIN GIRARDOTA MADRID B/QUILLA B/MANGA Processing PEREIRA GIRARDOTA Plants CALI ECUADOR MADRID CARTAGENA PERU - BOLIVIA Exports VENEZUELA GIRARDOTA Distribution CENTROAMERICA Centers CHILE CANADA - USA Packing Zones Consumer Zones
In 2010, COLCERÁMICA chose DW to design and implement an ATP (Available-to-Promise) like solution that finds the optimal allocation of products to client orders OPCHAIN and Chain - Supply delivery orders to vehicles. The solution is linked to its SUPPLY ERP CHAIN and WMS in order to execute the next 15 OPTIMIZATION dispatch plan days. PLANIFICAION PCO ERP ESTRATÉGICA OPTIMIZACIÓN “ON-LINE” COMPRAS PEDIDOS DE CLIENTES DRD REQUERIMIENTOS COMPROMETIDOS DISEÑO CADENA ORDENES DE DE MATERIALES COMPRAS ABASTECIMIENTO ESCENARIOS DE DEMANSA DE LARGO/MEDIANO PLAZO POD PLANES DE PROGRAMACIÓN EXPANSION PRODUCCIÓN METAS DE ORDENES DE PRODUCCION PTA PRODUCCION PLANIFICACIÓN TÁCTICA ATP-D OPERACIONES ASIGNACIÓN PRODUCTOS POLITICA DE PEDIDOS DEM INVETARIOS LONG/MEDIUM/SHORT TERM DEMAND METAS DE ORDENES DE DISTRIBUCIÓN DISTRIBUCION INV POLÍTICAS INVENTARIOS DIS ASIGNACIÓN PEDIDOS A VIAJES PLANIFICACION TÁCTICA SCHEDULING
RYMCO, a Colombian midsize exporter company, health plastic products manufacturer, hired DW (2004) to develop its Advanced Planning and Scheduling System. This system supports sourcing, production and distribution optimization. It also handles over 1200 SKUs and includes special equations to handle Colombian Suppliers export incentives (called Plan Vallejo) Nationals Internationals Injection Raw Packing Materials Extrusion Plasma Assembly Sterilization Print and Quarantine Parts Combos WH 1 WH 2 WH 3 Order Clients Warehouses
In 2007, ESPUMLATEX, chemical company expert in handling polyurethanes products, hired DW to implemented an APS (Advanced Planning and Scheduling) based on OPCHAIN mathematical models. This solution is focused in the just-in- time contracts signed by ESPUMLATEX with the main automotive assemblers. INV Inventory Policy DEM Medium / Short Term Inventory Medium/Short Term Policy Demand Projection Demand S&OP Tactical Planning Production Goals POD POD POD POD Scheduling Scheduling Scheduling Scheduling Factory 1 - Company 1 Factory 2 -Company 1 Factory 1 - Company 3 Factory 2 -Company 3 POD Scheduling Factory 1 - Company 2
DW has implemented, for one of the largest Venezuelan pharmaceutical laboratories, large scale optimization models to integrate INV production planning and production Políticas Inventarios scheduling in their plants in order to minimize, Proyección Mercado setup times and format changes in the Mediano/Corto Plazo machines, to optimize the inventory policies DEM and raw material acquisition planning and to Demanda Mediano/Corto Plazo Política maximize the service level of each product. Inventarios This project was delivered in 2011 integrated with SAP ERP. S&OP Planificación Táctica Metas de Consumo Materias Primas – Insumos - Recursos Metas de Producción POD POD PCO Programación Programación Optimización Compras Planta 1 Planta 2
OPCHAIN-SCO-AGR OPTIMIZING THE VALUE CHAIN SUPPLY CHAIN OPTIMIZATION for AGROINDUSTRIAL ENTREPRISES
REYBANPAC and LA FAVORITA FRUIT COMPANY hired DW in 2010 for the development tactical optimization models for the banana picking and packing process. The company distributes 32 generic brands produced in 50 farms and has 113 packing lines, which handle multiple banana cohorts within Ecuador. Granjas/Haciendas Cultivos/Lotes Centros de Acopio Plantas Empaque Centros de Distribución Puertos Tiendas Supermercados
Since 2009, BANACOL, the biggest Colombian banana producer and one of the most important fruit traders of Latin America, developed together with DW a solution to optimally assign fruit to their clients, which considers in detail all its bi-laterals supply contracts and the long-term contracts of shipping capacity. Procesamiento Empacado en Fincas Cuartos Fríos Materias Primas Línea Empaque 1 Aeropuertos Puertos Zonas de Consumo Productos Cultivos Materia Prima
