ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products

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ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
TYPE 3R Rainproof

ReadySwitch                                        ™

400 Amp Transfer Switch and
Inlet Panel
Installation Instructions &
User Manual

• A cost effective way to prepare your
  business facility for a power outage.
• cULus 1008 listed to ensure safety
  and reliability.
• U.S. Patent Mechanical Interlock for
  safe connection
• Utility & Generator disconnects
• Hinged door with key lock entry
• Suitable for use as Service
  Equipment
  – (US Only)

                                                       LM-RS400 Rev. 003
ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
PowerGATE® ReadySwitch™

Contents                                                        Important:
2    Contents                                                   This manual contains information critical to the proper
                                                                installation and operation of the Lex Products PowerGATE®
3    Prior to Installation                                      ReadySwitch™ Panel. Be certain to read and understand all
3    Shipment: Unpacking and Inspection                         instructions prior to installation and operation.
4    Product Features                                           Note: This manual is furnished exclusively to support installation
                                                                and operation of the Lex Products PowerGATE® ReadySwitch™
5    Installation                                               Panel. All concepts and ideas are the sole property of Lex
7    Set-up                                                     Products and are not to be duplicated or utilized in any manner
8    Disconnecting Circuits                                     without written permission.
9    Limited Warranty
9    Maintenance
9    Technical Support

Appendices
10   Appendix A - Pre-Operation and Maintenance Checklist
10   Appendix B - Parts Dimensions
10   Appendix C - Represented Model Numbers and Ratings
10   Appendix D - Labels for Replacement - Parts List
11   Appendix E - Warning Location
12   Appendix F - Specifications

2     Contact
      Contact Lex
              Lex Products:
                  Products: 800.643.4460
                            800.643.4460 info@lexproducts.com
                                         info@lexproducts.com
ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
PowerGATE® ReadySwitch™

Prior to Installation: Site Preparation                           Shipment: Unpacking and Inspection
Prepare installation site according to local codes.               – While keylock protection is provided, access by unauthorized
The PowerGATE® ReadySwitch™ is to be secured to a building          personnel and vandals should be taken into consideration
using appropriate 3/8“ fasteners (See Figure 1).                    when locating this device.

The surface where the PowerGATE® ReadySwitch™ is to be            NOTE: Be careful in the use of sharp object when cutting
secured must be capable of supporting the weight of the cabinet   packaging as scratching of outer coating may result in rusting.
as well as the cables attached to it.                             Perform a visual inspection to ensure the door and handles are in
The following should be taken into consideration when locating    functioning condition and that the panel integrity is intact.
the PowerGATE® ReadySwitch™:
                                                                  Determining Your Part Number
– Identify and meet local codes and local Authority Having
  Jurisdiction (AHJ)                                              Review Appendix F to verify part number, rating voltage, and
                                                                  amperage
– The PowerGATE® ReadySwitch™ is designed for exterior
                                                                  Figure 1: 400 AMP
  operation ONLY
– To prevent carbon monoxide poisoning from improperly
  ventilated generator emissions, the PowerGATE®
  ReadySwitch™ must be mounted outdoors only. The
  mounting location is to be carefully selected to allow
  convenient connection to a generator and located a suitable
  distance away from any building openings or HVAC inlets.
– Proper clearance must be allowed in front of the
  PowerGATE® ReadySwitch™ to allow for opening of access
  doors and attachment of externally connected cables. This
  distance should be no less than six (6) feet from the face of
  the panel.

                                                                                 Rear view with mounting holes

                                                                               Contact Lex Products: 800.643.4460 info@lexproducts.com   3
ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
PowerGATE® ReadySwitch™

Product Features
                             Figure 2 Image - Door Open

                                                                                                                               Ample contractor
                                                                                                                               wiring room to
                                                                                                                               accommodate wire
                                                                                                                               bend radii
          Seamless gasket
    provides water & dust                                                                                                      Patent Pending
                tight seal                                                                                                     Interlock

                                                                                                                               Clear identified handle
                                                                                                                               indicates position of
                                                                                                                               the switch

                                                                                                                               Industry standard
                                                                                                                               Cam-type connections
                                                                                                                               save crucial time in
                                                                                                                               emergency situations

Figure 3 Image - Door Closed                                                          Figure 4 Image - Bottom View

                                                                                      Individual cable entry holes restrict   Low profile enclosure is only
                                                              Key lock entry              access, reducing cable theft            11 1/4 inches deep
                                                              prevents unauthorized
                                                              access and operation

–  Enclosure is cULus Listed Type 3R Rainproof*
–  Keyed entry prevents unauthorized access and operation
–  Cables drape straight down
–  Dead-front panel prevents accidental contact with wiring
   chamber
* Any conduit penetrating the bottom must extend to the
  horizontal barrier
4           Contact Lex Products: 800.643.4460 info@lexproducts.com
ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
PowerGATE® ReadySwitch™

