PRIMETALS TECHNOLOGIES - PIONEERS AT HEART
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PRIMETALS TECHNOLOGIES PIONEERS AT HEART
3
SATORU IIJIMA
CEO of Primetals
Technologies
COMMITTED TO
EXCELLENCE
“
OUR
COMMITMENT
Our customers in the metals The Board, the leadership team, and The mission of Primetals Technolo-
industry are at the center of the entire staff of Primetals Technol- gies is to provide optimal support to
what we do. We innovate on ogies care deeply about their cus- metals producers around the world
tomers in the steel industry. From the in all kinds of scenarios: from turn-
their behalf to ensure their start of the company in 2015, intense key projects and the installation of
long-term profitability.” customer focus has always been at new production lines to upgrades
Satoru Iijima the company’s core. The many inno- and maintenance services, Primetals
Chief Executive Officer & Chairman of the Board vations of Primetals Technologies are Technologies builds close partner-
targeted directly toward resolving ships with steel manufacturers world-
those pressing issues that the steel wide to ensure that their operations
producers of today are facing. remain profitable for years to come.
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS
A PASSION FOR
INNOVATION
At Primetals Technologies, we are determined to Our extensive R&D efforts are Digitalization is changing metals
explore new frontiers. We are driven to pioneer directed toward advanced and production, and we are changing
future-oriented solutions—solutions with it. The frontiers of today are
new solutions in metals production. Innovation is that will maximize the efficiency, At Primetals vastly different from those of yester-
part of our DNA. Our curiosity fuels our passion reliability, and environmental com- Technologies, we year, and our dedication is to what’s
to find new solutions. We strive to establish ex- patibility of tomorrow’s metals-pro- are pioneers at to come. In an ever-changing envi-
duction facilities. And because we ronment, delivering solutions, con-
ceptional, future-oriented ways to produce steel, are all on the road to Industry 4.0,
heart—innovators tinuous innovation, and an unwaver-
aluminum, and other metals. we are continually refining and with passion. ing commitment to our customers
extending our portfolio of technolo- are the cornerstones of our philoso-
gies that will give steel producers a phy. We are pioneers at heart—
head start on their journey toward tireless innovators with an absolute
the smart plant of the future. passion for metals production.
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS
PIONEERING TRANSPARENCY
FOR STEEL PLANTS
THE FUTURE “Through-Process Optimiza-
tion,” TPO for short, is a pro-
cess optimization system that
Primetals Technologies is continually develop- brings transparency to inte-
grated steel plants and mini-
ing new solutions for its customers in the metals mills. TPO covers all parts of
industry. Over time, the company has achieved the metals-production chain—
many world-renowned technological break- from the hot metal all the way
to the strapped coil.
throughs, some of which are highlighted here.
TAKING CARE OF
AIR QUALITY
MEROS is a highly advanced
dry off-gas cleaning system for
sinter and pelletizing plants
that relies on a series of treat-
ment steps, in which dust and
other harmful components are
removed from the off-gas, all
the while realizing a water-free
working principle.
REVOLUTIONIZING BETTER ROLLING
STEELMAKING WITH SMALLER ROLLS
LD steelmaking forever changed the way in which The Hyper UCM (Universal
steel is produced: the majority of the output of Crown Control Mill) is a highly
today’s steel plants is based on the process also innovative cold-rolling mill that
known as the “basic oxygen furnace” (BOF) pro- is designed to work with rolls
duction process. “LD” stands for “Linz-Donawitz,” 20–30% smaller than those
INNOVATION and it is the two cities that make up this name used in the predecessor model
POWER where the groundbreaking innovation was devel- and can roll thinner gauges of
oped—by engineers of Primetals Technologies’ higher-strength material with
Austrian-based predecessor company VÖEST. fewer rolling stands.
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS
MEETING TODAY’S
Primetals Technologies is closely monitoring
global developments in order to pioneer the so-
TODAY’S
CHALLENGES
lutions that the steel industry will require in the CHALLENGES
world of tomorrow. Four of today’s megatrends
indicate the direction the company is taking in
terms of its R&D work and business strategy.
