INSTALLATION GUIDE ERGOSUN INTEGRATED SOLAR ROOF TILES - Ergosun USA
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TM
I N T E G R AT E D
SOLAR ROOF TILES
I N S TA L L AT I O N G U I D E
ERGOSUN INTEGRATED SOLAR ROOF TILES
7960 Silverton Ave. St. 123,
San Diego CA, 92126
www.ErgosunUSA.com
sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
Kevin Reeves
Operations Manager
Ph. 619.888.3625
Robert Wilcox
CEO/USA
858.454.1300
Bruce Wintemute
COO/CSO
Ph: 888.291.1457 Ext. 102
Brian Roth, P.Eng., MBA,
CMA
CEO/CAN
Ph: +1 778 828 6764
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
BEAUTIFULLY.
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
© Ergosun 2020
SALES@ERGOSUNUSA.COM
TM
Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
I N T E G R AT E D www.ErgosunUSA.com
SOLAR ROOF TILES sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
TABLE OF CONTENTS
SAFETY WARNINGS.............................. 1 MECHANICAL ROOM.............. 8
PRE-INSTALLATION............................... 2 TROUBLESHOOTING................. 9
EQUIPMENT & MATERIALS.................. 3 SYSTEM ILLUSTRATIONS......... 10
ELECTRICAL EQUIPMENT & WIRING.... 4 PRODUCT DATA SHEET............. 12
CONNECTING RECEIVERS..................... 5 SALES & MARKETING INFO...... 14
CONNECTING TILES.............................. 6 CERTIFICATION LABEL.............. 17
SYSTEM DIAGRAM............................... 7 LISTING REPORT........................ 18
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
BEAUTIFULLY.
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
© Ergosun 2021
SALES@ERGOSUNUSA.COM
TM
Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
I N T E G R AT E D www.ErgosunUSA.com
SOLAR ROOF TILES sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
I. SAFETY WARNINGS
Please read this entire document before han- WARNING: To avoid risk of elecric shock, fire,
dling, wiring, operating, or servicing Ergosun injury, or death:
roof tiles.
Solar roof tiles when exposed to direct sunlight
Site visit, permitting, system design, and other create DC energy. Cover the surface of the
general information need to be established by module with a nonpermeable covering when
a structural engineer & certified electrician installing to avoid unwanted energy generation.
before a licensed C-46 or GC (CA & CO) begin
installation of an Ergosun system. Shock hazard increases as more solar tiles are
connected in parallel strings. When modules are
Ensure that local authorities and correspond- connected, they will produce a higher voltage.
ing energy companies approve permit/site
installation before solar roof tiles are installed. Never exceed local jurisdiction maximum volt-
age per array. Tile series and voltage should be
If switching from a different roofing material, permitted and reviewed before connecting.
be sure to submit roofing permits prior to
installation of a new roof. Work only in dry conditions with proper safety
gear. wear gloves, guards, and nonconductible
Ensure that the structural integrity of the roof clothing. Only use tools that are permitted to use
has been approved to hold the weight of a with electrical currents when handling electricity.
concrete roof tile: Boral Saxony 900 Series -
940lb/sq Boral Saxony 600 Series - 585lb/sq. Never connect Ergosun solar roof tiles to other
solar power generating products.
Always secure roof tiles to battons with pref-
fered fastening method. Never install a broken or damages tile. Contact
Ergosun directly to receive a replacement.
Never move multiple tiles connected to eacho-
ther. Always unplug, and shut down power to a Do not carry a module by its MC4 wiring or junc-
string before maintenence. tion box.
Avoid damage to the module top surface by Please refer to section 690.8 of the National
handlingwith care. If a module must be laid Electric Code (NEC) for more guidlines.
face down, do so on a non-abrasive surface.
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
BEAUTIFULLY.
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
© Ergosun 2021
SALES@ERGOSUNUSA.COM
TM
Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
I N T E G R AT E D www.ErgosunUSA.com
SOLAR ROOF TILES sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
II. PRE-INSTALLATION
Instructions are provided as a refference only. Have a physical copy of an accurate system
Follow all local and state regulations,safety, and design to label all strings, connections, and
laws. For technical questions, contact the local receivers (Example 1a).
solar department in your area. Contracted solar
installer is responsible for all final install meth- Determine number of penetrations in roof if
ods & materials. Aim to install components wires are entering a structure. It is recom-
according to approved permit. mended that the penetrations are located at
the top of the system.
For new builds and reroofs, consider establish-
ing a contact with the project roofing company Clip junction box housings on to back of solar
to coordinate installation of tiles & battens. It is tiles, you will hear a “click”. Pull on MC4 to
possible for for roofers to assist with laying ensure connection is secure (Figure 1b).
Ergosun solar tiles.
1b.
Two/one Qualified Person are recommended to
start installing inverters, PV combiners, and
additional equipment a day before solar tiles are
installed according to design.
1a.
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
BEAUTIFULLY.
