The Effectiveness of Dimples on a NACA Airfoil: A Numerical Investigation Conducted via an Independent Study
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Paper ID #32963 The Effectiveness of Dimples on a NACA Airfoil: A Numerical Investigation Conducted via an Independent Study Miss Jenna Elizabeth Stolzman, Grand Valley State University Jenna Stolzman is a senior mechanical engineering undergraduate student at Grand Valley State Univer- sity. She will begin her Ph.D. in mechanical engineering at University of Michigan in fall 2021. She also serves on the leadership committee for GVSU’s chapters of American Society of Mechanical Engineers and Society of Women Engineers. Dr. Sanjivan Manoharan, Grand Valley State University Sanjivan Manoharan is an Assistant Professor at the School of Engineering at Grand Valley State Uni- versity. He received his BSE and MSE degrees in Aerospace Engineering at Embry-Riddle Aeronautical University and his Ph.D. in Mechanical Engineering at the University of Cincinnati. His research inter- ests are in the thermo-fluids area and also focuses on promoting graduate education among undergraduate students via research collaborations. c American Society for Engineering Education, 2021
The Effectiveness of Dimples on a NACA Airfoil: A Numerical Investigation Conducted via an Independent Study Abstract This paper integrates research and education in an effort to enhance the critical thinking skills of an undergraduate Mechanical Engineering student while also promoting graduate engineering education. To achieve this, a three-credit undergraduate independent study was conducted where the research topic of interest was mitigating boundary layer separation, a topic covered in the undergraduate Fluid Mechanics course. Delaying boundary layer separation to improve airfoil aerodynamic performance can be achieved by passive techniques which include the use of vortex generators, rough patches, uniform suction/blowing, and dimpled surfaces. Dimpled surfaces have been known to generate swirl by the creation of vortices thereby energizing the flow. It is believed that the generation of vortices and swirl can be used to mitigate boundary layer separation thus improving lift, reducing drag, and delaying stall for an airfoil. Dimples were chosen since conflicting observations exist in the literature, and this would be a good challenge for the student. This paper numerically investigates the effectiveness of dimples on a NACA 4414 airfoil while also addressing the conflicting observations available in literature and the thought process of the student. First, an extensive literature review was conducted by the student to observe the use of dimpled surfaces with respect to airfoils. The various configurations pertaining to a single dimple shape, size, and axial location and their efficacy were considered. Following this, the NACA 4414 airfoil was numerically analyzed using the Computational Fluid Dynamics software, ANSYS FLUENT. Parametric studies were then conducted to determine the optimal configuration of a single dimple and multiple dimples. At this stage, the student conducted the investigation independently without any guidance from the instructor. Different geometrical shapes, sizes, placement along the airfoil, and multiple arrangements were all considered. The designs were driven by fundamental fluid mechanics principles that were applied by the student. This forced the student to think outside of the box and develop critical thinking ability. The project was a challenge for the student as the findings were in direct contrast with many other researchers. While reporting the results is important, of equal importance is the understanding and articulating the physics behind the flow behavior. Through this independent study, the student contributed to the gaps in knowledge, enhanced the critical thinking ability, learned how to conduct thorough literature review and improve technical writing skills. The student’s academic growth via this study was remarkable, and the student was highly appreciative of the various lessons learned while also deciding to take on more research by pursuing graduate education.
