LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - 1300 301 755 SAYFA.COM.AU
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1300 301 755
ROPE ACCESS DAVIT
SAYFA.COM.AU
INSTALLATION MANUAL
LIGHTWEIGHT ALUMINIUM ROPE
ACCESS DAVIT PROVIDING SAFE
ACCESS TO BUILDING FACADES
FOR MAINTENANCE
RAPTOR ROPE
Sayfa Group leads the industry in the design, installation and management
® of access & fall protection safety systems.
The In-Action model demonstrates access & fall protection requirements
ACCESS DAVIT for a commercial building design.
Sayfa Group recommendations fulfill current workplace requirements for
the safety of building maintenance subcontractors, employees and the
general public.
# DESCRIPTION # DESCRIPTION
1 3 SIXTY Fall Arrest Anchors 7 KATT Rung Ladder Systems
2 TRAVEL 8 Roof or Wall Mount Static Lines 8 VISTA Fold Down Ladder Systems
3 SENTRY Roof Mount Guardrails 9 ALTO Step Ladder & Step Bridges
4 ON-TRAK Roof Walkways 10 KOMBI Stairs & Service Platforms
5 PROTEX Skylight Protectors 11 SKYDORE Roof Access Hatches
6 RAPTOR Rigid Rail Systems
For more information, please contact Sayfa Group directly.
6
SYSTEM INFORMATION
7 9
10
3
4
11
5
1
2
6
8
IT’S THE SAYFA WAY
A PROPRIETARY FACADE ROPE ACCESS
SYSTEM PROVIDING ACCESS OVER NON
LOAD-BEARING PARAPETS, BALUSTRADES
8 7 6 5 4 3 2 1
F
AND CURTAIN WALLS F
E E
FEATURES & BENEFITS
PRIMARY RIGGING ANCHOR RAPTOR DAVIT BOOM CARRY HANDLES END CAP
Connection point for rigging
D D
Aluminium boom supporting Aids assembly and transport of Davit boom end stop and
equipment the rope attachment anchor system extrusion cap
C C
B B
8 7 6 5 4
A DRN: DATE:
SCALE UNTOLERANCED DIMENSIONS 1029 MOUNTAIN HWY
DESCRIPTION SHT # A
BORONIA VIC 3155
T +61 1300 301 755
CHK: DATE:
DIMENSION DIAMETER LENGTH F +61 1300 881 092 MATERIAL FINISH SIZE
E info@sayfa.com.au
0 - 250mm ± 0.25mm ± 0.5mm W sayfa.com.au
ABN 47 631 210 199
APP: DATE: 250 - 750mm ± 0.50mm ± 1.0mm PRODUCT CODE FAB No. DWG No. REV
THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND
REV DATE BY APP COMMENTS >750mm ± 0.75mm ± 1.5mm
F
MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
8 7 6 5 4 3 2 1
MAST SUPER STRUCTURE E
Support structure for boom
and base connections
D
TRANSFER / RESCUE
EYEBOLTS
C Additional rigging attachment
points for transfer/rescue
B
A DRN: DATE:
SCALE UNTOLERANCED DIMENSIONS
CHK: DATE:
DIMENSION DIAMETER LENGTH
0 - 250mm ± 0.25mm ± 0.5mm
APP: DATE: 250 - 750mm ± 0.50mm ± 1.0mm
THIS
REV DATE BY APP COMMENTS >750mm ± 0.75mm ± 1.5mm
8 7 6 5 4
LOCKING PIN DAVIT BASE MAST SUPPORT BRACKET SUPPORT BRACE
Provides secure connection of Davit support structure Steel support providing load Provides structural support
system assembly (other types available - see transfer into base between mast and boom
separate details)
PRODUCT FEATURE
ADJUSTABLE BOOM ANCHOR
UNIQUE
The RAPTOR davit boom rope attachment is
designed to be positioned anywhere along the
boom, providing flexibility in the drop location for the
operator.
PATENTS AND DESIGN REGISTRATIONS APPLY
3
RAPTOR DAVIT SYSTEM RANGE
6 5 4 3 2 1
F
2106
E
RAPTOR DAVIT ARM, 1000mm REACH, 1600mm HEIGHT
CODE: OH510.1600
DETAILS
- Reach: 1000mm D
1000
- Height: 1600mm
- Rating: 12 kN
1800
- Safe Working Load: 400kg
1600 - Operation Angle: 360 degrees with 45 degrees locking pin
increments
UNIT WEIGHT C
- Mast - 22kg
- Boom - 15kg
- Brace - 4kg
- Total - 41kg (excluding base)
B
6 5 4 3 2 1
DRN: DATE: 1029 MOUNTAIN HWY DESCRIPTION SHT # F
DIMENSION TOLERANCES
PB 24/11/2020
SCALE 1 : 14 UNLESS NOTED OTHERWISE
BORONIA VIC 3155 1/1 A
T +61 1300 301 755
CHK: DATE: MATERIAL FINISH SIZE
X ± 1mm F +61 1300 881 092
X.X ± 0.25mm E info@sayfa.com.au A3
W sayfa.com.au
APP: DATE: 2106 X.XX ± 0.1mm ABN 47 631 210 199
DWG No. FAB No. REV
ANGLE ± 1° THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND
MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
OH510.1000
6 5 4 3 2 1
RAPTOR DAVIT ARM, 1000mm REACH, 2200mm HEIGHT
E
CODE: OH510.2200
DETAILS
- Reach: 1000mm
1000
- Height: 2200mm
- Rating: 12 kN
- Safe Working Load: 400kg D
- Operation Angle: 360 degrees with 45 degrees locking pin
increments
2400 UNIT WEIGHT
- Mast - 26kg
2200
- Boom - 15kg
- Brace - 7kg C
- Total - 48kg (excluding base)
B
DRN: DATE: 1029 MOUNTAIN HWY DESCRIPTION SHT #
DIMENSION TOLERANCES
SCALE 1 : 14 BORONIA VIC 3155 RAPTOR ® DAVIT 2200 mm (H) x 1000 (L) 1/1 A
NOTE: Mounting base is shown for illustration only and is supplied separately. Refer to base mounting to select required base.