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
© Ergosun 2021
SALES@ERGOSUNUSA.COM
TM
Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
I N T E G R AT E D www.ErgosunUSA.com
SOLAR ROOF TILES sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
III. INSTALLATION MATERIALS & EQUIPMENT
Ergosun is a manufacturer of solar tiles only. All additional materials necessary for install are the
responsibility of the solar contractor. Below is a bill of materials created by a solar installer for a
standard 8kW ergosun system. Each job will vary based on home size, panel location, etc.
This list is provided FOR REFERENCE ONLY.
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624 BEAUTIFULLY.
© Ergosun 2021
SALES@ERGOSUNUSA.COM
TM
Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
I N T E G R AT E D www.ErgosunUSA.com
SOLAR ROOF TILES sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
IIV. INSTALLATION OF ELECTRICAL EQUIPMENT
Install Inverters according to manual (at Install AC disconnect at least 6” away from right
least 24” apart) (using six 3”x1/4 self-topping of inverter.
screws with flat washer)
Install Emergency Disconnect and Electrical
Assemble combiner boxes with fuse holders Panel 6” away from each other to the right of AC
and install at least 6” away from the left of disconnect.
inverters.
V. WIRING OF COMPONENTS
DC wiring first, according to diagram com- AC wiring from, AC disconnect 2 to inverter 2,
biner to inverter. From combiner 1, Combi- L1 and L2 neutral and bonding, then back to
nation of 1 to 5 into input 1 inverter 1, Com- 30amps double pole breaker in 100amps
bination of 6 to 9 into input 2 inverter 1 with panel.
neutral and grounds wire.
Wiring transmitters according diagram T1, T2
DC wiring according to diagram combiner to and T3 in parallel, back to rapid shut down
inverter. From combiner 2, Combination of emergency disconnect and to the sub panel
10 to 13 into input 1 inverter 2, Combination 15amps breaker.
of 14 to 17 into input 2 inverter 2 with neutral
and grounds wire. Wire to input 1 to inverter number 1 through T1
and wire to input 2 through T2. Then wires to
AC wiring from, AC disconnect 1 to inverter input 1and 2 to inverter number 2 through T3.
1, L1 and L2 neutral and bonding, then back
to 30amps double pole breaker in 100amps Now link 100amps sub main panel to 100amps
panel. breaker in main panel.
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624 BEAUTIFULLY.
© Ergosun 2021
SALES@ERGOSUNUSA.COM
TM
Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
I N T E G R AT E D www.ErgosunUSA.com
SOLAR ROOF TILES sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
VI. WIRING STRING OF SOLAR TILES WITH RECEIVER
Connect all 48 panel in series measure voltage Installing receiver on a piece of ply sheet 3” x
and record value clearly in a book string 1 = 38 3” screw on to the ply sheeting of the roof in
x 12.1 = 460v. the middle of tile # 1 of string # 1.
(Reading should be +/- 10 volts max)
Then loop panel wires and receiver wires and
Turn Receiver according to diagram install tile # 1 of string # 1.
Label from left to right wires L1, L2, L3 and L4 Measure and record string voltage in combiner
now that the receiver is connected, you should
Disconnect Panel #1 from string and L1 and L3 get the voltage of one panel approximately
is connected to the first panel in the string. 12.1 volts. Note: this will change when the
(Panel # 1 is connected to string through receiv- transmitter is activated to 580 volts.
er)
Keep all breakers and disconnect off until all
L2 is connected to the positive + of panel # 2 in strings are completed and you are ready to
the string. commission system.)
L4 will be connect to string lead wire going
straight to fuse # 1in combiner box # 1.
Also the Negative of Panel #48 will be connect-
ed string lead wire going straight to Neutral bar
in combiner box # 1.
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624 BEAUTIFULLY.
SALES@ERGOSUNUSA.COM © Ergosun 2021
TM
Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
I N T E G R AT E D www.ErgosunUSA.com
SOLAR ROOF TILES sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
VII. CONNECTING TILES TO COMPLETE A STRING
One Qualified person to supervise panel Double check number of tiles in each string to
installation, test for correct VOC and make ensure correspondence with desired VOC. If
proper mc4 crimping and connection. there are 40 tiles at 12 volts, a reading of
480-500 volts should be received.
Only combine strings of tiles on the same
face/orientation of a roof. It is possible that the Labtest current/voltage for
these modules may vary compared to real world
conditions.
Ensure AWG wiring routes are planned before
laying tiles.
Absolutely no joining of wires, only where strings
start and end, straight to the combiner box.
Strings of tiles can be placed up or down
through battons to continue a line of tiles. Addi- Always pull and test MC4 connection for firm-
tonal personnel can test inverter, confirm ness and ensure water tight.
VOC, and connect AWG wiring to designated
fuse holder according to design. Be on the lookout for low VOC as of result of
bad/broken panels. Replace any broken panel
even if it is giving great VOC may affect future
Ensure all tiles with receiver underneath them output of the system.
are discreetly identifiable and clearly identifi-
able on roof drawing that identify each string.