Introduction The aerodynamic performance of bodies interacting with fluids has been extensively researched within the aviation industry where the primary focus is increasing lift and decreasing drag to obtain maximum efficiency. This idea is especially of importance with respect to airfoils. While the primary goal is to increase performance, a phenomenon called boundary layer separation works in opposition. Boundary layer separation occurs as a result of an adverse pressure gradient causing the flow to detach from the object or surface and subsequently decreasing performance. Mitigation of boundary layer separation is critical to increase aerodynamic performance, and given its heavy practical nature, this area was chosen as the vehicle to synergize research and education for this student, who also represents a minority group in Engineering. This independent study was deemed valuable by the Mechanical Engineering Curriculum Committee and was used to replace a technical elective from the student’s undergraduate curriculum. Independent studies have existed for many years and are very valuable to enrich a student’s undergraduate education [1,2]. Scott [3] argues that in fact universities must assume responsibility when organizing independent studies for their students. Such studies also help students identify if research is for them and subsequently begin preparations for their graduate degree while also providing in-depth technical knowledge in a particular field. The remaining part of this section gives the required background and was written by the student. The associated fluid mechanics principles were covered in the course, and the student was able to connect them to the airfoil. The portions that are in quotation throughout the paper are written by the student. “The boundary layer is the region of fluid near a surface where a velocity gradient naturally exists due to the viscosity of the fluid [4]. Due to no-slip boundary condition, the velocity of the fluid that is adjacent to the surface of the body is zero. The velocity of the fluid eventually reaches the free stream velocity as the vertical distance increases (Fig. 1). The vertical distance from the surface to the point where the local velocity is 99% of the free stream velocity is defined as the boundary layer thickness [4]. Figure 1: Boundary layer thickness illustration
For the flow over an airfoil, due to its curvature, the incoming fluid will reach a maximum velocity, and up until this point it witnesses a favorable pressure gradient (high to low pressure). Beyond this point, the fluid must return to ambient pressure and is now undergoing an adverse pressure gradient (low to high pressure) (Fig. 2). There is flow reversal as a result of the adverse pressure gradient resulting in air being drawn in at the airfoil trailing edge and momentum of the forward flow decreasing. If the available kinetic energy is not sufficient to overcome the adverse pressure gradient, the fluid may leave the surface of the airfoil, thus separating from the body [4-6]. The point at which this occurs is called the boundary layer separation point. Early boundary layer separation will create a wake region that contains a large number of vortices (Fig. 3) resulting in an increase in pressure drag and a decrease in lift. Therefore, the larger the wake zone, the lower the aerodynamic efficiency. Figure 2: Velocity profile along airfoil At high angles of attack, boundary layer separation can occur prematurely due to an aggressive angle coupled with the curvature of the airfoil. At high angles, the maximum velocity magnitude increases yielding a larger adverse pressure gradient and wake zone; Bernoulli’s principle states that an increase in velocity results in a decrease in pressure. Beyond a certain angle, the lift will drop drastically due to the boundary layer separation, and at this point, the airfoil will stall. The angle at which the lift is maximum is called the stall angle or critical angle of attack. Figure 3: Wake zone and separation point on an airfoil Since a decrease in lift performance is highly undesirable, researchers have discovered techniques to increase aerodynamic performance. The objective is to energize the flow enough to
combat the adverse pressure gradient and push the point of separation further downstream. This will delay boundary layer separation and decrease the wake zone thus increasing aerodynamic performance. The two branches of techniques used to mitigate boundary layer separation and increase performance are divided into active and passive. Active techniques require an energy input, are generally costlier and require maintenance; however, they can be controlled by switching the device on and off thus making them useful during take-off or landing. Some examples of active devices include steady/unsteady suction or blowing, oscillatory motions, acoustic excitations, use of synthetic jets, and other control methods. Passive techniques do not require an energy input, cannot be controlled once placed on the airfoil, but provide a technologically and economically efficient solution. Passive techniques include the use of vortex generators, gurney flaps, fixed slots, riblets, and leading-edge perturbations such as tubercles and bumps [7]. Another form of a passive technique that has been researched within the past decade to improve aerodynamic efficiency is the use of dimples on an airfoil. Dimples are most commonly used on a golf ball to decrease drag. The dimples work to create a thin turbulent boundary layer that clings to the ball's surface. This allows the fluid (i.e. air) to follow the curvature of the golf ball’s surface farther along the back side, thus decreasing the wake zone and improving performance [8]. Drawing on this theory, the same idea could be used on airfoils with certain modifications. This passive technique will be the primary focus of this paper.” The student conducted independent research on the various techniques and decided to pursue a passive method which is relatively easier to implement