PB 24/11/2020 UNLESS NOTED OTHERWISE
T +61 1300 301 755
CHK: DATE: X ± 1mm F +61 1300 881 092 MATERIAL FINISH SIZE
X.X ± 0.25mm A3 E info@sayfa.com.au
W sayfa.com.au
APP: DATE: X.XX ± 0.1mm ABN 47 631 210 199
DWG No. FAB No. REV
ANGLE ± 1° THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND
MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
OH510.2200
6 5 4 3 2 1
4
RAPTOR DAVIT SYSTEM RANGE
6 5 4 3 2 1
F
2506
RAPTOR DAVIT ARM, 1400mm REACH, 1600mm HEIGHT
CODE: OH514.1600 E
DETAILS
1400 - Reach: 1400mm
- Height: 1600mm
- Rating: 12 kN
- Safe Working Load: 400kgD
1600
1800
- Operation Angle: 360 degrees with 45 degrees locking pin
increments
UNIT WEIGHT:
- Mast - 22kg
- Boom - 17kg
- Brace - 4kg C
- Total - 43kg (excluding base)
7 6 5 4 3 2 1B
F
2506
DRN: DATE: 1029 MOUNTAIN HWY DESCRIPTION SHT #
DIMENSION TOLERANCES
PB
CHK:
24/11/2020
DATE:
SCALE 1 : 14 UNLESS NOTED OTHERWISE
X ± 1mm
BORONIA VIC 3155
T +61 1300 301 755
F +61 1300 881 092
RAPTORRAPTOR
MATERIAL
DAVIT
® DAVIT
ARM, 1400mmA
FINISH
REACH, 2200mm HEIGHT 1/1
SIZE
A3
CODE: OH514.2200
PB 26/11/2020 X.X ± 0.25mm E info@sayfa.com.au
OH514.1600 W sayfa.com.au
DWG No. FAB No. REV
APP: DATE: X.XX ± 0.1mm ABN 47 631 210 199
COMMENTS MV 26/11/2020 ANGLE ± 1° THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND OH514.1600 1
MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
E
6 5 4 3
DETAILS2 1
- Reach: 1400mm
1400 - Height: 2200mm
- Rating: 12 kN
- Safe Working Load: 400kg
- Operation Angle: 360 degrees with D 45 degrees locking pin
increments
2200
2400
UNIT WEIGHT
- Mast - 26kg
- Boom - 17kg
- Brace - 7kg C
- Total - 50kg (excluding base)
B
DRN: DATE: 1029 MOUNTAIN HWY DESCRIPTION SHT #
DIMENSION TOLERANCES
PB 24/11/2020
SCALE 1 : 14 UNLESS NOTED OTHERWISE BORONIA VIC 3155 RAPTOR ® DAVIT 2200 mm (H) x 1400 (L) 1/1 A
T +61 1300 301 755
CHK: DATE: X ± 1mm F +61 1300 881 092 MATERIAL FINISH SIZE
NOTE: Mounting base is shown for illustration only and is supplied separately. Refer to base mounting to select required base.
X.X ± 0.25mm E info@sayfa.com.au A3
W sayfa.com.au
APP: DATE: X.XX ± 0.1mm ABN 47 631 210 199
DWG No. FAB No. REV
OH514.2200 ANGLE ± 1° THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND
MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
7 6 5 4 3 2 1
5
RAPTOR DAVIT BASE MOUNTING OPTIONS
RAPTOR DAVIT BASE, FLOOR MOUNT
CODE: OH520
DETAILS
- The floor mount base plate attaches directly to the floor slab using cast-in or
epoxy adhesive fixings.
- Galvanised steel finish
- Incorporates safety anchorage attachment points.
- Certification label included.
UNIT WEIGHT
- 30kg
RAPTOR DAVIT BASE, WALL MOUNT
CODE: OH521
DETAILS
- The wall mount base plate is designed for vertical parapet connections where
the structure has been designed for rope access loads using a cast-in or HILTI
HMU under cut anchor.
- Galvanised steel finish.
- Certification label included.
UNIT WEIGHT
- 31kg
RAPTOR DAVIT BASE, CAST-IN BASE
CODE: OH522
DETAILS
- Used in applications where the base is designed to be flush with surface
area and is cast into the concrete slab during construction. This method of
installation does not require ongoing load testing to the base.
- Minimum slab requirements: 300mm at 32mPa.
- Galvanised steel finish.
- Certification label included.
UNIT WEIGHT
- 34kg
RAPTOR DAVIT BASE, LOW PROFILE ASSEMBLY
CODE: OH524/OH523
DETAILS
- Used in applications where base is required to be mounted beneath removable
paving such as balconies, where visual aesthetics are of importance.
- The base plate is connected directly to the floor slab using cast-in or chemical
anchor attachment.
- Galvanised steel finish.
- Certification label included.
IMPORTANT NOTE: Used in removable paving type applications. Only one
OH524 sleeve required per davit assembly.
UNIT WEIGHT
- Base - 23kg
- Tube - 10kg
6
RAPTOR DAVIT ACCESSORIES
CAST-IN CAGE BOLT KIT
CODE: AP160
DETAILS
- The cast-in cage bolt option allows the davit base fixings to be cast into the
concrete providing a strong connection to the concrete structure.
- No periodic pull testing is required with this fixing method.
RAPTOR DAVIT BASE END CAP
CODE: OH533
DETAILS
- The end cap should be used wherever a cast-in application is used.
- The cap will prevent water ingress into the davit insert.
LOCKING PIN
CODE: OH536.150/OH536.180
DETAILS
- The locking pin is used wherever components are joined together.
- The pin comes with a wire lanyard which can be attached to the davit structure to
prevent the pin from falling accidentally.
- 2 sizes of pins are provided, 150mm and 180mm.
RAPTOR DAVIT ARM CERTIFICATION LABEL
CODE: OH540
DETAILS
- The certification label must be attached to any davit which shows the installation
and recertification details along with important use information.
RAPTOR DAVIT BASE CERTIFICATION LABEL
CODE: OH544
DETAILS
- Every base requires a certification label which stipulates installation method and
rating capacity, which is required for recertification.
- Label also identifies the installation and use information.
7
INSTALLATION REQUIREMENTS
1. This system must only be installed by competent persons trained in the 8. Appropriate temporary access and safety equipment must be used
selection, use and maintenance of fall arrest and rope access systems. during installation, such as temporary guardrail or fall arrest system.
2. Installers must hold a current SAYFA approved installer certificate, 9. Do not modify or remove any element of the support structure without
possess valid industry licenses, be appropriately trained, and comply prior authorisation by a qualified engineer.
with all relevant WHS legislation prior to installation of this product.
10. Decorative coatings and coverings must be removed to ensure correct
3. Persons installing this system are required to have a comprehensive evaluation of structure prior to attachment of system.
knowledge of the Australian Standards, codes of practice and industry
guidelines that relate to the selection, use and maintenance of fall arrest 11. In case of emergency, fall arrest and rope access systems must be
and rope access systems and equipment. installed by a minimum of two persons.
4. Integrity and suitability of the structure to which this system is attached 12. Do not tamper with, modify or remove any part this system unless
must be approved by a structural engineer. authorised by the manufacturer.
5. Read installation and operating instructions carefully before 13. Appropriate labels or markings must be attached to each davit base
commencing any work. Consent to deviate from the installation guide include the following:
must be obtained in writing from the manufacturer. - System for personnel use only
- Service entry date
6. Conduct an initial work/risk assessment, and take all reasonable - Next examination/service due date
precautions to eliminate or control potential hazards and risks during - Harness gear requirements and system compatibility
the installation of this product. - Maximum designed load ratings
- Installer/Certifier contact details
7. Complete all necessary WHS documentation, including a Job Safety
Analysis and Work Method Statement and obtain consent from 14. Documentation confirming correct use and maintenance of the
responsible person in the workplace prior to commencement of work. system and equipment must be provided to the workplace manager on
completion of installation. (See operation manual).
SAYFA GROUP instructions and recommendations, drawings and diagrams, and all other documentation are copyright, errors and omissions excepted, and
must be carefully read and implemented. Any assistance or guidance given is without prejudice, and SAYFA GROUP cannot be held responsible for any inaccuracy
or misinterpretation whatever. Failure to follow site installation requirements and warnings, may result in serious injury or death. SAYFA GROUP accepts no direct
or indirect responsibility and/or consequential liability whatever, for any products and systems incorrectly installed or certified. SAYFA GROUP cannot warrant
the integrity or suitability of the structure to which the products may be attached. Prior assessment must be made by a qualified structural engineer, unless the
structure is authorised or approved by a competent person.
