ENERGY OF THE FUTURE? - SHELL HYDROGEN STUDY - Hydrogen Europe

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SHELL HYDROGEN STUDY
ENERGY OF THE FUTURE?
Sustainable Mobility through Fuel Cells and H2
SHELL HYDROGEN STUDY
ENERGY OF THE FUTURE?                                                                                                               INTRODUCTION 4                          1
                                                                                                                                                                         THE ELEMENT HYDROGEN 6
Sustainable Mobility through Fuel Cells and H2

               SHELL                                                     WUPPERTAL INSTITUT

               Dr. Jörg Adolf (Project Lead)                             Prof. Dr. Manfred Fischedick (Supervision)

               Dr. Christoph H. Balzer                                   Dr. Karin Arnold (Project Coordination)
               Dr. Jurgen Louis                                          Dipl.-Soz.Wiss. Andreas Pastowski
               Dipl.-Ing. Uwe Schabla                                    Dipl.-Ing. Dietmar Schüwer

               www.shell.de                                              www.wupperinst.org
                                                                                                                                                        3                           2
                                                                                                                                                     STORAGE & TRANSPORTATION   SUPPLY PATHWAYS
                                                                                                                                                     20                         11

PUBLISHED BY
Shell Deutschland Oil GmbH
22284 Hamburg

                                                                                                                                                                                    +        –

                                         9                                      SUMMARY 62                                                              4
                             ENERGY & ENVIRONMENTAL BALANCES                                                                                         APPLICATIONS 28
                             SCENARIOS FOR FUEL CELL VEHICLES 57

                                                                                                                                   MOBILITY
                                                                                                                                   APPLICATIONS
                             REFUELLING STATION                    VEHICLE OWNERSHIP                                               38
                             INFRASTRUCTURE 51                     COSTS 47
                                                                                                                                                                         STATIONARY ENERGY
                                                                                                                                              6                          APPLICATIONS 35
                                     8                               7

                                                                                                                                                                                     5
                                                                                         Design & Production: Mänz Kommunikation
INTRODUCTION                                                                                                                                                                                                                                                                     Shell Hydrogen Study

                                                                                                                                                 Hard copies of the Shell Commercial Vehicle Study, the Shell

ENERGY OF THE FUTURE?
                                                                                                                                                 Passenger Car Scenarios (both also as an English summary) and
                                                                                                                                                 the Shell/BDH Domestic Heating Study (only in German) can be
                                                                                                                                                 ordered via shellpresse@shell.com.

Over the years Shell has produced a number of scenario                       dedicated business unit, Shell Hydrogen. Now, in cooperation
studies on key energy issues. These have included studies on                 with the Wuppertal Institute in Germany, Shell has conducted
important energy consumption sectors such as passenger cars                  a study on hydrogen as a future energy source.
and commercial vehicles (lorries and buses) and the supply of                                                                                    as part of a compound. If hydrogen is to           What are the main conversion methods             develops models, strategies and instruments
                                                                             The study looks at the current state of hydrogen supply path-       be used as an energy source in a future            involved in using hydrogen for energy            for transitions to sustainable development.
energy and heat to private households, as well as studies on
                                                                             ways and hydrogen application technologies and explores the         hydrogen energy economy, then first of all         purposes? Alongside the mobility applica-        Its work centres on the way in which
the state of and prospects for individual energy sources and
                                                                             potential and prospects for hydrogen as an energy source in         its origin needs to be clarified: Where does       tions for hydrogen technology, are there         challenges in terms of resources, climate
fuels, including biofuels, natural gas and liquefied petroleum
                                                                             the global energy system of tomorrow. The study focuses on          hydrogen occur? From which materials and           any stationary applications for hydrogen as      and energy influence and are influenced
gas.
                                                                             the use of hydrogen in road transport and specifically in fuel      how can it be produced, and using what             a source of energy?                              by the economy and society. The “Future
Shell has been involved in hydrogen production as well as in                 cell electric vehicles (FCEVs), but it also examines non-automo-    technical processes? If a future energy                                                             Energy and Mobility Structures” research
research, development and application for decades, with a                    tive resp. stationary applications.                                                                                    The focus of this study is the issue of
                                                                                                                                                 economy is to be sustainable, the way in                                                            group, which was involved in the study, is
                                                                                                                                                                                                    sustainable mobility through fuel cells and
                                                                                                                                                 which it is generated is key. So what are                                                           concerned in particular with the transition
                                                                                                                                                                                                    hydrogen (H2). When we think of hydrogen
                                                                                                                                                 the advantages and disadvantages of the                                                             to sustainable structures from a technical /
HYDROGEN –                                      – as was interest in novel energy forms.          RESEARCH OBJECTIVES                                                                               and mobility, fuel cell electric vehicles,
                                                                                                                                                 various hydrogen supply pathways?                                                                   structural and systems analytical point of
A PROMISING ELEMENT                             Nevertheless, issues around sustainability,       AND KEY QUESTIONS                                                                                 in particular passenger cars, are what
                                                                                                                                                                                                                                                     view.
                                                climate protection and environmental                                                             Highly developed energy systems rely               come to mind. But hydrogen and fuel cells
More than 100 elements are known in             protection began to have a growing influ-         Shell scenario studies present facts, trends   increasingly on electricity as a secondary         can be used by other means of transport          The project leader and coordinator of the
chemistry, over 90 of which occur naturally.                                                      and prospects on specific key energy                                                              too. Therefore, the aim of this study is to
                                                ence on energy supply policy. This sparked                                                       energy source. Electricity has many                                                                 Shell Hydrogen Study on behalf of Shell
Elements are substances which cannot                                                              issues in a compact form. As in the                                                               give an overview of the technical state of
                                                a new interest in hydrogen as a clean and                                                        advantages as an energy source, but some                                                            was Dr. Jörg Adolf. The scientific coordina-
be broken down into simpler substances                                                            previous Shell studies on passenger cars,                                                         and prospects for hydrogen and fuel cell
                                                sustainable energy option.                                                                       disadvantages too: it can generally only                                                            tor on behalf of the Wuppertal Institute was
and from which all other substances are                                                           commercial vehicles, domestic heating                                                             technology in all transport sectors, including
                                                                                                                                                 be directly stored in small amounts and for                                                         Dr. Karin Arnold. She was supported by
formed. Hydrogen is an element – but not        Over the past two decades, the energy             and individual energy sources and fuels,                                                          non-road means of transport.
                                                                                                                                                 short periods of time, and its transportation                                                       Andreas Pastowski and Dietmar Schüwer.
just any element. Hydrogen is the smallest      debate has been and is still dominated by         the initial focus is on providing an expert
                                                                                                                                                 is mostly grid-based. Chemical energy                                                               The work was carried out under the
and lightest of all elements. Hydrogen was      other energy sources – such as natural gas,       analysis and assessment of a subject.                                                             After assessing the technological maturity
                                                                                                                                                 storage via hydrogen could represent an                                                             scientific supervision of Professor Manfred
the first element created in space after the    biofuels/biomass and electricity. Throughout                                                                                                        of motor vehicles and passenger cars in
                                                                                                  There has certainly been plenty of             alternative or an important supplement to                                                           Fischedick.
Big Bang. And it is the first element in the                                                                                                                                                        particular, we look at the costs and cost-
                                                this period, however, intensive research and      discussion and reporting on hydrogen,          existing energy stores. If hydrogen is to
periodic table in modern chemistry.                                                                                                                                                                 effectiveness of hydrogen mobility as an
                                                development in hydrogen-related technolo-         and it is an exceptionally simple element.     play a part in the energy system of the                                                             The following authors at Shell also con-
                                                                                                                                                                                                    important decision-making criterion, as well
                                                gies has continued. Nonetheless, hydrogen         At the same time, however, hydrogen is         future, the possibilities for storing and trans-                                                    tributed to the scientific preparation of the
Hydrogen was discovered in the 18    th
                                                                                                                                                                                                    as the development of a hydrogen supply
                                                has so far failed to gain commercial              not a familiar product, especially among       porting hydrogen need to be analysed.                                                               study: Dr. Jurgen Louis, regarding technical
century as a flammable gas. Important                                                                                                                                                               infrastructure. Finally, since hydrogen-
                                                acceptance either generally or in individual      end users who are accustomed to petrol                                                                                                             and scientific questions about hydrogen
technologies for producing and using                                                                                                                                                                powered vehicles are only viable if
                                                application areas as a new energy source.         and electricity. So far, any experience of     In the past, debate about the use of hydro-                                                         and fuel cell technology, Uwe Schabla,
hydrogen were developed in the 19th and                                                                                                                                                             they can be operated more sustainably
                                                Owing to high capital investment costs and        hydrogen is limited largely to its use as a    gen has centred above all on automobility.                                                          regarding stationary fuel cell applications,
early 20th century. Even then, its potential                                                                                                                                                        than today’s vehicles, we use scenario
                                                a long useful life of energy infrastructure,      feed material in chemical production and       But hydrogen usage cannot be and is not                                                             and Dr. Christoph H. Balzer, regarding the
for the energy industry was recognised.                                                                                                                                                             techniques to estimate and assess possible
                                                it takes considerable time for new energy         as a technical gas in industry.                limited to transport applications. In new                                                           preparation of energy and greenhouse gas
We now know that hydrogen has a very                                                                                                                                                                energy and environmental balances for
                                                sources to capture a significant share of the                                                    technologies there are often synergies                                                              balances and scenario techniques.
high specific energy content (calorific or                                                        For that reason one of the most important                                                         future fuel cell passenger car fleets.
                                                energy market.                                                                                   between different applications, and these
heating value). In some contemporary                                                              aims of the Shell Hydrogen Study is            need to be taken into account when                                                                  In addition, many other experts, decision
visions of the future, hydrogen played a                                                          to provide basic information about the
                                                After decades of R&D as well as testing, it is                                                   looking at learning curves and economies           AUTHORS AND SOURCES                              makers and stakeholders from science, busi-
prominent role as an energy source.                                                               element and about the use of hydrogen as
                                                legitimate to ask: Is hydrogen the energy or                                                     of scale of (new) technologies. And when it        Shell worked closely with the German             ness and politics were consulted during the
                                                at least an important energy of the future?       an energy source. The first purpose of the
Hydrogen was given new impetus in the                                                                                                            comes to the use of scarce resources (like         research institute and think-tank Wuppertal      preparation of the Shell Hydrogen Study.
                                                                                                  study is to give an overview of the special
1960s by space travel, which relied heavily     And, if so, when and how could hydrogen                                                          energy and fuels), competing uses need             Institute to produce the Shell Hydrogen          Shell would like to take this opportunity to
                                                                                                  properties and advantages of hydrogen.
on hydrogen as an energy store, and in the      develop into a leading energy source in                                                          to be considered. This raises the following        Study. Back in 2007 the Wuppertal Insti-         thank all concerned for their contribution
1970s as a consequence of the energy            the global energy system? The intent of           Hydrogen is one of the ten most common         question: What (other) fundamental                 tute examined and evaluated the concept          and cooperation. A selection of relevant
and oil price crises, when the search           the Shell Hydrogen Study is to provide            elements on the surface of the Earth that is   application areas – as a material and an           of “geological CO2 storage” as a possible        data and sources can be found at the end
began for alternative energy concepts.          qualified assessments and answers to these        accessible to man. In nature, however, it      energy source – are there for hydrogen?            climate policy action for Shell (WI 2007).       of the study.
During the 1990s energy prices were low         questions.                                        does not exist in pure form, but rather only   And, with regard to energy applications:           The Wuppertal Institute researches and