Plans are strongly encouraged for future refer-
ence to check or replace individual tiles.
Ensure all 17 strings positive and negative
wires are all labelled.
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
BEAUTIFULLY.
© Ergosun 2021
SALES@ERGOSUNUSA.COM
TM
Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
I N T E G R AT E D www.ErgosunUSA.com
SOLAR ROOF TILES sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
VIII. DIAGRAM OF SYSTEM
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
BEAUTIFULLY.
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
© Ergosun 2021
SALES@ERGOSUNUSA.COM
TM
Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
I N T E G R AT E D www.ErgosunUSA.com
SOLAR ROOF TILES sales@ergosunusa.com
Ph: 858.215.4344
UL 1703 / UL 790
X. EXAMPLE OF A COMMERCIAL 14KW ERGOSUN MECHANICAL ROOM
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
BEAUTIFULLY.
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
© Ergosun 2021
SALES@ERGOSUNUSA.COMTM Developed by Solarmass Energy Group
7960 Silverton Ave. St. 123,
San Diego CA, 92126
www.ErgosunUSA.com
I N T E G R AT E D sales@ergosunusa.com
SOLAR ROOF TILES Ph: 858.215.4344
UL 1703 / UL 790
XI. TROUBLESHOOT, FIX OR CONTACT ERGOSUN IF
Strings are not clearly and visibly identified. Strings combine from different orrientations.
A poor MC4 connection is located. Based on local laws and regulations: No A/C
or D/C
Strings combine on the roof, underneath solar protection.
tiles.
No individual A/C disconnect for inverters.
There is an excess of joining wires in strings.
10) Poor location choice for inverters.
Low VOC due to bad or broken solar tiles.
Diodes are bad or broken.
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126 G O S O L AR ,
BEAUTIFULLY.
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
© Ergosun 2020
SALES@ERGOSUNUSA.COMTM
I N T E G R AT E D
SOLAR ROOF TILES
EXAMPLE SYSTEM
Figure 4 – Illustra�on Example Drawing of Typical System
LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
SALES@ERGOSUNUSA.COM © Ergosun 2020TM
I N T E G R AT E D
SOLAR ROOF TILES
Figure 3 – Illustra�on Example Drawing of a 5.4kW System
2.
1.
3.
4.
5.
6.
1. 10 STRINGS OF 36 SOLARIZED TILES 4. INVERTER - DUAL STRING 6.0kW
2. PENETRATION W/ 2” CONDUIT FROM ROOF 5. A/C DISCONNECT
3. PV12 DC COMBINER BOX (INSIDE EQUIPMENT ROOM) 6. 100AMP PANEL LINK / MAIN BREAKER
Figure 3 - Solar Array Weight and Loading Calcula�ons
Number of Tiles in Total: 360 Weight of Individual Panel: 1lb.
Number of Arrays: 10 Mounting System Weight: N/A
Number of Panels in Array: 36 Total Weight of Array: 360 lbs.
Voltage per Array: 360 Solar Panel Area: 357 sq ft.
Number of Connections to Roof: 20 Total Array Area: 357 sq ft.
Total Amps: 15 Amps (14 strings @1.5Amps) divided into 2 Distributed Load: 357 lbs.
inputs on the inverter thus 10.5amps per input.
ERGOSUN USA
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624 © Ergosun 2020TM
I N T E G R AT E D
SOLAR ROOF TILES
Awarded Most
Pioneering Tile
Manufacturer
Energy Innovator Awards,
CV Magazine 2019
GO SOLAR,
BEAUTIFULLY.
Ergosun Roofs Our Story
make a powerful The Ergosun Integrated Solar Roof Tile was
statement about engineered in the UK and now reliably
generates power on homes in the US, Canada,
your home and the United Kingdom, Sweden, South Africa,
your commitment
and Jamaica using the most common roofing
material in the world - concrete roof tiles. We
to the future. continue to grow our geographic footprint with
many more projects in development globally
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
SALES@ERGOSUNUSA.COMTM
TM
I N T E G R AT E D
SOLAR ROOF TILES
SYSTEM DATA
Advanced
Intergrated
Solar Technology
SOLAR IDEAL FOR
SOUTH FACING ACHIEVE MAXIMUM POWER
HOMES ON
COMPLEX ROOF LINES
Ergosun is connected to the grid or to a
storage system the same as traditional
solar systems and is therefore eligible
Renewable energy without sacrificing a home’s
for all of the same tax rebates and
savings. aesthetic.
Cut cells lower the power load per cell,
increasing efficiency and bypass diode Outperforms traditional solar in low light
technology prevents one shaded panel
from affecting others. conditions and at non-optimal orientations.
Warrantied to provide 80% of peak
power after 25 years, Ergosun tiles have
been put through a range of severe Choose the amount of power, the types of
weather tests ensuring peak inverters, and battery storage.
performance and are certified to a host
of international standards.
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
SALES@ERGOSUNUSA.COMTM
I N T E G R AT E D
SOLAR ROOF TILES
PROJECTS
LEADING PERFORMANCE
IN LOW LIGHT
CONDITIONS.