8
INSTALLATION REQUIREMENTS
INSTALLATION
1. Concrete slab strengths to which davit base is connected to be 4. Davit base must be mounted level with a maximum of 2.5 degrees
minimum of 32 MPa. tolerance.
2. Concrete thickness minimum 200mm for epoxy adhesive anchors when 5. When positioning the davit base, a minimum edge distance of 250mm
retrofitting a davit base and 300mm for cast-in base fixings. is required to the closest fixing or structure edge.
3. When using epoxy adhesive anchorages, SAYFA recommends the HILTI 6. When retrofitting the OH521 wall mount davit bracket to a concrete
RE 500 acrylic epoxy or equivalent to be used. wall, the only suitable fixing to be used is the HILTI HMU – PF M12 x 80
undercut anchor.
SAFE USE AND MAINTENANCE
1. The RAPTOR Davit is designed for single person use only with a 6. Any davit bases that are anchored using epoxy adhesive anchorages
maximum Safe Working Load of 400kg. will require proof load testing prior to commissioning of the system.
The anchorages will require 12 monthly testing thereafter to ensure
2. The RAPTOR Davit is not to be used under severe wind conditions the ongoing suitability and performance of the system. Follow the
greater than 37kph / 23mph (IRATA requirement). specific load test requirement depending on the epoxy used along with
manufacturer and engineer’s specifications.
3. The RAPTOR Davit System is not designed for glass replacement
unless specifically engineered and manufactured to suit the specific 7. Where davit bases are cast into the slab, the OH533 davit base cap
requirements. This is to be clearly identified on the davit tagging system. must be used when the davit is not inserted into the socket to prevent
water ingress.
4. The RAPTOR Davit is rated to 12Kn plus rescue. (AS/NZS 1891
requirements). 8. Operators of the davit system must have a minimum level 1 IRATA
qualification for rope access systems.
5. This system under normal use and environment has a life expectancy
of 10 years. A manufacturer or approved inspector assessment and 9. Any recertification of the RAPTOR Davit System must only be done by
certification is required every 5 years there after. a certified Level 2 Rope access specialist or inspector certified by the
manufacturer.
9
DESIGN AND LAYOUT
8 7 6 5
MUST BE READ PRIOR TO INSTALL
F
1. Ensure facade area to be accessed is within the drop zone
of the davit. (Typical drop zone is approx 800mm either 1000/1400
side of the davit boom).
2. The RAPTOR Davit is designed to rotate allowing greater
drop zone coverage (see table below). B
E
3. Ensure the davit is positioned correctly in proximity to the
edge to ensure effective boom rotation function.
4. If the system is designed for glass replacement, a davit
base will be required above each individual glass panel.
5 5. Ensure davit model selected
4 allows sufficient clearance
3 2 1
above all areas of parapet/balustrade.
CONCRETE
D EDGE
6. Position base so that the davit can be assembled and MIN 250
inserted into the socket without risk of falling and then
A
rotated into position then insert pin is inserted into base.
F
DAVIT LAYOUT SPACING
A B C C
C Distance from façade Approx OH510 Davit OH514 Davit
to centre of Davit Clearance (1000mm Cantilever) (1400mm Cantilever)
400mm 100mm 2600mm 3600mm
600mm 300mm 2300mm 3300mm
800mm 500mm 2000mm 3100mm
1000mm 700mm 1300mm 2700mm
1200mm 900mm N/A 2200mm
1400mm 1100mm N/A 1500mm E
B A
B
RETE
A
MAX 800
DRN: DATE: D SCALE
DEAD ZONE
CHK: DATE:
C APP: DATE:
REV DATE BY APP COMMENTS
8 7 6 5
DAVIT LAYOUT SPACING
(A) DISTANCE FROM (B) APPROX (C) OH510 DAVIT (C) OH514 DAVIT
C
FACADE TO CENTER CLEARANCE (1000mm CANTILEVER) (1400mm CANTILEVER)
4 Davit
OF DAVIT
C
Cantilever) 400mm
400mm 100mm 2600mm 3600mm
600mm 300mm 2300mm 3300mm
800mm 500mm 2000mm 3100mm
1000mm 700mm 1300mm 2700mm
1200mm
1200mm 900mm N/A 2200mm
1400mm
1400mm 1100mm N/A 1500mm
B
10TOOLS AND EQUIPMENT
IMPACT DRILL AND MASONRY DRILL BIT HOLE CLEANING BLOWER
(CHECK SPECIFIC HOLE SIZE REQUIRED)
HOLE CLEANING BRUSHES CHEMICAL APPLICATOR CHEMICAL EPOXY
(HILTI® HIT RE500 RECOMMENDED)
LOAD TESTER SPIRIT LEVEL SPANNER
11RECOMMENDED FIXINGS
CODE: SD937.180
DETAILS
- M16 Threaded Stud Kit - 180mm S/S
- Includes, nut, washer, spring washer
- Stainless steel
APPLICATION
- Used for retrofit attachment of davit base into concrete using
epoxy adhesive anchoring system. Suitable for use with OH510
davit type. Minimum 120mm embedment.
CODE: SD937.200
DETAILS
- M16 Threaded Stud Kit - 200mm S/S
- Includes, nut, washer, spring washer
- Stainless steel
APPLICATION
- Used for retrofit attachment of davit base into concrete using
epoxy adhesive anchoring system. Suitable for use with OH510
and OH514 davit type. Minimum 140 embedment.
CODE: SD944E
DETAILS
- Epoxy Adhesive HILTI RE 500
- 330ml Tube and Nozzle
APPLICATION
- Used for anchoring M16 threaded stud anchors into concrete slab.
CODE: SD944D
DETAILS
- Epoxy dispenser toolbox kit
- Includes pump, brushes and nozzle
APPLICATION
- Used for dispensing epoxy adhesive into stud anchor hole.
CODE: SD960G
DETAILS
- HILTI Undercut anchor
- M12 x 80
- Hot-dip galvanised
- Suitable for tension load
APPLICATION
- Used for attachment of the OH521 wall mount davit base in
vertical wall applications.
12RAPTOR DAVIT BASE - EPOXY ADHESIVE
FIXING
DAVIT TYPE FIXING HOLE SIZE MINIMUM SLAB LOAD TEST
THICKNESS SPECIFICATION
M16 Threaded stud 15Kn/stud
15Kn/stud held for 3
OH510.1600 18 x 120
120mm
mm 200mm
200mm
180mm (SD937.180)
(SD937.180) minutes
M16 Threaded stud 15Kn/stud
15Kn/stud held for 3
OH510.2200 18 x 120
120mm
mm 200mm
200mm
180mm (SD937.180)
(SD937.180) minutes
M16 Threaded stud 15Kn/stud
15Kn/stud held for 3
OH514.1600 18 x 140
140mm
mm 220mm
220mm
200mm (SD937.200)
(SD937.200) minutes
M16 Threaded stud 15Kn/stud
15Kn/stud held for 3
OH514.2200 18 x 140
140mm
mm 220mm
220mm
200mm (SD937.200)
(SD937.200) minutes
STEP 1
Obtain structural engineer’s load certification
approval on structure prior to installation.