4                                                                                                                                                                                                                                                                                                    5
>> In the beginning, there was hydrogen.
1 THE ELEMENT HYDROGEN                                                                                                                                                                                                                                                                                         Shell Hydrogen Study

                                                                                                                                                                                                                                                                                                                                       +20°
                                                                                                                                                       3 PHASE DIAGRAM HYDROGEN
                                   Water will be the coal of the future.                                                                               Pressure (bar)                                                                                                                                                                  +10°

                                                        Jules Verne
                                                                                                                                                       700                                                                                                                                  GH2                                        0
                                                 “The Mysterious Island“
                                                                   1874
                                                                                                                                                                                                                                                                                                                                       ‒10°
                                                                                                                                                       350                                                                                                                                  GH2
                                  VISIONS OF A HYDROGEN ECONOMY                                                                                                                   CcH2
                                                                                                                                                                                                                                                                                                                                       ‒20°

                                                                                                                                                       100
                                                                                                                                                              Solid                                                                                                                                                                    ‒30°
                                                                                                                                                                                         Supercritical fluid
                                                                                                                                                                   SH2
                                                                                                                                                                                                                                                                                                                                       ‒40°
                                                                                                                                                                                   Critical point 13 bar, ‒240˚
                                                                                                                                                                         Liquid
                                                                                                                                                        10
                                                                                                                                                                                                                                                                                                                                       ‒50°
    Almost since its discovery, hydrogen has played an important               During the 1970s, under the impression of dwindling and                                    LH2

                                                                                                                                                                                                                                                                                                      NIST 2017; own diagram
    part in contemporary visions of the future, especially in                  ever more expensive fossil fuels, the concept of a (solar)                                                                                                                                                                                              ‒60°
                                                                                                                                                                                               Gaseous
    relation to the energy industry and locomotion.                            hydrogen economy was developed, with H2 as the central
                                                                                                                                                                                                                                                                                                                                       ‒70°
                                                                               energy carrier. Since the 1990s, hydrogen and fuel cells
    As early as 1874, the French science fiction writer Jules Verne            have made huge technical progress in the mobility sector.
                                                                                                                                                          1                                                                                                                                                                            ‒80°
    (1828 – 1905) in his novel “L’Île mystérieuse” (The Mysteri-               After the turn of the century, not least against the background                 −260˚ −250˚ −240˚ −230˚ −220˚                                                                                              +20˚
    ous Island) saw hydrogen and oxygen as the energy sources                  of renewed global raw material shortages and increasingly                                                                                                                                             Temperature (°C)                                  ‒90°
    of the future. In his vision, hydrogen would be obtained by the            urgent questions of sustainability, the prospects for a hydro-
    breaking down of water (via electrolysis). Water, resp. hydro-             gen economy were considered once again (Rifkin 2002).                   The critical temperature and critical pressure characterise the           the critical point, hydrogen becomes a supercritical fluid,                                           -100°
    gen, would replace coal, which at the time was the dominant                                                                                        critical point of a substance. For hydrogen the critical point            which is neither gaseous nor liquid. Compared with that
    energy source in the energy supply industry.                               More recently, the focus has increasingly been on hydrogen’s            is approximately –240°C or 33.15 K and 13 bar. At the                     of methane, the vapour-pressure curve of hydrogen is very                                             ‒110°
                                                                               role in a national and global energy transition. Within this            critical point of a substance the liquid and gas phase merge.             steep and short – over a small temperature and pressure
    In the 1960s, the successful use of hydrogen as a rocket                   context, the value added of hydrogen (from renewable ener-              At the same time, the critical point marks the upper end of               range. As a consequence, liquefaction takes place primarily                                           -120°
    propellant and of fuel cells to operate auxiliary power units              gies via electrolysis) in an increasingly electrified energy            the vapour-pressure curve in the pressure-temperature phase               by cooling and less so by compression. By contrast, the
    in space – especially in the context of the US Saturn/Apollo               world has also been subject to discussion. Nevertheless, an             diagram. The critical density at the critical point is 31 grams           compressed storage of hydrogen (at 350 or 700 bar)
                                                                                                                                                                                                                                                                                                                                       ‒130°
    space travel programme – provided further impetus to the                   important role is envisaged for hydrogen – especially as                per litre (g/l).                                                          always takes place as a supercritical fluid.
                                                                                                                                                                                                                                                                                                                                       ‒140°
    fantasies surrounding hydrogen. Also in the 1960s, first                   a clean, storable and transportable energy store – in an
    passenger cars were fitted with fuel cells as basic prototypes             electricity-based energy future (Nitsch 2003; Ball/Wietschel            The melting point, at which H2 changes from the liquid to the             In connection with temperature and pressure changes,
                                                                                                                                                                                                                                                                                                                                       ‒150°
    resp. technology demonstrators.                                            2009).                                                                  solid state of aggregation, is –259.19°C or 13.9 K under                  a special feature of hydrogen that has to be taken into
                                                                                                                                                       normal pressure and is thus slightly lower again than the                 consideration is its negative Joule-Thomson coefficient: when                                         ‒160°
                                                                                                                                                       boiling point. This means that only the noble gas helium has              air expands under normal conditions, it cools down – an
                                                                                                                                                       lower boiling and melting points than hydrogen.                           effect which is used in the liquefaction of gases, specifically                                       ‒170°
1.3 PROPERTIES OF HYDROGEN                         usefulness of a substance and the way in          temperature scale. Below this temperature
                                                   which it is handled; that applies in particu-     hydrogen is liquid under normal pressure of                                                                                 in the Hampson-Linde cycle for the cryocooling of gases.
Under normal or standard conditions,                                                                                                                   The triple or three phase point of a substance is the point in            Hydrogen behaves quite differently: it heats up when its flow                                         ‒180°
hydrogen is a colourless and odourless             lar also to the safe handling and storage of      1.013 bar, above this point it is gaseous.
                                                                                                                                                       the phase diagram at which all three states of aggregation                is throttled. Only below its inversion temperature of 202 K
gas. Hydrogen is non-toxic and is not              energy sources such as hydrogen.
                                                                                                                                                       are in thermodynamic equilibrium; for hydrogen this point is                                                                                                                    ‒190°
                                                                                                     The state of aggregation is dependent not                                                                                   (approx. –71°C) does hydrogen demonstrate a “normal”
causing environmental damage – in that                                                                                                                 at –259.19°C and 0.077 bar. The triple point is also the                  Joule-Thomson effect. By contrast, for the main constituents of
                                                   PHYSICAL PROPERTIES                               only on temperature, however, but also on
                                                                                                                                                                                                                                                                                                                                       ‒200°
respect it is environmentally neutral.                                                                                                                 lowest point of the vapour-pressure curve. The vapour-pres-               air, nitrogen and oxygen, the inversion temperature is 621 K
                                                   Hydrogen – by which both here and                 pressure. Gases can thus also be liquefied
In terms of the properties of substances, a                                                          by raising the pressure. However, there is        sure curve indicates pressure-temperature combinations at                 and 764 K respectively.
                                                   below we mean dihydrogen or equilibrium                                                                                                                                                                                                                                             ‒210°
distinction is made between physical and                                                             a critical temperature above which a gas          which the gas and liquid phases of hydrogen are in equi-
                                                   hydrogen mixtures (H2) – exists in gaseous
chemical properties. Physical properties are                                                         can no longer be liquefied, no matter how         librium. To the left of the vapour-pressure curve hydrogen is             Density is a physical quantity that is defined by the ratio                                           ‒220°
                                                   form under normal conditions. For a long
determined by measurement and experi-                                                                high the pressure. In the case of hydrogen        liquid, to the right it is gaseous. To the right of and above             of mass per volume. Gases have a very low density in
                                                   time hydrogen was believed to be a
mentation, while chemical properties are           permanent gas, which cannot be converted          the critical temperature is –239.96°C                                                                                                                                                                                             ‒230°

