The Effect of Selected Additives on the Oil Uptake and Quality Parameters of Fried Instant Noodles - MDPI
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applied sciences Article The Effect of Selected Additives on the Oil Uptake and Quality Parameters of Fried Instant Noodles Katarzyna Marciniak-Lukasiak 1, * , Anna Zbikowska 1 , Agata Marzec 2 and Mariola Kozlowska 3 1 Division of Fats & Oils and Food Concentrates Technology, Department of Food Technology, Warsaw University of Life Sciences—SGGW (WULS-SGGW), 02-787 Warsaw, Poland; anna_zbikowska@sggw.pl 2 Department of Food Engineering and Process Management, Warsaw University of Life Sciences—SGGW (WULS-SGGW), 02-787 Warsaw, Poland; agata_marzec@sggw.pl 3 Division of Organic and Food Chemistry, Department of Chemistry, Warsaw University of Life Sciences—SGGW (WULS-SGGW), 02-787 Warsaw, Poland; mariola_kozlowska@sggw.pl * Correspondence: katarzyna_marciniak_lukasiak@sggw.pl Received: 25 January 2019; Accepted: 26 February 2019; Published: 6 March 2019 Featured Application: Authors are encouraged to provide a concise description of the specific application or a potential application of the work. This section is not mandatory. Abstract: The scope of the paper includes the analysis of various quality parameters of fried instant noodles depending on the type and amount of the additive added to the basic recipe. For the analyzed instant noodles, the effect of hydroxypropylmethylcellulose (HPMC), microcrystalline cellulose (MCG), maltodextrin, and psyllium on the quality parameters (oil uptake, moisture, water activity, color, and acoustics) were determined. Results show that the quality parameters of instant noodles significantly depend on the type and amount of additives. The addition of HPMC and MCG resulted in decrease absorption, while the use of maltodextrin and psyllium increased the fat absorbed during frying. There is a significant relationship between the type of additive and the color of instant noodles. Color brightening was observed for instant noodles with the HPMC and MCG, while the addition of maltodextrin and psyllium contributed in the darkening of instant noodles (reduction of the L* parameter). The type of additives significantly influenced the texture of the instant noodles. The samples with a 3% addition of maltodextrin had a softer texture than the control sample, while the instant noodles with the HPMC, MCG, and Psyllium were characterized by a harder texture. For instant noodles with the addition of HPMC, MCG, and Psyllium larger number of acoustic events and higher breaking force were observed than for the control one. The frying temperature significantly influenced the texture of analyzed instant noodles (acoustic and mechanical properties). Increasing frying temperature from 160–170 ◦ C caused a significant increase in acoustic descriptors and force. Keywords: instant noodles; oil uptake; texture; quality; acoustic 1. Introduction Instant noodles are one of the main cereal products next to the bread and the groats. Due to the tendency to spend less time preparing meals, the modern consumer tends to buy convenience food products. The instant noodles belong to the most popular examples of the convenience food, being a component of many prepared dishes. According to the World Instant Noodles Association (WINA), in 2017, the demand for instant noodles in China and Hong Kong alone was more than 38 Appl. Sci. 2019, 9, 936; doi:10.3390/app9050936 www.mdpi.com/journal/applsci
Appl. Sci. 2019, 9, 936 2 of 14 trillion portions [1]. The advantage of instant noodles is to absorb the taste of sauces as well as other additions [2–4]. Instant noodles produced by the traditional method are high-energy products, where the main energy component, besides starch, is fat. This means that the selection of frying medium with an appropriate quality is of great nutritional importance [5]. The quality of frying oil can be assessed on the basis of its color, taste, the number of free fatty acids, peroxide value, iodine value, melting point, and smoke point [6,7]. The process of the deep-frying instant noodles also affects the quality of the finished product. The processed products tend to acquire the characteristic sensory properties desired by consumers, but the process leads to an increase in the caloric content of food. Instant noodles subjected to the frying process may contain nearly 20–30% of fat used for frying [8,9]. The reason comes from the features of the frying process. The surface temperature of the instant noodles increases rapidly after being placed in the hot oil. The water on the instant noodles surface immediately goes into a boiling state, which causes instant noodles to dry out, and thus heat and mass exchange takes place. The process leads to shrinkage and raises the level of porosity and roughness. The moisture contained in the gelatinized starch granules evaporates due to the high temperature. The empty spaces previously occupied by the moisture are next partially filled with oil [6,10]. Instant noodles produced on the basis of semolina contain more protein compared to instant noodles