400
HEX NUT M16 SS
STEP 2
Set out davit bases to suit façade access requirements. WASHER M16 SS
STEP 3 NYLON WASHER M16
Mark
400
location of 4 x stud anchor fixings.
HEX NUT M16 SS
400
STEP 4 SD937 M16 STUD
WASHER M16 SS
HEX NUT M16 SS
Drill 18mm hole to specified depth. SD937.180/OH510
WASHER M16 SS
SD937.200/OH514
(See fixing specification table.) 300
NYLON WASHER M16
NYLON WASHER M16
STEP 5
Complete epoxy adhesive stud anchor fixing process
SD937 M16 STUD
(HILTI RE500 acrylic epoxy recommended) SD937.180/OH510 SD937 M16 STUD
300 SD937.200/OH514 SD937.180/OH510
STEP 6 400 300 SD937.200/OH514
Load test stud anchors to specified requirements
(See fixing specification table)
300
STEP 7
Mount davit base and set to level ( + - 2 degrees )
tension 4 x stud anchor M16 nuts to 60 - 80 Nm
MIN 250 FROM EDGE
300
STEP 8 300
Apply davit base information and certification label.
IMPORTANT NOTE: On the data plate, note epoxy adhesive anchor fixing used. 60
MIN 250 FROM EDGE MIN 250 FROM EDGE
OH510
OH514
120mm/SD937.18
60 140mm/SD937.20
276
120mm/OH510
140mm/OH514
120mm/SD937.180/OH510
140mm/SD937.200/OH514
MIN 200/OH510 300
MIN 220/OH514 DETAIL A ( 1 : 5 )
CONCRETE SLAB BY OTHERS
f'c=32MPa MIN.
300
300
1029 MOUNTAIN HWY BORONIA VIC 3155 DESCRIPTION
DETAIL A ( 1 : 5 ) DETAIL A(1:5)
DWG No. DA
CONCRETE SLAB BY OTHERS
T +61 1300 301 755 F +61 1300 881 092
CONCRETE SLAB BY OTHERS
E info@sayfa.com.au W sayfa.com.au
CHEMSET -(OH510.1600 & OH510.2200);(OH514.1600 &
f'c=32MPa MIN.
3/12/
f'c=32MPa MIN.
ABN 47 631 210 199 OH514.2200) INSTALLATION CODE RE
Y OF SAYFA GROUP® AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
ON REFER TO OUR WEBSITE AT sayfa.com.au/terms-and-conditions 1029 MOUNTAIN
DESCRIPTION
HWY BORONIA VIC 3155 DESCRIPTION CHEMSET - INSTALLATION
DWG No. DATE
13 1
DWG No
UNTAIN HWY BORONIA VIC 3155 T +61 1300 301 755 F +61 1300 881 092
CHEMSET -(OH510.1600 & OH510.2200);(OH514.1600 &
0 301 755 F +61 1300 881 092
CHEMSET -(OH510.1600 & OH510.2200);(OH514.1600 &
E info@sayfa.com.au W sayfa.com.au 3/12/2020RAPTOR DAVIT BASE - CAST-IN CAGE BOLT
MINIMUM SLAB MINIMUM LOAD TEST
DAVIT TYPE FIXING THICKNESS CAGE BOLT KIT SPECIFICATION
EMBEDMENT
M16 Cast-in cage bolt
OH510.1600 220mm
220mm 150mam
150mam Load test not required
set (AP160)
M16 Cast-in cage bolt
OH510.2200 220mm
220mm 150mm
150mm Load test not required
set (AP160)
M16 Cast-in cage bolt
OH514.1600 220mm
220mm 150mm
150mm Load test not required
set (AP160)
M16 Cast-in cage bolt
OH514.2200 220mm
220mm 150mm
150mm Load test not required
set (AP160)
STEP 1
Obtain structural engineer’s load certification
approval on structure prior to installation.
HEX NUT M16 GALVANISED
STEP 2300
Once slab reinforcing is in place, set out cage bolt WASHER M16 GALVANISED
assembly based on required davit location.
400
STEP 3
Tie off cage bolt to reinforcing. M16 Threaded stud to
protrude finished concrete level by min 60mm. AP160 BOLT KIT
CAST-IN CAGE
STEP 4
Pour concrete slab (min 32 Mpa). REMOVE SET OUT PLATE
PRIOR TO MOUNTING BASE
STEP 5 HEX NUT M16 GALVANISED
300 400 300
Once concrete has reached full strength, mount davit base
WASHER M16 GALVANISED
onto stud anchors and tension M16 nuts to 85 Nm.
M EDGE IMPORTANT NOTE: The davit base needs to be set to level
by adjusting the leveling nuts. Any gap under the davit base
needs to be filled in using a non-shrink high strength grout.
AP160 BOLT KIT
STEP 6
CAST-IN CAGE
Apply davit base information and certification label.
IMPORTANT
276 NOTE: On the data plate, note REMOVE
cast in fixing method
SET OUT PLATE 300
60
used. No load test is required when using thePRIOR
AP160TO MOUNTING BASE
cast in cage fixing
method.
DGE MIN 250 FROM EDGE
MIN 220
CONCRETE SLAB BY OTHERS
276 f'c=32 MPa MIN 276
60
NIA VIC 3155 DESCRIPTION DWG No. DATE
1 1300 881 092 DAVIT CAST-IN CAGE 08/02/2021
yfa.com.au
150 CODE REV
MIN 220 MIN 220
OUT WRITTEN PERMISSION
-conditions 1
CONCRETE SLAB BY OTHERS
f'c=32 MPa MIN
VIC 3155 14 DESCRIPTION DWG No. 1029 MOUNTAIN HWY
DATE
BORONIA VIC 3155 DESCRIPTION
0 881 092 DAVIT CAST-IN CAGE T +61 1300 30108/02/2021
755 F +61 1300 881 092 DAVIT CAST-
com.au E info@sayfa.com.au W sayfa.com.auRAPTOR DAVIT BASE - FLUSH MOUNT
DAVIT TYPE CAGE BOLT SET MINIMUM SLAB MINIMUM BASE LOAD TEST
THICKNESS EMBEDMENT SPECIFICATION
Cast in base flush
OH510.1600 300mm
300mm 220mm
220mm Load test not required
mount (OH522)
Cast in base flush
OH510.2200 300mm
300mm 220mm
220mm Load test not required
mount (OH522)
Cast in base flush
OH514.1600 300mm
300mm 220mm
220mm Load test not required
mount (OH522)
Cast in base flush
OH514.2200 300mm
300mm 220mm
220mm Load test not required
mount (OH522)
400
STEP 1 OH522 FLUSH MOUNT
CAST-IN KIT
Obtain structural engineer’s load certification
approval on structure prior to installation.
PIN LOCKING HOLES
STEP 2
Once slab reinforcing is in place, set out flush mount
base in required davit location.
12mm HOLES CAN BE USED FOR
400
400 LEVELLING USING BOLTS/STUDS
STEP 3 OH522 FLUSH MOUNT
Tie off flush mount base to reinforcing. Top face of bedding CAST-IN KIT
plate to either sit flush with concrete or on top of concrete slab.