observed by means of chemical reactions.           into either of the other two states of aggre-     (33.19 K). If hydrogen is to be liquefied, its
                                                                                                                                                               Gaseous, cannot be liquefied                                                                                                                                            ‒240°
One of the most important chemical prop-           gation, i.e. liquid or solid (Hollemann/          temperature must be below this point.                                                                                                                                      Critical point    ‒240°
erties of energy sources is the behaviour          Wiberg 2007).                                                                                                                                                                                                                                                                       ‒250°
of the substance when it is burned (redox                                                            Similarly, once it reaches a sufficiently                 Gaseous @ atmospheric pressure, can be liquefied under pressure
                                                                                                                                                                                                                                                                                Boiling point     ‒253°
behaviour), either in a hot conversion             In fact its boiling point is very low, at         high pressure, a gas can no longer be                     Liquid @ atmospheric pressure
                                                                                                                                                                                                                                                         Triple point   ‒259°   Melting point                                  ‒260°
process or by cold electrochemical com-            –252.76°C; this is close to the absolute          liquefied, even by lowering the temperature               Solid @ atmospheric pressure
bustion. Physical and chemical properties          zero temperature of –273.15°C and cor-            further. This pressure is known as the critical
of substances influence both the use and           responds to 20.3 Kelvin (K) on the absolute       pressure, and for hydrogen it is 13.1 bar.                                                                                                       Absolute zero temperature: ‒273.15° = 0 K

8                                                                                                                                                                                                                                                                                                                                          9
1 THE ELEMENT HYDROGEN                                                                                                                                                                                                                                                                                         Shell Hydrogen Study

 comparison to liquid and solid substances.        4 IGNITION RANGE OF FUELS
 At a temperature of 0°C or 273.15 K, the                                                                                                                                     IN SUMMARY
 density of hydrogen in its gaseous state           Hydrogen                                                                       Mixture too lean
                                                                                                                                   Ignition range                            Hydrogen is the most common substance in the universe and                            Owing to its physical properties, hydrogen is an almost
 is 0.089 grams per litre (g/l). Since air
                                                     Methane                                                                       Mixture too rich                          the richest energy source for stars.                                                 permanent gas. Hydrogen gas only liquefies at very low
 is around 14 times heavier than gaseous
                                                                                                                                                                             Hydrogen (H) is the first element in the periodic table of                           temperatures (below –253°C).
 hydrogen, with a density of 1.29 g/l,               Propane
                                                                                                                                                                             modern chemistry and is also the smallest, lightest atom.                            As hydrogen has a very low density, it is usually stored
 hydrogen has a high buoyancy in the
                                                                                                                                                                             Pure hydrogen occurs on Earth only in molecular form (H2).                           under pressure. Liquefaction increases its density by a
 atmosphere. Hydrogen volatilises quickly             Ethanol
                                                                                                                                                                             Hydrogen on Earth is usually found in compounds, most                                factor of 800.

                                                                                                                                                  Gestis 2017; own diagram
 in the open air.
                                                        Petrol                                                                                                               notably as water molecules (H2O).                                                    The characteristic property of hydrogen is its excellent
 Liquefaction plays an important part in the                                                                                                                                                                                                                      flammability. Due to its chemical properties, hydrogen
                                                                                                                                                                             Hydrogen has long been regarded as an energy carrier of the
 storage and transport of hydrogen as an             Biodiesel                                                                                                                                                                                                    has to be handled with care.
                                                                                                                                                                             future. It is also discussed as the foundation of a sustainable
 energy source. In the liquid state at the boil-
                                                       Diesel
                                                                                                                                                                             hydrogen economy.
 ing point, at –253°C (20.3 K) and 1.013
 bar, hydrogen has a density of 70.79 g/l.                               20%         40%           60%          80%         100%
 At the melting point, at –259.2°C (13.9 K)
 and 1.013 bar, its density is 76.3 g/l            concentration of 4 vol%, the upper limit at           amounts of energy – in other words high
 (Hollemann/Wiberg 2007).
 Liquefaction increases the density of
                                                   77 vol%. The liquid and gaseous fuels that
                                                   are currently in use have much lower
                                                                                                         temperatures – are needed to form new
                                                                                                         molecular bonds. Hydrogen exists almost
                                                                                                                                                                             2 SUPPLY PATHWAYS
 hydrogen by a factor of around 800, and           ignition ranges. Only ethanol, which is               entirely in atomic form only above a tem-
 the storage volume falls correspondingly.         contained in petrol for example, has a                perature of 6,000 K. In addition to high
 For the purposes of comparison, when              higher upper explosive limit, at 27 vol.%.            temperatures, catalysts are also often used
 Liquefied Petroleum Gas (LPG) is liquefied,                                                             for chemical reactions involving hydrogen.
                                                   Its combustion properties make hydrogen
 the density or volume factor, depending           an interesting combustion fuel: If hydrogen
 on the proportion of butane/propane, is                                                                 Molecular hydrogen (H2) is relatively inert.
                                                   were to be used in internal combustion
 around 250; when methane is liquefied                                                                   Nevertheless, by punctual heating of a 2:1
                                                   engines, the broad ignition limits would
 to form Liquefied Natural Gas (LNG), the                                                                hydrogen/oxygen mixture (oxyhydrogen
                                                   allow for extremely lean air/hydrogen gas
 factor is around 600 (Shell 2013, 2015).                                                                gas) to approximately 600°C, a chain
                                                   mixtures. While petrol engines run at a
                                                                                                         reaction can be started which leads to an
 Another relevant feature of hydrogen is its       stoichiometric combustion air ratio (λ = 1)
                                                                                                         explosive propagation of the temperature
 extremely high diffusibility. As the lightest     and modern diesel engines typically oper-                                                                                 Hydrogen naturally only exists in (chemi-           from renewable energies becomes                    Depending on the production method, the
                                                                                                         rise throughout the entire gas mixture.
 gas, hydrogen can diffuse into another            ate at λ = 2, lambda values of up to 10                                                                                   cally) bound form, so it has to be produced         increasingly available.                            hydrogen product gas that is obtained
                                                                                                         The water vapour formed by the high heat
 medium, passing through porous material           would be possible with hydrogen-operated                                                                                  by means of specific processes in order to                                                             includes undesired substances (such as
                                                                                                         of reaction then achieves a much greater                                                                                Figure 6 shows the basic process stages for
 or even metals (Hollemann/Wiberg                  combustion engines (Eichlseder/Klell                                                                                      be used for chemical or energy purposes.                                                               carbon monoxide, CO) and impurities; this
                                                                                                         volume than the original hydrogen/oxygen                                                                                industrial hydrogen production. For the most
 2007). This can also cause materials to           2012). Lean combustion is more efficient                                                                                  A number of suitable processes are availa-                                                             applies especially to the thermochemical
                                                                                                         mixture. The sudden propagation of the                                                                                  important processes various raw materials
 become brittle. In storage, the high diffu-       than stoichiometric combustion and thus                                                                                   ble and are in use today. Most of today’s                                                              and biochemical methods. Depending on
                                                                                                         water vapour leads to a so-called                                                                                       can be used without fundamental changes
 sivity requires the use of special materials      minimises fuel consumption.                                                                                               global hydrogen production is based on                                                                 the intended use the product gas has to
                                                                                                         oxyhydrogen or Knallgas reaction.                                                                                       to the process. Hydrogen production pro-
 for the storage containers – for example          The autoignition temperature of pure hydro-                                                                               fossil energy sources (see figure 5).                                                                  undergo a subsequent purification; in some
                                                                                                                                                                                                                                 cesses include steam reforming, currently the
 austenitic steels or coatings with diffusion      gen is 585°C, which is higher than that of            For that reason, to avoid an oxyhydrogen/                                                                                                                                  cases the raw materials for the hydrogen
                                                                                                                                                                             Only a small proportion of hydrogen is              most important production process, as well
 barrier layers. Otherwise, diffusion losses of    conventional fuels. However, the minimum              Knallgas reaction when working with                                                                                                                                        production also have to be prepared.
                                                                                                                                                                             produced by electrolysis, the electricity           as partial oxidation, autothermal reforming
 the stored hydrogen can occur.                    ignition energy of 0.02 MJ is much lower              hydrogen, an oxyhydrogen gas sample                                 for which currently stems from a variety of         and gasification of solid fuels. In addition,      The processes for producing hydrogen
                                                   than that of other fuels. Hydrogen is there-          should always be taken or oxygen should                             sources. For the future it can be assumed           the electrolysis of water with electricity from    are described in more detail below,
 CHEMICAL PROPERTIES
                                                   fore classified as an extremely flammable             only be added to the hydrogen at the                                that hydrogen production from electrolysis          various sources and the use of industrial          followed by an analysis of the energy and
 The most characteristic chemical property         gas. However, a simple electrostatic dis-             moment of ignition (Hollemann/Wiberg                                will rise significantly if (surplus) electricity    “residual hydrogen” is considered.                 greenhouse gas emissions balances for the
 of hydrogen is its flammability (Hollemann/       charge (with an energy of around 10 MJ)               2007). Likewise, in gas mixtures containing
 Wiberg 2007). When hydrogen is burned             would also be sufficient to ignite almost any         hydrogen and chlorine gas or fluorine, the
 in ambient air, the flame is scarcely visible     other fuel. The maximum flame velocity of             reaction to hydrogen chloride or hydrogen                           5 SHARE OF PRIMARY ENERGY CARRIERS IN GLOBAL HYDROGEN PRODUCTION
 in daylight, since the flame is characterised     hydrogen is 346 cm/s, which is around                 fluoride can result in explosive exothermic
 by low heat radiation and a high ultraviolet      eight times higher than that of methane               reactions.                                                           Electricity       Coal                       Oil                                                                                     Gas
 component. In comparison with other fuels,        (43 cm/s).                                                                                                                     5%            11%                        16%                                                                                     68%
 it is striking that hydrogen is combustible in                                                          Its chemical properties make hydrogen an
 a very broad concentration spectrum. The          Regarding the thermal behaviour of hydro-             excellent combustion and automotive fuel.
 ignition range of hydrogen, marked by its         gen, it has been found that because of the            Nevertheless, handling hydrogen requires
 lower and upper explosive limit, is corre-        strong bond between the hydrogen atoms                care, and in particular compliance with
 spondingly large: the lower limit is at a         of the hydrogen molecule, considerable                safety regulations.                                                                                                                                                                                E4tech 2014; own diagram

