Oxygen Handbook - Xylem Analytics ...

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Oxygen Handbook - Xylem Analytics ...
Oxygen Handbook
MEASUREMENT TECHNOLOGY THEORY AND TIPS FOR PRACTICAL APPLICATION
Oxygen Handbook - Xylem Analytics ...
Oxygen Handbook

Xylem Analytics Germany
Sales GmbH & Co. KG, WTW
Dr.-Karl-Slevogt-Straße 1
D-82362 Weilheim
Germany
Tel:        +49 881 183-0
Fax:        +49 881 183-420
Email:      Info.WTW@Xyleminc.com
Internet:   www.WTW.com
Oxygen Handbook - Xylem Analytics ...
More than 70 years of experience
Dissolved oxygen is determined via a partial pressure measurement,
with the oxygen dissolved in the liquid depending on the pressure of
the gas found above the surface. In 1965 we were ready for serial pro-
duction of sensors for measuring dissolved oxygen to the market with
our WTW brand. Since then the measurement technology for this pa-
rameter, which is decisive for the lives of flora and fauna in water among
other things, has seen continuous development. Today we additionally
offer optical dissolved oxygen sensors which facilitate precise measure-
ments at lowest maintenance efforts and with highest precision.

This handbook wants to give some understanding of the measurement
technology by practical tips, support users and allow interested people
learning about the principles of measurement.

We are happy to be at your disposal at any time, just give us a call!

Dr. Robert Reining and Ulrich Schwab
(Directors of Xylem Analytics Germany GmbH)
Content

SECTION 1
Fundamentals6
  1.1 Dissolved Oxygen Sensors ��������������������������������������������������� 7

SECTION 2
Calibration and analytical quality assurance                                                 11
  2.1 Calibration ����������������������������������������������������������������������������� 11
      2.1.1 Calibration in watervapor-saturated air �������������������� 11
      2.1.2 Calibration in air-saturated water ������������������������������ 13
      2.1.3 The calibration process in the measuring meter ����� 13
  2.2 Sensor function check ��������������������������������������������������������� 14
      2.2.1 Test in water-vaporsaturated air ��������������������������������� 15
      2.2.2 Test in air-saturated water ������������������������������������������� 15
      2.2.3 Test using zero solution ����������������������������������������������� 15

SECTION 3
Measurement and analytical quality assurance                                                 17
  3.1 Cleaning the sensor ������������������������������������������������������������� 17
  3.2 Regenerating the sensor ����������������������������������������������������� 17
  3.3 Unit and display of the measuring result �������������������������� 19
      3.3.1 Display as a concentration value ������������������������������� 19
      3.3.2 Display as oxygen saturation percentage ���������������� 19
      3.4 Potential error sources ���������������������������������������������������� 20
      3.4.1 Polarization times (running-in time) before
             measurement ���������������������������������������������������������������� 20
      3.4.2 Drift check (AUTOREAD) �������������������������������������������� 20
3.4.3 Importance of flow ������������������������������������������������������ 20
      3.4.4 Salt content correction ������������������������������������������������ 22
      3.4.5 Impact of interferring gases ��������������������������������������� 22
      3.4.6 Solubility function �������������������������������������������������������� 23

SECTION 4
Optical oxygen measurement                                                                      24
  4.1 The principle of optical measurement ������������������������������ 24
  4.2 Characteristics of the optical dissolved oxygen
       sensors ����������������������������������������������������������������������������������� 26
  4.3 Calibration of optical dissolved oxygen sensors ������������� 27
  4.4 Cleaning of optical dissolved oxygen sensors ����������������� 27
  4.5 Impact of interferring gases ����������������������������������������������� 28

Bibliography29
Further handbooks                                                                               30
About us                                                                                        31
  Information around the clock! ��������������������������������������������������� 31
Oxygen Handbook
    SECTION 1                               tial pressure in the further discus-
                                            sion. In dry atmospheric air the
    Fundamentals                            oxygen partial pressure is 20.95%
                                            of the barometric pressure. This
    Oxygen is not just a component          percentage is reduced over a wa-
    of the air; it also appears in fluids   ter surface because water vapor
    as a dissolved gas. An equilibrium      also has a vapor pressure and
    state is then reached when the          thus a partial pressure (Fig. 2).
    oxygen partial pressure, that is,
    the part of the overall pressure        Under saturation conditions it fol-
    caused by the oxygen, is the same       lows from above:
    in both air and fluid (Fig. 1). The
                                             pO2 (T) = 0,2095 · (pair - pW (T))
    fluid is then oxygen-saturated. In
    relation to physical-chemical cor-
    rectness, it should be added that       with       as the oxygen partial
    the partial pressure in the fluid is    pressure, pair as the barometric
    actually fugacity. The equating of      pressure and         as the water
    both values is, however, permissi-      vapor pressure.      highlights
    ble in the relevant pressure range      temperature-dependent values.
    for the measurements, whereby           In most cases however statements
    we can limit ourselves to the par-      of oxygen concentration at

             O2                                  Dry                            Air above a
                              O22                atmospheric air                water surface