Installation                                                               Figure 5

The installation of the PowerGATE® ReadySwitch™ should
be carried out by qualified personnel in accordance with local
electrical codes.
Step 1: Fasten the PowerGATE® ReadySwitch™ to secure
location
NOTE: The PowerGATE® ReadySwitch™ weighs 252 lbs.
without attached cables.
1. The panel should be located so there is adequate room for
   the externally connected cables to hang below the panel
   A. Typically allow a minimum of 36” clearance from                                      Front view with hinged cover
      the bottom of the panel to finished ground level                                               removed
2. Installation must be level and plumb to allow for proper                Figure 5A
   drainage from PowerGATE® ReadySwitch™ weep holes
3. Fastening onto an external wall using 3/8” fasteners must
   be completed prior to proceeding with any terminations (See
   Figure 1 for hole spacing)
Step 2: Installing the Conduit
NOTE: Conduit to enter through top or right/left side (No bottom
feed -See Figure 5B)
NOTE: To maintain outdoor rating compliance for the enclosure,
proper sealing procedures must be followed. This is to include,
but not limited to, the use of proper gaskets.
NOTE: In order to prevent enclosure damage and to attain the                               Front view with dead-front
                                                                                                 panel removed
enclosure requirements, the conduit must be aligned to prevent
unnecessary stress on the enclosure walls.                         Figure 5B
1. Open up door to expose dead front panel
2. Unfasten the dead front panel by removing the hardware
   securing it (See Figure 5 and 5A)                                                          Front view with dead front
3. Conduit to be sized according to cabling rating                                                  panel removed

   A. 400 Amp cable range #6-500MCM
4. It is recommended that a knockout punch be used to cut hole
   for conduit
   A. Place the punch on the inside of the enclosure and draw
        the punch through to the die on the outside
5. Vacuum entire upper chamber to ensure no shavings are left
   behind

                                                                                       Front view with hinged cover removed

                                                                                Contact Lex Products: 800.643.4460 info@lexproducts.com   5
ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
PowerGATE® ReadySwitch™

Figure 6                                                             Figure 6A

                                          Figure 6B

6          Contact Lex Products: 800.643.4460 info@lexproducts.com
ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
PowerGATE® ReadySwitch™

Installation – Initial Setup - Main Power                                                                 Installation – Initial Setup - Main Power (continued
Step 1: Wiring the Main Terminals                                                                         Step 2: Determine Phase Rotation
            WARNING                                                                                       The following information will be needed when connecting a
                                                                                                          generator:
   Ensure circuit breakers are OFF and the transfer switch is
   locked out from utility power prior to connection.                                                     1. Determine phase rotation of the utility power
                                                                                                             A. Connect a phase rotation meter to a three phase power
   Failure to install transfer switch will create the potential
                                                                                                                source in the building and record whether the building is
   for the generator to energize utility lines and endanger
                                                                                                                wired clockwise or counter-clockwise
   utility personnel. Conversely, utility lines may energize
   the PowerGATE® ReadySwitch™ and endanger generator                                                     2. Apply the provided label (Figure 7) to the inside of the
                                                                                                             PowerGATE® ReadySwitch™ on the inside of the cam
   personnel.
The PowerGATE® ReadySwitch™ is for the connection to a
                                                              DANGER                                         connection chamber door. (Figure 8)

main panel of a structure, with an option HIGH   to switchVOLTAGE   to backup
                                                                                                    Figure 7
generator via a CAM-Type connection, such that         KEEP    the inletsOUTare
only energized from the generator.
                                              HAUTE TENSION

                                                                                                              LBL-PGIP-D1
                                            NE
1. Pull the cables to the PowerGATE® ReadySwitch™      PAS TOUCHER
                                                                                                                                                 3Ø Power
2. First, strip and install the ground cable to the ground terminal                                                3Ø Power

                                                                                                                                                                                  LBL-PGIP-ROTATION
                                                                                                                                                   Counter

                                                              DANGER
                                                                                                                   Clockwise
     block                                                                                                                                       Clockwise

     A. NOTE: See Figure 5A           Do not start the generator until all connectors are connected
                                      or made to be inaccessible. Any terminal may be energized
3. Tighten terminal screws to 375 lb.-in.
                                      when any torque          eachDe-energize cables at the
                                                  cable is connected.
                                      generator prior to connecting or removing any connectors
                                                                                                                            Apply 1 to inside door of
                                                                                                                        Input Panel Connection Chamber

     A. NOTE: See Figure 9            Ne pas mettre la génératrice en marche avant que tous les
                                                                                                                         P/N: LBL-PGIP-ROTATION
                                      connecteurs soient connectés ou rendus inaccessibles.