10                                                                                                                                                                                                                                                                                                                                     11
2 SUPPLY PATHWAYS                                                                                                                                                                                                                                                                     Shell Hydrogen Study

                                                                                                                                                       The carbon monoxide content is further            materials, rather than relying on light          the preceding partial oxidation of the fuel.
 6 PROCESSES FOR PRODUCING HYDROGEN                                                                                                                    reduced through further chemical conver-          hydrocarbons (Zakkour/Cook 2010).                As the feedstock is not fully converted, but
     PRIMARY ENERGY              SECONDARY ENERGY                       CONVERSION               INTERMEDIARY PRODUCT         FINAL ENERGY CARRIER     sion processes such as CO methanation                                                              used for heat supply, this has a detrimental
                                                                                                                                                       and selective CO oxidation. The purity            Autothermal reforming (ATR)                      impact on the efficiency.
     Solar, Wind                  Electricity
                                                                                                                                                       of the product gas is further increased by        Autothermal reforming is a combination
                                                                       ELECTROLYSIS                                                                                                                                                                       Air or a mixture of oxygen and water
                                                                                                                                                       subsequent CO2 washing and other                  of steam reforming and partial oxidation.
                                                                                                                                                                                                                                                          vapour or carbon dioxide is used as the
                                                                                                                                                       physical purification steps (DWV 2015).           The reforming of methane takes place in
                                                                                                                                                                                                                                                          oxidant or gasifying agent. As in partial
     Algea from                                                                                                                                                                                          accordance with the following reaction
                                                                                                                                                       If other starting materials such as heavy fuel                                                     oxidation, the product gas that is formed
     sunlight                                                                                                                                                                                            equation:
                                                                       BIOCHEMICAL                                                 HYDROGEN            oil are used, the steam reforming process                                                          is at its purest when oxygen is used, since
                                  Biomethane                           CONVERSION                                                                      in principle proceeds in the same way.             4 CH4 + O2 + 2 H2O → 4 CO + 10 H2               the use of air introduces quite a high
                                  Biogas                                                                                                               However, the production of the synthesis                                                           proportion of nitrogen into the process.
     Biomass                      Ethanol                                                                                                                                                                In the ATR process combining steam
                                  Vegetable Oils                                                                                                       gas in the first step differs.                    reforming and partial oxidation, the high        The composition of the resulting synthesis
                                                                                                                                                                                                         hydrogen yield is determined by the steam        gas, in other words the proportion or purity
                                                                                                                                                       Partial oxidation (POX)                           reforming step. The necessary process            of hydrogen, is also influenced by the
                                                                     THERMOCHEMICAL                                                                    Partial oxidation is understood to be the         heat is supplied internally by the partial       gasification temperature and pressure, by
     Natural Gas                                                       CONVERSION
                                                                                                                                                       exothermic conversion of mainly heavy             oxidation step.                                  the cooling capacity of the reactor, and
                                                                                                                                                       hydrocarbons (such as heavy fuel oil or                                                            by the residence time of the product gas in
                                                                            SMR
                                                                                                                                                                                                         The advantage of the autothermal reaction,       the reactor (Görner et al. 2015).
                                                                    Steam methane reforming                                                            coal) with the aid of oxygen (O2). Thermal
     Oil                                                                                                Syngas                                                                                           which is not dependent on an external heat
                                                                                                                                                       partial oxidation takes place under high
                                                                              POX                                                                                                                        supply, is more or less offset by increased
                                                                        Partial oxidation                                                              pressure and at high temperatures from                                                             2.2 BIOGENIC
                                                                                                                                                                                                         investment and operating costs for the air
                                                                                                                                                       around 1,250°C to around 1,400°C. As                                                               PRODUCTION
     Coal                                                                                                                                                                                                separation unit and a more complicated
                                                                             ATR                                                                       heat is released, no external heat source is
                                                                     Autothermal reforming                                                                                                               flue gas purification process.
                                                                                                                                                       needed other than the partial combustion
                                                                                                                                                       of the raw material. The POX reaction             GASIFICATION                                     On a global scale, the production of
                                                                                                                                                       equation for hexadecane, a long-chain                                                              hydrogen from biomass has so far been
                                                                                                                                                                                                         Gasification is a traditional method for
 different hydrogen supply pathways, based         is used as an oxidant, the product gas also         however, other light hydrocarbons such as       alkane found in gas oil, looks like this:                                                          negligible. In the long term, however, from
                                                                                                                                                                                                         producing fuel gases. It denotes the
 on the Well-to-Tank approach which con-           contains nitrogen. The reaction takes place         liquefied petroleum gas or naphtha can                                                                                                             the perspective of low-CO2 hydrogen
                                                                                                                                                        C16H34 + 8 O2 → 16 CO + 17 H2                    reaction of a carbon carrier (such as coal)
 siders the production of the primary energy       at high temperatures (between approx.               also be used (Zakkour/Cook 2010). The                                                                                                              production, it is conceivable that this
                                                                                                                                                                                                         with oxygen or an oxygen-containing
 source through to provision of the hydrogen       700°C and 900°C) and the conversion                 starting material has to be prepared first;     As in steam reforming, a synthesis gas is                                                          manufacturing option could play a part –
                                                                                                                                                                                                         gasifying agent to form a synthesis gas. In
 in a storage system or (vehicle) tank.            is assisted by a catalyst. In addition to the       this usually involves removing sulphur, which   produced that is converted to hydrogen                                                             provided that sustainability requirements for
                                                                                                                                                                                                         this process, the raw material that is used is
                                                   raw material, reforming requires an oxidant,        attacks the catalyst. In the next step,         by means of the water gas shift reaction                                                           the biomass that is used can be reliably met
 The summary of the energy and green-                                                                                                                                                                    first dried and broken down thermally in the
                                                   which supplies the necessary oxygen.                methane and water are converted into            and gas treatment (Zakkour/Cook 2010).                                                             and that sufficient quantities are available.