             O22
                                                N2
                                                                   Barometric
                                                                   pressure

                               O2
            O2                                  O2
                                                CO2
                                                                                Water vapor
                       O2                       Rare gases                      pressure

    Fig. 1 Principle of partial pressure    Fig. 2 Air composition

6
are desirable. This is proportion-     For water this effect plays a subor-
ally linked to the oxygen partial      dinate, negligible role.
pressure and of course to the
                                       The effect of dissolved materials
type of fluid, reflected by the Bun-
                                       is somewhat different. They can
sen coefficient        .
                                       both reduce and increase the
                                       solubility of oxygen. A salt content
                                       (sodium chloride) of one percent
                                       in water leads to a saturation con-
with      as the molar mass of the
                                       centration of 8.54 mg/L instead of
oxygen and       as the mole vol-
                                       9.09 mg/L at 20°C.
ume. For the measurement of the
oxygen concentration the tem-          Organic materials, on the other
perature must be known. If the         hand, normally increase the ab-
result is desired in % saturation,     sorption of oxygen into water. The
the current barometric pressure is     maximum saturation concentra-
also required.                         tion increases with the proportion
                                       of the organic substance. Pure
These comparisons demonstrate
                                       ethanol, for example, dissolves
that water can dissolve more oxy-
                                       40 mg/L of oxygen.
gen at a high rate of barometric
pressure than under low baromet-
ric pressure conditions.               1.1 Dissolved oxygen
                                       sensors
As the temperature rises the
water vapor pressure rises, i.e. the
oxygen partial pressure falls. To
emphasize this impact here is a
comparison between 20°C and
40°C at an barometric pressure of
1013 hPa. While at 20°C 9.09 mg/L
of oxygen dissolves in water, at
40°C the amount is only 6.41 mg/l.

The volume change linked with
the temperature change depends         Fig. 3 Cross-section through a
on the fluid under examination.        galvanic dissolved oxygen sensor
                                                                              7
Oxygen Handbook
    The bases for the electrochemical     following electrode reactions take
    determination of oxygen concen-       place (Fig. 4).
    tration are membrane-covered
                                          Oxygen is reduced at the cath-
    electrochemical sensors. [1] The
                                          ode:
    main components of the sensor
    are the oxygen-permeable mem-                O2 + 2 H2O + 4 e- → 4 OH-
    brane, the working electrode, the
    counter electrode, the electrolyte    Here “the cathode supplies elec-
    solution and potentially a refer-     trons” and the oxygen which has
    ence electrode (Fig 3).               diffused through the membrane
                                          reacts with the water hydroxide
    Between the gold cathode and          ions.
    anode, which is made from either
    lead or silver, there is a voltage                         Gold cathode

    that causes the oxygen to react
    electrochemically. The resulting                              e- - e- e-
                                                                    e
                                                                  e- e-
    current is higher, the higher the
                                               H2O   +    O2                   OH-
    concentration of oxygen is. The
    measured parameter is the cur-
                                                                        Membrane
    rent in the sensor, which can be                      O2
    converted into the concentration
    of the dissolved oxygen following     Fig. 4 Principle of electrode reac-
    a calibration. If the anode is made   tions
    from silver, the meter supplies the   The electrode metal is oxidized at
    required voltage (amperometric        the anode, whereby the electrons
    sensor). If the anode is made from    required for the cathode reaction
    lead, it is a self-polarizing sen-    are set free. The reactions that
    sor i.e. the voltage is created by    take place are either
    the two electrodes in the sensor
    itself in the same way as a battery                  Ag → Ag+ + e-
    (galvanic sensor). The measuring
                                          or
    meter only evaluates the current.
                                                         Pb → Pb2+ + 2 e-
    In the case of the electrochemi-
    cal determination of oxygen the

8
The equations of the anode reac-      lead or silver coating, fouling is
tions highlight the effect of the     a biological coating of the gold
electrolyte solution. The compo-      cathode which would take place if
nents of the electrolyte solution     the ions were not captured.
bind the metal ions that result
                                      Amperometric sensors can be
from the anode reactions.
                                      operated as a three-electrode
The electrolyte solutions must be     cell with an additional silver/silver
suitable for the type of electrode.   bromide electrode. They no lon-
The CellOx® 325 or StirrOx® G         ger have any anode in the tradi-
galvanic sensors require a ELY/G      tional sense. One of the silver/sil-
solution and amperometric             ver bromide electrodes takes on
sensors such as the TriOxmatic®       the task of the counter electrode
require a ELY/N solution.             (current dissipation), and the
                                      other the task of an independent
        Ag+ + Br- → AgBr ↓
                                      reference electrode. This is cur-
or                                    rentless and shows a fundamen-
     Pb2+ + 2 OH- → 2 Pb(OH)2 ↓       tally better potential constance
       Pb(OH)2 → PbO + H2O            than a conventional electrode.