4. If metallic conduit is used, connect
                                      câbleground
                                             est raccordé.wire      from      ground
                                      N’importe quelle borne peut être mise sous tension si un
                                                                                                              LBL-PGIP-D2

                                                            Débrancher   les câbles à la génératrice
                                      avant de brancher ou de débrancher les connecteurs            Figure 7A
     bushing on conduit to the ground connection point in the
     bottom left quadrant of the panel
                                                        WARNING
     A. Ground conductor must be a minimum of 2 AWG
                                                        AVERTISSEMENT
     B. NOTE: Conduit shall NOT be relied        upon
                                      Risk of Electric Shockto provide
                                      Plug connection should be in the following order:
                                                                                                                                    P/N: LBL-SERVICEDIS
        grounding protection to tap box
                                      1) Equipment grounding conductor connectors,
                                      2) Grounded circuit conductor connectors, and
                                      3) Ungrounded conductor connectors.                              (Label only applicable  for  Service   Entrance rated version of ReadySwitch)
5. Continue to connect the neutral wire      to
                                      Disconnectionthe     ground
                                                      should             terminal
                                                              be in the reverse
                                      Risque de choc électrique
                                                                                order

    block. (Service Entrance rated models      ONLY)
                                      Le raccordement devrait être effectué dans l’ordre qui suit:
                                      1) Conducteur de mise à la terre de l’appareillage            Figure 8
                                                                                                              LBL-PGIP-W1

                                      2) Conducteur du circuit mis à la terre
6. Verify the 3 phases of the service3)Laentrance
                                         3) Conducteurs non mis à la terre
                                         mise hors tension doit se faire dans l’ordre inverse

           WARNING
   Three phase power systems consist of three phase or hot
   conductors that are shifted by 120 degrees. Three phase
                                                   A
   loads such as motors may only work properly if the phases
   are connected in the correct order. Some motors may work
                                                                                   B                                        C
                                                                                                                                                                                                          C
                                                           LBL-A                              LBL-B                             LBL-C

   when connected improperly, but will operate backwards.
                                                   N
   Utility power and electrical generators may be wired either in
   a clockwise or counter-clockwise order. It is important that
                                                           LBL-N
                                                                                   G          LBL-G

   any generator connected to the PowerGATE® ReadySwitch™
   is connected in the same rotation (clockwise or counter-
   clockwise) as the utility power.
7. Connect the 3 phases of the switch here:
                                          Transfer Switch Accessory
                                                                                               TYPE 3R
                                                                                             RAINPROOF

                                   Model                                                                                    Place rotation label here
   A. MAIN TERMINAL
                                   Rating
   B. BUILDING TERMINAL
                                                                                                          LBL-PGIP

                                   S/N

8. Replace dead front panel and secure using hardware
                                                    Made in USA    www.lexproducts.com   1-800-643-4460

                                                                                                                                        Contact Lex Products: 800.643.4460 info@lexproducts.com       7
ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
PowerGATE® ReadySwitch™

Installation – Initial Setup - Main Power (continued)                Connecting A Portable Generator (continued
Step 3: Complete a Safety Test                                       Step 3: Making Cam Connections
Do not attempt to use the PowerGATE® ReadySwitch™ prior              1. Open the front door of the PowerGATE® ReadySwitch™
to installation and completing the Pre-Operation and Operation       2. Ensure that the vermin door is un-obstructed and that the
Checklist under Appendix A.                                             cable can flow freely through cable entry holes
Step 4: Completing Set Up                                            3. Complete the Ground (green) connections first by feeding
                                                                        the cable through the appropriate port, beginning with the
1. Close utility and re-energize system                                 closest from the door to the left.
2. After ensuring system power, close the door of the                Proper connection (See Figure 9):
PowerGATE® ReadySwitch™
                                                                        A. Grasp connector jacket and firmly insert Cam connector
3. Lock the door, marking the keys as appropriate                          into Cam plug
                                                                        B. Push on connector jacket until connector fully seats in
Connecting A Portable Generator                                            plug
                                                                        C. Rotate connector jacket counterclockwise until it stops.
Step 1: Review Pre-Operation Checklist under Appendix A
                                                                              (see Figure 9)
prior to operation (page 10)
                                                                     4. Complete ALL Neutral connections prior to proceeding
            WARNING                                                  5. Complete the hot connections by feeding the cable through
                                                                        the appropriate port and connect to the CAM-Type connector
    – DO NOT ATTEMPT CONNECTION WHILE CIRCUITS ARE
      LIVE                                                              A. (BLACK/BROWN- PHASE A- LINE 1, RED/ORANGE-
    – Do not use cables if they appear frayed                              PHASE B- LINE 2, BLUE/YELLOW- PHASE C- LINE 3
    – Do not use cable if connectors or plug do not seat properly       B. Utilize the notes concerning phase rotation below
    – Do not use cables if any copper cabling is exposed                C. Should the phase rotation of the generator (as determined
    – To limit risk of shock, disable generator automatic start to         in Step 2.3. above) and utility power (label found on
      prevent unintended starting                                          the inside of the door for the Cam connection chamber)
                                                                           match, connect the Hots as follows:
Step 2: Determining phase rotation of generator                      Generator Hot      PowerGATE® ReadySwitch™ Hot
1. Disconnect generator from all loads if needed                     A                  A
2. Connect a phase rotation meter to the output phases of the       B                  B
    generator                                                        C                  C
3. Record generator phase rotation (clockwise or counter-
clockwise)                                                               D. Should the phase rotation of the generator (as determined
                                                                            in Step 2.3. above) and utility power (label found on the
Figure 9                                                                    inside of the door for the Cam connection chamber) NOT
                                                                            match, connect the Hots as follows:
                                                                     Generator Hot      PowerGATE® ReadySwitch™ Hot
                                                                     A                  B
                                                                     B                  A
                                                                     C                  C