MASS URBANIZATION GREENER MOTORIZATION
With mass urbanization on the rise, Primetals Projections assume a further increase in worldwide
Technologies expects that investments in construc- car ownership, which in itself would be good news
tion projects will double from 2015 to 2035. For the for the steel industry. However, cars based on the
steel industry, this means that new steel grades for internal combustion engine will eventually be
high-performance applications will be required, for replaced by electric models that are more environ-
example for construction projects that involve espe- mentally friendly and more lightweight. As a conse-
cially effective thermal and acoustic insulation. In quence, steel strip for the automotive industry will
hot and humid environments, there will be a grow- have to become increasingly thinner and lighter
ing need for steels with further improved corrosion without compromising on strength. This develop-
resistance. The development of steel composites will ment will significantly lower the CO2 footprint of
have to be promoted, and super-tall buildings and future cars. Silicon steels will also grow in importance,
very long bridges will necessitate new special steels because they are essential for the advanced motors
to support their design. found in latest-design electric vehicles.
• Increased investment in construction • Increase in worldwide car ownership
• Steels for new architectural designs • Lighter and harder automotive steels
4TH INDUSTRIAL REVOLUTION GLOBAL CLIMATE ACTION
Terms such as “Digitalization” and “Industry 4.0” Figures from 2018 show that the metals industry is
are indicative of a massive shift in how industrial responsible for around 8% of all CO2 emitted world-
goods will be produced. Increased automation will wide. For every ton of steel produced via the inte-
not only transform the labor market but also impact grated route, about 1.9 tons of CO2 are released
the metals industry in terms of the production into the atmosphere. The steel industry will be
technologies used. Primetals Technologies is con- dependent on effective and efficient solutions for
tinually developing sophisticated digital solutions making steel production substantially greener than
to support metals producers in staying ahead of today. In addition to the existing ECO Solutions of
the curve and addressing the challenges raised by Primetals Technologies, it is clear that the company
the 4th Industrial Revolution. must—and will—continue to innovate for nature.
• Increased industrial automation • Stricter environmental regulations
• Transformation of the labor market • New and innovative ECO Solutions
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS
HIGHLY ADVANCED
The uniquely comprehensive portfolio of Primetals
Technologies covers all aspects of metals production,
TECHNOLOGIES
with numerous outstanding solutions for each step of
the steel-production chain. This overview showcases
some of the most remarkable innovations Primetals
Technologies has created to date.
IRONMAKING STEELMAKING CONTINUOUS HOT ROLLING COLD ROLLING STRIP
CASTING PROCESSING
Midrex DRI plants Vaicon Stopper Single-Roll DynaGap Pair-Cross Mill Hyper UCM iBox Pickling Line
... represent the world’s ... ensures minimal slag ... controls the roll gap ... achieves excellent ... is the evolution of the ... delivers high descaling
leading technology carry-over by pneumati- at every single caster- crown control by slightly Universal Crown Control performance without
for the production of cally sealing the tap hole segment roll for minimal crossing the axes of the Mill and can roll material the need for circulation
direct-reduced iron. when tapping ends. center segregation. upper and lower rolls. of even higher strength. heating or jet nozzles.
Circular Pelletizing EAF Quantum DynaJet Flex Nozzle Cooling Technologies Minimum Q Lubrication Laser-Welder Solutions
... realizes high-quality, ... is designed to pre-heat ... enables an enhanced ... are an integral part ... intelligently controls ... can work as both a
power-efficient pelletizing 100% of the used scrap for cooling strategy for a of the portfolio with the thickness of the oil welder and a cutter in
in a plant half the size of higher furnace output and reduction of cracks at the innovations like Power film on work rolls for combination with many
conventional facilities. lower power consumption. edges of the cast slabs. Cooling and Mulpic. lower rolling forces. advanced steel grades.
COMBINED Arvedi Endless Strip WinLink for Minimills
TECHNOLOGIES
PORTFOLIO Production (ESP) ... enables the endless or
HIGHLIGHTS ... use synergies between ... combines endless thin- semi-endless rolling of
individual process steps slab casting and rolling in long products directly
to create uniquely one innovative layout. after the liquid phase.
powerful solutions.
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS
The Metals Orchestra is a concept developed by Primetals Technologies
for the advancement of comprehensive digitalization in steel production.