                                      The potential of the reference
This is visually represented below
                                      electrode is determined by the
for the silver electrode (Fig. 5):
                                      concentration of the bromide ions
                                      and correspondingly represents
                                      an ion-selective electrode. As a
                                      result the concentration of the
                                      electrolyte solution can be moni-
                                      tored, this being a further feature
                                      of this sensor type. For WTW®
                                      sensors this is carried out in the
                                      so-called AutoReg Function in the
                                      TriOxmatic® sensors for online
Fig. 5 Anode reaction with the        measurements.
silver electrode
                                      The sensors’ polarization times are
The resulting, sparingly soluble      also different and must be main-
substances also prevent the
                                                                              9
Oxygen Handbook
     tained according to the operat-         is constantly taking place, the
     ing instructions. The polarization      electrolyte solution is also being
     time is the time which elapses          used up when the sensor is not
     between connecting the sensor           connected to the measurement
     and beginning of the measure-           meter during rest times. It may
     ment. It corresponds to the run-in      thus be the case that regeneration
     period required to gain a stable        is required even when no mea-
     measured value. Following a refill      surement has been carried out.
     and change of the sensor head           The “battery is thereby consumed”.
     (see Regenerating Sensors) the
                                             The role of the sample tempera-
     new components contain an
                                             ture for oxygen measurement
     undefined percentage of oxygen
                                             stems from the temperature-
     which must first electrochemi-
                                             dependency of the different
     cally react. In addition a current
                                             variables (e.g. Bunsen absorption
     flows as result of the polarization
                                             coefficient) have been already
     of the electrodes. This current is
                                             mentioned in the equations at the
     comparable with the loading of a
                                             beginning.
     condenser.
                                             In addition, the oxygen perme-
     The polarization time does not,
                                             ability of the membrane is also
     however, just play a role following
                                             temperature-dependent. For this
     sensor regeneration.
                                             reason, except the external tem-
     As already explained the gal-           perature sensor (sample tempera-
     vanic sensor is self-polarizing, i.e.   ture!) a further one is required
     polarization continues even after       and this is found in the sensor
     unplugging the sensor from the          head. With these two temperature
     meter. As a result no waiting time      values the meter is able to com-
     is required when reconnecting.          pensate temperature in-flow to
     For amperometric sensors polar-         the membrane’s oxygen perme-
     ization must be carried out for a       ability (IMT Isothermic Membrane
     certain of time following every         Temperature Compensation).
     unplugging (see the operating in-
     structions). This permanent stand-
     by is, however, linked to a slight
     disadvantage. As the polarization
10
SECTION 2
Calibration and analytical quality assurance

2.1 Calibration                        signal at the sensor zero point is
                                       less than the sensor’s resolution.
Analogous to the pH measure-
ment, a calibration must also

                                            Current
be carried out for the dissolved
                                                                     Water-vapor-
oxygen measurement at certain                                        saturated air

time intervals. The reason for this
is the consumption of the electro-
lyte solution in the sensor head
                                        Sensor zero point   Oxygen concentration
through the measurements, as it is
clear from the previous electrode      Fig. 6 Representation of linear cali-
reactions. The ions of the electro-    bration through two points
lyte solution bond the resulting       This is described as a zero-current
metal ions, whereby the composi-       free sensor. For the experimenter
tion of the solution changes. The      the calibration with WTW meters
recommended calibration interval       is then practically a one-point
depends on the dissolved oxygen        calibration.
sensor used. Two weeks is suf-
ficient for portable meters and        The second point of the calibra-
up to 2-3 months for stationary        tion curve can be determined in
WTW® dissolved oxygen sensors.         different manners (Fig. 6).

Every linear calibration function      The reason for this is that in equi-
is set through at least two points.    librium state the oxygen partial
In the case of a dissolved oxygen      pressure is the same in fluid and
measurement with WTW® me-              in air.
ters, one point is the straight line   2.1.1 Calibration in
of the sensor’s zero point. At the     water vapor saturated air
absence of oxygen, the sensor          This condition is met over a large
                                       surface of water, such as a lake or
                                                                                     11
Oxygen Handbook
     even the aeration tank of a waste-     The water vapor partial pres-
     water treatment plant.                 sure       is merely a function of
                                            temperature if air humidity is at
                                            100%. In order to determine this
                                            value, the sensor is additionally
                                            equipped with a temperature
                                            measurement probe.

     Fig. 7 We provide specific air         It is important that the user
     calibration vessels for laboratory     ensures that there are no water
     measurements.                          droplets on the membrane. The
                                            calibration would then partly take
     The air’s oxygen partial pressure
                                            place in water.
     is calculated from the barometric
     pressure using the formula given
     above                                                 Electrolyte
                                                             solution
                                                            in sensor
       pO2 (T) = 0,2095 · (pair - pW (T))                  Membrane

                                                          Water-vapor
     In line with this relationship the                   saturated air

     current barometric pressure            Fig. 8 Effect of water droplets on
     must be measured at the mea-           the sensor membrane
     surement location (not the one
                                            Caution is therefore particularly
     based on sea level, as is the prac-
                                            recommended if the sensor has
     tice with weather forecasts). This
                                            been stored in the calibration ves-
     used to be carried out by users
                                            sel for a longer period of time and
     with a barometer or approximate-
                                            condensation droplets may have
     ly resolved via the input of the
                                            formed or fallen onto the mem-
     height above sea level. Modern
                                            brane. The membrane must be
     meters automatically determine
                                            checked before calibration in any
     the current pressure with an inte-
                                            case and, if necessary, dried with
     grated pressure sensor.
                                            a soft paper cloth (Fig. 8).