 house gas balances is based on the Well-                                                                                                                                                                absence of air to form carbon and hydro-
                                                   Based on the oxidant, three basic methods           hydrogen by the following reactions:            In this process, the longer the chain length
 to-Wheel balances of the Joint Research                                                                                                                                                                 gen compounds, which are then partially          In principle there are two methods for
                                                   can be identified (Aicher et al. 2004):                                                             of the hydrocarbon used, the lower the
 Center of the European Commission, Eucar                                                               CH4 + H2O → CO + 3 H2                                                                            combusted by oxidation (Eichlseder/Klell         producing hydrogen from biomass:
                                                                                                                                                       hydrogen yield.
 and Concawe (JEC 2014); therefore the                  Steam reforming: Pure water vapour is                                                                                                            2012). In accordance with the following          thermochemical or biochemical methods.
                                                   ■■                                                   CH4 + 2 H2O → CO2 + 4 H2
 processes behind (JEC 2014) are briefly                used as the oxidant. The reaction requires                                                     A substantial difference from steam               reaction equation, the heated carbon and         The possibility of generating electricity from
 outlined. In addition, an overview of the              the introduction of heat (“endothermic”).      A synthesis gas is formed, consisting           reforming is that O2 is used instead of           water vapour produce a synthesis gas             biomass and converting it into hydrogen by
 hydrogen manufacturing costs for the                                                                  predominantly of hydrogen and carbon            water vapour as the oxidant. This O2 is           consisting of CO and H2.                         electrolysis is covered under electrolysis.
                                                   ■■   Partial oxidation: Oxygen or air is used       monoxide, with small amounts of carbon
 various processes is provided.                                                                                                                        usually produced in an air separation unit,        C + H2O → CO + H2
                                                        in this method. The process releases heat                                                                                                                                                         THERMOCHEMICAL METHODS
                                                                                                       dioxide, water vapour and residual              which considerably increases the energy
                                                        (“exothermic”).                                                                                                                                  By the subsequent water gas shift reaction
                                                                                                       hydrocarbons. Both the carbon and the           consumption of partial oxidation. However,                                                         Thermochemical methods are in most cases
 2.1 PRODUCTION                                    ■■   Autothermal reforming: This process is a       H2 molecules can form a compound with           this is offset to some extent by the extraction   CO again is converted to form CO2 and            based on the gasification or pyrolysis of
 FROM FOSSIL                                            combination of steam reforming and par-        oxygen. In this process as little hydrogen      of heat from the reaction. In addition, the       further water vapour to H2. The various          solid or liquid biomass to form a synthesis
 ENERGY SOURCES                                         tial oxidation and operates with a mixture     as possible should oxidise to form water,       use of O2 rather than air more or less            reactor types are distinguished by the           gas, followed by a further treatment to
                                                        of air and water vapour. The ratio of the      so that a high yield of H2 can be achieved.     eliminates the occurrence of nitrogen in the      design of the gasifier. The gasification         produce H2 (as with fossil fuels). The “solid
 REFORMING                                              two oxidants is adjusted so that no heat       Suitable catalysts can help with this (Aicher                                                     process itself can be performed under            biomass” category includes primarily
                                                                                                                                                       water gas shift reaction, resulting in a lower
 Reforming of fossil hydrocarbons is by far             needs to be introduced or discharged           et al. 2004).                                   energy consumption (for separation and            excess pressure or at atmospheric pressure.      woody and stalky biomass, i.e. forest wood
 the most widespread method of hydrogen                 (“isothermal”).                                                                                                                                  The higher the operating pressure, the           or waste wood and straw, but also stalky
                                                                                                       In the next step, CO and remaining water        purification).
 production. Reforming is the conversion of                                                                                                                                                              better the performance of the gasifier.          energy crops such as miscanthus. Timber is
                                                   Steam reforming                                     are converted further to H2 and CO2 in the
 hydrocarbons and alcohols by chemical                                                                                                                 All in all, partial oxidation is less efficient   Gasification generally involves the input of     most suitable for gasification, since stalky
                                                   Steam methane reforming (SMR)                       so-called water gas shift reaction (DWV
 processes into hydrogen, giving rise to the                                                                                                           than steam reforming; at the same time,           heat (endothermic reaction = allothermal         materials like straw contain too many impu-
                                                                                                       2015).
 by-products water (vapour), carbon mon-           The raw materials for steam reforming are                                                           however, it offers the advantage of being         gasification). An autothermal process            rities and, given the tendency to form ash,
 oxide and carbon dioxide. If (ambient) air        mostly natural gas and water; in principle,          CO + H2O → CO2 + H2                            able to convert a wider range of raw              management, however, uses the heat from          are not an ideal feedstock for gasification

12                                                                                                                                                                                                                                                                                                         13
2 SUPPLY PATHWAYS                                                                                                                                                                                                                                                                                 Shell Hydrogen Study

 processes. Of the various timbers that can     into oxygen and hydrogen by biophotolysis        7 THE PRINCIPLE OF ELECTROLYSIS                      8 ELECTROLYSER KEY FEATURES
 be used, untreated wood is most suitable,      (Hy-NOW 2012). There are a number
 i.e. forest wood or coppiced wood from         of methods available for converting sugar            O2                                          H2                   Temperature°C   Electrolyte              Plant size             Efficiency     Purity H2   System costs   Lifespan          Maturity level
 short-rotation coppices (SRCs).                and starch and lignocellulose from biomass
                                                                                                                      2e–
                                                into hydrogen. They are based on the use
 High-pressure gasification of biomass is                                                                                                             Alkaline                                                                                                                                 Commercially used in
                                                of various microorganisms and (with the                                                               Electrolysis       60 – 80
                                                                                                                                                                                      Potassium-      0.25 – 760
                                                                                                                                                                                                                    1.8 – 5,300 kW 65 – 82 %
                                                                                                                                                                                                                                                      99.5 %       1,000 –      60,000 –
                                                                                                                                                                                                                                                                                             industry for the last 100
 complicated by the fact that waste wood                                                                                                                                               hydroxid        Nm3 H2/h                                    – 99.9998 %   1,200 €/kW     90,000 h
                                                exception of one process) draw at least                                                               (AE)                                                                                                                                             years
 tends to be contaminated with stones or
                                                some of the energy they need from sunlight.

                                                                                                                                       CATHODE
                                                                                                            ANODE
 nails, which can damage the pressure                                                                                                                 Proton
                                                The most relevant methods are dark fermen-          ½ O2              2 OH–                      H2                                                                                                                                            Commercially used
 vessel. For that reason, wood gasification                                                                                                           Exchange
                                                                                                                                                                                      Solid state     0.01 – 240                                      99.9 %       1,900 –      20,000 –      for medium and small
                                                tation using heterotrophic bacteria, photo-                                   2e   –                  Membrane           60 – 80                                    0.2 – 1,150 kW 65 – 78 %
 according to (JEC 2014) is usually carried                                                                                                                                           membrane         Nm3 H2/h                                    - 99.9999 %   2,300 €/kW     60,000 h           applications
                                                fermentation using photosynthetic bacteria,                                                           Electrolysis
                                                                                                                                                                                                                                                                                                   (
2 SUPPLY PATHWAYS                                                                                                                                                                                                                                                                           Shell Hydrogen Study