IMPORTANT NOTE: Bedding plate must be set level (+ - 2 degrees).
PIN LOCKING HOLES
Holes in base foot can be used to insert leveling support bolts if needed.
STEP 4
Pour concrete slab (minimum 32 Mpa). Ensure good flow 12mm HOLES CAN BE USED FOR
of concrete
400
under bedding plate. LEVELLING USING BOLTS/STUDS
STEP 5
Apply davit base information and certification label. TOP OF PLATE TO SIT FLUSH OR
IMPORTANT NOTE:
MIN 250 FROM On the data plate, note cast-in fixing method used.
EDGE ON TOP OF CONCRETE
50
No load test is required when using the OH522 flush mount base fixing
method.
END CAP USED TO PREVENT
220 WATER INGRESS INTO TUBE
N 300 400
TOP OF PLATE TO SIT FLUSH OR
MIN 250 FROM EDGE ON TOP OF CONCRETE
50
CONCRETE SLAB BY OTHERS
f'c=32 MPa MIN
12 mm HOLES CAN BE USED
END CAP USEDFOR
TO PREVENT
LEVELING USING BOLTS/STUDS
220 WATER INGRESS INTO TUBE
1029 MOUNTAIN HWY BORONIA VIC 3155 DESCRIPTION DWG No. DATE
MIN 300 400
T +61 1300 301 755 F +61 1300 881 092 DAVIT CAST-IN BASE MOUNTING 2/12/2020
E info@sayfa.com.au W sayfa.com.au
ABN 47 631 210 199 CODE REV
WING REMAINS THE PROPERTY OF SAYFA GROUP® AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
FOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa.com.au/terms-and-conditions 1
CONCRETE SLAB BY OTHERS
f'c=32 MPa MIN
12 mm HOLES CAN BE USED
FOR LEVELING USING BOLTS/STUDS
1029 MOUNTAIN HWY BORONIA VIC 3155 DESCRIPTION DWG No.
T +61 1300 301 755 F +61 1300 881 092 DAVIT CAST-IN BASE MOUNTING
E info@sayfa.com.au W sayfa.com.au
ABN 47 631 210 199
15CODE
THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
FOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa.com.au/terms-and-conditionsRAPTOR DAVIT BASE - LOW PROFILE
EPOXY ADHESIVE FIXING
DAVIT TYPE FIXING HOLE SIZE MINIMUM SLAB LOAD TEST
THICKNESS SPECIFICATION
M16 Threaded stud 15Kn/stud
15Kn/stud held for 3
OH510.1600 18 x 120
120mm
mm 200mm
200mm
180mm (SD937.180)
(SD937.180) minutes
M16 Threaded stud 15Kn/stud
15Kn/stud held for 3
OH510.2200 18 x 120
120mm
mm 200mm
200mm
180mm (SD937.180)
(SD937.180) minutes
M16 Threaded stud 15Kn/stud
15Kn/stud held for 3
OH514.1600 18 x 140
140mm
mm 220mm
220mm
200mm (SD937.200)
(SD937.200) minutes
M16 Threaded stud 15Kn/stud
15Kn/stud held for 3
OH514.2200 18 x 140
140mm
mm 220mm
220mm
200mm (SD937.200)
(SD937.200) minutes
STEP 1
Obtain structural engineer’s load certification OH524 - DAVIT BASE SLEEVE
approval on structure prior to installation. OH524 - DAVIT BASE SLEEVE
STEP 2 400 OH524 - DAVIT BASE SLEEVE
OH523 - DAVIT LOW
400davit bases to suit façade access requirements. OH524 - DAVIT BASE SLEEVE
Set out OH523 - DAVIT LOW
PROFILE BASE PLATE
PROFILE BASE PLATE
400 OH523 - DAVIT LOW HEX NUT M16 SS
STEP 3 400 HEX
PROFILE BASE NUTWASHER
PLATE M16 SS M16 SS OH523 - DAVIT LOW
Mark location of 4 x stud anchor fixings. WASHER
NYLONM16 SS
WASHER M16 PROFILE BASE PLATE
HEX NUT M16
NYLON SS
WASHER M16
HEX NUT M16 SS
STEP 4 WASHER M16 SS
WASHER M16 SS
Drill 18mm hole to specified depth. NYLON WASHER M16
NYLON WASHER M16
(See fixing specification table.) LYNCH PIN 6 mm
00 300 LYNCH PIN 6 mm
STEP 5 300 PIN 80 mm
PIN 80 mm
LYNCH PIN 6 mm
Complete chemical fix stud anchor process LYNCH PIN 6 mm
300
(HILTI RE500
400 acrylic epoxy recommended). 300
PIN 80 mm
PIN 80 mm
STEP 6 SD937 M16 STUD
Load test stud anchors to specified requirements SD937 M16 STUD
SD937.180/OH510
(See fixing specification table). SD937.180/OH510
SD937.200/OH514
SD937.200/OH514
SD937 M16 STUD
SD937.180/OH510 SD937 M16 STUD
STEP 7 300
300davit base and set to level (+ - 2 degrees) SD937.200/OH514 SD937.180/OH510
Mount SD937.200/OH514
tension 4 x stud anchor M16 nuts to 60 - 80 Nm.
300
300
STEP 8
MIN 250 FROM EDGE
Apply davit base informationMIN
and250
certification
FROM EDGE label.
IMPORTANT NOTE: On the data plate, note chemical
anchor fixing type used.
MIN 250 FROM EDGE
MIN 250 FROM EDGE
65
65
65
276 65
A
0
A 120mm/O
65
4 120mm/OH510
140mm/O
A 140mm/OH514
A 120mm/OH510
MIN200/OH510 140mm/OH514
MIN220/OH514
CONCRETE SLAB BY OTHERS
CONCRETE SLAB BY MIN
f'c=32MPa OTHERS
f'c=32MPa MIN
CONCRETE SLAB BY OTHERS DETAIL A ( 1 : 5 )
f'c=32MPa MIN CONCRETE SLAB BY OTHERS DETAIL A ( 1 : 5 )