12
It is sufficient if the sponge in the   The option of calibration in water
OxiCal® is moist (Fig. 7). It should,   vapor saturated air is supported
how­ever, never be wet. The user        by every WTW® meter and is,
should only moisten the sponge          as indicated by the points given
with distilled water and squeeze        above, certainly to be preferred in
it. The dampness is fully sufficient.   comparison to a calibration in air-
2.1.2 Calibration in air-               saturated water. It has also to be
saturated water                         applied when working according
                                        to the Standard (ISO 5814).
The water is vented until the
oxygen partial pressure in water        The relative, not the absolute
and air is the same. However, this      slope (as is the case for pH mea-
method conceals some risks:             suring meters) is displayed in %
                                        for the calibration result.
•   The barometric pressure in
    the ventilation hose is al-         2.1.3 The calibration
    ways a little greater than the      process in the measuring
    normal barometric pressure          meter
    and thus the water is always a      The oxygen meter takes the elec-
    little over-saturated following     trode signal (current!) and com-
    venting.                            pares it with the oxygen partial
                                        pressure, which is obtained using
•   The temperature in the water        equation (1) for the current air
    decreases as a result of the        conditions of barometric pres-
    venting (cooling by evapora-        sure pair and temperature . The
    tion).                              meter thus obtains a slope that
•   If a temperature equalization       allows measured currents to be
    is waited for, the water will be    converted into the oxygen partial
    a little over-saturated.            value        . At the same time a
                                        comparison is made between the
•   The point of complete satura-       actual measured value and the
    tion is hard to estimate. There     average saturation current of the
    is the risk of under-saturation.    electrode type following the refill
•   Oxygen-consuming substanc-          (nominal current). The result rep-
    es lead to under-saturation         resents the relative slope S.

                                                                              13
Oxygen Handbook
     With reference to the average          tion, there is the visual check and
     saturation current, slopes greater     three characteristic measurement
     than 1.00 are also possible. A         points.
     slope of 0.81 following a calibra-
                                            The gold cathode is examined
     tion means that the slope is 81%
                                            for the visual check. If it is no
     of the nominal value. It does not
                                            longer gold in color, but instead
     indicate anything about the preci-
                                            covered with lead or silver, the
     sion of the measurement, but
                                            sensor shows high values and
     rather is a reference for estimating
                                            is generally no longer free of a
     the remaining operating time, i.e.
                                            zero-current. A remedy to this
     the time until the next change of
                                            can be found through regenerat-
     the electrolyte solution is recom-
                                            ing the dissolved oxygen sen-
     mended.
                                            sor according to the operating
     This also applies to the mean-         instructions. The gold cathode
     ing of the sensor symbols in the       should be polished only using a
     display of the modern oxygen           special, moistened polishing strip
     meters which evaluate the service      with circular movements and little
     life of the sensor in the same way.    pressure. Only this strip has to be
                                            used in any circumstances as a
     The calculation of the oxygen
                                            scratched and unpolished elec-
     concentration is correctly carried
                                            trode surface damages the sensor
     out with the internally stored
                                            and negatively affects the measur-
     absolute slope in nA/hPa.
                                            ing reliability.
     2.2 Sensor function                    Caution: The anodes, regardless
     check                                  of whether they are made from
     For pH measurements, calibration       lead or silver, must not be pol-
     data offer a direct possibility to     ished in any case.
     assess the quality of the measur-      More comprehensive than the
     ing set-up of meter, electrode         subjective, visual check is an
     and standard buffer solution.          evaluation at the three special
     This is not possible for oxygen        measurement points:
     measurement due to the relative
     slope. Nevertheless, in order to
     gain results from the sensor func-
14
1st in water vapor saturated air,      This is also the initial reason for
2nd in air saturated water and         which we succesfully looked for
3rd in oxygen free water.              an alternative to the calibration
                                       in air-saturated water which was
2.2.1 Test in water vapor
saturated air                          common beforehand. If no value
                                       is found in this tolerance interval,
In water vapor saturated air
                                       the sensor should be sent to the
should provide a value between
                                       plant to be checked.
100 and 104% oxygen satura-
tion. If the values are below this     2.2.3 Test using zero
benchmark, it is likely that the       solution
membrane has become wet dur-           This test proves the absence
ing calibration, and there may be      of zero current in the sensors.
too much water in the calibration      At a oxygen content of 0 mg/L
vessel. The target value of above      a sensor should only display a
100% saturation results from the       maximum of the resolution of the
different viscosities of water and     meter (1 digit). The check is car-
air as well as the tension of the      ried out with a sodium sulfite solu-
water surface. Expressed in a sim-     tion. Sulfite reacts with dissolved
plified manner, it is easier for the   oxygen to sulphate, whereby
oxygen molecules to permeate           dissolved oxygen is removed
the membrane in air than in water.     from the water. The production is
The normal measurement mode            simple, as might be expected. A
assumes a liquid sample, so on air     teaspoon of sodium sulfite is dis-
the reading exceeds 100%.              solved in 100 ml tap water. After
2.2.2 Test in air saturated            15 minutes of leaving the solution
water                                  undisturbed it is free of oxygen. It
                                       must be kept undisturbed as oth-
After calibration the value in
                                       erwise oxygen from the surround-
air-saturated water should show
                                       ings will once more be stirred in.
between 97 and 102% satura-
tion. The theoretical value is at      One minute after the immersion
100% and is difficult to repeat.       of the sensors the measuring
The cause of the relatively wide       meter should display a value of
tolerance is not the sensor, but       maximum 2% and of a maximum
rather the saturation procedure.       0.4% after 15 minutes. If not, the
                                                                              15
Oxygen Handbook
     sensor is no longer free of zero
     current and must be cleaned
     again or sent to the service. After
     the test, thoroughly rinse the sen-
     sor with distilled water, in order
     to remove the rest of the sodium
     sulfite solution.