SUGAR CANNE CLUSTER In 2004, as part of its research and development (R&D) process, DW supported the development of a optimization sector model for the integrated management of the sugar canne cluster in Colombia. This model solves the cane selection problem taking into account the micro-climate characteristics and the soil of the farms. PROTOTYPE MODEL Fincas (Eslabón Primario) CULTIVOS Insumos de Producción de caña Ingenios (Eslabón Secundario) Caña de Azúcar Azúcar CENTROS INGENIOS DE ACOPIO Azúcar Insumos de Fábricas (Eslabón Industrial) Producción de azúcar Insumos PLANTAS DE TRANSFORMACIÓN Líneas Empaque CANALES Subproductos Insumos del DISTRIBUCIÓN Eslabón Industrial Línea Empaque Alimentos Bagazo Energía y Papel Línea Empaque Cachaza Melaza Sucroquímica Línea Empaque CENTROS Miel Alcohol y Línea Empaque CONSUMO Licores Azúcar Crudo Insumos Empaque
Poultry Farm Santa Elena Peninsula PROTOTYPE MODEL CUÁNDO Y CUANTOS POLLOS COMPRAR? In 2010, as part of its R&D processes, DW supports the development of an optimization model for the management of the industrial production of a poultry farm located at the Santa Elena Peninsula in Ecuador. The model determines the medium- term planning of the farm sheds.
PROTOTYPE MODEL Pollo Sacrificado a SKU GRANJA POLLOS ENTEROS EMPACADOS Pollos por Pollo Sacrificado Pollos Calidad In 2010, a Peruvian (Raza y Peso) (Entero) Enteros Por Calidad poultry company asked (SKU) DW to implement an POLLOS PLANTA ENTEROS optimization model for SACRIFICADOS PEDIDOS the allocation process (En und y/o Kg) of chicken, from farms Inventario Pollo Entero Pollo to industrial plants and Inventario Partes de Sacrificado Pollo to assign whole chicken (Piezas) Piezas and cuts clients. PARTES de Pollo (SKU)
LIVESTOCK FARM CAJICA - COLOMBIA VACAS EN LA FINCA Variable: VE(e,p,t) Vacas en la finca VE In 2004, as part of its Research and Development Process, DW supported the development of an optimization model for the management of livestock t01 t02 t03 t04 t05 t06 t07 t08 t09 t10 t11 t12 t13 t14 t15 t16 t17 t18 t19 t20 t21 t22 t23 t24 t25 t26 production (milk) which is Periodo de tiempo (t) used on a farm in the area of e01 e02 e03 e04 e05 e06 e07 e08 e09 e10 e11 e12 e13 e14 e15 e16 e17 e18 e19 e20 e21 e22 e23 e24 e25 e26 Cajicá, Colombia.
OPCHAIN-MINES OPTIMIZING THE VALUE CHAIN MINES & METALLURGICAL CHAIN OPTIMIZATION
In August 2015, CEMENTOS ARGOS selected DW to design and implement a set of mathematical optimization models to support the optimization processes in its cement production plants. ARGOS choses the Yumbo Plant as a pilot project, to implant the following models oriented to: i) Planning and scheduling of the production batches, considering as main objective function to be the reductions of cost and energy consumption, considering the emissions constraints. ii) Real Time Optimization that keeps the operating process adjusted to its "optimal" set-points The project was started in February 2016
OPCHAIN-DCO OPTIMIZING THE VALUE CHAIN DEMAND CHAIN OPTIMIZATION
OPTIMIZATION MODELS FOR INDUSTRIAL VALUE CHAINS TACTICAL PLANNING DEMAND SUPPLY Marketing-Mix Market-Share Optimization ERP Marketing Budget Events Scheduling Marketing Mix Decisions Historical Data Sales – Inventories Syndicated Data Bases Demand Probabilistic Pricing Characterization Optimization Models Projection Demand & Prices Demand Suggested Characterization: Order Clients & Competence Optimization Short-Term Suggested Demand Order Forecast Inventories Balance Policy of Inventories Inventories Redistribution OPERATIONS STRATEGY
In June 2014, GRUPO NUTRESA hired DW to develop the study of evaluation of the potential of the food market in Colombia, whose results will be used to make strategic decisions on the expansion of its food supply chain. The database used was NIELSEN®. Two statistical models were developed: i) bottom-up demand, and ii) market share. Another model developed was a marketing-mix optimization model, oriented to define the marketing-mix decisions relatedto market share.