                                                                     6. Complete ALL Phase connections prior to proceeding
                                                                     7. Make sure all connections are right and secure
                                                                     Step 3: Close and secure chamber door, allowing cables to
                                                                     exit through cable ports at bottom
8          Contact Lex Products: 800.643.4460 info@lexproducts.com
ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
PowerGATE® ReadySwitch™

Operation                                                          Disconnecting a Portable Generator
                                                                   (continued)
        WARNING
                                                                   5. Disconnect the Neutral (white) connection
  Power MUST BE supplied from a single generator
                                                                   6. Disconnect the Ground (green) connection
Switching                                                          Step 4: Close and lock front door of the PowerGATE®
                                                                   ReadySwitch™
1. To switch from MAIN power to BACKUP power:
   A. Portable generator must be connected prior to this step      Limited Warranty
      (see step 3.5 above)
                                                                   When this PowerGATE® ReadySwitch™ is installed and
   B. Start generator per manufacturer instructions
                                                                   operated according to the manual’s instructions Lex Products
   C. Close main breaker on the generator                          will repair or replace any of its mechanical or electrical parts
   D. Open the front door of the PowerGATE® ReadySwitch™           if they are found to be defective in material or workmanship
                                                                   within one year of the purchase date.
   E. Turn the UTILITY BREAKER to OFF
   F. Turn backup breaker to ON                                    Maintenance
  G. Close and lock chamber door, ensuring that all cables exit
                                                                   The PowerGATE® ReadySwitch™ will require periodic
      through the entry holes at the bottom
                                                                   maintenance. Lex Products recommends annual inspections
2. To switch from BACKUP power to MAIN power                       to keep the panel in safe operating condition. Lex Products
   A. Open the front door of the PowerGATE® ReadySwitch™           recommends that the Pre-Operation and Operation Checklist
                                                                   under Appendix A serve as a basis for annual inspection.
   B. Turn the backup breaker to OFF
   C. Turn the MAIN breaker to ON                                  Technical Support
   D. Close and lock chamber door, ensuring that all cables exit
                                                                   Lex Products technical services are available to assist in
      through the cable entry holes at the bottom
                                                                   resolving issues by calling 800.643.4460 or emailing info@
3. Open the main breaker on the generator                          lexproducts.com. For any other information, please call Lex
4. Stop and turn off generator per manufacturer instructions       Products at 800.643.4460 or e-mail info@lexproducts.com.

       WARNING                                                     Figure 10 - Torque Chart ReadySwitch™ Installation
  DO NOT ATTEMPT TO DISCONNECT GENERATOR WHILE                               Location                                 400A
  CIRCUITS ARE LIVE.
                                                                     CB OR SWITCH LUG KIT                       380 IN-LB (43 N-M)
Disconnecting a Portable Generator                                   TERMINAL BLOCKS                            375 IN-LB (42 N-M)
1. Open the front door of the PowerGATE® ReadySwitch™              Figure 11
   A. To limit the risk of shock, disable generator automatic
       start to prevent unintended starting.
2. Disconnect the Phase (hot) connections, beginning with the
   furthest to the right
Proper disconnection (See Figure 9):
   A. Grasp connector jacket firmly and rotate cam connector
       clockwise until it stops
   B. Firmly pull on connector until it separates from the plug
   C. Set aside
4. Continue with ALL Phase (hot) connections
5. Complete disconnect of ALL hot connections prior to
    proceeding
                                                                                 Contact Lex Products: 800.643.4460 info@lexproducts.com   9
ReadySwitch 400 Amp Transfer Switch and Inlet Panel Installation Instructions & User Manual - LEX Products
PowerGATE® ReadySwitch™