given the compressed timeline. The entire project had to be concluded in three months and involved the following: revision of associated fluid mechanics principles, research on boundary layer separation mitigation techniques, thorough literature review on selected passive technique, learning the required software, verification and validation of numerical model, parametric investigation to determine optimal configuration, and authoring technical papers. This independent study was a three-credit hour course that replaced a required technical elective for the student. Meetings were held every Wednesday and lasted for a maximum of three hours. Since dimples have proven to be effective on golf balls, it is also of interest to test their efficacy on airfoils to enhance aerodynamic performance by energizing the flow and delaying boundary layer separation. There has been some contradictory research with respect to the optimal location, size and geometry of the dimple(s) on an airfoil. An aim of this paper will be to address these ambiguities and test the effectiveness of a dimpled airfoil while filling in certain gaps in knowledge. Literature Review “There have been numerous research efforts to test the efficacy of dimples on an airfoil, and the literature is broad with researchers testing dimpled airfoils both experimentally and numerically. Within the numerical studies, two-dimensional and three-dimensional airfoils have been tested, and from researcher to researcher, there appears to be some contradictory results. Livya et al. [9] and Kaushik et al. [10] both conducted a numerical analysis of a symmetric 3-D NACA 0018 airfoil with dimples. Livya et al. [9] tested semi-sphere, hexagon, cylindrical, and square geometries and a compound arrangement of semi-sphere followed by a square. It was found that the semi-spherical inward dimple performed the best. Kaushik et al. [10] tested 13 inward and outward semi-spherical dimples placed spanwise at 24% axial chord length. Similar to Livya et al. [9], the inward semi-spherical dimple provided an increase in lift; however, the outward
dimple also showed an increase in lift. In both cases (inward and outward), the drag also increased which was different to what was reported by Livya et al. Srivatsav [11] conducted a 2- D and 3-D analysis also on a dimpled NACA 0018 airfoil. The 2-D study found that outward dimples provided a reduction in drag while the 3-D study resulted in an outward round dimple providing a boost in lift, but a subsequent undesirable increase in drag. Moving forward with symmetrical airfoils, Saraf et al. [12] conducted a 2-D numerical study on a NACA 0012 airfoil with the dimple location varying from 10%, 25%, 50% and 75% chord length. It was found that the dimple located at 75% chord length performed the best. Singh et al. [13] conducted an experimental dimple study using a NACA 0011 airfoil with various dimple geometries and sizes. The three modifications they tested were: (1) outward hexagonal dimples of 8 mm, 10 mm, and 12 mm; (2) semi-cylindrical dimples with sizing of 25 x 22 x 10 mm (small), 25 x 14.5 x 7 mm (medium), and 25 x 11 x5 mm (large); and (3) continuous strips with sizing of 305 x 22 x 10 mm, 305 x 14.5 x 7 mm, and 305 x 11 x 5 mm. They concluded that a medium sized semi- cylindrical outward dimple placed at 66% chord length performed best. Binci et al. [14] studied the flow field of a NACA 64-014A symmetric airfoil with spherical shaped dimples in the laminar regime. They concluded the dimples reduce the laminar separation bubble and pressure drag. Stolt et al. [15] performed an experimental study on a NACA 0015 airfoil with dimples placed on the top and bottom toward the leading edge of the body. Contrasting with previous studies, it was concluded that the dimples may cause significant power loss and would not prevent boundary layer separation. Zulkefli and MohdNur [16] also experimentally tested the efficacy of inward and outward dimples, but did so on a NACA 4415 airfoil. The dimples were semi- spherical in shape with a radius of 2.5 mm and were placed at 50% chord length. Similar to Stolt et al., [15] both inward and outward dimples performed poorly for both pre and post-stall in terms of lift. However, the inward dimple showed some promise at low-to-moderate angles of attack with a slight boost in lift-to-drag ratio. Mustak et al. [17] also experimentally evaluated the performance of a dimpled NACA 4415 airfoil. The spherical shaped dimples tested were of inward and outward configurations. It was determined that either configuration delayed the stall angle by 4 degrees while exhibiting superior lift performance and a reduction in drag at all angles of attack. Tej et al. [18] numerically studied dimple effects on varying 3-D NACA airfoils, specifically 0012, 1412, 2412, 3412, and 4412 airfoils. They concluded that a teardrop shaped inward dimple placed at 70% chord length was more effective on a more heavily cambered airfoil; however, the study was only completed at 0 degrees angle of attack. Table 1 summarizes all aforementioned research efforts. It is clear that there are contrasting results in literature with regard to the performance of a dimpled airfoil. While most researchers observe an enhancement in performance with the addition of a dimple, it is not clear where the dimple should be placed axially or what the optimal geometry/size of the dimple should be. Furthermore, the current literature mainly focuses on the lift and drag values instead of the flow physics of the dimple subjected to an adverse pressure gradient. To clarify the inconsistencies in literature, and to better understand the flow physics of the dimple, a numerical study has been conducted for a cambered airfoil. Various dimple shapes, sizes, and locations in 2-D have been studied. The following section describes the numerical setup and turbulence model chosen for this study. While this paper highlights the 2-D results, detailed 3-D studies were also conducted, and those results are discussed in a separate paper.”