COMPAÑIA NACIONAL DE CHOCOLATES, now owned by NUTRESA Group, hired DW to develop solutions to support their sales and marketing operations. The solution optimizes the supply of products to the traditional channel (Suggested Order) and the sales force. The project involves the integration of data mining methodologies with mathematical programming models.
In 2010, LIBRERIAS GANDHI selected INTELISIS to implement an optimal solution to manage their inventories which involves: i) the characterization of the demand for their products, ii) the determination of optimal minimum inventory levels and iii) the inventory balancing among all its distribution centers and 25 shops. INTELISIS subcontracted DW to develop the mathematical models.
In 2009 CELSC, The Center for Emerging Logistics and Supply Chains (USA), chose DW to Develop a prototype solution to Optimize Service Models for Distribution Channels. The prototype is based on development in CocaCola's retail model in Mexico Venta Entrega Ejecución Toma de Desarrollo de Mercado Entrega Cobranza Ejecución Pedidos Función de Dedicación Canal de Esquema Frecuencia Esquema Responsa Responsab Desarrollo Contacto programad ble le de a Ejecución Merchandis Mercado POS ing Ninguno Convenciona Promotor Promotor Ninguna Ninguna 2X l Promotor Inmediato Anaquelero Alternativas Desarrollador Desarrollador Alta de Mercado de Mercado Promotor Preventa 3X Equipo de Equipo de Promotor Media Equipo de Reparto Reparto Reparto Posterior Preventa Diario Promotor Promotor Baja Televenta Bulk Anaquelero Anaquelero
OPCHAIN-TSO OPTIMIZING THE VALUE CHAIN TRANSPORT SYSTEMS OPTIMIZATION
On July of 2014, the Sociedad Portuaria Regional Cartagena S.A. assigned DW the implementation of a set of optimization models for: i) the definition of the time table for the operation, and ii) the allocation of ships to docks and cranes to ships, to optimize the management of shipping services, in the two terminals of the Port of Cartagena.
In 2013, one of the largest vlue conveyor of LATAM, hired DW to design, the implementation and the start-up of a decision support system to optimize its distribution of cash and securities operations. The reason for this selection is based on DW’s capacity to manage, through their mathematical models, complicated business rules that must be respected. CAJEROS SUCURSALES TRANSPORTADOR AUTOMÁTICOS BODEGAS/TESOROS CLIENTES
In 2005, DW designed and implemented a mathematical model a mathematical model to determine the services and facilities that optimize the distribution network of its multinational clients, allowing them to decide to use its own infrastructure, or alternative third-party infrastructure, for the largest logistics operator in Colombia. CLIENTES CROSS BODEGAS DOCKING RETAILERS Fabricas en el Exterior Cartagena HUB Bogotá PANAMA Cali Cartagena (Alterna) PUERTOS Cali Medellín CARTAGENA BUENAVENTURA Medellín BOGOTÁ
In 2009, COLTANQUES the largest mass transport Colombian company, hired DW to implement a computer system based on optimization models to help them coordinate their own fleet, consisting of more than 400 trucks, 400 van type trailers, 200 tanks and 500 drivers. Additionally, it manages relationships with more than 2,000 other transporters. The solution delivered to COLTANQUES was implemented using IBM ILOG tool. WAREHOUSES IPFt,i,p IPFt,i,p IRMt,i,r
In 2007, DIEX, a logistics operator with operations in Bogota Colombia, acquired from DW mathematical models for urban planning operations. The models perform optimal routing distribution for trucks, and includes the allocation of the orders to be delivered, which is handled at the level of the boxes that contain the products. Warehouses Destinies Clients Route Vehicle Zones
GAS PAIS is a Colombian company that distributes and markets propane gas, using its own fleet of trucks. In 2006 GAS PAIS contract DW to provide them with the following mathematical models: • Optimization of spare parts inventory policies • Distribution Planning and propane gas gathering • Vehicle Maintenance Vehicle / Equipment System 1 System … System N Subsystem 1,… Subsystem 1,S(1) Subsystem 1,1 Component 1,1, … Component 1,1,C(1,1) Component 1,1,1
In 2011, PETROLEOS DE VENEZUELA (PDVSA) requested INGENIERIA INGENIERIA JJN S.A. a prototype for operations aimed at optimizing JJN S.A fuel distribution to service stations so as to meet the requirements, respect its operating conditions and minimize costs operation. INGENIERIA JJN S.A contracted DW to develop the solution Combustible A Combustible B The implemented prototype handles: ▪ 250 orders daily average) ▪ 169 clients/nodes ▪ 139 trucks ▪ 7 loading bays (loading racks) ▪ 3 shifts ▪ Time windows service for each customer ▪ Limited number of loading racks in the filling facilities ▪ Preparation time for change in product loaded
PROTOTYPE MODEL In 2010 a Peruvian mining company asked DW to implement an optimization model for the allocation of vehicles for the transportation of materials within the area of operation in its mines.