from wheat flour. The dough with more protein content is evenly swollen, well-bound, and elastic [11,12]—the blebs formed during evaporation of the dough water are smaller and fewer, and this contributes to reducing the fat absorption during frying [6]. From the gluten contained in flour, the denatured-disulfide bonds responsible for protein cross-linking are formed. The final protein network combined with the gelatinized starch granules forms a rigid structure of instant noodles [13]. In order to reduce fat absorption in fried instant noodles, the basic recipe is enriched by starch or maltodextrin. The starch fat substitutes the shape structure corresponding to the fat structure, acting as filling factors and retaining moisture factors [14]. The addition of potato starch, as well as corn starch, is used to decrease the fat absorption during the instant noodle frying process [15–18]. The texture and durability of instant noodles can be improved by hydrocoloids [19,20] and antioxidants [21] additions. Guar gum or other hydrocolloids make the instant noodles’ structures firmer, the hydration process faster [2,22–25], and the level of oil absorption lower [17,26,27]. Carboxymethylcellulose, microcrystalline cellulose, and hydroxypropylmethyl cellulose (among cellulose derivatives) have been used as substances contributing to the reduction of fat absorption in the fried instant noodles [28]. The high fat content in instant noodles is unfavorable because changes occurring in fats during storage have a negative impact on the health value and reduce the durability of the product [4]. This encourages research aimed at the limitation of fat absorption during frying. This paper attempts to determine the effect of hydroxypropylmethylcellulose (HPMC), microcrystalline cellulose (MCG), maltodextrin, and psyllium on the quality parameters (oil uptake, moisture, color, texture, acoustic, water activity) of instant noodles fried in the canola oil. 2. Materials and Methods 2.1. Materials Semolina, a coarse flour milled from tetraploid durum wheat (Triricum durum), was purchased from Bogutyn Mill (Radzyń Podlaski, Poland). Flour composition was 13% moisture, 0.62% ash, and 11% protein content. The granulation of the flour was 100% finer than 149 µm (U.S. 100 mesh). The maltodextrin (Glucidex® Maltodekstrin IT 21 P, Roquette Frères, Lestrem, France) samples were provided by Barentz LLC/Roquette (Warsaw, Poland). The samples of psyllium (VITACEL® Psyllium P95, J. RETTENMAIER & SÖHNE, Brenil, France), HPMC (HPMC K100LV VIVAPUR) and MCG (MCG 591 F Fine VIVAPUR) were provided by J. Rettenmaier & Söhne GmbH+Co. KG (Warsaw, Poland). All samples were in a powder state and stored in a cool and dry warehouse till use. As a
Appl. Sci. 2019, 9, 936 3 of 14 frying medium, refined canola oil was used, (ZT Kruszwica S.A., Kruszwica, Poland), with the smoke point of 204 ◦ C (400 F). 2.2. Preparation of Instant Fried Noodles The instant noodle dough was formulated by 100% flour, 3% (kg/kg flour) salt, 3–5% (kg/kg flour) maltodextrin, 0.8–1% (kg/kg flour) MCG, 0.4–0.5% (kg/kg flour) HPMC, 3–5% (kg/kg flour) psyllium, and 33% (kg/kg flour) water. First, flour was mixed with appropriate additives, such as maltodextrin, MCG, HPMC, and psyllium, and after that, the water solution of dissolved salt was added. Finally, the dough has been formed by mixing all the ingredients. The crumbly dough was then placed into a resealable plastic bag and rested for 30 min before further size reduction. The dough was then passed through the roller unit attachment of a pasta machine (Kitchen Aid, Benton Harbor, MI, USA) with the regulating knob set at the No. 1 position (2.5 mm). The resulting sheet was folded in half and passed again through the rollers. This process was repeated several times until the dough sheet was smoothly formed. The thickness of the sheet was reduced stepwise by passing between the rollers of the pasta machine. The final cutting roll gap was adjusted to 1.0 mm and the noodle sheet was cut through a cutter attachment. The noodles were then steamed in a steamer for 5 min. The final step was frying in canola oil (ZT Kruszwica S.A., Kruszwica, Poland) at temperatures of 160, 170, and 180 ◦ C for 90 s. After the frying process, noodle strands were cooled at a room temperature (~23 ◦ C) and packed into polyethylene bags. 2.3. Moisture Analysis Moisture contents were measured by slightly modifying the air oven method [29], and each sample measurement was carried out in triplicate. These samples were dried at 100 ± 1 ◦ C. The process of drying, cooling, and weighting was repeated until constant weight obtained. 2.4. Fat Analysis The fat content of instant noodles was determined by automated Soxhlet extraction (Soxtec™ 2050 Auto Fat Extraction System). Three repetitions were made for each measurement and the average data collected was used for statistical analysis. The dried samples were accurately re-weighted. 