Table 1: Summary of research efforts [9-18] Numerical Setup “A cambered 2-D NACA 4414 airfoil was selected as the baseline. The coordinate points of the profile were generated using an online airfoil generator [19]. The maximum camber was 4.3% located at 40% chord length; the airfoil’s thickness was 14% chord length and 153 points were generated in space. Using the coordinates, the profile of the airfoil was modeled in SolidWorks with a 100 mm chord length (Fig. 4), and ANSYS Fluent was used for all Computational Fluid Dynamic (CFD) simulations. Figure 4: NACA 4414 2-D base airfoil modeled in SolidWorks The boundary conditions include a low Reynolds number of 2x105 (close to transition) which corresponds to an inlet velocity of 30 m/s. The outlet was a pressure outlet with 0 gage pressure. The top/bottom sides of the domain were set as symmetry while the airfoil set as a wall with no- slip. Figure 5 provides the boundary conditions along with the refined mesh.
Figure 5: Boundary conditions of baseline airfoil with mesh Since CFD is a course that is not taught at the undergraduate level at most institutes, the instructor first taught the student basic CFD application and then provided supplemental videos to enhance meshing techniques. Once the student was familiar with the intended software (ANSYS FLUENT), the next phase of turbulence modeling was discussed. This is an advanced topic taught in graduate courses, so the student was encouraged to read about the various models, clarify doubts, and test various models for the baseline airfoil to observe performance. The turbulence modeling choice along with model validation written by the student are given below. Various turbulence models were tested such as Spalart Allmaras (SA, 1 eqn), k-ε (2 eqn), k-⍵ SST (2 eqn), k-⍵ SST with gamma transport equation transition (2 eqn), k-kl-⍵ (3 eqn), and transition SST (4 eqn). While the SA turbulent model is one of the most commonly used models for aerodynamic applications due to its ease of convergence, it can be unpredictable in the laminar-turbulent transition regime. Therefore, it was not considered for our study. The k-ε turbulence model has challenges predicting flows with adverse pressure gradients such as the airfoil that will be studied. The transition k-kl-⍵ and transition SST turbulent models were able to capture the transition zone from laminar to turbulent, but underpredicted the wake zone and so were not pursued further. As a result, the turbulence models were narrowed to k-⍵ SST and k-⍵ SST with gamma. The k-⍵ SST model is known in general to perform accurately with boundary layers that possess adverse pressure gradients [20]. Both models were tested and were found to perform extremely similar in terms of lift and drag (Fig. 6 and 7). However, the k-⍵ SST with gamma model was able to predict the laminar separation bubble (LSB). Since the study is being conducted at a Reynolds number that is within the transition zone, it is of importance to capture the LSB. For this reason, the k-⍵ SST with gamma turbulence model was chosen for the remainder of the study.
Figure 6: Lift vs. AoA for k-⍵ SST and k-⍵ SST with gamma turbulence models Figure 7: Drag vs. AoA for k-⍵ SST and k-⍵ SST with gamma turbulence models The 2-D baseline airfoil was then analyzed at various angles of attack using the aforementioned turbulence model and the results were compared to those from experiments conducted in house (Fig. 8). The CFD study and experimental run agree extremely well both pre and post-stall, proving the efficacy of the k-⍵ SST with gamma turbulence model. The stall angle for the CFD study and the experimental run was 10 degrees.