     Galvanic sensors with lead coun-
     ter electrodes (CellOx® 325 and
     StirrOx® G) may be immersed for
     a maximum of 3 minutes. Then
     also rinse them thoroughly with
     distilled water. The cleaning of the
     sensors is very important in order
     to avoid poisoning and thereby
     permanent damage.

16
SECTION 3
Measurement and analytical quality assurance

The measuring of the oxygen con-     Any high mechanical stress of
centration is now easy. Immerse      the membrane has to be avoided
the sensor into the fluid to be      at all cleaning activities, as their
examined and take the reading.       thickness is in the µm range and it
That is basically correct, however   can easily be damaged. Ideally a
a few important points should be     soft paper cloth should be used.
considered nevertheless.             Cleaning in an ultrasound bath
                                     should be avoided as the coating
3.1 Cleaning the sensor              of the anodes may spall.
The part of the sensor that is
sensitive to contamination is the    3.2 Regenerating the
membrane. Contamination makes        sensor
itself evident in electrochemical    A regeneration of the sensor is
sensors through lower readings       required if the AutoReg Func-
for measurements or reduced          tion is activated or the slope has
slope during calibration, because    strongly decreased after calibra-
the complete surface of the          tion (S
Oxygen Handbook
     if the membrane is damaged or                 with a soft cloth in order to
     contaminated.                                 remove easily soluble salt
                                                   crusts. A spotted coating fol-
     It comprises the change of the
                                                   lowing the regeneration of
     electrolyte solution, the cleaning
                                                   the lead or silver electrodes
     of the electrodes and a change of
                                                   will not have an impact on the
     the membrane head.
                                                   measurement.
     It is important that the operating
                                             •     For the polishing of gold
     instructions are strictly adhered
                                                   electrodes, only use a moist-
     to in order to avoid faults. The fol-
                                                   ened WTW polishing strip, as
     lowing points should be empha-
                                                   it has a suitable granulation
     sized:
                                                   for polishing and causes no
     •   The sensor must be separated              scratches.
         from the meter. In the case
                                             •     It is also recommended using
         of a connected sensor, upon
                                                   a new membrane head, as
         immersion in the cleaning
                                                   the correct positioning of the
         solution, no chemical reaction
                                                   membrane and the spacer
         takes place between the solu-
                                                   grid on the gold cathode is
         tion and the oxidized refer-
                                                   no longer guaranteed when
         ence electrode surface, but
                                                   reusing the used and stressed
         an electrolytic decomposition
                                                   head (Fig.9).
         of the cleaning solution may
         take place.
                                                            Gold cathode

     •   In correspondence with the
         operating instructions, use
                                             Electrolyte                     Spacer
         suitable cleaning solution and      filling                         grid

         electrolyte solution for the                         Membrane
         sensor! A solution for silver
                                             Fig. 9 Schematic diagram of the
         electrodes cannot regenerate
                                             membrane head
         any lead electrode.

     •   Only the gold cathode can be
         polished, the counter elec-
         trodes must only be cleaned
18
•   This spacer grid is clearly vis-
    ible if the membrane head is
    held against the light.

•   In the regeneration of three-
    electrode sensors (e.g. TriOx-
    matic®) the sensor may only
    be immersed to a depth that
    the already mentioned third
    electrode is not wetted by the
    cleaning solution (see operat-     Fig. 10 Saturation
    ing instructions).
                                       3.3.2 Display as oxygen
•   The polarization time after re-    saturation percentage
    generation has to be adhered
                                       The meter measures the sensor
    to.
                                       current and calculates the oxygen
3.3 Unit and display of                partial pressure in accordance
                                       with the calibration. The current
the measuring result
                                       barometric pressure is measured
The result of an oxygen measure-       for the calculation of the satura-
ment can be documented in dif-         tion partial pressure. The display
ferent ways:                           corresponds to the quotient, con-
3.3.1 Display as a                     verted into percent (Fig. 10).
concentration value
The meter requires the relevant
data from the calibration curve
to calculate, under consideration
of the temperature dependence
of the individual parameters, the
concentration in mg/L (the display
in ppm is for media with a den-
sity numerically equal to 1 g/mL;
Fig. 11).                              Fig. 11 Concentration