                                                                                                                                                          category retains hydrogen on site for its           for example) but also in terms of the             efficiency (in MJ primary energy / MJ
 SECTOR COUPLING: HYDROGEN AS A STORAGE MEDIUM AND POWER - TO - X                                                                                         own use. Only “by-product” hydrogen has             size and location of the production unit:         hydrogen produced) and the associated
                                                                                                                                                          no further use within the process or on site;       depending on demand and on the supply             specific greenhouse gas intensity (g CO2
 In the course of the energy transition, the proportion of renewable        carriers, the Power-to-X concept (PtX), can result into a number of           only this category can be made available                                                              equivalent / MJ hydrogen produced),
                                                                                                                                                                                                              strategy, hydrogen is generated decen-
 energies in electricity generation has risen markedly. Wind power          different utilisation pathways (Rieke 2013; Dena 2015; NREL                   for other applications, such as fuel cell           tralised in small plants directly at the point    where CO2 equivalent is referred to below
 and photovoltaics have seen the greatest expansion. However, the           2016; LBST/Hinico 2016): feeding small amounts of hydrogen into               electric vehicles.                                  of use or in large centralised plants and         as CO2.
 availability of these intermittent and non-dispatchable renewable          the natural gas network; hydrogen methanation with CO2 to form                                                                    subsequently transported by pipeline or
 energies (variable renewable energies, VREs) fluctuates over time.         CH4 and introduction of the methane obtained into the natural gas             However, by-product hydrogen is also                                                                  The results are shown in figures 10 and 11.
                                                                                                                                                                                                              lorry to the dispensing stations.
 At the same time, because of its physical properties, supplying            network as a replacement gas (both Power-to-Gas). However, this               widely used today. In the chemical industry                                                           All pathways are shown as being “central-
 electricity requires a constant balancing of supply and demand.            latter option requires a concentrated CO2 source at the methanation           it is used for additional processes such            In practice there will also be combinations       ised” in large production units, where “cen-
                                                                            location. Finally, the stored hydrogen can be converted back into             as hydrogenation. It is at least used to            of centralised and decentralised pro-             tralised” still means domestic production.
 If the proportion of renewable energies exceeds roughly one-
                                                                            electricity via fuel cells (Power-to-Power).                                  produce electricity and heat, as in the             duction, in regional supply for example,          The possibility of producing hydrogen on
 quarter of electricity generation, special/additional measures are                                                                                       steel industry for example. However, this           but for simplification reasons they are           a large scale using solar power in North
 necessary in order to integrate fluctuating renewable energy               Other concepts include: using hydrogen from renewable energies                by-product hydrogen could be replaced by            not described here. Thermal conversion            Africa or offshore wind power in Northern
 supplies. Otherwise it may be necessary to limit the production            (“green hydrogen”) in fuel refining (hydrogenation) or for fuel               natural gas as an energy source, and thus           from the fossil fuels coal, oil and above         Europe, for example, and shipping it to
 or use of renewable energies.                                              production by means of synthesis into liquid fuels (Power-to-Liquids)         be made available. Moreover, the layout             all natural gas still dominates. As part          Germany has been excluded from this
 Alongside other demand and supply measures, energy storage can             and using the generated hydrogen as a basic chemical (Power-to-               of new or retrofitted plant sites is such that      of the process of decarbonising energy            analysis. For various reasons, not only
 play an important part in improved system integration. Until now,          Chemicals; Power-to-Plastics).                                                all input and product streams are used, as          production and energy consumption, the            technical but also geopolitical, the impact
 pumped-storage hydro power plants have dominated electricity stor-                                                                                       a result of which the availability of individ-      role of fossil fuels, especially coal, is being   of implementing this option, which is more
                                                                            Power-to-X is currently still in the research and development stage.
 age capacity – although they account for less than 3 % of global                                                                                         ual “by-products” is falling sharply overall.       reduced. In fact, the specific greenhouse         of a long-term objective, cannot yet be
                                                                            Various projects explore fundamental questions of feasibility and
 electricity generation. Short-term electricity storage in batteries for                                                                                                                                      gas emissions from hydrogen generated by          assessed. The sensitivity analysis illustrates
                                                                            economic viability (BMVI 2014; Graf et al. 2014; Sundmacher                   The project “CO2 ReUse NRW” (WI/
 small plants is developing dynamically. However, longer-term stor-                                                                                                                                           coal gasification are more than twice the         the effects of decentralised production,
                                                                            2014; Zuberbühler et al. 2014).                                               Covestro 2015) provided a detailed
 age of larger surplus amounts of electricity requires new types of                                                                                                                                           ones from hydrogen produced by natural            characterised firstly by the less efficient
                                                                                                                                                          insight into the production, distribution and
 storage, such as chemical storage in the form of hydrogen (IEA             One disadvantage of PtX concepts is, undoubtedly, the large num-                                                                  gas reforming (JEC 2014). In the long term,       production and secondly by the elimination
                                                                                                                                                          use of industrial hydrogen. The bulk of
 2016b).                                                                    ber of conversion steps. This leads to overall low efficiencies along                                                             thermal conversion will increasingly be           or at least the considerable shortening of
                                                                                                                                                          industrial hydrogen is produced specifically
                                                                            the entire supply and use pathways (IEA 2015b). On the other                                                                      superseded by electrolysis (using electricity     the transport route.
 Hydrogen can be obtained by electrolysis from electricity produced                                                                                       for its intended purpose (mostly chemical
                                                                            hand, hydrogen as an energy storage medium and/or its potential                                                                   from renewable energies).
 with surplus renewables. If there is a corresponding energy demand,                                                                                      industry). Within this context, refineries too                                                        In considering the energy efficiency of the
                                                                            for conversion in further energy carriers allows for an accelerated
 the hydrogen can fulfil it directly. However, it can also be stored in                                                                                   have become net consumers of hydrogen.              For that reason, this section examines only       different hydrogen production and supply
                                                                            expansion and use of surplus renewable energies. Not least for that
 bulk tanks as pressurised gas and retrieved when supplies are low.                                                                                       Only a relatively small proportion of 9 %           two main hydrogen production pathways:            pathways, differences between the primary
                                                                            reason, an important role has been given to hydrogen as an energy             of the total amount of hydrogen produced            steam reforming from natural gas and              energy sources are evident (figure 10).
 Finally, the hydrogen can be converted into other energy carriers.         store and to PtX supply and use pathways towards a greenhouse                 can be considered to be available for               electrolysis. No further consideration is         The EU electricity mix/electrolysis pathway
 Converting renewable electricity via hydrogen into other energy            gas neutral energy industry (UBA 2014).                                       external applications. Therefore, little or no      given to supply pathways based on coal            stands out because the cumulated energy
                                                                                                                                                          industrial hydrogen is available for other          and (heavy fuel) oil. Energy and green-           input is 4.6 to 5 times higher than that
 9 POWER - TO - X PATHWAYS                                                                        Methanation                                             applications, such as transportation fuel.          house gas balances are considered for the         of the other pathways. By contrast, the
                                                                                                                                                                                                              selected pathways and their variants and          differences between natural gas reforming
                                                                                                                                                          By contrast, according to a survey by (Cox
                                                                                                                                                                                                              production costs are estimated.                   and electrolysis from variable renewable
                                                                                                                                     Methane              2011), in the USA there is still potential
                                                     POWER-TO-GAS                                                                     PtCH4                                                                                                                     energies (in this case wind) in terms of the
                                                                            CO2                                                                           in residual hydrogen. The most important            The energy and greenhouse gas balances            height of the bars are slight.
                                                                                                                                                          source for this is the chlor-alkali electrolysis;   for the above-mentioned hydrogen pro-
                                                                                                                                                          however, landfill gas and biogenic gases            duction pathways are presented and                Nevertheless, the type of energy source
                                                                                                                                                          are also regarded as a potential source             analysed with reference to (JEC 2014).            used must be taken into account: electro-
                                                                                                                                                     H2   of by-product hydrogen. In this context             (JEC 2014) contains energy and                    lysis from renewable energies uses more
                                                           O2          H2                                                                                 considerable importance is attached to the          greenhouse gas balances for a large               than 70 % renewable energies and
                                                                                                 PtH2   PtH2    PtH2                                      availability of gas processing plants.              number of energy and fuels pathways. The          consumes only small amounts of fossil and
                                                          H2O                                                                                                                                                 data is updated regularly and forms an            nuclear resources (for transport and for
                                                                                                                                          Gas grid
      Power generation                    Power             Electrolysis
                                                                                                                                                                                                              acknowledged basis for analysing energy           production and dismantling of the wind
                                                                                                                                                          2.5 COMPARISON OF                                   sources and fuels in the European context.        energy converters used). By contrast, the
                                                                                                                                                          SUPPLY PATHWAYS                                     According to (JEC 2014) the primary               proportion of renewable resources in the
                                                                                                                                                                                                              energy share (subdivided into fossil, nuclear     gas reforming pathways is less than 5 %.
                                                                             Storage caverns
                                                                                                                                                          The previous sections of this chapter               and renewable energy sources) and the             One exception to this rule is the “biogas
                                                                                                                                                          introduced various hydrogen production              resulting greenhouse gas emissions for            mix” pathway, half of which is supplied
                                                                                                                                   Petrol, Diesel,        technologies. These technologies can                each conversion stage and transport mode          by waste-based biogas and which thus
                                                  POWER-TO-LIQUIDS                                                                    Jet fuel
                                                                            CO2                                                                           be differentiated not only in terms of the          are calculated and mapped. The results            contains a higher proportion of renewable
                                                                                                        Synthesis                                         energy sources used (fossil or renewable,           show for each pathway the specific energy         energy.