Figure 8: Comparison of 2-D and experimental NACA 4414 base airfoil lift coefficient A grid independence study was then completed with the mesh size ranging from very coarse to very fine. It was decided that the mesh was refined enough when the percent change in lift coefficient values, from one mesh to the next, was less than half a percent. Upon convergence, the final mesh chosen had 219,836 cells. The same mesh settings were used throughout the course of this study. Of course, for the dimpled cases, the cell counts increased due to extra inflation layers that were needed to accurately capture the flow in and around the dimples.” The validation stage was critical to make the student understand that CFD results by themselves mean nothing without experimental verification. Once the validation stage was concluded, the student began the independent research with minimal guidance to develop the critical thinking ability. Parametric studies consisting of various design modifications driven by fluid mechanics principles were tested to understand the effect the dimple has on the surrounding flow structure. Rather than try random shapes, the student was encouraged to reason out if the intended shape would boost performance before simulating it. Furthermore, even graduate students do not fully comprehend CFD results as they are impressed by the various multicolored contours and are less interested in understanding if the obtained results align with theory or not. To avoid this, the instructor consistently questioned the student on the validity of the numerical results by analyzing various streamlines and contour plots. The following 2-D dimple study section gives a glimpse into the thought process of the study and was written by the student. Two-Dimensional Dimple Study Single Dimple Chord Length Variation “A single dimple was created with a 2.5 mm diameter and 0.5 mm depth. This yields a 20% depth-to-diameter (d/D) ratio and the dimple was tested from 10%-75% chord length at 5% increments. Figure 9 shows the dimples at 10% and 75% chord length for illustration purposes. The dimples were tested at a 14-degree angle of attack (stall angle was 12 degrees) to determine post-stall performance. Table 2 summarizes the percent increase of the lift-to-drag ratio at various chord lengths, with respect to the base airfoil.
Figure 9: Single dimple at 10% chord length (top) and 75% chord length (bottom) Table 2: Percent increase in L/D of airfoil at 14 degrees with respect to base airfoil Clearly, there is a significant boost in aerodynamic performance due to the single dimple and is especially significant when the dimple is placed after 30% chord length. Figure 10 displays aerodynamic performance (lift to drag ratio) of the dimple at different locations along the chord length. It appears that, at a higher angle of attack (AoA), the dimple location is not significant, especially on and after 30% chord length. Meaning, there is a large and similar boost in performance due to the dimple at any given chord length. This is in contradiction with certain previous research efforts that gave a defined optimal location for the dimple on an airfoil.
Figure 10: Effect of dimple location on L/D value at 14 degrees The dimple at 35% and 65% chord length were then tested at a wide range of angles to observe any benefit at low-to-moderate angles of attack, and the results are shown in Figure 11. It appears that the dimple gives the largest boost in performance at higher angles of attack. Furthermore, it can be seen that the dimple location does have an effect on aerodynamic performance at low angles of attack which is in contrast to the higher angles of attack. The dimple placed at 65% chord performs slightly better than the baseline airfoil at low angles of attack, while the dimple at 35% chord shows a significant reduction in performance. However, either dimple location gives a similar boost in L/D at high angles of attack. This dependence on position at high and low angles of attack has not been discussed in the literature.” Figure 11: Comparison of dimpled and base airfoil for wide range of angles of attack Following this finding, rather than focus on just the numbers like many studies have done, the student was encouraged to probe more and understand why this phenomenon could be
happening. More independent research was required and the student’s findings are reported below. “The dimple location on the 2-D airfoil matters at low angles of attack, but does not matter at high angles of attack in terms of performance. This is shown in the Turbulent Kinetic Energy (TKE) plots at 0 degrees (Fig. 12). For the base airfoil, the flow is given sufficient time and distance to transition to turbulence downstream marked by an increase in TKE. At 0 degrees, when the dimple is placed at 35% chord length, it appears there is enhanced mixing but the flow does not reattach at the aft edge of the dimple. As a result, the flow struggles in its transition to turbulence and begins to slow down aft of the dimple, resulting in reduced performance. The dimple placed at 65% chord lies in the transition to turbulent region, resulting in no noticeable boost in performance, but has a marked increase in TKE at the aft edge of the dimple due to the reattachment of the flow. Figure 12: TKE contour plots at 0 degrees. Top: base airfoil; Mid: 35% chord dimples; Bottom: 65% chord dimples At higher angles of attack, since the flow separates prematurely, it is unclear as to how the dimple placed at 65%, which falls in the separation zone, produces enhanced performance. To better understand the unusually significant boost in lift at high angles of attack, velocity contour and vector plots were created for the 2-D airfoil at 14 degrees angle of attack. As shown in the velocity contour plot, the wake zone is reduced when the dimple is placed at either 35% or 65% chord length (Fig. 13). As a result, there is a boost in performance. A closer look at the vector plots for the dimple placed at 65% chord shows reversed flow entering the dimple, creating swirl (low pressure) due to the geometry, then mixing with the free stream (Fig. 14). The mixed flow