                                                                            19
Oxygen Handbook
     For many meters the oxygen            measured value is considered to
     partial pressure can also be dis-     be the actual measured value.
     played in hPa.
                                                                                 ∆β/∆t

                                           Oxygen concentration [mg/L]
     3.4 Potential error
     sources                                                             ∆β/∆t

     3.4.1 Polarization times
     (running-in time) before
     measurement                                                                         Time [s]

     If the sensor has been separated
     from the meter, a correspond-         Fig. 12 Oxygen concentration
                                           dependent on time
     ing polarization time is required
     for the start of the measurement      A subjective assessment of the
     upon reconnection of ampero-          measured value stability is omit-
     metric sensors (gold-silver elec-     ted and the repeatability of the
     trode systems). Galvanic sensors      measurement is improved.
     (gold-lead electrode systems) are
                                           Particularly recommended for the
     not affected by this, as these are
                                           determination of the biochemi-
     self-polarizing and can be used
                                           cal oxygen requirement is the
     immediately. Only after regenera-
                                           use of the AUTOREAD function
     tion a certain waiting time has to
                                           as precision measurements with
     be adhered before measuring.
                                           significantly higher reliability can
     3.4.2 Drift check                     be carried out.
     (AUTOREAD)
                                           3.4.3 Importance of flow
     Similar to the case of the pH
     measuring meters the drift check      For a correct oxygen measure-
     tests the stability of the sensor     ment the sensor’s membrane
     signal (Fig. 12). Here the temporal   must have a constant flow on
     change of the measured values is      it. The diffusion of the oxygen
     examined and and the response         molecules into the sensor head of
     time of the sensor is evaluated. If   electrochemical sensors causes
     the drift or the change is below      an oxygen impoverished area
     a defined value, the signal is suf-   which results in an apparently low
     ficiently stable and the currently    oxygen concentration. The con-
                                           centration in front of the mem-
20
brane must be the same as in the                     the membrane. This is driven by
rest of the sample.                                  an electromagnetic alternating
                                                     field from a laboratory stirrer.

        Sensor head               Sensor head        The great advantage of this
                            O2                  O2   equipment is the dimension of
                                      O2
                                                     the stirring attachment. It has the
   O2                 O2                             same diameter as the sensor and
             O2                       Flow
                                                     is mounted on the sensor head.
   O2                  O2    O2                 O2
                                                     This facilitates a simple measure-
              O2                       O2            ment in sample flasks, such as
   O2                  O2    O2                 O2   the Karlsruhe bottles for the BOD
                                                     measurement.
Fig. 13 Diffusion behavior with
and without incident flow                            The WTW sensor StirrOx® G has
                                                     been specifically designed for the
This condition can be fulfilled
                                                     BOD measurement. A propeller
either by stirring the sample or
                                                     is installed in the sensor shaft and
moving the sensor in the sample.
                                                     provides flow to the membrane.
                                                     The stirring effect is hereby so
                                                     strong that the homogenization of
                                                     the sample is also assured.

                                                     If agitators or magnetic stirrers
                                                     are used, the possible forma-
                                                     tion of eddies must be taken into
                                                     account. The dissolved oxygen
                                                     sensor must not be positioned
                                                     in the eddy because air at the
Fig. 14 Stirring attachment for
                                                     membrane would falsificate the
laboratory dissolved oxygen sen-
sors                                                 measuring result. This can be
                                                     prevented by reducing the stir-
We offer specific stirring attach-                   ring frequency or positioning of
ments (Fig. 14) which rotate like                    the sensor outside of the eddy
small turbine blades and con-                        formation.
stantly provide fresh samples to

                                                                                            21
Oxygen Handbook
     In the case of the installation in    tion tank is non-critical due to the
     pipes the sample bypasses the         high sample volume. In an open
     sensor head and provides suffi-       beaker glass, on the other hand,
     cient flow. WTW provides station-     the oxygen concentration can be
     ary measurement systems with          easily changed through stirring.
     specific mounting fixtures for
                                           In the case of optical sensors,
     pipes.
                                           which, as a matter of principle, do
     Alternatively the sensor can be       not require any flow to function,
     moved in the measured medium.         the stirring does still help to reach
     For example, stirring the sensor in   the end value faster.
     a beaker glass or by slewing it in
                                           3.4.4 Salt content correction
     a lake. For measurements at great
     depths, armatures for measure-        The temperature-dependent
     ments up to 100 m are available.      Bunsen coefficient (see Equation
                                           2) changes if substances are dis-
     It must be ensured that the stir-     solved in the water. This effect is
     ring causes no falsification of the   taken into account by the input of
     measured values. This may par-        salinity. The salinity can be deter-
     ticularly be the case if the sample   mined with a conductivity meter
     examined is over- or under-sat-       and, to some extent, the salt
     urated with oxygen and oxygen         content of seawater in g/kg. This
     can be expelled or stirred in. Oxy-   function can be also be used for
     gen over-saturation is, for exam-     other waters, as the deviations are
     ple, to be found in still waters in   often small.
     summer if the photosynthesis of
                                           3.4.5 Impact of interferring
     rampant algae produces oxygen.
                                           gases
     An example of oxygen under-sat-
                                           The membrane of the dissolved
     uration is the BOD determination
                                           oxygen sensor can also be per-
     where bacteria lower the oxygen
                                           meated by other gases alongside
     concentration by respiration in the
                                           oxygen (Fig. 15).
     Karlsruhe Bottles.