Appendix A                                                         Appendix C
Pre-Operation & Operation Checklist                                Represented Models and Wire Range for ReadySwitch
1. Visual inspection of enclosure
   – Ensure the PowerGATE ReadySwitch is firmly secured to         Part Number                                      Wire Range
      the building                                                 PIPM0400-C-C-AJ-GRXEE                            #6-500MCM
   – Review conduit connection for signs of leakage                PIPM0400-C-C-AJ-GOXEE                            #6-500MCM
   – Ensure enclosure is intact with no signs of cracking          PIPM0400-C-C-AJ-GBXEE                            #6-500MCM
2. Open the front door of the PowerGATE ReadySwitch                PIPM0400-S-S-AJ-GRXFF                            #6-500MCM
   – Ensure the chamber is dry and free of debris                  PIPM0400-S-S-AJ-GOXFF                            #6-500MCM
   – Ensure the vermin door is un-obstructed and that cable        PIPM0400-S-S-AJ-GBXFF                            #6-500MCM
      can flow freely through cable entry holes
   – Ensure that gaskets are pliable and no cracking exists        Appendix D
   – Ensure that door hinges are secure and lubricated
   – Ensure that hasps are intact and operational                  Labels for Replacement - Parts List
3. Inspect all portable cables
   – Do not use cables if they appear frayed
   – Do not use cable if connectors or plug do not seat
      properly                                                                                             WARNING
   – Do not use cables if any copper wiring is exposed                                                     AVERTISSEMENT
4. Lex Products technical services are available to assist in                          Verify the condition of the power source prior to
   resolving issues. If you have any questions or need technical                       manually transferring. Manual operation may result in
                                                                                       out-of-phase transfer when both sources are energized.
   advice or suggestions regarding this product, please contact                        Vérifiez l'état de la source d'alimentation avant

                                                                                                                                                      10519-2-026 rev 000
                                                                                       d'effectuer le transfert manuellement. Un fonctionne-
   Lex Products at 800.643.4460 or e-mail info@LexProducts.                            -ment manuel risquerait de causer un transfert hors
   com                                                                                 phase lorsque les deux sources sont activées.

                                                                                                        p/n: – 10519-2-026
Appendix B                                                                                                       4.00"
Initial Setup Safety Checklist

                                                                                                       DANGER
1. Ensure that all load terminals are securely fastened and that
    the set screws are set at 375lb.-in torque each
2. Ensure electrical connections are intact with no signs of                           Do not start the generator until all connectors are connected
    corrosion or cracking                                                              or made to be inaccessible. Any terminal may be energized
                                                                        2.75"

                                                                                       when any cable is connected. De-energize cables at the
                                                                                       generator prior to connecting or removing any connectors
3. Review all safety labels and ensure that they are present and
    legible. See Appendix E for label nomenclature and location.                       Ne pas mettre la génératrice en marche avant que tous les
                                                                                       connecteurs soient connectés ou rendus inaccessibles.
                                                                                       N’importe quelle borne peut être mise sous tension si un
    Replace as needed
                                                                                                                                                              LBL-PGIP-D2

                                                                                       câble est raccordé. Débrancher les câbles à la génératrice
                                                                                       avant de brancher ou de débrancher les connecteurs
4. Ensure Phase rotation is correct
    – Verify Phase A of MAIN is PHASE A as labeled on the                                               p/n: – LBL-PGIP-D2
        terminals of the input                                                                                  4.00"
                                                                     R 0.125
    – Verify Phase B of MAIN is PHASE A as labeled on the
        terminals of the input                                                                         WARNING
    – Verify Phase C of MAIN is PHASE A as labeled on the                                              AVERTISSEMENT
                                                                           Lex P/N:Risk
                                                                                     LBL-PGIP-D2
        terminals of the input                                             Revision: NS
                                                                                   Plug
                                                                                        of Electric Shock
                                                                                        connection should be in the following order:
                                                                        2.75"

                                                                                    1) Equipment grounding conductor connectors,
    – Verify Phase A of BUILDING is PHASE A as labeled on                  Red color
                                                                                    2) Grounded circuit conductor connectors, and
                                                                                       to be ANSI
                                                                                    3) Ungrounded      Z535.4
                                                                                                   conductor       ‘Danger’ Red
                                                                                                              connectors.
        the terminals of input                                                      Disconnection should be in the reverse order
                                                                                    Risque de choc électrique
                                                                           MaterialsLeto  be the samedevraitor
                                                                                                             êtresimilar
                                                                                                                  effectué to  LBL-CS400
    – Verify Phase B of BUILDING is PHASE A as labeled on the                          raccordement                         dans l’ordre qui suit:
                                                                                    1) Conducteur de mise à la terre de l’appareillage
                                                                                                                                                     LBL-PGIP-W1

        terminals of the input                                                      2) Conducteur du circuit mis à la terre
                                                                                    3) 3) Conducteurs non mis à la terre
                                                                                    La mise hors tension doit se faire dans l’ordre inverse
    – Verify Phase C of BUILDING is PHASE A as labeled on the
        terminals of the input                                                                         p/n: – LBL-PGIP-W1