Absorb more sunlight with our 3rd
generation solar tile. Designed without a
glass surface, our matte finish tiles
consistently provides more energy,
wherever the sun may be. Our low amp,
high voltage system produces energy
earlier in the day, and later into the night.
POWER MAXIMIZATION +
AESTHETICS.
Enter a new era of solar; cut-cell
technology lowers the power load per
cell, increasing efficiency. Furthermore, a
bypass diode prevents one shaded panel
from affecting others so you can achieve
maximum power on complex rooflines
CUSTOMIZE YOUR
SYSTEM.
Add battery storage add usage
monitoring to your system and stay
independent from the grid.
Thank you for your interest in
Ergosun Integrated Solar Tiles.
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
SALES@ERGOSUNUSA.COM © Ergosun 2020TM
I N T E G R AT E D
SOLAR ROOF TILES
CERTIFICATION LABEL
LABTEST CERTIFICATION INC. APPLICATION CLASS A & SAFETY CLASS II
Solarmass Energy
Group Ltd.
200-120 Lonsdale Ave, North
Vancouver, BC,
V7M 2E8
Model No.: ergosun 15
Max. Power (Pw) +/- Current at MPP
15.0 W 1.45 A
5% (imp)
Max series Short circuit
overcurrent current (isc)
2.5 A 1.20 A
protection device
where required
Current temp
0.05 %
Open Circuit Voltage coefficient
12 V
(Voc) Voltage temp
0.35 %
coefficient
Volt. at max. Power Power temp
10 V 0.35 %
coefficient
Power measured in the standard condition (STC).
Irradiation 1000Wm2 AM = 1.5 Temp 25C
CAN/CSA C22.2 No 61730-1: 2019
Serial Number:
CAN/CSA C22.2 No 61730-2: 2019
IEC/EN 61730-1:2018
IEC/EN 61730-2: 2018
IEC/EN 61215-1:2016
UL 61730-1:2017
UL 61730-2: 2017
Fire tests, spread-of-flame and burning-
brand tests Safety Class A in accordance
with UL 790
System Fire Class Rating: See
DANGER
installation instructions for Installation
ELECTRIQUE
Requirements to achieve a specified
system fire class rating with this
product
Application Class A and Safety Class II
ATTENTION! per UL/CSA/IEC/EN 61730-1
Never connect or Tested and certified to harmonized IEC/UL 61730
disconnect under standards
load current Produced in China
MAXIMUM SYSTEM VOLTAGE 600 Vdc
Lattention ne se
connecte jamais ou
ne se deconnecte pas
sous charge
ERGOSUN USA
7960 SILVERTON AVENUE UNIT 123, SAN DIEGO CA, 92126
UNITED STATES 858.215.4344 | CANADA +1 888.291.1457 | EUROPE +44 (0) 117.313.7624
SALES@ERGOSUNUSA.COM © Ergosun 2020LISTING REPORT
For
Solarmass Energy Group Ltd.
Suite 204, 6360-202 Street
Langley, BC
V2Y 1N2 Canada
Date: May 8, 2018
Report No.: 16963-1S
Revision No.: 0
Project No.: 16963
Model No.: ergosun 15
Product Type: Photovoltaic Roof Tile
Your Partner in Testing and Certification Inc.
205 – 8291 92 Street, Delta, BC
V4G 0A4, Canada
Phone: 604-247-0444
Fax: 604-247-0442
www.labtestcert.comLabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
TABLE OF CONTENTS
GENERAL TERMS ....................................................................................................................................... 5
ALTERATION ............................................................................................................................................... 9
MARKING ................................................................................................................................................... 10
EXAMPLE MARKING LABEL .................................................................................................................... 12
PRODUCT DESCRIPTION ......................................................................................................................... 13
FIGURES / DIAGRAMS .............................................................................................................................. 16
PICTURES .................................................................................................................................................. 20
FACTORY PRODUCTION TESTS ............................................................................................................. 26
TEST DATA SECTION ............................................................................................................................... 28
UNLISTED COMPONENTS REQUIRING RE-EVALUATION - N/A .......................................................... 34
Page 2 of 34
DCN: 3008, Rev.9 January 2016
This document may not be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without
permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
REPORT
Certification System Type 3 (ISO / IEC Guide 67 clauses 6.2 and 6.3)
This report covers the evaluation of ergosun 15, a photovoltaic module with integral
concrete roof tile. Rated power output of 14.5 W 20-cell modules with a maximum
Scope
system voltage of 600V; maximum fuse rating of 2.5 A; Class A roof covering material
fire rating.
ICS Code 27.160
Report reference No.: 16963-1S
Note: By signing the below, both the Issuer and the Reviewer hereby declare to abide by the applicable LabTest policies:
1.) Statement of Independence # 3014 (LabTest Employees), or
2.) Independence, Impartiality, and Integrity #1039, clause 11 (Engineering Service Subcontractors).