2.5. Color Determination (L/, a/, b/ Parameters) The color of instant noodles was measured using the L*, a*, b* system as described by Papadakis, Abdul-Malek, Kamdem, and Yam [30]. L/ refers to the luminosity or lightness component, a/ (intensity of red (+) and green (-)) and b/(intensity of yellow (+) and blue (-)) are the chromaticity coordinates. All sampled instant noodles were analyzed in terms of the referred parameters using a Minolta CR-310 colorimeter (Konica-Minolta, Osaka, Japan) that was previously calibrated with a white standard tile. Three repetitions were made for each measurement. 2.6. Water Activity Analysis Water activity was measured in 3 repetitions with the precision of ±0.001 using a Hygroscope DT2 (Rotronic AG, Bassersdorf, Switzerland) 2.7. Density Analysis The apparent density was measured in 3 repetitions using helium pycnometer from a stereopycnometer (Quantochrome Instruments, Boynton Beach, FL, USA). 2.8. Mechanical Properties Analysis Compression tests were carried out using a TA-HD plus texture analyzer (Stable Micro Systems, Godalming, UK) equipped with a 5-kg load cell and HDP/MK0-type probe. Samples of instant noodle
Appl. Sci. 2019, 9, 936 4 of 14 with weight 4.5 ± 0.1 g and dimensions of 16 mm were deformed at a constant speed of 1.0 mm·s−1 and up to a compression strain of 60%. Fifteen samples were subjected to the compression test at 25 ◦ C. The force versus deformation data were registered, and selected parameters were determined using Exponent software (Stable Micro Systems, Godalming, UK): compression force (N); force at a strain of 60% and area under force-deformation curve until the strain 40% as compression work (mJ). 2.9. Acoustic Emission (AE) Analysis The acoustic emission (AE) was detected by a contact method using the 4381 sensor (Brüel& Kjær, Denmark) when sampling the instant noodle in the compression test in the Texture Analyzer TA.HDPlus (Stable Micro Systems, Godalming, UK) was deformed. The sensor was connected with a 2 m cable to the AE signal amplifier. The acoustic emission signal was amplified by 40 dB in the low-noise amplifier and digitalized using an Adlink Technology Inc. type 9112 (Adlink Technology Inc., Taipei, Taiwan) analog-digital conversion sound card with the sampling frequency of 44.1 kHz [31]. The recorded acoustic signal generated during compression was analyzed in the frequency range of 0.1–18 kHz. The acoustic descriptors—sound amplitude, the energy of one acoustic event, and the number of acoustic events—were all determined using a computer program, the Calculate_44kHz_auto program (Warsaw, Poland). These analyses were conducted in 15 repetitions. 2.10. Statistical Analysis The analysis of variance (ANOVA) was conducted using Statistica 12 PL and the significant differences between mean values were determined using Tukey’s Multiple Range test at a significance level of p < 0.05. In the case of abnormal distribution, division into homogeneous groups was performed using the non-parametric multiple comparison test (a Kruskal-Wallis test). Principal component analysis (PCA) was performed to reduce the number of variables (from 7 to 2) and for easy comparison of the analyzed instant noodles. This analysis allows the possibility to observe similarities and differences between the studied instant noodles [32]. 3. Results and Discussion 3.1. Moisture Moisture is an important parameter affecting food quality and storage stability [33]. According to Hou [26], fried instant noodles are characterized by changes in moisture during the frying process from an initial moisture level of 30—40% to a final moisture level of 2–5%. The analysis of the obtained results showed that the level of moisture was in the range of 2.57–3.79% (Table 1), which is consistent with that reported by Kim et al. [34], 3–4%. The highest moisture content was determined in instant noodles with the addition of HPMC and MCG, being in the range from 3.29–3.85%. The lowest moisture (2.57%) was observed in instant noodles with 5% addition of psyllium fried in temperature 180 ◦ C. Oil Uptake The fat content is an important feature of the quality of fried instant noodles, a result of the production process parameters (the temperature and the frying time), the quality of raw materials, and the frying medium used during the instant noodles production process [3,26,34]. The frying medium used in the instant noodles production process is not only a heat carrier, but also becomes its new ingredient (migration into the internal structure of the instant noodles) [6,35]. Instant noodles obtained during experiments contained from 20.5–30.51% fat. The fat content depended on the type of the additives and increased together with an increase of the amount of the additive and an increase of frying temperature (for HPMC and MCG, the changes in the amount of appropriate additives has not decreased the fat content along with increasing the frying temperature. The lowest values of fat content were observed with the addition of HPMC and MCG, while the