pulls the free stream closer to the airfoil’s surface due to a vertical pressure gradient which then results in the reduced wake zone seen in Figure 13. Figure 13: Velocity contour plots at 14 degrees. Top: base airfoil; Mid: 35% chord dimples; Bottom: 65% chord dimples Figure 14: Velocity vector plot of dimple placed at 65% chord at 14 degrees The significant boost in lift at high angles of attack is suspicious, especially for the dimple placed within the wake zone, past the separation point (at 65% chord length). It is surprising that a dimple placed within the wake region increases the aerodynamic performance. These results indicate that further analysis would need to be completed in 3-D since the effects that are occurring are three-dimensional; the wake zone is inherently a 3-D phenomenon. Thus, the 2-D studies in the literature that simply report lift and drag coefficient values might need to be reevaluated as looking at the flow structure is far more crucial.” Single Dimple Geometry Variation
“Since prior research mainly focused on semi-circular shaped dimples, it is of interest to test various geometries to observe any benefit. Perhaps the sharp edges of a rectangular or triangular cross section will assist in transitioning the flow to turbulent thus delaying boundary layer separation more than the semi-circular geometry. Three geometries were tested: rectangular, triangular and trapezoidal. The overall depth ratio of 20% was used, similar to the previous section. The dimensions for each geometry can be seen in Figure 15. The geometries were tested at 35% and 65% chord length at a high angle of attack and compared to the baseline airfoil and previously done semi-circular geometry. The results are summarized in Table 3. It appears the rectangular geometry placed at 35% chord length outperformed the competing geometries significantly; however, when the varying dimple geometries were placed at 65% chord length, the percent increase in L/D did not vary significantly from geometry to geometry. (a) (b) (c) Figure 15: Dimple with (a) rectangular geometry; (b) triangular geometry; (c) trapezoidal geometry Table 3: Percent increase in L/D due to various geometries at 14 degrees compared to base airfoil
The rectangular geometry at 35% and 65% chord length was then tested at 0 degrees angle of attack. The results are summarized in Table 4. The aerodynamic performance did not change significantly as a result of the geometric modification at a low angle, i.e. both semi-circular and rectangular performed poorly by roughly the same amount. However, at a low angle, it appears that the location of the dimple does matter, which is consistent with our conclusion from the previous section. When the dimple, regardless of geometry, is placed farther upstream (toward the leading edge), the performance drops. When the dimple is placed toward the trailing edge, there is a slight boost in performance, but it is not very significant. Table 4: Percent increase/decrease in L/D due to various geometries at 0 degrees compared to base airfoil These results were similar to the previous sections where the performance drops when the dimple is placed toward the leading edge at low angles of attack. At high angles of attack, the dimple location and geometry have no significant impact on L/D; the performance of the airfoil increases significantly no matter the shape or location. Again, this is contradictory with prior research, but more studies conducted in 3-D are required to fully understand the effects of the dimple and will be reported in a separate paper.” Single Dimple Depth Variation “Since the semi-circular dimple placed at 65% chord length yielded similar performance to the rectangular shape at low and high angles of attack, it was chosen to study the effects of varying the depth ratio. The 35% chord length placement was not considered as it performed poorly for low angles of attack. A d/D (diameter to depth) ratio of 10% and 75% (Fig. 16) was tested at 0- and 14-degrees angle of attack; the previous sections dimples were tested at a 20% d/D. (a) (b) Figure 16: (a) 10% d/D ratio; (b) 75% d/D ratio
The results are summarized in Table 5. It appears that at low angles of attack, a lower depth ratio gives better performance while at high angles of attack, a higher d/D ratio yields better performance, but not by much. There is a reduction in performance at low angles of attack when the d/D ratio is increased to 75%. To more clearly understand why this is occurring, TKE plots were created for the various depth ratios of the dimple located at 65% chord length (Fig. 17). For the 10% depth ratio, there is a marked increase in TKE near the leading edge of the dimple, but the energy fades out toward the aft edge. However, for the 20% depth ratio, the increase in TKE occurs right at the aft edge of the dimple and is relatively sustained when compared to the other cases. It appears the 75% d/D dimple does not provide the marked increase in TKE as seen in the 10% or 20% depth ratio; this resulted in reduced performance. Table 5: Percent increase/decrease in L/D due to various d/D ratios at 65% chord length compared to base airfoil Figure 17: TKE contour plots for dimples at 65% chord length at 0 deg AoA. Top: 10% d/D ratio; Mid: 20% d/D ratio; Bottom: 75% d/D ratio.