                                                                    R 0.125
10     Contact Lex Products: 800.643.4460 info@lexproducts.com
PowerGATE® ReadySwitch™

Appendix D (continued)
                          SHORT-CIRCUIT WITHSTAND AND CLOSING RATINGS
  COURANTS NOMINAUX DE RÉSISTANCE AU COURT-CIRCUIT ET DE FERMETURE DE CIRCUIT
  When protected by a circuit breaker, this transfer switch is suitable for use in a circuit capable of
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     BUILDING (LOAD)                                                                         LBL-RDYSW-BUILDING 000

  delivering the short-circuit current for the maximum time duration and voltage marked below.
  S’il est protégé par un disjoncteur, ce commutateur convient aux circuits capables d’acheminer
  un courant de court-circuit pendant la durée et à la tension maximales indiquées plus bas..
                                                                                                                                                                                                                                                                                                                                                                                                                                  L1                                                                                        L2                                                                                    L3
 The circuit breaker must include an instantaneous trip response and shall not include a short-time
 trip response.
 Le disjoncteur doit être à déclenchement instantané sans déclenchement rapide.
                                                                                                                                                                                                                                                                                                                                                                                                                                                 p/n: LBL-RDYSW-BUILDING
The maximum clearing time of the instantaneous trip response must be equal to or less than the time
 duration shown for the marked short-circuit current.
Le temps de coupure maximal pour le déclenchement instantané doit être égal ou inférieur à la durée
 indiquée pour le courant de court-circuit.
  SHORT-CIRCUIT CURRENT                       VOLTAGE MAXIMUM                      TIME DURATION                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             LBL-RDYSW-GGN 000

COURANT DE COURT-CIRCUIT                      TENSION MAXIMUM                      LE TEMPS DURÉE
            35,000 A RMS
            25,000 A RMS
                                                   480V AC
                                                   600V AC
                                                                                          0.050 S
                                                                                          0.050 S                                                                                                                                                                                                                                                                                                                                   GG                                                                                                                                                                              N
 This transfer switch does not include short-time current ratings. 400A maximum overcurrent devicew
 Ce commutateur n’est pas évalué pour les courants nominaux de courte durée.                                                                                                                                                                                                                                                                                                                                                                                   p/n: – LBL-RDYSW-GGN
 400A maximum le dispositif de protection                                                 LBL-RDYSW-SCCR-SW 000

            p/n: – LBL-RDYSW-SCCR-SW
    For Service Entrance Rated Version please use                                                                                                                                                                                                                                                                                                                                                                                                                                                               UTILITY (LINE)
                                                                                                                                                                                                                             p/n: – 10519-2-023
         Part Number: LBL-RDYSW-SCCR-SW
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 LBL-RDYSW-UTILITY 000

                                                                                                                                                                                                                                                                                                                                                                                                                                       L1                                                                             L2                                                                                     L3
                                                                                                                                                                                                                                                                                                                                                                                                                                               p/n: – LBL-RDWSW-UTILITY
                                            CAUTION                                                                                                                                                                                                   3/16”

                                            ATTENTION                                                                                                                                                                                                         UTILITY: 43 N-M, 380 IN-LBs
                                                                                                                                                                                                                                                      8 mm
      Manual Transfer Switch – This Device
                                                                                                                                                                                                                                                              BUILDING, N, G: 42 N-M, 375 IN-LBs
      Will Not Automatically Transfer To An Alternative
      Source
                                                                                                                                                                                                                                                                   Cu – Al
                                                                                                                                              10519-2-024 rev 000

     Commutateur Manuel – Ce dispositif
     ne transfert pas automatiquement
     une charge vers une source auxiliaire                                                                                                                          LBL-RDYSW-TSS 000
                                                                                                                                                                                                                                                                       75°C / 90°C
                                                                                                                                                                                                                                                  p/n: – LBL-RDYSW-TSS
                                        p/n: – 10519-2-024

Appendix E
Warning Locations

                                  10519-2-023

                                                                                                                                                                                                                                                                                                                                                    READYSWITCH TM
                                                                                                                                                                                                                                                                                                                                                 TRANSFER SWITCH AND
                                                                                                                                                                                                                                                                                                                                                     INLET PANEL

                                                                                                                                                                                                                                                                                                                                                                                                         UTILITY                                                                                            GENERATOR
                                                    READYSWITCH TM
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         ON                                                                                                             ON
                                 TRANSFER SWITCH AND
                                     INLET PANEL
                                                                                                                        10519-2-023 rev 000

                                                                                                                                                                                                                                                                                                                                                                                                                      OFF                                                                                                                   OFF

                                                                                                                                                                                                                                                                                                                                                                            T                                                                                                            Type 3R une fois installé avec conduit ou raccords de conduits à l'épreuve de la pluie (homologation UL)

                                                                                                                                                                                                                                                                                                                                                                            Not for indoor use                                                                                           Ne pas utiliser à l’intérieur
                                                                                                                                                                                                                                                                                                                                                                            Continuous load current not to exceed 80 percent of switch rating                                            Le courant de charge continu ne doit pas dépasser de 80 pourcent le courant nominal du commutateu r

                                                                                                                                                                                                                                                                                                                                                                            Suitable only for use with generators that do not have the neutral bonded                                    Approprié seulement pour utilisation avec des générateurs dont le neutre n'est pas mis à la terre ou au
                                                                                                                                                                                                                                                                                                                                                                            to the ground or the generator frame                                                                         châssis du générateur.