Appl. Sci. 2019, 9, 936 5 of 14 highest fat content was observed with the psyllium additive. Similar relations were observed by Rekas and Marciniak-Lukasiak [20] using sunflower oil as a frying medium. Differences in the fat content in the process of frying instant noodles come from the microporous structure of the instant noodles and from the amount of water absorbed in the evaporation process [6]. In the frying process, the water molecules contained in the food moves from the center of the product to its surface. As a result of the evaporation of water from the instant noodles threads, a porous structure is formed [36]. Evaporating water creates empty spaces in the microporous structure of the instant noodles being filled by fat during frying [6]. Table 1. The effect of the addition of hydroxypropylmethylcellulose (HPMC), microcrystalline cellulose (MCG), maltodextrin, and psyllium on the moisture and oil uptake in fried instant noodles. Sample Temperature Fat Moisture 160 21.08 a ± 1.06 3.79 d ± 0.16 Control - 170 22.67 b ± 0.93 3.56 c ± 0.13 180 24.48 c ± 1.01 3.33 c ± 0.14 160 22.51 b ± 0.99 3.46 c ± 0.20 3.0% 170 23.97 b ± 1.12 3.34 c ± 0.12 180 26.17 c ± 1.21 3.12 b ± 0.11 Maltodextrin 160 24.52 c ± 1.15 3.16 b ± 0.06 5.0% 170 26.17 c ± 1.13 2.96 b ± 0.09 180 27.85 d ± 1.26 2.82 b ± 0.12 160 20.50 a ± 1.01 3.80 d ± 0.18 0.8% 170 22.17 b ± 0.86 3.60 cd ± 0.09 180 23.86 b ± 0.99 3.37 c ± 0.21 MCG 160 20.18 a ± 1.02 3.76 d ± 0.19 1.0% 170 21.89 ab ± 0.78 3.55 c ± 0.21 180 23.53 b ± 1.11 3.40 c ± 0.17 160 20.07 a ± 1.05 3.85 d ± 0.17 0.4% 170 21.66 ab ± 1.17 3.61 cd ± 0.14 180 23.37 b ± 1.22 3.31 c ± 0.19 HPMC 160 19.86 a ± 0.87 3.77 d ± 0.13 0.5% 170 21.33 a ± 0.86 3.51 c ± 0.13 180 22.65 b ± 1.09 3.29 c ± 0.16 160 25.14 c ± 1.31 3.03 b ± 0.13 3.0% 170 26.93 c ± 1.26 2.86 b ± 0.11 Psyllium 180 29.41 d ± 1.36 2.74 b ± 0.09 160 26.56 c ± 1.23 2.80 b ± 0.11 5.0% 170 28.38 d ±1.27 2.57 a ± 0.12 180 30.51 d ±1.26 2.40 a ± 0.08 a—d —mean values denoted by different letters in columns differ statistically significantly p ≤ 0.05. 3.2. Color Color is an important factor in food quality—it affects the food acceptance level of the consumer. Combined with texture, the color affects the appearance of instant noodles. Color depends mainly on the quality of the flour, the amount and the type of hydrocolloids [37], the frying process parameters [25,38], and the content of protein (affects the formation of the characteristic yellow color of instant noodles) [39]. According to Hatcher [35], instant noodles should be characterized by an appropriate level of brightness, a lack of discoloration, and a typical light yellow color. According to Park and Baik [40], L* is a critical parameter in the frying industry and is usually treated as the first quality attribute evaluated by consumers during the determination of the acceptance
Appl. Sci. 2019, 9, 936 6 of 14 level of a product. Low L* values indicate dark color and are mainly associated with non-enzymatic browning reactions [41]. Instant noodles made from durum wheat flour are generally characterized by higher brightness (L* > 76.4), while instant noodles produced from wheat flour are characterized by lower brightness (L* < 76,4). According to Chon-Sik Kang et al. [42], the brightness of instant noodles should be in the range of 73.5–82.0. Based on the obtained results, it was found that the brightness of the instant noodles was within the range suggested above. The highest level of the L* parameter was observed for instant noodles with the addition of HPMC, (associated with a light color). In contrast, the use of the maltodextrin and psyllium resulted in the darker color of instant noodles. Along with the increasing amount of the particular additive and the increasing frying temperature, the L* parameter was found to be decreasing (the darker color of the instant noodles). Similar trends were observed by Rekas and Marciniak-Lukasiak [20]. Discriminants of the color of instant noodles without and with the addition of maltodextrin, MCG, HPMC, and psyllium were fried in rapeseed oil at 160, 170 and 180 ◦ C for 90 seconds. During the analysis of the a* parameter (corresponding to the red (+a*) and the green color (−a *)), it was found that the majority of tested instant noodles were characterized by red saturation. Increasing the percentage of MCG and HPMC in the original recipe resulted in decreasing the red color saturation, while increasing the amount of psyllium and maltodextrin in the recipe increased the red saturation of the color of the instant noodles (Table 2). Table 2. The color characteristics of selected instant fried noodles samples. Sample Temperature (◦ C) L* a* b* 160 76.97 ± 1.45 −1.11 ± 0.03 18.56 ± 1.43 Control - 170 76.68 ± 2.09 −0.65 ± 0.05 20.18 ± 0.74 180 74.89 ± 2.24 1.31 ± 0.03 22.47 ± 1.08 160 75.67 ± 2.50 0.41 ± 0.04 21.36 ± 0.62 3.0% 170 74.75 ± 3.03 0.92 ± 0.04 21.99 ± 0.65 180 74.64 ± 3.56 2.59 ± 0.12 23.89 ± 0.65 Maltodextrin 160 76.68 ± 2.66 −0.89 ± 0.12 18.49 ± 0.71 5.0% 170 74.77 ± 2.65 −0.03 ± 0.01 22.10 ± 1.01 180 74.11 ± 1.16 2.14 ± 0.09 24.52 ± 1.08 160 74.98 ± 1.35 −0.59 ± 0.04 19.39 ± 0.58 0.8% 170 74.34 ± 1.32 0.74 ± 0.10 21.57 ± 0.59 180 73.39 ± 1.84 0.79 ± 0.03 22.19 ± 1.48 MCG 160 76.99 ± 2.74 0.97 ± 0.08 17.95 ± 0.56 1.0% 170 76.27 ± 2.61 −0.36 ± 0.04 20.34 ± 1.20 180 75.69 ± 2.46 −1.02 ± 0.02 21.99 ± 1.13 160 80.26 ± 1.14 −1.40 ± 0.11 19.36 ± 1.45 0.4% 170 79.12 ± 2.20 −0.89 ± 0.04 19.87 ± 1.44 180 77.28 ± 1.39 −0.79 ± 0.06 20.31 ± 1.03 HPMC 160 80.13 ± 2.63 −1.38 ± 0.09 19.43 ± 1.40 0.5% 170 79.16 ± 1.60 −1.30 ± 0.11 20.44 ± 0.74 180 78.43 ± 1.97 0.05 ± 0.01 21.65 ± 0.67 160 75.12 ± 1.32 0.57 ± 0.06 18.12 ± 1.27 3.0% 170 74.21 ± 1.33 0.68 ± 0.03 18.56 ± 0.52 180 73.34 ± 2.05 1.32 ± 0.09 19.67 ± 0.98 Psyllium 160 71.27 ± 1.19 1.65 ± 0.08 18.33 ± 1.32 5.0% 170 70.85 ± 1.32 1.75 ± 0.07 19.37 ± 1.30 180 69.77 ± 1.38 1.79 ± 0.09 21.78 ± 1.07 Notes: results are presented as mean values ± standard deviation of triplicate determinations.