     Correspondingly the sample
     volume is also of importance. A
     measurement in a lake or aera-
22
Sensorkopf
                                        into acidic, the measuring meter
           Sensor     head
                                        displays too high readings.
          CO2                N2
   H2S                O2          NH3
                                        The greatest danger for dissolved
                                        oxygen sensors comes from
                                        hydrogen sulfide because this
   H2S                O2          NH3
                                        poisons the counter electrodes
          CO2                N2
                                        through the sulfide ion created by
Fig. 15 Permeability of the mem-        neutralization reaction.
brane for different gases
                                        The sensors can cope with a small
Nitrogen is not very reactive and       amount but a longer exposure
does not play any role here.            will noticeably shorten the sensor
                                        operation time. Hydrogen sulfide
The interference by ammonia is
                                        is easily detected due to its smell,
negligible due to the high pH of
                                        which is similar to rotten eggs and
the electrolyte.
                                        can be noted even in the smallest
Carbon dioxide, on the other            concentrations without the need
hand, is problematic. The buffer        for measurement technology.
capacity of the electrolyte solution    3.4.6 Solubility function
is sufficient for short-term expo-
                                        If the aim is to determine the
sure, but under longer-lasting ex-
                                        concentration of the dissolved
posure carbon dioxide shifts the
                                        oxygen in non-water-based fluids,
pH value into the aciduous range
                                        the corresponding solubility func-
and leads to too high readings.
                                        tion must be known. In this case,
Here galvanic sensors can regen-
                                        the oxygen measurements are to
erate the buffer capacity better
                                        be carried out analogous to the
than amperometric sensors, as
                                        measurement in water.
they form excess hydroxide ions
through the electrode reactions.

In the case of high carbon dioxide
content (e.g. in beer, champagne,
lemonade), the buffer capacity
of the electrolyte solution in the
sensor is insufficient. The pH shifts
                                                                               23
Oxygen Handbook
     SECTION 4
     Optical oxygen measurement

     In the past few years a further       fluorescence (Fig. 16). As part of
     technology has been established       this, dye molecules are excited by
     for dissolved oxygen measure-         light. Upon return to the ground
     ment. Oxygen is no longer solely      state the absorbed energy is
     electrochemically measured but        emitted in the form of light with
     also optically. [2] Of course the     changed (larger) wavelengths.
     basics of oxygen determination
                                           There are substances which mea-
     also remain applicable here. Cor-
                                           surably affect this mechanism de-
     responding to the measurement
                                           pending on their concentration.
     technology there are new aspects
                                           These are the so-called quench-
     which are explained below.
                                           ers. This means that these ma-
     4.1 The principle of                  terials absorb the energy of the
                                           excited state so that the dye can
     optical measurement
                                           no longer emit fluorescent light
     A sensor for optical measurement      and is thereby “extinguished”. The
     is also described as an optode.       intensity of the fluorescent light
     Optodes equipped with special         becomes smaller the higher the
     dyes show optical measurable          concentration of the quencher
     reactions when they come in con-      molecule is. This context is basi-
     tact with the specific molecules. A   cally described in the Stern-Vol-
     mass and energy conversion does       mer Equation:
     not take place as for example
     with the Clark cells. It is only an             I0
                                                        = 1 + k SV ⋅ c Q
     energy conversion because a                      I
     incident light beam of a certain      Here I0 is the light intensity with-
     wavelength is changed into light      out the quencher, I the intensity
     of longer wavelength and other        with the quencher in a corre-
     properties than the original light.   sponding concentration, kSV the
     This type of reaction is known as
24
Stern-Volmer constant and cQ the        means of this dye suitable mem-
concentration of the quencher. In       branes can be produced for the
this context is also interesting that   measurement of oxygen in fluids
not only the intensity but also the     or gases.
temporal decay of the fluorescent
                                        LEDs serve as the light source.
light after excitation continues to
                                        The exciting of the fluorescence
behave correspondingly with the
                                        takes place in a modulated man-
Stern-Volmer Equation.
                                        ner (Fig. 17). The light emitted
                                        from the dye in the membrane is
Green LED
                       Detector
                                        detected, converted into an elec-
                                        trical signal and converted into an
                                        oxygen signal.
                                        Intensity