At a high angle of attack, the 75% d/D ratio dimple placed at 65% chord length appears to have performed similarly to the dimple with a 20% d/D ratio. The vector plot for the 75% depth ratio shows reversed flow entering the dimple, creating swirl due to its geometry, then becoming re- routed to mix with the free stream (Fig. 18). Subsequently, the wake zone is reduced, resulting in an increase in performance. This is similar to what is seen for the 20% d/D dimple in Fig. 14. Figure 18: Velocity vector plot of 75% depth ratio dimple placed at 65% chord at 14 degrees Based on this study, the varying depths had an effect on performance only at low angles of attack. As the depth increased, the performance dropped. At high angles of attack, there was a boost in performance due to the dimple regardless of the depth ratio. Again, this is suspicious considering the dimple is placed within the wake region and subsequent 3-D studies need to be conducted to obtain more information regarding the flow structure. Extensive 3-D studies are currently being done.” As is evident, the student focused more on comprehending the flow pattern and behavior rather than the absolute lift and drag values itself as reported by most authors. The thought process logically proceeded and was driven by questioning results, using fundamental principles to explain flow behavior, and conducting independent research to better understand certain flow patterns. It should be noted that only a small portion of the results are provided here as the 3-D simulations and other various multiple staggered geometries are currently under investigation. Throughout the study, several questions were asked to justify the findings which forced critical thinking development. While this was the intended effect of undertaking this independent study, an unintended positive side effect was also observed. This study produced results that were in direct contradiction to many existing studies, and this caused some initial hesitancy for the student as the general idea was that existing studies must be true. Over time, the student realized that results in the literature may be challenged provided correct physics is used. For example, it was found that one researcher had used inappropriate boundary conditions resulting in artificial acceleration of the flow which then yielded enhanced lift and drag performance due to wake zone reduction. This realization improved the confidence and left the student wanting to learn more. Independent studies can be used as vehicles to promote synergy between research and education, enhance critical thinking of interested students, allow students to decide if research and subsequent enrollment in graduate school is right for them, and also promote professional development of the faculty member. It is recommended that higher education institutes promote independent studies to improve their visibility while faculty, especially at teaching institutes, use it as a vehicle to continue to engage in fundamental research for professional development. The paragraph below is the reflection written by the student at the culmination of this study.
“Through this independent study, I gained invaluable experience with applying theory to a real- life scenario through modifying/improving the dimple(s) based on the flow structure studied using computational methods. Upon commencement of the study, I had limited experience using CAD software and no experience in executing CFD simulations. There was a steep learning curve throughout the first month as I learned how to effectively use both software. Simultaneously, I performed a deep literature review on the efficacy of dimples on an airfoil surface. Although the literature review resulted in contradicting results, it allowed for a baseline and elementary understanding of how the dimple should perform on a cambered surface with respect to lift and drag values. Some past research efforts showed the optimal location of a dimple to be toward the leading edge of the airfoil while other researchers found it to be toward the trailing edge. The first component of the 2-D parametric study to find the optimal location of the single dimple resulted in interesting results. Contrary to literature, the lift of an airfoil was found to be significantly improved due to a dimple regardless of its chord location, at a high angle of attack. Subsequent investigation into the flow structure in and around the dimple was conducted to obtain the full picture. This allowed for further understanding and as to the true behavior of a dimple on a cambered surface. Furthermore, my critical thinking ability has greatly improved as a result of the close examination of the dimples effect on an airfoil. Studying the dimples behavior and using basic fluid mechanics theory prompted me to adjust the geometry to obtain an optimal condition. As the study progressed, I was able to independently complete and assess increasingly complex CFD simulations while managing the data in a succinct manner. I felt much more confident in my decision-making process and, as a result, felt comfortable conducting the study with less supervision. I became proficient in CAD