Appl. Sci. 2019, 9, 936 7 of 14 In the b* parameter (corresponding to the yellow (+b *) and the blue (−b *) color), it was observed that regardless of the amount of the additive, instant noodles were characterized by yellow color saturation. With the increase of the HPMC, maltodextrin and psyllium percentage in the recipe, the values of the b* parameter increased (Table 2). 3.3. Water Activity, Density, Mechanical Properties, and Acoustic Emission Table 3 shows the water activity, density, and texture parameters (acoustic and mechanical) of instant noodles. The water activity of the tested instant noodles did not differ statistically (p = 0.441), regardless of the type of additives used. However, the density of the samples depended on the type of the additive (p = 0.030). The addition of Psyllium in the amount of 3% caused a decrease of the density value in comparison with the control sample, but the addition of Psyllium in the amount of 5% had no influence on the density. The smallest density was found in instant noodles with the addition of Psyllium in the amount of 3%, while the largest was observed in instant noodles with Maltodextrin 5%. In the sample with the addition of Psyllium in the amount of 3%, a high content of fat and a low level of moisture was observed which caused the low density value of the instant noodle. However, the addition of Maltodextrin in the amount of 5% caused the instant noodle to have a similar fat and moisture content as samples with addition of Psyllium in the amount of 3%, but the density was significantly higher. Both ingredients: Psyllium and maltodextrin were added to the dough bind water [43], which evaporates during frying. Differences in the density of the tested instant noodle samples may result from the strength of water binding and the possibility of its release during frying. In addition, it can be assumed that Psyllium has greater gas retention ability during frying than Maltodextrin. Samples with a higher concentration of MCG (0.8%) HPMC (0.5%) in comparison with instant noodles with maltodextrin, had a density value on the similar level, higher moisture content and the lower fat content. One can conclude that higher concentrations of MCG and HPMC result in less moisture loss and reduces the absorption of fat during instant noodles’ frying. Cellulose derivatives such as CMC, HPMC, and hydroxypropyl cellulose (HPC) and amylose have been evaluated as oil barriers in a deep-fat fried African cowpea paste-based food, comparing the coatings obtained by spraying and dipping the cowpea balls [22]. This oil barrier effect was related to the thermal gelation capacity of HPMC. Above the incipient gelation temperature, the viscosity increases dramatically as intermolecular associations occur very rapidly, and the solutions gel at the point which for HPMC is found lies in a temperature range of 50–90 ◦ C. The gel layer controls the migration of water and oil during frying. Acoustic emission (AE) is a phenomenon of generation and propagation of elastic waves in various materials. The basis for the creation of such waves are microcracks, mutual shifts, or friction of surfaces of materials. In order to characterize the observed AE signal, acoustic descriptors are determined [31]. AE descriptors strongly depend on the composition of the product, the type of structure, and mechanical properties such as hardness or tendency of the material to experience plastic deformation [44]. Pasta textural parameters are recognized as one of the most important features for consumers and are one of the critical aspects for quality assessment. Statistical analysis showed that the type of additives significantly affected the acoustic parameters: The number of AE events (p < 0.001), the amplitude of the sound (p < 0.001), and the energy of a single AE event (p < 0.001) (Table 3). The lowest number of AE events was generated by the control sample, while the largest number was observed in the sample with the addition of Psyllium 5% (Table 3). Instant noodles with Maltodextrin, MCG, and HPMC generated a significantly higher number of AE events than the control sample, but smaller than instant noodles with Psyllium. Higher density, as well as the lower fat content of samples with maltodextrin, MCG, and HPMC addition, influenced the generated number of AE events. The density of the instant noodle is related to the porosity, i.e., the lower the density value, the greater the porosity value. This could have affected a large number of AE events generated by the samples with Psyllium addition.