ACHIEVING DIGITAL Just like players in an orchestra, all of a plant’s production equipment
needs to be synchronized—through smart solutions that connect to all
ORCHESTRATION aggregates and enable them to work in harmony.
An orchestra can only be as good as the sum of its Equally important as the skill of the players is a
individual players. That is why it’s so important for competent and experienced conductor. In the Metals
every single musician to attain a certain level of pro- Orchestra of Primetals Technologies, the conductor is
ficiency, which depends on both talent and training. represented by the “Digital Unity” of three intelligent
The same is true for the numerous aggregates in a systems: Through-Process Optimization (TPO), Main-
steel plant. In order to manufacture top-quality end tenance and Asset Technology (MAT), and a Produc-
products, all equipment must be good enough to tion Management System (PMS). These three Indus-
support the overarching goal. Sometimes, certain try 4.0 solutions, which are discussed in more detail
parts have to be upgraded. In other cases, the inter- below, ensure that all equipment “plays in unison”
play of distinct sections needs to be optimized. by virtue of now being digitally orchestrated.
TPO MAT PMS
THROUGH-PROCESS OPTIMIZATION MAINTENANCE AND ASSET TECHNOLOGY PRODUCTION-MANAGEMENT SYSTEM
One part of the “conductor” in the Metals Orchestra, the Maintenance and Asset Technology (MAT) from Primetals The state-of-the-art Production Management System (PMS)
METALS Through-Process Optimization (TPO) solution is capable Technologies is a system for the intelligent management of provided by Primetals Technologies covers the entire steel
ORCHESTA of tracking and evaluating every single product manufac-
tured in a steel plant. TPO enables extensive quality control,
all maintenance-related assets, and can do much more than production process, from iron- and steelmaking to rolling and
processing to the shipping of final products. The PMS en-
just cost tracking and maintenance scheduling. By applying
KPI-based benchmarking, smarter root-cause analysis in the Industry 4.0 principles to maintenance management, MAT sures optimal plant and equipment utilization, and takes care
case of deviations, and faster product development. Primet- delivers intelligence that transforms maintenance activities of raw-material and inventory management. Its smart func-
als Technologies is continually refining its machine-learning from a burdensome cost factor into a strategic advantage tionality leads to streamlined logistics, shorter order-turn-
algorithms to make TPO even more powerful in the future. for more effective and streamlined plant operations. around times, and the ability to anticipate future demand.
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS
THE SMART PLANT MORE TRANSPARENT PROCESSES
Smart sensors provide essential infor-
OF THE FUTURE
mation about the processes taking place
inside the production facility. They either
directly measure physical values or use
preexisting data to calculate additional in-
formation, leading to greater transparency.
FOCUSING ON THE ESSENTIAL
The smart steel plant is a major step into the Repetitive, labor-intensive, and dangerous
future of metals production. Everything pro- work is supported by fully automated robots,
duced at the plant is constantly monitored, mechatronics solutions, and assistance systems.
tracked, and evaluated, resulting in seamless These solutions free up staff to focus on those
tasks where human input is absolutely required.
production documentation for every single
order. End products can be tailored to even
more specific customer requests. The smart SMART DIGITAL
plant enables producers to obtain input mate- SENSORS TWINS
rials from a multitude of sources, as the man- ZERO UNPLANNED DOWNTIME
ufacturing chain can be more easily adjusted Predictive maintenance has several benefits: it
to accommodate changes in raw-material significantly reduces the overall maintenance
quality. Efficiency improvements lead to ben- effort and enables steel producers to rule out
any unplanned downtime, thereby optimizing
efits like lower energy consumption and a plant performance and costs at the same time.
CONNECTIVITY
CONNECTIVITY
SMART WORK
reduction in human labor, and environmental
SMART WORK
friendliness is significantly increased.