1029 MOUNTAIN HWY BORONIA VIC 3155 DESCRIPTION DWG No.
f'c=32MPa MIN
9 MOUNTAINT +61 1300
HWY301BORONIA
755 F +61
VIC 31551300 881 DESCRIPTION
092 CHEMSET - LOW PROFILE INSTALLATION DETAIL A ( 1 : 5 ) DWG No. DATE
1 1300 E301 755 F +61 1300 W
info@sayfa.com.au 881 092
sayfa.com.au CHEMSET - LOW PROFILE INSTALLATION DETAIL A08/02/2
(1:5
fo@sayfa.com.au
AIN HWY 16
ABN 47 631 210 W
BORONIA VIC 199sayfa.com.au
3155 DESCRIPTION DWG No. CODE DATE
47 631 210 199 CODE REV
1Y 755 F +61
OF SAYFA GROUP® 1300
AND 881
MAY NOT BE 092 1029
CHANGED WITHOUT
CHEMSET - LOW PROFILE INSTALLATION
MOUNTAIN
WRITTEN PERMISSION
TION REFER TO OUR WEBSITE AT sayfa.com.au/terms-and-conditions
HWY BORONIA VIC 3155 DESCRIPTION
08/02/2021RAPTOR DAVIT BASE - WALL MOUNT,
UNDERCUT FIXING
HILTI HMU-PF M12 x 8
DAVIT TYPE FIXING HOLE SIZE MINIMUM SLAB LOAD TEST
AS PER MANUFACTU
THICKNESS SPECIFICATION
OH521 WALL MOU
DAVIT BASE
HILTI HMU M12 x 80 15Kn/stud
15Kn/stud held for 3
OH510.1600 18 x 120
120mm
mm 200mm
200mm FILLER SLEE
Undercut anchor (SD960G) MIN 200 minutes
NYLON WASHER M
HILTI HMU M12 x 80 15Kn/stud
15Kn/stud held for 3
OH510.2200 18 x 120
120mm
mm 200mm
200mm
Undercut anchor (SD960G) minutes SPRING WASHER M12
HILTI HMU M12 x 80 15Kn/stud
15Kn/stud held for 3
OH514.1600 18 x 140
140mm
mm 220mm
220mm HEX NUT M12
Undercut anchor (SD960G) 271 minutes
HILTI HMU M12 x 80 15Kn/stud
15Kn/stud held for 3
OH514.2200 18 x 140
140mm
mm 220mm
220mm
Undercut anchor (SD960G) minutes
STEP 1 MIN 250 FROM EDGE
Obtain structural engineer’s load certification
approval on structure prior to installation.
STEP 2 300
Set out wall mount davit bases to suit facade
access requirements.
MIN 200
STEP 3
Mark location of 4 x drilled in HILTI HMU M12 anchors
(SD960G) ensure dedicated HILTI drill bit (SD961) and
setting tool (SD962) is used for this installation.
500 380
STEP 4
Drill 18mm hole to specified depth
(see fixing specification table).
60
STEP 5
Complete installation of HILTI HMU anchor process
NOTE: SD961G HILTI drill bit and SD962G setting tool required. 180
STEP 6
Load test HILTI HMU anchors to specified requirements 1029 MOUNTAIN HWY BORONIA VIC 3155 DESCRIPTION
(Refer to HILTI installation guide/see fixing specification table).
T +61 1300 301 755 F +61 1300 881 092 MECHANICAL OH52
E info@sayfa.com.au W sayfa.com.au
ABN 47 631 210 199
STEP 7 THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
FOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa.com.au/terms-and-conditions
Install wall mount davit base and tension HILTI HMU-PF M12 x 80/35 INSTALLED
AS PER MANUFACTURE DIRECTIONS.
4 x HILTI HMU anchors, M12 nuts to 60Nm. OH521 WALL MOUNT
DAVIT BASE
STEP 8 FILLER SLEEVE
ApplyMIN 200
davit base information and certification label.
NYLON WASHER M12
IMPORTANT NOTE: On the data plate,
note HILTI HMU M12 Undercut Anchor used. SPRING WASHER M12 SS
HEX NUT M12 SS
271
MIN 250 FROM EDGE
300
A
MIN 200 90
17DAVIT ASSEMBLY PROCEDURE
STEP 1: STEP 2:
- Insert mast into base. - Position boom into support housing.
- Position mast so that the boom can be - Insert locking pin through front hole
placed into support housing from a safe (position 1).
position (parallel to edge). POSITION 1
STEP 3: STEP 4: POSITION 3
- Lift up boom. - Attach rear brace to boom with locking
- Insert locking pin (position 2). pin (position 3).
POSITION 2
STEP 5:
- Attach rear brace to mast support bracket.
- Insert locking pin into base support (position 4).
- Locate rigging anchor in correct location and insert pin (position 5).
- Insert base locking pin.
POSITION 4
POSITION 5
Ensure all locking pins and safety pins are inserted and locked before use.
18INSTALLATION CHECKLIST
COMPONENT INSPECTION CRITERIA PASS
Y/N
EPOXY ADHESIVE BASE MOUNT INSTALLATION
- Concrete slab minimum 32 MPa.
- Slab thickness minimum 200mm for OH510.1600/2200 & 220mm for
OH514.1600/2200.
- Edge distance to closest anchor minimum 250mm.
- MI6 SS stud minimum 120mm concrete embedment for OH510.1600/2200 &
minimum 140mm for OH514.1600/2200.
- Stud anchors proof load tested to 15 kN for 3 minutes.
- Davit base set level: + - 2 degrees.
- Base certification label attached with required install details.
60
CAST-IN CAGE BASE MOUNT INSTALLATION
- Concrete slab minimum 32 MPa.
120mm/SD937.180/OH510
-
140mm/SD937.200/OH514
Slab thickness minimum 220mm.
- Edge distance to closest cage frame minimum 250mm.
- M16 threaded stud to protrude max 60mm (Minimum 150mm embedment).
DETAIL A ( 1 : 5 )
- Davit base set level + - 2 degrees. Any gap under base packed with non-shrink grout.
DWG No.
- DATE
Base certification label attached with required install details.
1600 & OH510.2200);(OH514.1600 & 3/12/2020
LLATION CODE REV
CHEMSET - INSTALLATION 1
60
UNDERCUT WALL MOUNT BASE INSTALLATION
- Concrete slab minimum 32MPa.
- Wall thickness minimum 200mm.
- Edge distance to closes anchorage minimum 250mm.
ETE SLAB BY OTHERS
MPa MIN
DWG No. DATE
08/02/2021
- Qty 4 x HILTI HMU M12 undercut anchors used.
CODE REV
1
- Anchor embedment minimum 80mm.
- Anchors proof load tested to 15 kN for 3 minutes.
- Davit base set vertical + - 2 degrees. Any gap under base packed with non-shrink
grout.
IN 200 90
A
- Base certification label attached with required install details.
FLUSH MOUNT CAST-IN BASE INSTALLATION
258
380
- Concrete slab minimum 32 MPa.
60 192 - Slab thickness minimum 300mm.
- Edge distance to closest frame support minimum 250mm.
60
- Davit base set level + - 2 degrees.
- Water ingress cap in place when not in use.
CRIPTION DWG No. DATE
ECHANICAL OH521.1600 & OH521.2200 MOUNTING 08/02/2021
CODE REV
- 1
Base certification label attached with required install details.
TOP OF PLATE TO SIT FLUSH OR
ON TOP OF CONCRETE
EPOXY ADHESIVE FLUSH MOUNT BASE INSTALLATION
D TO PREVENT
SS INTO TUBE
- Concrete slab minimum 32 MPa.
- Slab thickness minimum 200mm for OH510.1600/2200 & minimum 220mm for
OH514.1600/2200.
- Edge distance to closest anchor minimum 250mm.
- MI6 SS stud minimum 120mm concrete embedment for OH510.1600/2200.
12 mm HOLES CAN BE USED
FOR LEVELING USING BOLTS/STUDS
DWG No. DATE
BASE MOUNTING
CODE
2/12/2020
REV
- MI6 SS stud minimum 140mm concrete embedment for OH514.1600/2200.
1
- Stud anchors proof load tested to 15 Kn for 3 minutes.
- Davit base set level: + - 2 degrees.
EDGE
- Base certification label attached with required install details.