Appl. Sci. 2019, 9, 936 8 of 14 Table 3. The average values (with the standard deviations) of water activity, density, and texture parameters of the instant noodles. Number of Energy of One Amplitude Sample Code Temperature (◦ C) Water Activity Density (g/cm3 ) Force (N) Work (mJ) Acoustic Event Acoustic Event (a.u.) (mV) 160 0.181 b ± 0.001 1.220 ± 0.018 2505 ± 724 b 4669 ± 199 b 1404 ± 77 b 136 ± 21 436 ± 128 Control c 0.201 ± 0.001 1.226 ± 0.035 b 4431± 168 a 1333 ± 40 a 142 ± 24 358 ± 92 170 263 ± 5675 180 a 0.172 ± 0.001 1.232 ± 0.021 935 ± 228 a 4434 ± 199 a 1478 ± 43 c 129 ± 18 394 ± 94 P-value
Appl. Sci. 2019, 9, 936 9 of 14 Table 3. Cont. Number of Energy of One Amplitude Sample Code Temperature (◦ C) Water Activity Density (g/cm3 ) Force (N) Work (mJ) Acoustic Event Acoustic Event (a.u.) (mV) 160 0.202 ± 0.006 c 1.215 ± 0.023 1979 ± 417 a 4527 ± 120 1355 ± 29 183 ± 30 a 431 ± 93 a HPMC 0.50% 170 0.190 ± 0.001 b 1.225 ±0.019 3412 ± 623 c 4468 ±118 1351 ± 29 250 ± 50 b 662 ± 154 b 180 0.185 ± 0.001 a 1.258 ± 0.033 2837 ± 382 b 4484 ±151 1352 ± 36 206 ± 33 a 529 ± 125 a P-value 0.032 * 0.349
Appl. Sci. 2019, 9, 936 10 of 14 During amplitude analysis, an inverse relationship was found. The control sample during the compression phase generated the sound with the highest amplitude, while the samples with Psyllium contents of 3% and 5% generated the sound with the lowest amplitude. Samples with Psylium contents of 3% and 5% generated sounds with the highest energy (Table 3). It was observed that the increase in the additional amounts of maltodextrin, MCG, HPMC, and Psyllium caused a significant increase in the number of AE events, but the amplitude and energy of a single EA event were similar to the other samples (Table 3). The reason for such results may be due to the high fat content in the samples with Psyllium additions. Moreover, the addition of carboxymethyl cellulose improved the gluten structure and formed a matrix with the gluten proteins where starch granules became embedded and decreased the solid loss in cooking [45]. The high number of AE events registered in the case of the tested instant noodles acted not only due to the breaking of the instant noodles’ ribbons, but also due to their mutual friction during the compression test. The smallest sound amplitude was recorded for the hardest samples of instant noodles (with Psyllium). The amplitude depends on the structure of the material—the more anisotropic the structure, the higher the amplitude of the sound [46]. Acoustic emission is strongly dependent on the formulation of the product. A small sound amplitude indicates a low crispness of the instant noodle, which may be related to an increase of the moisture in the instant noodle [47], an increase in fat content together with structural changes [44], or a high inulin content [48]. Mechanical parameters such as the force (p < 0.001) and the work (p < 0.001) significantly depend on the type of additive (Table 3). The hardness is a measure of the compression force of the noodles. Work is the energy needed to compress samples to 40% of the original height. The control and HPMC samples were characterized by the lowest hardness value, while the samples with Psyllium 3 and 5% were characterized by the highest hardness value. The hardness, like acoustic emission, strongly depends on the density of the material and its chemical composition [31,44,49]. Therefore, the samples from Psyllium were the hardest because they had high densities and the lowest water contents. Both the hardness and the compression work were characterized by high variability, as evidenced by the value of the standard deviation. This is due to the uniformity of the samples. 3.4. Temperature The frying temperature did not significantly affect water activity (p = 0.269) of the instant noodles. The instant noodles densities varied considerably due to the frying temperature (p = 0.023). One has observed a significant dependency between the type of additive and the frying temperature (p = 0.005). Increasing the frying temperature from 160–170 ◦ C caused an increase in the density of the material with Maltodextrin addition in the amount of 3.00%, MCG in the amount of 1.00%, and HPMC in the amount of 0.40% (Table 3). The amount and access to water are limited in pasta. Therefore, when frying begins, there is a competition between starch, proteins, and added hydrocolloids with water molecules. Morris [1990] reported that the interaction of protein and hydrocolloid fills the cracks of the combination of the soy protein-gluten interaction and makes a protein matrix which has higher moisture holding capacity [50]. The instant noodles’ properties such as the number of AE events (p = 0.023) and the energy of one AE event were significantly influenced by the frying temperature (p < 0.001). There was no effect of frying temperature only on the amplitude of the sound (p = 0.621). Also, the mechanical parameters such as force (p < 0.001) and work (p < 0.001) depended on the instant noodles’ frying temperature. The principal component analysis (PCA) with the classification allowed for the interpretation of the results of the instant noodles’ texture evaluation. Simultaneous presentation of the projection of the evaluated parameters and the tested samples of instant noodles allowed us to determine features differentiated in the samples (Figure 1).