16                                                                                                                                                                                                                                                                                                               17
2 SUPPLY PATHWAYS                                                                                                                                                                                                                                                                                                                                      Shell Hydrogen Study

 In terms of greenhouse gas emissions the          10 ENERGY INPUT FOR HYDROGEN SUPPLY                                                                                                            12 HYDROGEN PRODUCTION COSTS
 reforming pathways represent an average
                                                   4.5 MJ/MJ H2                                                                                                                                   12 €/kg H2                                                                                                               LBST/Hinico 2015; Grube/Höhlein 2013, own diagram
 value which does not vary substantially
 according to the origin of the natural gas                                                                                                                                                                            Current
                                                   3.5                                                                                                                                            10
 or the type of import (as Compressed Natu-                                                                                                                                                                            Projected
                                                                                      Renewables
 ral Gas, CNG, by pipeline or in liquefied                                                                                                                                                                            Min. - Max.
                                                                                      Nuclear                                                                                                      8
 form as LNG, Liquefied Natural Gas). The          2.5                                Fossil

                                                                                                                                                                          JEC 2014; own diagram
 greenhouse gas intensity can be reduced                                                                                                                                                           6
 significantly by adding processed biogas,         1.5
 so-called biomethane, which has similar                                                                                                                                                           4

 properties to natural gas. However, this is       0.5
                                                                                                                                                                                                   2
 very much dependent on the origin and the
 type of the raw materials from which it is
                                                            EU Gas-Mix           Biogas-Mix              LNG           EU Electricity-Mix    Renewable Electricity
 produced: The use of biomethane derived                     Reforming           Reforming             Reforming          Electrolysis           Electrolysis
                                                                                                                                                                                                  Centralised Gas Reforming    Decentralised Gas Reforming     Centralised Electrolysis   Decentralised Electrolysis       Centralised Biomass       Decentralised Biomass
 from municipal waste results in significantly
 lower greenhouse gas emissions than
 biomethane based on energy crops
 or slurry (DBFZ 2014). The addition of            11 GREENHOUSE GAS EMISSIONS OF HYDROGEN SUPPLY
 biomethane to natural gas and its use in                                                                                                                                                         2.6 PRODUCTION COSTS –                                 et al. 2013; DBFZ 2007; Sattler 2010;                         The same is true for electrolysis: the spread
 hydrogen production generally occurs as           250 g CO2/MJ H2                                                                                                                                CURRENT AND PROJECTED                                  Smolenaars 2010; Tillmetz/Bünger 2010;                        of costs for centralised plants is smaller than
 a balance sheet calculation rather than by                                                                                                                                                                                                              Trudewind/Wagner 2007). The pathways                          that for decentralised plants. One reason
 physically transporting the biomethane to         200                                                                                                                                            Essential parameters of the various pro-               in question are centralised and decentral-                    for this may be that decentralised plants are
 the reforming plant.                                             Centralised Paths       Decentralised Paths                                                                                     duction pathways also include, in addition             ised natural gas reforming, centralised and                   frequently not used at optimum capacity,
                                                    150                                                                                                                                           to the energy uses and greenhouse gas                  decentralised electrolysis of (wind) elec-                    and the variations in utilisation have an
 Even more relevant than the type of gas

                                                                                                                                                                     JEC 2014; own diagram
                                                                                                                                                                                                  emissions described above, the production              tricity, and centralised and decentralised                    even greater impact on production costs
 used for reforming is the greenhouse gas                                                                                                                                                                                                                                                                              than they do in a centralised plant.
                                                   100                                                                                                                                            costs. These are not included in (JEC 2014)            biomass gasification and reforming. The
 intensity of the electricity used for electro-
                                                                                                                                                                                                  but have been added from other literature              analysis has been supplemented with the
 lysis. In terms of the carbon footprint, the EU                                                                                                                                                                                                                                                                       According to these figures, hydrogen from
                                                     50                                                                                                                                           references. The structure and components               data from (LBST/Hinico 2015).
 electricity mix pathway and the electrolysis                                                                                                                                                                                                                                                                          centralised and decentralised electrolysis
 from renewable energies pathway differ by                                                                                                                                                        of the pathways in the literature differ in            Finally, the timeliness of the data should be                 plants can be produced with production
 a factor of 17.                                                                                                                                                                                  some details, such as plant size and                   taken into consideration: most of the studies                 costs ranging from almost 6 €/kg H2 (for
                                                           EU Gas-Mix           Biogas-Mix             LNG            EU Electricity-Mix    Renewable Electricity                                 capacity utilisation, raw material costs, etc.,        that were analysed quote data from                            the centralised plant) to nearly 8 €/kg H2
 If solely renewable electricity is used, the               Reforming           Reforming            Reforming           Electrolysis           Electrolysis
                                                                                                                                                                                                                                                                                                                       (for decentralised electrolysis). Another
                                                                                                                                                                                                  from the pathways considered above.                    methods that had been implemented at
 hydrogen that is produced is almost emis-                                                                                                                                                                                                                                                                             key input variable, along with capacity
                                                                                                                                                                                                                                                         the time of publication. Based on personal
 sion-free, with around 13 g CO2/MJ H2.                                                                                                                                                                                                                                                                                utilisation and full load hours achieved, is
                                                                                                                                                                                                  Here only the pure production costs are                information from the authors, these values
 On the other hand, if the average Euro-           parison: if hydrogen is to be produced by                    As a consequence of the high proportion                                                                                                                                                                the electricity price, which in the considered
                                                                                                                                                                                                  considered; infrastructure and distribution            are still up-to-date. Therefore they are
 pean electricity mix is used for electrolysis,    electrolysis from a partially decarbonised                   of coal used in its production, the German                                                                                                                                                             references varies between 6.5 and 10 EUR
                                                                                                                                                                                                  costs (for road transport) are covered                 reproduced in figure 12 as the current
 the greenhouse gas emissions produced             electricity grid with the same greenhouse                    electricity mix has a higher CO2 intensity.                                                                                                                                                            cents/kWh.
                                                                                                                                                                                                  elsewhere. Key controlled variables for                status. The cost data from the cited studies
 are some 2.2 times higher than in natural         gas intensity as for the natural gas reform-                 However, the conclusions that can be                                              the analysis and compilation of production             are summarised in this figure. This has been                  The production costs for the centralised
 gas reforming.                                    ing pathway, specific greenhouse gas                         drawn are not fundamentally different.                                            costs are the costs or prices of the primary           done by calculating a weighted average,                       biomass-based pathways, at an average
 Therefore, if hydrogen is to be made              emissions from the electricity that is used                                                                                                    energy sources (natural gas, biomass, elec-            while the deviation from the minimum or
                                                                                                                There are also similar programmes and                                                                                                                                                                  of around 3.3 €/kg H2 up to a maximum
 available sustainably and on a large scale,       must be about 56 g CO2/MJ electricity.                                                                                                         tricity, etc.) and energy costs for conversion;        maximum value is shown in the shaded
                                                                                                                resulting studies in other regions of the                                                                                                                                                              of 7.4 €/kg H2, lie somewhere between
 only electrolysis using electricity generated     Compared with the current levels of                                                                                                            the type, size, capacity and utilisation of            bars. In addition, three of the studies indi-
                                                                                                                world, for example in California and other                                                                                                                                                             those for natural gas reforming and
 from renewable energy sources offers the          approximately 150 g CO2/MJ electricity,                                                                                                        the conversion plant and the conversion                cate costs for the years 2020 (or 2019)
                                                                                                                states of the USA. The Well-to-Wheel                                                                                                                                                                   electrolysis. Here too the dependency on
 possibility of providing a low-CO2 fuel.          the grid greenhouse gas intensity would                                                                                                                                                               and 2030 in two different scenarios; where
                                                                                                                emissions for typical hydrogen production                                         efficiency or yield of hydrogen.                                                                                     biomass production costs should be noted;
 However, if a reliable supply of larger           therefore have to be reduced by approxi-                                                                                                                                                              available these are shown in yellow in the
                                                                                                                pathways were analysed by the Argonne                                                                                                                                                                  depending on what sustainability require-
 amounts of electricity is needed for the          mately two-thirds.                                                                                                                                                                                    figure.
                                                                                                                National Laboratory in the “Greenhouse                                            (Grube/Höhlein 2013) compiled the                                                                                    ments are implemented, these costs could
 transport sector, surplus renewable elec-                                                                                                                                                        production costs for hydrogen generated                                                                              rise sharply in future if sustainable biomass
                                                   The values for the selected hydrogen pro-                    gases, Regulated Emissions, and Energy                                                                                                   It is obvious that the range of production
 tricity is no longer sufficient for hydrogen                                                                                                                                                     by various pathways. For their cost compi-                                                                           as a resource becomes scarce. In the short-
                                                   duction pathways are taken from the JEC                      use in Transportation” model (GREET                                                                                                      costs from centralised natural gas reforming
 production. Rather, the required electricity                                                                                                                                                     lation they drew on a number of studies,                                                                             to medium-term outlook (2020 and 2030),
                                                   study (JEC 2014) and reflect the situation                   2015). The values are in the same order                                                                                                  is narrow. Production costs of between
 must be produced specifically for that                                                                                                                                                                                                                                                                                the data situation becomes much sparser.
                                                   across Europe. It is assumed that these                      of magnitude as those from the JEC study                                          mostly from 2010 to 2013 but including                 1 and 2 EUR per kilogram of hydrogen
 purpose.
                                                   values also apply to Germany. There are                      and therefore support the conclusions set                                         two older studies from 2007: (Gökçek                   (average 1.4 €/kg) can therefore be                           For decentralised natural gas reforming
 The scale of the transition of electricity        differences between the EU and Germany,                      out here.                                                                         2010; Kwapis/Klug 2010; Lemus/Duart                    regarded as very probable. The variations                     only one set of cost data is available, with
 generation that is needed shows a com-            especially in regard to the electricity mix.                                                                                                   2010; Liberatore et al. 2012; Michaelis                in decentralised reforming are much higher.                   no spread. For the biomass pathways the