Primetals Technologies has pioneered many
THE PLANT’S DIGITAL TWIN
cutting-edge digital solutions over time, and
continues to advance and extend its portfolio The “digital twin” of a steel plant represents
the next generation of model-based process
of interconnected Industry 4.0 technologies. control. It can be used online to optimize the
All of these innovations combined result in production facility, and offline for the simulation
more intelligent steel production—with the and development of new production strategies.
plant able to determine its own state, and AUTOMATIC CONDITION
learn from its own assessments and analyses
FUNCTIONS MONITORING
over time. Primetals Technologies believes
that the smart plant of the future is not just MONITORING THE STATE OF THE PLANT
a vision, it is a certainty. It will make the life
Comprehensive information about the con-
of steel producers much easier, thanks to dition of both equipment and the associated
more streamlined processes, advanced pro- processes enables predictive maintenance.
duction scheduling, better quality control, Plant availability is dramatically improved, and
and much swifter product development. plant productivity is also raised considerably.
ARTIFICIAL INTELLIGENCE
The smart plant of the future makes use of
PREDICTIVE MACHINE artificial-intelligence (AI) functions to learn
MAINTENANCE LEARNING from previous states. It can draw conclusions
from past events, improve processes, and make
THE DIGITAL suggestions to human operators. AI is a major
step into the future of steel production.
STEEL PLANT
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS
ECO SOLUTIONS
The ECO Solutions of Primetals Technologies represent a major con-
tribution to greener steel production. They consist of services and
advanced technologies that minimize the environmental impact of
steel production, improve energy efficiency, and optimize by-product
GREEN
FOR GREENER
management. Primetals Technologies offers expert consulting services, PRODUCTION
advanced processes, and holistic solutions along the entire iron and
steel production chain. The ECO Solutions portfolio is designed to
STEEL PRODUCTION
ensure that even the most stringent emission regulations are followed
and support steel producers in achieving substantial cost savings.
The objective is always two-fold: to save resources and create value.
SAVING RESOURCES CREATING VALUE
• Optimized use of raw materials • Reduced environmental taxes and disposal costs
• Lower energy consumption • Improved energy recovery
• Reduced particulate and gaseous emissions • Lower operating costs
• Efficient by-product handling • Value gain for by-products
• Improved by-product recycling • Better working conditions and improved safety
FROM THE ECO SOLUTIONS PORTFOLIO
MEROS EAF ENERGY RECOVERY SYSTEM DRY SLAG GRANULATION
The sinter off-gas cleaning system for The solution that turns EAF waste heat into The blast-furnace innovation that transforms slag into
a 99% reduction in emissions steam, hot water, or electrical energy. an energy source and a valuable by-product
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS
ASSET ASSET-PRODUCTIVITY PLANT AND BUSINESS BUSINESS
MAXIMIZATION DEVELOPMENT
MANAGEMENT DEVELOPMENT
A thorough knowledge of what goes aspects of asset productivity are How can an entrepreneur best break of advanced high-strength steels. In
on in a plant is crucial for any steel plant upgrades and modernization into the metals business? What all of these scenarios, detailed market
producer; as is making this informa- projects. In many cases, they can steps should a veteran steel pro- analysis and technology-oriented
tion available to those who need it, provide more economic alternatives ducer take to improve operations, consulting are required. Primetals
when they need it. The Maintenance to building a new facility from make portfolio adjustments, and find Technologies offers support in project
and Asset Technology (MAT) from scratch. Plant modernization, which the right market segments to maxi- development at the earliest stages,
Primetals Technologies is designed can often be executed during sched- mize profitability? The specialists at opportunity and feasibility studies,
to guide all maintenance-related uled plant downtimes, preserves Primetals Technologies have environmental concepts and solu-
activities by providing maintenance existing value from previous invest- decades of experience, both in tions, process- and technology-
staff with customized, knowledge- ments and extends plant lifetime. building greenfield metals-produc- related know-how, and logistics
based support. All instructions given Primetals Technologies offers many tion plants and in providing the optimization. These services are all
by MAT are aligned with the core more solutions that promote asset proper guidance when new oppor- possible thanks to Primetals Technol-
maintenance strategy of the respec- productivity and continues to tunities for established producers ogies’ vast application knowledge
tive steel producer. Other important extend its portfolio in this area. arise—for instance the manufacture and its uniquely innovative solutions.A WIDE RANGE SERVICES
OF SERVICES
PORTFOLIO
The service specialists of Primetals Technologies strive to ensure
that all customer needs are optimally met—from spare parts and
upgrades to the actual execution of maintenance tasks. Experts
take care of any mechanical or hydraulic issues a metals pro-
ducer is facing and help to eliminate problems related to the TECHNICAL ASSISTANCE
mechatronics or Electrics and Automation aspects of a plant.