65
120mm/OH510
140mm/OH514 19MAINTENANCE
1. The RAPTOR Davit System needs to be checked and recertified by 4. Fixing and support structure suitability must be checked for damage or
a Level 2 qualified rope access specialist or manufacturer certified deterioration by a competent person.
inspector every 12 months for non-corrosive environments or 6 monthly
for corrosive or harsh environments. (To be determined by competent 5. Any signs of distortion or excessive load to the system must be
person depending on severity of surrounding conditions.) inspected and reported by competent person.
2. Any epoxy adhesive or friction fit anchorages are to be load tested as 6. The identification label must be completed confirming certification,
per manufacturer specifications. maintenance and recertification of the system.
3. Never clean using acids or other chemicals that could damage the 7. Maintenance inspections must be clearly documented. Any non-
system components. conformance must be clearly identified and tagged ‘Do Not Use’ until
corrective action by a competent person has been completed.
Raptor Davit
Dual Anchorage
HR034 Rope
Access Helmet
AS/NZS 1801
Safety Line
Working Line
Back-up Device
and Lanyard
Descending Rope Access
Device Full Body Harness
to AS/NZS 1891
Dorsal ‘D’ Ring
for Rescue
Tool Tether
20MAINTENANCE
The checklist below outlines key checking criteria required to ensure the safe use of this system. Any item of concern not shown on the
checklist must be noted on the maintenance report and brought to the attention of the workplace manager.
Items ticked PASS - YES means they conform with the required checking criteria and are suitable for normal use until the next
recertification date. System data plates must be updated showing current check date and next check date.
Item ticked PASS - NO means they do not conform to the required checking criteria. These items must be clearly tagged ‘ Do Not Use’ and
the required corrective actions put in place. The maintenance report must clearly document all non-conforming criteria.
This system must be maintained by a competent height safety inspector trained in the safe use and maintenance of this system.
Installation must be in accordance with the checklist provided.
PASS CORRECTIVE COMPLETION
COMPONENT INSPECTION CRITERIA
Y/N ACTION DATE
4 2
DAVIT BASE
3
1. Inspect welded components and ensure no
400
visible cracks or weld deterioration.
2. Inspect davit socket and ensure no deformation
of tube socket due to overload.
3. Inspect locking pin location holes and ensure
no hole elongation or deformation because of
400 300 HEX NUT M16 GALVANISED
WASHER M16 GALVANISED
1 overload.
4. Inspect davit socket and ensure it is dry and
OH524 - DAVIT BASE SLEEVE
free from debris. Make sure socket end cap is in
AP160 BOLT KIT
CAST-IN CAGE
400 OH523 - DAVIT LOW
place when davit not in use (cast-in base).
300
PROFILE BASE PLATE REMOVE SET OUT PLATE
PRIOR TO MOUNTING BASE
HEX NUT M16 SS
WASHER M16 SS
NYLON WASHER M16
MIN 250 FROM EDGE
LYNCH PIN 6 mm DAVIT BASE FIXING TO STRUCTURE
1 400 300
276
PIN 80 mm
1. If base fixing is cast-in, no pull testing of M16
fixing is required.
60
No test required SD937 M16 STUD
SD937.180/OH510
SD937.200/OH514
2. If base fixings are friction fit or glued in, each
fixing will require a pull test to 15 kN and held for
150
MIN 220
300
MIN 250 FROM EDGE
3 minutes with no anchor movement.
3. Ensure all M16 fixing nuts are torqued to
CONCRETE SLAB BY OTHERS
f'c=32 MPa MIN
2 1029 MOUNTAIN HWY BORONIA VIC 3155
T +61 1300 301 755 F +61 1300 881 092
DESCRIPTION
3
DAVIT CAST-IN CAGE
60 - 80 Nm. DWG No. DATE
08/02/2021
4. Inspect base for any signs of galvanised coating
E info@sayfa.com.au W sayfa.com.au
276 ABN 47 631 210 199 CODE REV
65
THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
1
breakdown or evidence of corrosion developing.
FOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa.com.au/terms-and-conditions
65
A Test required
MIN200/OH510
MIN220/OH514
5. Visually inspect substructure to which base is
120mm/OH510
140mm/OH514
attached and ensure no breakdown, deformation
CONCRETE SLAB BY OTHERS
f'c=32MPa MIN
or deterioration.
DETAIL A ( 1 : 5 )
1029 MOUNTAIN HWY BORONIA VIC 3155 DESCRIPTION DWG No. DATE
T +61 1300 301 755 F +61 1300 881 092 CHEMSET - LOW PROFILE INSTALLATION 08/02/2021
E info@sayfa.com.au W sayfa.com.au
ABN 47 631 210 199 CODE REV
THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
FOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa.com.au/terms-and-conditions 1
DAVIT MAST
1. Inspect mast support bracket and ensure no
signs of deformation or weld fatigue because of
overload.
2. Inspect locking pin location hole and ensure
3 no hole elongation or deformation because of
overload.
1 3. Inspect mast and ensure no deformation
damage because of overload.
2 4. Inspect all locking pins (6x) and ensure no signs
of deformation or damage. Check cable lanyards
are secure and attachment to davit structure
is secure. Check locking pin latch is operating
correctly and no chance of pin removal once
inserted and locked.
4
21MAINTENANCE
PASS CORRECTIVE COMPLETION
COMPONENT INSPECTION CRITERIA
Y/N ACTION DATE
DAVIT MAST
1. Inspect davit boom connection bracket and
1 ensure no signs of deformation or weld fatigue
2 as a result of overload.
2. Inspect locking pin location holes and ensure
3/4 no hole elongation or deformation because of
5 overload.
3. Inspect locking pins and ensure no signs of
deformation or damage because of overload.
4. Inspect locking pin attachment lanyard and
ensure fixing to mast and locking pin is secure.
5. Inspect the transfer/rescue anchors and ensure
no sign of deformation or damage because of
overload. Ensure correctly tensioned.
2
4 DAVIT BOOM
1 1. Inspect boom for deformation or damage due to
overload.
2. Inspect locking pin location holes and ensure no
hole elongation or deformation due to overload.
3 3. Inspect primary rigging anchor and ensure
no deformation or excessive wear to rigging
connection points.
4. Check boom end caps and ensure fixings to
boom are secure.
2
DAVIT REAR SUPPORT BRACE
1. Inspect brace for deformation or damage
due to overload.
1 2. Inspect locking pin location holes and ensure
no hole elongation or deformation because of
overload.
2
DAVIT RECERTIFICATION PLATE
1. Ensure all text on plate is clearly visible.
2. Ensure installer details and install date is
recorded.
3. Ensure recertification details and any system
limitations are clearly visible.
4. Ensure next recertification date is clearly shown.
22WARRANTY
WARRANTY PERIOD ON THIS SYSTEM TERMS & CONDITIONS
- 3 YEARS FROM DATE OF PURCHASE
- ll warranty claims must be made in writing within 14 days of
A
Should you have a warranty claim as a result of a defect the the appearance of the defect.
following procedure must be followed:
- I ncorrect installation or work done by a non accredited Sayfa
system installer will void all warranty rights.
Identify the following information:
- Systems that have been installed using non proprietary
- The product/system name and code number. equipment will void all warranties.