                                                         CAUTION
                                                         ATTENTION                                                                                                                                                                                                                                                                                                          Installation of the temporary wiring shall be performed according to the
                                                                                                                                                                                                                                                                                                                                                                            applicable electrical codes
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         L'installation du câblage temporaire doit être effectuée conformément aux codes de l'électricité applicable s

                                         Manual Transfer Switch – This Device
                                         Will Not Automatically Transfer To An Alternative                                                                                                                                                                                                                                                                                  Temporary cable shall be suitable for hard usage, in wet or outdoor applications                             Un câble temporaire devra être approprié pour une utilisation dans des applications à l'extérieur ou
                                         Source                                                                                                                                                                                                                                                                                                                                                                                                                                          dans un environnement humide, avec une gaine robuste.
                                                                                             10519-2-024 rev 000

                                         Commutateur Manuel – Ce dispositif                                                                                                                                                                                                                                                                                                 Strain relief shall be provided for a connection with a vertical unsupported
                                         ne transfert pas automatiquement                                                                                                                                                                                                                                                                                                   length of 2 meters or more                                                                                   Un collier devra être fourni pour une connexion avec une longueur verticale non supportée
                                         une charge vers une source auxiliaire                                                                                                                                                                                                                                                                                                                                                                                                           de deux mètres ou plus.
                                                                                                                                                                                                                                                                                                                                                                            For power inlet use only. Not for use as an outlet.

                                                                                                                                                                                                                                                                                                                  WARNING
                                                                                                                                                                                                                                                                                                                  AVERTISSEMENT
                                                                                                                                                                                                                                                                                               Risk of Electric Shock                                                                                                         WARNING
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            DANGER
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             Do not start the generator until all connectors are connected
                                                                                                                                                                                                                                                                                               Plug connection should be in the following order:
                                                                                                                                                                                                                                                                                               1) Equipment grounding conductor connectors,                                                                                   AVERTISSEMENT                                                                                  or made to be inaccessible. Any terminal may be energized
                                                                                                                                                                                                                                                                                               2) Grounded circuit conductor connectors, and                                                                                                                                                                                 when any cable is connected. De-energize cables at the
                                                                                                                                                                                                                                                                                               3) Ungrounded conductor connectors.                                                                            More than one live circuit:                                                                                    generator prior to connecting or removing any connectors
                                                                                                                                                                                                                                                                                               Disconnection should be in the reverse order                                                                   Disconnect all sources before servicing
                                                                                                                                                                                                                                                                                               Risque de choc électrique
                                                                                                                                                                                                                                                                                               Le raccordement devrait être effectué dans l’ordre qui suit:                                                   Plus d’un circuit sous tension:                                                                                Ne pas mettre la génératrice en marche avant que tous les
                                                                                                                                                                                                                                                                                                                                                                                                                                                                   10519-2-025 rev 000

                                                                                                                                                                                                                                                                                               1) Conducteur de mise à la terre de l’appareillage                                                                                                                                                                            connecteurs soient connectés ou rendus inaccessibles.
                                                                                                                                                                                                                                                                                                                                                              LBL-PGIP-W1

                                                                                                                                                                                                                                                                                                                                                                                                              Débrancher toutes les sources d’alimentation avant
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          LBL-PGIP-D2

                                                                                                                                                                                                                                                                                               2) Conducteur du circuit mis à la terre                                                                                                                                                                                       N’importe quelle borne peut être mise sous tension si un
                                                                                                                                                                                                                                                                                               3) Conducteurs non mis à la terre                                                                              d’entreprendre le dépannage                                                                                    câble est raccordé. Débrancher les câbles à la génératrice

                                                         WARNING
                                                                                                                                                                                                                                                                                               La mise hors tension doit se faire dans l’ordre inverse                                                                                                                                                                       avant de brancher ou de débrancher les connecteurs

                                                         AVERTISSEMENT
                                        Verify the condition of the power source prior to

                                                                                                                                                                                                                                                                                                                                                                                N
                                        manually transferring. Manual operation may result in                                                                                                           E465545