Primetals Technologies’ service engineers
will happily team up with a steel produc-
er’s own staff to detect, analyze, and fix
any open issues that negatively affect
plant performance and product quality.
SPARE PARTS AND COMPONENTS PLANT EVALUATION
Readily available, high-quality spare parts Changing market conditions can force
are a crucial factor in maintaining the steel producers to re-evaluate their plant’s
smooth operation of a plant. Primetals capability and make portfolio adjustments.
Technologies always selects the most Primetals Technologies helps determine
reliable and cost-efficient components. the correct measures for sustained success.
REVAMPS AND UPGRADES CONSULTING SERVICES
With decades of experience in build- Primetals Technologies offers comprehen-
ing and upgrading metals-production sive consulting and technical assistance as
facilities, Primetals Technologies provides part of its operational-support package.
the advanced and innovative solutions Experts will provide the information
required to boost plant performance. needed to make the right investments.
TROUBLESHOOTING AND REPAIRS TRAINING SESSIONS
In the event of an unexpected shutdown, In order to support steel producers in
Primetals Technologies will support its keeping the skills of their employees
customers with prompt expert assistance. up-to-date, Primetals Technologies has
All repairs are conducted quickly and developed specialized training sessions
responsibly by experienced specialists. to share its expertise with customers.
MAINTENANCE EXECUTION E-SERVICES
Primetals Technologies’ global network The m.space web platform makes it even
of highly skilled service experts, with ded- easier to procure services from Primetals
icated workshops in numerous locations, Technolgies. m.space represents the com-
helps to avoid plant downtime and lower pany’s commitment to creating innovative
maintenance-related expenditures. digital solutions for the metals industry.
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKSA GLOBAL
Spanning the globe with 65 locations in 26 countries—including
workshops and sales offices—Primetals Technologies is always
at your service, combining decades of experience in all fields of
metals production with in-depth knowledge of market-specific
GLOBAL
NETWORK
requirements. We have formed long-lasting relationships with NETWORKS
countless partners in the industry and constantly engage the
scientific community as we strive for metals excellence.
65
Yekaterinburg
Stockton-on-Tees Moscow
Sheffield Scunthorpe
London Prague Ostrava
Christchurch Erlangen Krakow
Drogenbos
Saarbrücken Žďár n. S. Kyiv
Legelshurst Linz Košice Aktobe
LOCATIONS Sussex
Marnate
Dnipro
including service workshops sales offices Milan Cortland Sutton
Benton Harbor Istanbul
New London Fort Washington Laoting
Canonsburg Beijing Seoul
North East
Blytheville Decatur Tangshan
Chiba
7000
Columbus Alpharetta Tokyo
Huger Changzhou Hiroshima
Changxing Shanghai
Apodaca
TOTAL EMPLOYEES Al Jubail
Dubai
Kaohsiung City
Kolkata
Mumbai Navi Mumbai Bangkok
300 Ho Chi Minh City
R&D SPECIALISTS
60 Jakarta
KEY EXPERTS
Belo Horizonte
São Paulo Volta Redonda
Rio de Janeiro
25
UNIVERSITIES AND
SCIENTIFIC PARTNERS
55
RESEARCH PARTNERS Company locations
IN THE INDUSTRY Partners in science and industry
OUR COMMITMENT WHO WE ARE INNOVATION POWER TODAY’S CHALLENGES OUR PORTFOLIO METALS ORCHESTRA THE DIGITAL STEEL PLANT GREEN PRODUCTION ASSET MANAGEMENT BUSINESS DEVELOPMENT SERVICES PORTFOLIO GLOBAL NETWORKS24
Primetals Technologies, Limited
A joint venture of
Mitsubishi Heavy Industries
and partners
Chiswick Park, Building 11
566 Chiswick High Road
London, W4 5YA
United Kingdom
contact@primetals.com
primetals.com
© Copyright 2021 Primetals Technologies, Limited
Designations used in this document may be trademarks,
the use of which by third parties for their own purposes
could violate the rights of the trademark owners.
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