18                                                                                                                                                                                                                                                                                                                                                                             19
2 SUPPLY PATHWAYS                                                                                                                                                                                                                                                                           Shell Hydrogen Study

 reference period, i.e. whether the figures         gas reforming, centralised electrolysis and       fully exploited by 2030, however. Photo-       13 ENERGY DENSITY OF FUELS
 are a projection of the anticipated costs          centralised biomass pathways in particular        biological hydrogen production and the
                                                                                                                                                     50 Volumetric energy density MJ/l
 or the current situation, is not always            are expected to offer significant cost-saving     solar thermal cycle are innovative pro-
 transparent. The decentralised natural             potential, which may not yet have been            cesses but have not yet reached maturity.
                                                                                                                                                     40

                                                                                                                                                                                                             Diesel
     IN SUMMARY                                                                                                                                                                          Biodiesel
                                                                                                                                                                                                              Syn-Diesel
                                                                                                                                                     30                                                      Petrol

 Hydrogen can be produced from a large number of primary                        Hydrogen generated by electrolysis from renewable energies                                                LIQUID                       LIQUEFIED GASES
                                                                                                                                                                                                                 LPG
 energy sources and by various technical processes. The most                    produces the lowest greenhouse gas emissions. The primary
                                                                                                                                                     20                                    Bioethanol                LNG
 important primary energy source for hydrogen production                        energy input for electrolysis based on conventional electricity
 today is natural gas, with a share of 70 %, followed by oil, coal              is high, whereas that for natural gas and biogas reforming and
                                                                                                                                                                                                                                                                              HYDROGEN
 and electricity (as a secondary energy). Steam reforming (from                 for renewable electrolysis is low. However, electrolysis from         10                                                     NATURAL GAS
 natural gas) is the most important method of hydrogen                          renewable electricity uses a high proportion of renewable                                                                                                                               LH2 20.3ºK
                                                                                                                                                                                                               CNG 200 bar
                                                                                                                                                                                                                                                                                        CGH2 700 bar
 production. Electrolysis from electricity currently accounts for               primary energy and only small amounts of fossil primary                                                                                                                              CGH2 350 bar
                                                                                                                                                       0                                                       Natural Gas EU-Mix
 around 5 % of global hydrogen production. In addition, only                    energy.                                                                                                                                                                                                  Hydrogen
 a small amount of unused residual hydrogen, generated as a                                                                                                0                   20                       40                 60                     80           100                 120                     140

 by-product of industrial production processes, is (still) available.           Of all the production methods and supply pathways considered,                                                                                                                                Gravimetric energy density in MJ/kg

                                                                                centralised hydrogen production is more cost-effective than
 The importance of renewable energies in hydrogen production                    decentralised production. Centralised natural gas reforming is
 is still low, although it will increase in future. Electrolysis from           the most cost-effective method. For newer production pathways,       14 STORAGE METHODS
 renewable electricity is seen as offering huge potential for the               in particular electrolysis from renewables, substantial cost
                                                                                                                                                     PHYSICAL                                                                                                  MATERIALS-BASED
 future. Hydrogen can also be produced from biomass, pro-                       reductions still need to be achieved.
 vided that there is sufficient sustainable biomass potential.
                                                                                                                                                               Compressed Gaseous Hydrogen
                                                                                                                                                                                                                             Liquefied Hydrogen
                                                                                                                                                                          CGH2                                                                                                Metal Hydrides
                                                                                                                                                                                                                                     LH2
                                                                                                                                                                      (350, 700 bar)

 3 STORAGE & TRANSPORTATION                                                                                                                                     Cryo-compressed Hydrogen                                        Slush Hydrogen
                                                                                                                                                                                                                                                                 Liquid Organic               Sorbents
                                                                                                                                                                                                                                                                Hydrogen Carriers          (MOFs, Zeolites,
                                                                                                                                                                         CcH2                                                         SH2
                                                                                                                                                                                                                                                                     LOHCs                   Nanotubes)

                                                                                                                                                     It can be seen that hydrogen as an energy                tested over lengthy periods of time, include     storage and cooled hydrogen storage. As
 A major advantage of hydrogen is that it can be produced                        Owing to its physical and chemical properties, the logistics        carrier has by far the highest gravimetric               physical storage methods based on either         hydrogen has to be cooled down to very
 from (surplus) renewable energies, and unlike electricity it can                costs (i.e. storage and transportation) for hydrogen are higher     energy density (lower heating value), at                 compression or cooling or a combination          low temperatures in order to liquefy, the
 also be stored in large amounts for extended periods of time.                   than those for other energy sources (such as liquid fuels).         120.1 MJ/kg. The higher heating value                    of the two (hybrid storage). In addition,        term cryogenic hydrogen storage is also
 For that reason, hydrogen produced on an industrial scale                       This chapter provides an overview of storage technologies           (not shown in figure 13) is even as high                 a large number of other new hydrogen             used. Finally, if compression and cooling
 could play an important part in the energy transition. As a                     for hydrogen as an energy carrier. It then looks at transport       as 141.88 MJ/kg. The mass-based                          storage technologies are being pursued           are combined, this is also referred to as
 chemical energy store, hydrogen could act as means of sector                    options in connection with the corresponding storage methods.       energy density (LHV) of hydrogen is thus                 or investigated. These technologies can be       hybrid storage.
 coupling in integrated energy schemes.                                                                                                              almost three times higher than that of liquid            grouped together under the name materials-
                                                                                                                                                     hydrocarbons.                                            based storage technologies. These can
                                                                                                                                                                                                                                                               High-pressure storage
                                                                                                                                                                                                              include solids, liquids or surfaces. Figure 14
                                                                                                                                                                                                                                                               Compressed Gaseous Hydrogen, CGH2
                                                                                                                                                     However, the volumetric energy density
 3.1 STORAGE                                        heat that is released in a (theoretically)        of the energy source, so it is stated in                                                                shows an overview of the available hydro-        From production through intermediate
                                                                                                                                                     of hydrogen is comparatively low. Under
                                                    complete combustion. The higher heating           MJ/kg or kWh/kg, for example. Using                                                                     gen storage methods. As yet only physical        storage and on to distribution to the end
                                                                                                                                                     ambient conditions the y-section is almost
 The way in which an energy carrier is              value (HHV) additionally takes into account       the density (kg/l), the mass-based calorific                                                            storage by compression and liquefaction          user, hydrogen is handled at different gas
                                                                                                                                                     on the zero-line, at just 0.01 MJ/l. There-
 stored is greatly influenced by its energy         the heat of condensation contained in the         value can also be converted into a volu-                                                                have any commercial relevance.                   pressures. A low-pressure storage tank
                                                                                                                                                     fore, for practical handling purposes, the
 content. The energy content of an energy           water vapour, although this cannot be used        metric energy density, which is then stated                                                                                                              operates at just 50 bar. For intermediate
                                                                                                                                                     density of hydrogen must be increased                    PHYSICAL HYDROGEN STORAGE
 source is determined by its calorific value        by motor vehicles.                                in MJ/l or kWh/l. Figure 13 shows the                                                                                                                    storage in high-pressure tanks or gas
                                                                                                                                                     significantly for storage purposes.
 or more precisely by its lower and higher                                                            gravimetric and volumetric energy densities                                                             Physical storage methods are the most            cylinders, pressures of up to 1,000 bar
 heating value. The lower heating value             The calorific or heating value is a specific      of hydrogen and other gaseous and liquid       The most important hydrogen storage                      mature and the most frequently used.             are technically possible. Only special solid
 (LHV) is defined as the amount of usable           quantity and is usually based on the mass         energy carriers and fuels.                     methods, which have been tried and                       A distinction is made between high-pressure      steel or steel composite pressure vessels

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