                                                                                                                                                                                                                                                                                                     GN                                                                                                                                                        L1                                                                   L2                                                                  L3
                                                                                                                                                                                                         TYPE 3R
                                        out-of-phase transfer when both sources are energized.                                                                                                         RAINPROOF

                                        Vérifiez l'état de la source d'alimentation avant                                                                           Transfer Switch / Commutateur
                                                                                                  10519-2-026 rev 000

                                        d'effectuer le transfert manuellement. Un fonctionne-                                                                        Suitable for use as service equipment in the USA only .
                                        -ment manuel risquerait de causer un transfert hors                                                                          Peut être utilisé comme appareillage de branchemen t
                                                                                                                                                                     aux Etats-Unis seulement.
                                        phase lorsque les deux sources sont activées.
                                                                                                                                                                                                                               LBL-RDYSW-3R 000

                                                                                                                                                                     Model
                                                                                                                                                                     Rating

                                                                                                                                                                      S/N
                                                                                                                                                                          Made in USA www.lexproducts.com   1-800-643-4460
                                                                                                                                                                          Fabriqué aux Etats-Unis

     10519-2-024                                                                                                        10519-2-026                        LBL RDYSWNSE-SW
                                                                                                                                                                                                                                                                                    LBL-PGIP-W1                                                                                     10519-2-025                                                                                                                                            LBL-PGIP-D2
                                                                                                                                              For Service Entrance Rated Version please use
                                                                                                                                                       p/n: LBL-RDYSW-SCCR-BRK
                                                                                                                                                                                                                                                                             Contact Lex Products: 800.643.4460 info@lexproducts.com                                                                                                                                                                                                                                                                                              11
PowerGATE™ ReadySwitch
400 Amp Transfer Switch and Inlet Panel
Installation Instructions and User Manual

                       TYPE 3R Rainproof

Appendix F
                                                             Service Entrance                                                  Switched
Part Number                                PIPM0400-C-C-AJ-GRXEE                                        PIPM0400-S-S-AJ-GRXFF
Rating                                     400 Amp, 3 Phase, (H, H, H, N, G) 4 Pole, 5 Wire,            400 Amp, 3 Phase, (H, H, H, N, G) 4 Pole, 5 Wire,
                                           600 VAC Maximum                                              600 VAC Maximum
Environmental Rating                       NEMA 3R                                                      NEMA 3R
Input                                      (1) Set of (5) 16 Series Cam-type color coded panel          (1) Set of (5) 16 Series Cam-type color coded panel
                                           mount inlets (Black, Red, Blue)                              mount inlets (Black Red, Blue)
Output                                     Direct Wire                                                  Direct Wire
Enclosure                                  Powder Coated Steel, ANSI 61 Grey                            Powder Coated Steel, ANSI 61 Grey
Dimensions                                 48”x30”x13.5”                                                48”x30”x13.5”
Approximate Weight                         252 lbs                                                      252 lbs

Part Number                                PIPM0400-C-C-AJ-GOXEE                                        PIPM0400-S-S-AJ-GOXFF
Rating                                     400 Amp, 3 Phase, (H, H, H, N, G) 4 Pole, 5 Wire,            400 Amp, 3 Phase, (H, H, H, N, G) 4 Pole, 5 Wire,
                                           600 VAC Maximum                                              600 VAC Maximum
Environmental Rating                       NEMA 3R                                                      NEMA 3R
Input                                      (1) Set of (5) 16 Series Cam-type color coded panel          (1) Set of (5) 16 Series Cam-type color coded panel
                                           mount inlets (Brown, Orange, Yellow)                         mount inlets (Brown, Orange, Yellow)
Output                                     Direct Wire                                                  Direct Wire
Enclosure                                  Powder Coated Steel, ANSI 61 Grey                            Powder Coated Steel, ANSI 61 Grey
Dimensions                                 48”x30”x13.5”                                                48”x30”x13.5”
Approximate Weight                         252 lbs                                                      252 lbs

Part Number                                PIPM0400-C-C-AJ-GBXEE                                        PIPM0400-S-S-AJ-GBXFF
Rating                                     400 Amp, 3 Phase, (H, H, H, N, G) 4 Pole, 5 Wire,            400 Amp, 3 Phase, (H, H, H, N, G) 4 Pole, 5 Wire,
                                           600 VAC Maximum                                              600 VAC Maximum
Environmental Rating                       NEMA 3R                                                      NEMA 3R
Input                                      (1) Set of (5) 16 Series Cam-type color coded panel          (1) Set of (5) 16 Series Cam-type color coded panel
                                           mount inlets (All Black)                                     mount inlets (All Black)
Output                                     Direct Wire                                                  Direct Wire
Enclosure                                  Powder Coated Steel, ANSI 61 Grey                            Powder Coated Steel, ANSI 61 Grey
Dimensions                                 48”x30”x13.5”                                                48”x30”x13.5”
Approximate Weight                         252 lbs                                                      252 lbs

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