                                                                     Phase
Fig. 16 Luminescence excitation
using light of a short wavelength
                                        Fig. 17 Simplified representation
(green here), emission of a red
                                        of modulated stimulus and emit-
and so low-energy fluorescent
                                        ted fluorescence beam
beam.
                                        Green graph: light periodi-
What does this mean for the dis-
                                        cally beamed in, red graph: light
solved oxygen measurement?
                                        emitted from the dye at a shifted
There are dyes which are excited
                                        phase resulting from the changed
by visible light and react on oxy-
                                        decay ratio.
gen with a high selectivity. The
oxygen molecules serve as the
quenchers described above. They
extinguish or change the light
resulting from the dye depending
on the oxygen partial pressure. By
                                                                              25
Oxygen Handbook
     4.2 Characteristics of                  optical dissolved oxygen sensor,
                                             there is diffusion of the dissolved
     the optical dissolved
                                             oxygen in the water depending
     oxygen sensors                          on the concentration into or out
     The significant difference from         of the membrane. This process
     the classical dissolved oxygen          naturally runs faster the better
     sensors is that optical sensors         the exchange takes place at the
     consume no oxygen. There are            interface. A stirring supports this
     no electrochemical reactions. In        exchange.
     addition, there is a further charac-
                                             There is no polarization time
     teristic: The optical sensor does
                                             for optical sensors as it has no
     not require any flow to replace
                                             electrodes which have to reach an
     “consumed” oxygen. Stirring sys-
                                             operating condition.
     tems are then superfluous. In ad-
     dition, there is no necessity for the   Optical dissolved oxygen sensors
     electrolyte change or cleaning the      are sensors which have active
     electrode system. The life span of      components (LEDs, detector, pro-
     the optical sensor caps with the        cessor). In contrast to the electro-
     dye-containing membrane usually         chemical sensors, they are more
     is at least one year.                   power consuming which leads
                                             to a markedly reduced operating
     Electrochemical sensors form in
                                             time in the case of portable sys-
     water a 10 µm thick layer of water
                                             tems. Additionally optical sensors
     molecules that can not be stirred.
                                             need different meters.
     As consequence this layer serves
     as an additional diffusion barrier.     The measurement range is notice-
     On air these sensors show a satu-       ably restricted in comparison
     ration signal of about 102 %. The       to the electrochemical sensors
     optical sensor measures 100 % air       above. The reason for this is the
     saturation as this barrier does not     quenching. Simplified, no oxygen
     exist here.                             leads to a strong signal, a large
                                             amount of oxygen leads to a weak
     However it may be reasonable
                                             signal. In general the measure-
     to apply flow to an optical sen-
                                             ment range does not exceed ap-
     sor. As with all systems with
     interfaces, even when using the
26
prox. 200% air-saturation respec-       Of course a calibration carried out
tively 20 mg/l.                         by the user is also possible. It is
                                        implemented analogously to the
4.3 Calibration of optical              electrochemical sensors in water-
dissolved oxygen                        vapor-saturated air in the calibra-
sensors                                 tion vessel. As already mentioned
                                        above, the resulting saturation
An advantage of the optical
                                        display is at 100%.
dissolved oxygen sensors is
that very stable drift behaviour.       4.4 Cleaning of optical
The changes in the membrane
                                        dissolved oxygen
are mainly caused through the
irradiated light. A decrease in         sensors
sensitivity results, triggered by the   The sensitive surface of an opti-
so-called bleaching to a decrease       cal oxygen sensor is protected
in intensity and a change of the        by a light proof top layer. This
phase shift.                            top layer is very thin and must
                                        therefore not be scratched or
These changes are generally
                                        damaged as otherwise this could
much smaller than 5% of the initial
                                        lead to malfunctions. In relation
value over the course of a year. If
                                        to the cleaning the same mea-
this tolerance can be accepted,
                                        sures apply as to the conventional
the sensor does not need to be
                                        oxygen membranes. In the case
calibrated.
                                        of easily adhesive contamination
We apply the dye to changing            careful cleaning with a soft cloth is
caps that the user simply puts          recommended, further notes can
onto the sensor. These exchange         be found in the operating instruc-
caps contain a chip with the            tions.
specifications of the individual
membrane determined in the pro-
duction process (“factory calibra-
tion”). These data are automati-
cally transferred to the sensor and
used for the correct calculation of
the oxygen concentration.
                                                                                27
Oxygen Handbook
     4.5 Impact of                        hydrogen sulfide, which results
                                          from the putrefaction processes
     interferring gases
                                          in many waters, that here dissem-
     In contrast to the amperomet-        bles an oxygen signal. This signal
     ric sensors, carbon dioxide and      is reversible, the sensor does not
     hydrogen sulfide play no role        undergo any damage.
     in relation to the operation life
     of or damage to the sensors. It
     must solely be noted that, for
     example, hydrogen sulfide also
     functions as a quencher due to its
     molecular mass. An example from
     practice would be the decreasing
     oxygen content in limnological
     depth measurements at increas-
     ing depths, which seem to un-
     dergo an increase if the sensor
     is immersed into soft sediment.
     However the reason for this is the

28
Bibliography

[1] DIN EN ISO 5814, Water qual-
ity – Determination of dissolved
oxygen – Electrochemical probe
method, 2013

[2] DIN ISO 17289 : 2014-12
Water quality – Determination of
dissolved oxygen – Electrochemi-
cal probe method

                                   29
Oxygen Handbook
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30
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