Complied and Issued by:
Robert Grady
(print name and signature)
Date of issue: May 8, 2018
Reviewed by:
Sandeep Bhayana
(print name and signature)
Date of Review: May 8, 2018
Testing Location (Name): LabTest Certification Inc.
Address: 3255 Pepper Lane Suite 112, Las Vegas, Nevada 89120 USA
Testing By: Robert Grady
Applicant’s Name: Solarmass Energy Group Ltd.
Contact Person: Paul Henderson
Address: Suite 204, 6360-202 Street, Langley, B.C., V2Y 1N2, Canada
Test specification Photovoltaic Roof Tile
➢ CAN/CSA-C22.2 NO. 61730-1:11 (R2016)
Standard ➢ CAN/CSA-C22.2 NO. 61730-2:11 (R2016)
(Test Specification) ➢ UL 1703 (Ed. No.3)
➢ UL 790 (Ed. No.8)
The submitted test item noted below was found to be in compliance with the above
Conclusion
noted standard(s).
Test item description Photovoltaic Roof Tile
Manufacture: Solarmass Energy Group Ltd.
Model No.: ergosun 15
➢ Electrical:
➢ Open Circuit Voltage (Voc): 12 V
Ratings:
➢ Short Circuit Current (Isc): 1.20 A
➢ Voltage at Maximum Power (Vmp): 10 V
Page 3 of 34
DCN: 3008, Rev.9 January 2016
This document may not be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without
permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
➢ Current at Maximum Power (Imp): 1.45 A
➢ Maximum Power (Pw): 14.5 W
➢ Maximum System Voltage: 600V
➢ Nominal Operating Cell Temperature (NOCT): 25°C to 55°C
➢ Operating Temperature Range: -40°C to 85°C
➢ Roof Covering Material Fire Class Rating:
➢ Class A
Note: Electrical ratings measured in standard test conditions (STC) of 1000 W/m², AM
1.5 spectrum, and 25°C.
Page 4 of 34
DCN: 3008, Rev.9 January 2016
This document may not be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without
permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
GENERAL TERMS
Test item particulars: Ergosun 15, a photovoltaic module with integral concrete roof tile. Rated power output of 14.5 W
20-cell modules with a maximum system voltage of 600V; maximum fuse rating of 2.5 A; Class A roof covering material
fire rating.
Possible test case verdicts
Test case does not apply to the test object : N/A
Test item does meet the requirement ........ : Pass (P)
Test item does not meet the requirement .. : Fail (F)
Testing
Conducted at LabTest Certification Inc.
Date of receipt of test item ....................... : March 21, 2018
Date(s) of performance of test ................. : March through May, 2018
File Transfer, testing conducted by
Certification Body (CB) ……………………:
Report No. ………………………………….:
Report Date ………………………………..:
General remarks
This report does not permit the use of the LC mark unless provided with Certificate of Conformity and
Authorization Letter to Mark issued by LabTest Certification Inc.
This report shall not be reproduced except in full without the written approval of the testing laboratory.
The test results presented in this report relate only to the item(s) tested.
(see remark #)" refers to a remark appended to the report.
"(see Annex #)" refers to an annex appended to the report.
Throughout this report a comma is used as the decimal separator.
Throughout this report a period is used as the decimal separator.
Report History:
➢ Rev. 0 – Issued May 8, 2018
Page 5 of 34
DCN: 3008, Rev.9 January 2016
This document may not be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without
permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
General Requirements and Definitions
The Applicant and Manufacturer have agreed to produce, test and label LabTest Certification Inc. listed
products in accordance with the requirements of this Report. The Applicant and Manufacturer have also
agreed to notify LabTest Certification Inc. and to request authorization in writing prior to using alternate
parts, components or materials.
COMPONENTS
Components used shall be those listed in the LabTest report covering the products specified in the index
including any amendments and/or revisions.
LISTING MARK
The LabTest listing mark applied to the products shall either be separable in form, such as labels
purchased from LabTest, or on a product nameplate or other media only as specifically authorized by
LabTest. Use of this listing mark is subject to the control of LabTest.
MANUFACTURING AND PRODUCTION TESTS
Manufacturing and Production Tests shall be performed as required in this Report.
FOLLOW-UP SERVICE
Periodic unannounced audits of the manufacturing facility shall be scheduled by LabTest. An audit report
shall be issued after each visit. Special attention will be given to the following:
• Conformance of the manufactured product to the descriptions in this Report.
• Conformance of the use of the LabTest mark with the requirements of this Report and the Listing,
Labeling, and Follow-up Service Agreement.
• In-plant Quality Control procedures.
• In-plant personnel changes.
• Manufacturing changes.
• Performance of specified Manufacturing and Production Tests.
In the event that the LabTest representative identifies non-conformance(s) to any provision of this Report,
the Applicant shall take one or more of the following actions:
• Correct the non-conformance(s).
• Remove the LabTest Certification Mark from non-conforming product.
• Contact the LabTest Certification Inc. office that issued this Report for additional instructions.