15.8%. In total, the first two main components contained 77.2% of the total information. Amplitude, single-event energy of AE, force, work, and fat content formed the first component (PC1), while the second component (PC2) was formed by the number of AE events and the density (Figure 1). The close position of force, work, the number of AE events, and fat content indicated a positive Appl. correlation of these features (Figure 1, Table 4). Strong positive correlations also occurred11between Sci. 2019, 9, 936 of 14 the amplitude of sound and the density of the instant noodles (Table 4). 1 0.8MCG180 0.8MCG160 3MAL160 0.4HPMC180 5MAL160 C180 3MAL180 0.4HPMC160 C170 3PSYL180 PC2: 15.77% C160 5PSYL160 3PSYL170 MCG1 160 Fat 0 5MAL180 5PSYL180 Amplitude 3PSYL160 Work 0.5HPMC170 0.8MCG170 3MAL170 5MAL170 Force 0.4HPMC170 Energy of one acoustic event Number of acoustic event 0.5HPMC160 Density MCG1 170 5PSYL170 0.5HPMC180 MCG1 180 -1 -1 0 1 PC: 61.36% Figure 1. The principal component analysis (PCA) of instant noodles’ texture properties. Figure 1. The principal component analysis (PCA) of instant noodles’ texture properties. The first two components (PC1 and PC2) were selected for analysis using the Kaiser criterion [30]. Table 4. The The first one (PC1) explained correlations 61.4% between of the total texture properties, variance, while the density, second and fat. accounted for (PC2) 15.8%. In total, the first two main components Parameters Forcecontained (N) 77.2% Workof(mJ) the totalDensity information. (g/cm3Amplitude, ) Fat (%) single-event energy of AE, Number of acoustic event force, work, and fat content 0.581* formed the 0.575* first component −0.061(PC1), while the 0.459* second component (PC2) was formed by the number of AE events and the density (Figure 1). The Energy of one acoustic event (a.u.) −0.510* −0.542* 0.613* −0.653* close position of force, work, the number of AE events, and fat content indicated a positive correlation Amplitude (mV) −0.560* −0.564* 0.520* −0.614* of these features (Figure 1, Table 4). Strong positive correlations also occurred between the amplitude Force (N) 1.000 0.976* −0.441* 0.545* of sound and the density of the instant noodles (Table 4). Work (mJ) 0.976* 1.000 −0.499* 0.570* Table 4. The correlations between texture properties, density, and fat. 4. Conclusions Parameters Force (N) Work (mJ) Density (g/cm3 ) Fat (%) HPMC and MCG decrease the fat absorptions in instant noodles, while the use of maltodextrin andNumber of acoustic psyllium event increased 0.581during the fat absorbed * 0.575 * There is a−significant frying. 0.061 0.459 * relationship between Energy of one acoustic event (a.u.) −0.510 * −0.542 * 0.613 * −0.653 * Amplitude (mV) −0.560 * −0.564 * 0.520 * −0.614 * Force (N) 1.000 0.976 * −0.441 * 0.545 * Work (mJ) 0.976 * 1.000 −0.499 * 0.570 * 4. Conclusions HPMC and MCG decrease the fat absorptions in instant noodles, while the use of maltodextrin and psyllium increased the fat absorbed during frying. There is a significant relationship between the type of additive and the color of instant noodles. Color brightening was observed for instant noodles with the HPMC and MCG, while the addition of maltodextrin and psyllium contributed in the darkening of instant noodles (reduction of the L* parameter).