In 2010, DW developed and implemented a prototype model for planning and scheduling the allocation of fishing boats to plants, for a Peruvian fishing company (mainly engaged in the business of fishmeal ▪ Integrated ship routing and production planning. ▪ 100 daily average boats (Treasury: 30%, Third: Bayovar 70%), 8 destination ports, 2 plants of different production technology Samanco ▪ Product qualities associated with degradation time Supe ▪ Revenue per load unit taking into account Chancay Callao product/technology quality, production costs, distribution and plant operation, and differentiated by Pisco technology ▪ Port booking time for the attention of third-party Mollendo companies, and their products placement in nearby Ilo plants (distance
OPCHAIN-RPO OPTIMIZING THE VALUE CHAIN REGIONAL PLANING OPTIMIZATION
826891.59 840 539.09 1191 899.61 1191 899.61 In 2004, the Planning Department of the Municipality of Medellin hired DW to advise them on the development of master plans of social facilities like schools, security services, libraries and others. 826191.29 826191.29 841 203.54 841 203.54 1192 918.65 1192 918.65 1192 918.65 1192 918.65 This optimization models were linked to the municipality's GIS. BB I -4 -1-1 I -4 -1-4 30 -3 8 BB I -4 -1-1 I -4 -1-4 30 -3 8 SERVICIOS B I -4 B I -2 0 4 B I -4 -1 -1 6 SERVICIOS B I -4 B I-1 -6-1 094 B I -2 0 4 B I -4 -1 -1 6 B I-1 -6-1 094 BASICOS B I -1 0 1 ESPECIALES B I -1 0 1 B I -2 0 9 B I -2 0 9 B I -6 0 7 B I -4 -1 -3 3 B I -6 0 7 B I -4 -1 -3 3 B IB -7I -4 1 3-1 -1 7 B IB -7I -4 1 3-1 -1 7 B I -7 1 1 B I -5 1 3 B I -7 1 1 B I -5 1 3 B I -4 -1 -2 4 B I -4 -1 -2 4 B I -4 0 5 B I -3 0 2 B I -4 0 5 B I -3 0 2 B I -1 3 0 1 B I -4 -1 -2 3 B I -1 3 0 1 B I -4 -1 -2 3 BBII-4 -3-1 05-3 9 BBII-4 -3-1 05-3 9 B I -1 0 0 3 B I -1 0 0 3 B I -4 -1 -1 4 B I -4 -1 -1 4 B I -4 -1 -4 3 B I -4 -1 -4 3 BB I -4 -13-2 BB I -4 -13-2 I -1 1 07 I -1 1 07 BIB-4I-1 -4-3 -1 7 -2 9 BIB-4I-1 -4-3 -1 7 -2 9 B I -4 -1 -2 5 B I -4 -1 -2 5 B I -4 -1B-5 I -4 0 -1 -2 1 B I -4 -1B-5 I -4 0 -1 -2 1 B I -1 1 0 8 B I -1 1 0 8 B I -1 1 1 0 B I -1 1 1 0 B I -9 1 0 B I -8 1 9 B I -9 1 0 B I -8 1 9 B I -4 -1 -3 1 B I -4 -1 -3 1 B I -1 5 0 3 B I -1 5 0 3 B I -1 6 1 2 B I -1 6 1 2 B I -1 6 1 0 B I -1 6 1 0 B I -4 -1 -2 0 B I -4 -1 -2 0 B I -1 5 0 9 B I -1 5 0 9 B I -1 5 1 1 B I -1 5 1 1 BIBLIOTECAS CONSTRUIDAS 1173 1173 282.07 282.07 BILIOTECAS NUEVAS 826891.59 840 539.09N Scale 1:80421 0 9km 0 9 Km.
In 2005, DW was hired again by the Planning Department of the City of Medellin to develop a spatial techno-economic input/output model to simulate the future land use in order to evaluate land management policies. The optimization model, based on maximizing partial social surplus, incorporates the following subsystems: business, housing, public space, employment, transportation.