and CFD software as well as data management. I was challenged throughout the course of this study to consistently ask myself ‘why’, then use the data that was given to explain the behavior. Reflecting on the study as a whole, there were certain aspects that could be improved. For one, in the beginning of the study, I struggled to perform the CFD simulations independently and felt I needed constant direction from my professor. However, as it progressed, I learned to take risks and the importance of trial-and-error when learning this complicated software. Another aspect that could be improved is being diligent in truly understanding prior research before conducting the study. At times, when I was stuck, I would recheck prior studies and catch a detail that I had missed during my literature review. If I were to restart this independent study, I would be more careful in taking detailed notes when evaluating prior research efforts. This study has resulted in an enhanced confidence in my abilities as a student and researcher. It has since sparked great interest and inspired me to continue research within the fluid mechanics realm by pursuing graduate studies in Mechanical Engineering with a focus in fluid mechanics.” Conclusions Multiple 2-D studies were conducted to observe the efficacy of dimples on a NACA 4414 airfoil. The results were compared with literature and found to be contradicting. According to existing literature, the optimal location of the dimple to increase performance varies from researcher to researcher. In our study, however, the location of the dimple did not seem to matter at high angles of attack. That is, there was a significant boost in L/D when the dimple was placed anywhere along the chord length of the airfoil, especially after 30% chord length. This was further explained by a velocity vector plot where the dimple placed downstream displayed reversed flow entering the dimple, swirling within the dimple, then re-routing and mixing with
the free stream. This created a reduced wake zone and subsequent enhanced performance. At a low angle of attack, the dimple placed further downstream performed better, as demonstrated by an increase in TKE at the aft edge of the dimple. The shape of the dimple was then varied to observe any additional improvement. A rectangular, triangular, and trapezoidal shaped dimple was tested at 35% and 65% chord length at a high angle of attack. The results were similar to the semi-circular shaped dimple where the location did not have a significant effect on L/D. The rectangular shaped dimple slightly outperformed the others and was subsequently tested at a low angle of attack. Again, at a low angle of attack, the dimple performed better when placed downstream, regardless of the geometry. The TKE plots for the various geometries (rectangular, triangular and trapezoidal) showed similar results as the semi-circular shape. Next, the depth ratio of the semi-circular shaped dimple located at 65% chord length was varied and tested at 10% d/D and 75% d/D ratios. At a low angle of attack, the 75% depth ratio showed a reduction in performance. This was shown in the TKE plot where the large depth provided no enhancement to the turbulent energy. At a high angle of attack, all dimples showed a significant increase in performance with the 75% depth ratio dimple slightly outperforming the others. Again, a velocity vector plot was used to further explain the physics behind the boost in performance. Overall, at a high angle of attack, a dimple placed anywhere along the chord significantly increases performance of the NACA 4414 2-D airfoil. At low angles of attack, a dimple placed further downstream is favorable and can be explained through TKE plots. While prior research simply reported lift and drag values, our study attempted to understand the flow structure of the dimple through velocity contours, velocity vectors and TKE plots. While our study was contradictory with prior research, the current study was executed in 2-D only. Since the flow over an airfoil is a 3-D phenomenon, further studies need to be conducted to obtain a more thorough understanding of the flow structure and subsequent effectiveness of a dimpled airfoil. This independent study was very beneficial for the student in sharpening critical skills and sparking an interest in graduate school. References [1] Chickering, A. W. and Gamson Z. F., “Seven Principles for Good Practice in Undergraduate Education,” American Association for Higher Education, 1987, pp. 3-7. [2] Welch, R. W. and Evans, M. D., “Undergraduate Independent Study Research Projects,” ASEE Annual Conference and Exposition, Salt Lake City, UT, 2004. [3] Scott, R. A., “Independent Study in the Undergraduate College,” Cornell University—New York Hospital School of Nursing Faculty Forum on Independent Study, December, 1973. [4] Munson, B., Young, D., Okiishi T., Fundamentals of Fluid Mechanics, Wiley, 5th ed., 2006. [5] Pritchard, P. and Mitchell, J., Introduction to Fluid Mechanics, Wiley, 9th ed., 2015. [6] Cengal, Y. and Cimbala, J., Fluid Mechanics Fundamentals and Applications, McGraw Hill, 1st ed., 2006.
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