GENERAL DEFINITIONS
Representative samples of the subject project were examined and are described in the body of this report.
Unless specifically stated otherwise, the following general definitions, terminology and construction details
apply:
Asterisk: In "Certified*" the asterisk denotes that an SCC Accredited Certification Monogram appears in
the components.
Asterisk: In "Listed*" the asterisk denotes that an OSHA Accredited NRTL Listing Monogram appears in
the components.
Equivalent: The phrase "or equiv" denotes that an alternative equivalent component having similar
mechanical and electrical characteristics may be used and, where the original component was Certified
Page 6 of 34
DCN: 3008, Rev.9 January 2016
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LISTING REPORT
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May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
and/or Listed/Recognized, must be a Certified and/or Listed/Recognized component. Equivalent means
that the component has equivalent mechanical and electrical characteristics and has no impact on the
conformity of the product.
Construction Details: For specific construction details, reference shall be made to the following
photographs and descriptions. All dimensions are approximate unless specified as exact or within a
tolerance. In addition to the specific construction details described in this Report, the following general
requirements also apply.
General Construction: The construction of the appliance shall be in accordance with reasonable concepts
of safety, substantiality and durability. Component parts shall be well fitted and not show signs of
becoming warped, bent, broken or otherwise damaged through normal use.
Displacement of Parts: Every part of the appliance shall be designed to be secure against displacement
and constructed to maintain a fixed relationship between essential parts under normal and reasonable
conditions of handling and usage. Simulated logs and/or coal pieces are a functional part of the burner
and shall be secured in position.
Materials: Materials used in the construction of appliances shall have strength, durability, resistance to
corrosion.
Exposed Edges: Exposed edges, which may come in contact with the operator’s hand during normal
adjustment, or usage should be smooth.
Joints: Joints of surfaces enclosing combustion products shall not depend primarily on cement for
tightness and shall be durable and rigid construction, such as welded, brazed, machined and bolted,
tongue-and-groove, slip, lap, or screw joint.
Threaded Parts: Bolts, nuts and screws employed in the assembly of the appliance shall not require the
use of special tools for removal or replacement. Bolts, nuts, screws (except sheet-metal screws) and
other threaded parts shall have threads conforming to the Standard for Unified Inch Screw Threads,
ANSI/ASME B1.1 or the Standard for metric Screw Threads – M Profile, ANSI/ASME B1.13M.
Controls: All controls and accessories including automatic gas ignition systems, piezo-electric spark
devices, manual gas valves, automatic valves, gas appliance regulators, pilot gas filters and draft hoods
must be certified.
Internal Wirings: All primary, and grounding circuit conductors are CSA/UL certified TEW, TR-64, AWM
SR-PVC or AWM XL-PVC, raged min 80°C, 300 VAC. All wiring is suitably routed and secured away from
sharp edges and moving parts to prevent chafing of the insulation. Alternatively, additional insulation is
provided where the wiring passes over sharp edges and through holes.
Grounding: The green or green/yellow insulated grounding conductor of the power supply cord terminates
singly in a crimp type, closed loop connector, secured to the chassis by a min. No. 6 plated or non-ferrous
threaded screw, nut and star washer (to ensure surface coating penetration).
Accessibility of Live Parts: All uninsulated live parts in primary circuitry are housed within a metal/plastic
enclosure constructed such that any openings are not penetrable by the probe specified in the above-
referenced Standard.
Markings: The unit is to be marked with the manufacturer’s name or identifying symbol and address,
model number, a distinctive number which will identify an individual appliance (serial number), electrical
ratings, and cautionary markings where required. Products for end-use in Canada may be required to
Page 7 of 34
DCN: 3008, Rev.9 January 2016
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permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
have markings in both French and English. It is the responsibility of the Applicant to determine
any such requirement and provide bilingual markings, where applicable, in accordance with the
Provincial Regulatory Authorities.
Installation, Operating and Safety Instructions: Instructions for the proper installation and safe use of this
product are provided by the manufacturer. Products for end-use in Canada may be required to have
markings in both French and English. It is the responsibility of the Applicant to determine any
such requirement and provide bilingual markings, where applicable, in accordance with the
Provincial Regulatory Authorities.
ELV: All references to "ELV" denote Extra Low Voltage (less than 240 VA and less than 42.4 V pk) energy
limited secondary circuits.
ELV Wiring: All non-certified conductors and connectors in ELV sec circuits have insulation materials with
a flammability rating of 94V-2 or better or are made of PVC, TFE, PTFE, FEP or Neoprene and are routed
and secured away from contacting all primary circuitry.
Dimensions: All dimensions specified are approximations only. Unless stated otherwise, the least
significant digit is uncertain by plus or minus one unit.
Polarization: Proper polarization is maintained throughout the equipment on polarized receptacle and load
fittings where these devices are conductively connected to the supply.
Sleeving: All thermoplastic and other insulating tubing used in primary circuits are Certified/ULR, rated min
105ºC, 300 V ac.