Appl. Sci. 2019, 9, 936 12 of 14 The type of additives significantly influenced the texture of the instant noodles. The samples with a 3% addition of maltodextrin had a softer texture than the control sample, while the instant noodles with the HPMC, MCG, and Psyllium were characterized by a harder texture. For instant noodles with the addition of HPMC, MCG, and Psyllium, a larger number of events and a higher breaking force were observed than for the control. The frying temperature significantly influenced the texture of the analyzed instant noodles (acoustic and mechanical properties). Increasing frying temperature from 160–170 ◦ C caused a significant increase in acoustic descriptors and force. Author Contributions: Conceptualization, K.M.-L.; data curation, A.Z. and A.M.; formal analysis, K.M.-L.; investigation, A.Z. and A.M.; methodology, K.M.-L. and A.M.; validation, K.M.-L.; visualization, K.M.-L.; writing—original draft, K.M.-L. and A.M.; writing—review & editing, K.M.-L., A.Z., and M.K. Funding: This research received no external funding. Conflicts of Interest: The authors declare no conflict of interest. References 1. Available online: https://instantnoodles.org/en/noodles/report.html (accessed on 21 January 2019). 2. Hou, G.; Kruk, M. Asian noodle technology. AIB Tech. Bull. 1998, 20, 1–10. 3. Fu, B.X. Asian noodles: History, classification, raw materials, and processing. Food Res. Int. 2008, 41, 888–902. [CrossRef] 4. Zhang, N.; Ma, G. Noodles, traditionally and today. J. Ethn. Foods 2016, 3, 209–212. [CrossRef] 5. Naviglio, D.; Romano, R.; Pizzolongo, F.; Santini, A.; De Vito, A.; Schiavo, L.; Nota, G.; Spagna Musso, S. Rapid determination of esterified glycerol and glycerides in triglyceride fats and oils by means of periodate method after transesterification. Food Chem. 2007, 102, 399–405. [CrossRef] 6. Mellema, M. Mechanism and reduction of fat uptake in deep-fat fried foods. Trends Food Sci. Technol. 2003, 119, 34–40. [CrossRef] 7. Romano, R.; Giordano, A.; Le Grottaglie, L.; Manzo, N.; Paduano, A.; Sacchi, R.; Santini, A. Volatile compounds in intermittent frying by gas chromatography and nuclear magnetic resonance. Eur. J. Lipid Sci. Technol. 2013, 115, 764–773. [CrossRef] 8. Kubomura, K. Instant noodles in Japan. Cereals Foods World 1998, 4, 194–197. 9. Perczyńska, A.; Marciniak-Lukasiak, K. Wpływ dodatku β-glukanu na jakość smażonych makaronów instant. Bromat. Chem. Toksykol Xlix 2016, 3, 373–377. 10. Pedreschi, F.; Cocio, C.; Moyano, P.; Troncoso, E. Oil distribution in potato slices during frying. J. Food Eng. 2008, 87, 200–212. [CrossRef] 11. Jurga, R. Makarony podgotowane i smażone typu orientalnego. Przeglad ˛ Zbożowo Młynarski 2001, 45, 19–20. 12. Czerwińska, D. Charakterystyka mak ˛ makaronowych. Przeglad ˛ Zbożowo Młynarski 2010, 54, 11–12. 13. Choy, A.-L.; Hughes, J.G.; Small, D.M. The effects of microbial transglutaminase, sodium stearoyl lactylate and water on the quality of instant fried noodles. Food Chem. 2010, 122, 957–964. [CrossRef] 14. Borowy, T.; Kubiak, M.S. Zamienniki tłuszczu w przemyśle mi˛esnym-cz. II. Technol. Transp. Chłodnictwo 2009, 6–7, 31–33. 15. Wu, J.; Aluko, R.E.; Corke, H. Partial least-squares regression study of the effects of wheat flour composition, protein and starch quality characteristics on oil content of steamed-and-fried instant noodles. J. Cereal Sci. 2006, 44, 117–126. [CrossRef] 16. Huang, Y.Ch.; Lai, H.M. Noodle quality affected by different cereal starches. J. Food Eng. 2010, 97, 135–143. [CrossRef] 17. Choy, A.L.; May, B.K.; Small, D.M. The effects of acetylated potato starch and sodium carboxymethyl cellulose on the quality of instant fried noodles. Food Hydrocoll. 2012, 26, 2–8. [CrossRef] 18. Marciniak-Lukasiak, K.; Anna Zbikowska, A.; Marcinkowska-Lesiak, M.M. Wpływ dodatku skrobi na jakość smażonych makaronów instant. Post˛epy Techniki Przetwórstwa Spożywczego 2012, 22, 27–31. 19. Ding, S.; Yang, J. The influence of emulsifiers on the rheological properties of wheat flour dough and quality of fried instant noodles. LWT Food Sci. Technol. 2013, 53, 61–69. [CrossRef]
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