- The date of purchase/installation. - System roof/cladding and concrete penetration seals are not
covered in this warranty.
- Installation company details.
- ystems/components that have not been maintained in
S
- The installation identification number. accordance with manufacturer’s/legislative requirements will
void warranty.
- The name of the company using this system.
- Systems used by incompetent persons or use with non
- A description of the defect/warranty claim. compatible accessories ie. harness gear, lanyards, travellers, fall
- The periodic system maintenance report. arrestors etc. will void warranty.
- Systems/components used for purposes other than their
Forward the above information intended use will void warranty.
to sales@sayfa.com.au or contact technical - General wear and tear is expected and will depend on the
helpline, 1300 301 755. frequency of use and is not covered by warranty.
NEVER HAS SAFETY
IN THE WORKPLACE
HAD A HIGHER PRIORITY
DISCLAIMER
All product specifications and technical descriptions, recommendations and other information provided, are given as general guidance and advice, and are to be read in conjunction with Sayfa Group installation
instructions and any other data available and applicable to each particular standard product or system. Use of such data is however the user’s sole responsibility, taking into account the intended application and
actual conditions existing on the particular worksite. Consequent selection of the right product for any particular use, remains the user’s ultimate responsibility. Sayfa Group is therefore not obligated or liable for
any direct or indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of the suitability and use of or otherwise, any product or system for any purpose. Implied warranties
of merchantability or fitness for any particular purpose, are specifically excluded.
All Sayfa Group products must be installed and used by competent personnel trained in the selection, safe use and maintenance of fall arrest systems and equipment by a Registered Training Organisation (RTO)
Installation not in accordance with Sayfa Group requirements or the use of non Sayfa Group components will void all certification and warranties.
Suitability of support structure and design layout of system is the responsibility of the installer and should be verified by a competent person trained by a Registered Training Organisation (RTO) in the selection,
safe use and maintenance of fall arrest systems and equipment or approved by a structural engineer to ensure conformance.
Sayfa Group maintains a policy of continuous improvement and development, and therefore reserves the right to modify, amend or otherwise alter product and system designs and specifications, models and part
numbers, colours and pricing etc without prior notice. Errors and omissions are excepted, and Sayfa Group accepts no liability for incorrect information, errors or omissions.
23TECHNICAL SPECIFICATION
SYSTEM RAPTOR ROPE ACCESS DAVIT
CODE OH500
SPECIFICATION Industrial use, aluminum construction, RAPTOR Rope Access Davit by SAYFA GROUP with rescue and adjustable rigging anchor
SUMMARY for access over non load-bearing areas for window cleaning and facade maintenance. System design, supply, layout, installation
and certification by a SAYFA approved installer, as per the manufacturer’s installation instructions and current standards.
TECHNICAL DATA MATERIALS
- Arm and mast - manufactured from high grade structural aluminium
- Connection brackets, end caps, supports - powder coated stainless steel
- Davit base - G350 grade steel, galvanised finish
RATING
- 12kN single person use + rescue
- 400kg safe working load
DIMENSIONS
CODE REACH HEIGHT OVERALL HEIGHT WEIGHT
OH510.1600 1000mm 1600mm 1800mm 41kg
OH510.2200 1000mm 2200mm 2400mm 48kg
OH514.1600 1400mm 1600mm 1800mm 43kg
OH514.2200 1400mm 2200mm 2400mm 50kg
SUBSTRUCTURE REQUIREMENTS
- Minimum concrete thickness
- OH510, Epoxy Adhesive fix - 200mm
- OH514, Epoxy Adhesive fix - 220mm
- AP160 Cast-in cage bolt kit - 220mm
- OH522 Flush mount cast-in base - 300mm
- Minimum concrete strength – minimum 32 mPa
- Concrete may need to be verified by engineer regarding reaction loads
- Minimum 250mm edge distance to closest anchor
FIXING METHOD
EPOXY ADHESIVE APPLICATION
- Stainless M16 x 180mm allthread stud fixing for 1000mm reach OH510 davit range, min 120mm embedment - requires
18mm hole size
- Stainless M16 x 200mm allthread stud fixing for 1000mm reach OH514 davit range, min 140mm embedment - requires
18mm hole size
- Recommended epoxy (chemset) adhesive - Hilti HIT RE-500
CONCRETE CAST-IN APPLICATION
- AP160 cage bolt kit or OH522 flush mount base
- Minimum concrete thickness - AP160 - 220mm, OH522 - 300mm
- Minimum concrete strength - 32Mpa
(Refer installation manual.) *Concrete specifications depend on davit type.
COMPLIANCE The RAPTOR Davit Arm System is designed to conform with requirements of the Australian & New Zealand Standards
AS/NZS 5532:2013, AS/NZS/ISO22846, AS/NZS1891 and relevant codes of practices and guidelines.
TESTING Testing and performance based on requirements of Australian Standard AS/NZS 1891 and AS/NZS 5532.
- Dynamic load test - 15kN
- Static load test - 12kN
PRODUCT WARRANTY 3 Years from date of purchase subject to correct installation. Use and maintenance to be in accordance with manufacturer’s
specifications and recommendations. (This excludes wearing parts).
INSPECTION AND Inspection and certification required every 12 months by competent person in accordance with manufacturer’s specifications
MAINTENANCE and requirements of Australian Standards AS/NZS 1891 and AS/NZS 5532. (Refer installation manual).
IMPORTANT NOTE Failure to supply and/or install proprietary product in accordance with above standards and codes, specifications and
instructions voids complete system certification and/or warranty.
Designed and manufactured by Sayfa Group. For all technical assistance contact Sayfa Group.SAYFAGROUP-25.06.2021
241029 MOUNTAIN HWY T 1300 301 755 FOR MORE INFORMATION
BORONIA VIC 3155 F 1300 881 092 VISIT SAYFA.COM.AU
GROUP ACCESS
AUSTRALIA E PROTECT
SALES@SAYFA.COM.AU EQUIP
GROUP ACCESS PROTECT EQUIP
THE SAYFA GROUP
WE SAVE LIVES!
This is our Mission, and it drives our Vision to BRING EVERY WORKER HOME SAFELY.
Sayfa Group leads the industry in the design, installation and management of access and fall
protection systems. As an Australian owned company, we engineer and rigorously test our
proprietary systems to exceed national and international standards. Simple installation and easy
to use systems are our key drivers for ensuring maximum effectiveness and improved safety
ensuring compliance with Occupational Health and Safety standards in the workplace.
OUR VALUES
Today in the face of a fast paced world, SAYFA works hard in the pursuit of excellence for the
company, its people and its clients in view of a more prosperous future and leaving its inheritance for
generations, for safer workspaces. This is represented in our core values.
Care - A personal eye for detail and genuine effort to support on-site installation complexities and to
ensure nothing is overlooked.
Trust – No compromise. Trust in our people, our products, our installers.
Leadership – We are hungry, humble, and committed to take ownership of being leaders in our space.
Innovation – Modular, functional, intelligent. We create safety. We anticipate change.
Agility – Athletic, intense, ready to adapt, executed with precision.
COMMITMENT
We are passionate about our work with every product a testament to our commitment of world class
safety, quality and performance. Our obligation is to live up to our own high standards as well as those
of our customers and stakeholders ensuring total peace of mind.
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