Crimp Connectors: All crimp type connectors used in primary, low voltage, secondary, and grounding
circuits are Certified vinyl insulated and appropriately sized for the gauge of wire used. Any larger
compression lugs are Certified, 600 V rated, and covered with heat shrink tubing if required.
Printed Circuit Boards (PCB): All PCB's are made of Glass base, epoxy resin, carry a Flame Rating of
NEMA FR-4/G-10, and are min 1.6 mm thick. All have solder mask and component identification layer.
Segregation: Insulated conductors of different circuits are provided with spacing as specified in spacing
above. Insulated conductors are positively maintained away from bare live parts of different circuits, sharp
edges and heat producing components.
Soldered Connections: All connections are mechanically secured before soldering.
Strain Relief: Strain relief is to be provided for all conductors leaving an enclosure.
Page 8 of 34
DCN: 3008, Rev.9 January 2016
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permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
ALTERATION
The manufacturer/applicant agrees to complete all below noted alterations prior to shipping and labeling
products with the LC Certification Mark:
1. Unit shall be marked as with the marking noted in the Marking section.
Page 9 of 34
DCN: 3008, Rev.9 January 2016
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permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
MARKING
All markings required by CAN/CSA-C22.2 NO. 61730-1:11 (R2016), CAN/CSA-C22.2 NO. 61730-2:11
(R2016), UL 1703 (Ed. No.3), and UL 790 (Ed. No.8) must be permanent and, except for date of
manufacture, visible after installation of the fixtures. Graphic symbols shall be in accordance with table 1 if
applicable. There are no color requirements for symbols. Graphic symbols shall be explained in the
documentation. This consists of:
The Warning markings shall be provided in English and French translation which shall include the
following information:
A. Each module shall include the following clear and indelible markings:
a. name, monogram or symbol of manufacturer;
b. type or model number;
c. serial number;
d. polarity of terminals or leads (colour coding is permissible);
e. maximum system voltage for which the module is suitable;
f. safety class in accordance with IEC 61140, if applicable.
B. The date and place of manufacture shall be marked on the module or be traceable from
the serial number
C. These additional markings shall be applied to either the module or placed into the
instruction and installation data. All electrical data should be shown as relative to standard
test conditions (1 000 W/m2 at 25 °C):
a. voltage at open-circuit;
b. current at short-circuit;
c. maximum over-current protection rating, as verified by IEC 61730-2, MST 26;
d. recommended maximum series/parallel module configurations;
e. application class of product.
D. Connectors suitable only for field assembly of modules shall be marked “Do not
disconnect under load”.
E. For modules with open-circuit voltage in excess of 50 V, and/or modules rated for
maximum system voltage in excess of 50 V, a highly visible warning label regarding the
shock hazard shall be applied near the means of connection to the module.
F. A module or panel marking shall include the following: “System Fire Class Rating: See
Installation Instructions for Installation Requirements to Achieve a Specified System Fire
Class Rating with this Product”.
G. The output power wiring terminals, leads, connector, or other connection means of a
module or panel shall be identified with one of the following marking statements:
Page 10 of 34
DCN: 3008, Rev.9 January 2016
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permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
To avoid any misunderstanding, market and subject areas of the accredited scope covered by the
LabTest Certification Mark must be indicated as shown below.
Conforms to: CAN/CSA-C22.2 NO. 61730-1:11 (R2016)
CAN/CSA-C22.2 NO. 61730-2:11 (R2016)
UL 1703 (Ed. No.3)
UL 790 (Ed. No.8)
Note: Jurisdictions in Canada may require markings to be also in French. It is the responsibility of the
Customer to provide bilingual marking, where applicable, in accordance with the requirements of the
Provincial Regulatory Authorities. It is the responsibility of the Customer to determine this requirement and
have bilingual wording added to the "Markings".
Page 11 of 34
DCN: 3008, Rev.9 January 2016
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permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
EXAMPLE MARKING LABEL
Page 12 of 34
DCN: 3008, Rev.9 January 2016
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permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
PRODUCT DESCRIPTION
PRODUCT COVERED:
Ergosun 15, a photovoltaic module with integral concrete roof tile. Application Class A and Safety Class II.
Rated power output of 14.5 W 20-cell modules with a maximum system voltage of 600V; maximum fuse
rating of 2.5 A; Class A roof covering material fire rating.
PRODUCT DESCRIPTION:
The ergosun 15 photovoltaic (PV) module with integral concrete roof tile converts power in the visible
portion of the electromagnetic spectrum to DC electrical potential. The basic construction of the laminate
consists of laminated assembly of individual solar cells and interconnecting ribbons encapsulated within
an insulating material. This encapsulated assembly is pressed between a rigid transparent top surface,
referred to as the Superstrate, and an insulating back surface, referred to as the substrate.