In 2006, the Planning Department of the City of Bogotá hired the Scientific Director of DW to design mathematical models to optimize the master plans that are part of the Land Use Plan (POT). MASTER PLANS ▪ Food Supply ▪ Solid Waste Processing ▪ Public space ▪ Health Facilities ▪ Educational buildings
In 2006, DW developed a computable platform to support public management for the Planning Department of the City of Bogotá based on a computable general equilibrium model (CGE) to simulate the evolution of the economy of the city and its area of influence as a result of implemented investment projects. The model was implemented in GAMS using a web platform. PLATAFORMA COMPUTABLE PARA SOPORTE DE LA GESTIÓN PÚBLICA POT BANCO DE PROYECTOS MODELO OPTIMIZACIÓN SELECCIÓN PORTAFOLIO “OPTIMO” ORDENAMIENTO INVERSIÓN PROYECTOS DEL PROYECTO 1 TERRITORIO PROYECTO 2 PROYECTO 1 MAXIMIZACIÓN PROYECTO 2 PROYECTO Z PLANES MAESTROS FUNCIÓN DE UTILIDAD PROYECTO N EQUIPAMIENTOS SOCIAL MULTICRITERIO MODELO MODELO EVALUACIÓN IMPACTO SIMULACIÓN MCS DINÁMICA SOCIO-ECONOMICO DE LA ECONOMIA MATRIZ INDICADORES: • MACRO DE • MACRO/MICRO CONTABILIDAD • IDH SOCIAL • MICRO
In 2010, EMASEO select DW (in alliance with Castelblanco & Asociados) for a consultancy to define service routes for the solid waste collection in the Metropolitan District of Quito. The model included the optimal allocation of resources. Punto de Transferencia 1 Nodo de Salida/Llegada Punto de Transferencia 2
On 2010, The Civil Registry for identification and registration of voters of Ecuador, selected Castelblanco & Asociados Consultores (Guayaquil) and DW to make a consulting Project for the potimization of the dynamic planification for the process of the massive registration of voters of the population of Ecuador
OPCHAIN OPTIMIZING THE VALUE CHAIN GENERAL PROJECTS IN OPTIMIZATION
DW has developed OPCHAIN SIPHRI – A COMPREHENSIVE SYSTEM OF WATER RESOURCE PLANNING - oriented to the comprehensive regional planning in all aspects related to the intensive use of water resource, the model addresses the multiple uses provided and/or for the control and resource management. The origin of this model dates from the early eighties, when the company PDC Engineering S.A. developed and used, in Venezuela, the basic model in the following projects:. • Master Plan for Water Resources Zulia State (1980) • Irrigation System Design-Orituco Guárico (1979) • Master Plan Maracaibo Aqueduct (1980)
On 2008 HUMAN CAPITAL hired DW for the development of a model that focuses on increasing the productivity of its customers in terms of human talent. This solution: Determines the optimal workforce allocation, reallocates human resources and creates jobs positions and profiles. ORGANIZATION WORKFLOW Site Geographic Process Demand Location Tasks Activities Processes Administrative Operation Actions Structure Level Dapartments Time Consumed Labor Market JOB Standard CATALOGUE Jobs Costs Jobs Job Profile Real Costos CURRENT JOB People STRUCTURE People Profile
On 2012, COLEGIOS PERUANOS, hired DW to support their decisions about scheduling and designing capacities of 19 schools in Peru (time-tables). Services were hired under “optimization on demand" so that DW provided models and "hosting services" to solve this models when COLEGIOS PERUANOS needs the service. COLEGIOS PERUANOS belongs to INTERBANK GROUP.
INGENIERIA On 2011, INGENIERIA JJN C.A., a Venezuelan Engineering company with over 26 years experience, select DW for the development and JJN C.A implementation of mathematical models for the optimization of the construction process in the shortest possible time, and respecting constraints, budget, resources, space maneuverability. The model supports planning the construction of a set of nine (9) buildings.
In 2005, SEGUROS BOLÍVAR S.A. contracted DW to develop mathematical models for the financial risk management business of transport insurance. The aim was to develop a theoretical framework with corresponding technological development through a prototype model to implement a system of measurement and control risks in accordance to standards established by the “FINANCIAL SUPERINTENDENCE” for the insurance industry. A non- anticipative stochastic optimization model was implemented, following the ALM (Asset Liabilities Management) methodologies.
TECHNOLOGICAL ALLIANCES
"the computer-based mathematical modeling is the greatest invention of all times" Herbert Simon First winner of the economics nobel prize (1978) "for his pioneering research into the decision-making process within economic organizations"
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