The ergosun 15’s laminate is adhered to a rectangular concrete roof tile, with the PV cell area of
approximately 300 mm by 345 mm. The max dimension of the laminate is 340 mm by 380 mm. Individual
solar cell size of 25 mm by 152 mm; with minimum distance between cells of 3 mm. The dimensions of
the concrete roof tile are 420 mm by 330 mm. The minimum dimension of the laminate is subject to the
following distances: "Minimum distance between cell and the edge of the laminate [9 mm]" and "Minimum
distance between any current carrying part and the edge of the laminate [9 mm]". The ergosun 15 has a
PV module weight of approximately 0.65 kg and an area of approximately 0.14 square meters.
ELECTRICAL RATINGS:
Electrical Rating Type Electrical Rating Value
Max. power (Pw) +/- 5% 14.5 W
Max series overcurrent protection device where required 2.5 A
Open circuit voltage (Voc) 12 V
Current at MPP (imp) 1.45 A
Volt. at max. Power 10 V
Short circuit current (isc) 1.20 A
Current temp coefficient 0.05 %
Voltage temp coefficient 0.35 %
Power temp coefficient 0.35 %
Maximum system voltage 600 Vdc
Total number of cells 20
Connection of cells Serial
Number of bypass diodes 1
Number of cells per bypass diode 20
Nominal operating cell temperature (NOCT) 25°C to 55°C
Note: Power measured in standard test conditions (STC) of: Irradiation 1000W/m 2, AM = 1.5, Temp 25°C
Page 13 of 34
DCN: 3008, Rev.9 January 2016
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permission in writing from LabTest Certification Inc.LabTest Certification Inc.
LISTING REPORT
Date Issued: Project No: Client Report No: Revision No:
May 8, 2018 16963 Solarmass Energy Group Ltd. 16963-1S 0
CRITICAL COMPONENTS:
1. Combiner Cables (Wiring System and Harness): UL listed (E355120). Manufactured by Shoals
Technologies Group LLC. Model STG.ICT.12.12. Rated 600Vdc, 20 A, maximum operating
temperature 105°C.
2. Junction Box: Junction box plastic UL recognized (E45587). Manufactured by Sabic Japan LLC.
Model PX9406P (f1). Flame class V-0, RT 110. Suitable for outdoor use with respect to exposure
to ultraviolet light, water exposure and immersion; IP65 rated.
3. Laminate to Tile Adhesive (US only): UL recognized component (E322764). Manufactured by
Sika Services AG, model Sikasil AS-70. Black adhesive minimum thickness 3.0 mm, flame class
HB40, RTI 105.
4. Junction Box to PV Module Adhesive: UL recognized component (E345066). Manufactured by
Shenzhen Toshin Silicone Material Co. Ltd. Model TS-728N. Black adhesive minimum thickness
3.0 mm, flame class V-0, RTI 105. Room temperature vulcanizing (RTV), furnished as liquid.
5. Laminate to Tile Adhesive (US/CA): UL recognized component (E40195). Manufactured by Dow
Corning Corporation, model 995 Multi-Surface Adhesive/Sealant. Black adhesive minimum
thickness 3.0 mm, flame class HB40, RTI 105.
6. Roof Tile: QAI listed (B1044-2). Manufactured by Boral Roofing, model Saxony 900 Slate.
Concrete material. Tested with unit as whole assembly.
7. Photovoltaic Module Superstrate: UL recognized component (E311412). Manufactured by
Saint-Gobain Performance Plastics Corporation. Model Norton FEP-FG. Furnished as film.
Thickness: 50 micron. Clear color. Flame class V-0, RTI 105. Maximum temperature 165°C.
8. Photovoltaic Encapsulate: UL recognized component (E326347). Manufactured by Hangzou
First PV Material Co. Ltd. Model F806. Ethylene Vinyl Acetate (E/VAC). Furnished as rolls or
sheets. Thickness: 0.3 mm. HWI 4, HAI 3.
9. Photovoltaic Busbars: Manufactured by Shenzen Huaguangda Technology Co. Ltd. Ribbon
dimensions of 0.23 mm by 1.6 mm. Tin-coated copper soldering ribbon. Total of 4 busbars in
whole assembly. Tested with unit as whole assembly.
10. Photovoltaic Diode: Manufactured by Jinan Jingheng Electronics Co. Ltd. Model 12SQ045.
Bypass diode rating of 12 A. Thermal resistance from junction to base of 2.5°C/W. Maximum DC
blocking voltage of 45 Vdc. Maximum RMS voltage of 32 Vrms. Flammability classification of 94V-
0. Operating temperature range -65°C to 200°C. Tested with unit as whole assembly.
11. Photovoltaic Solar Cells: Manufactured by Big Sun Energy Technology Inc. Model Big Mono
Combo-Cell 1940. Single cell area of 36.8 cm². Mono-crystalline type. Grey color. Total of 20 cells
per module. Number of 10 cells in series per string. Tested with unit as whole assembly.
12. Photovoltaic Solar Cells (alternate): Manufactured by Lof Solar Corporation. Model C-CellTM – 6
Multi-Crystalline Silicon Color Solar Cell. Single cell area of 36.8 cm². Terra cotta color. Tested
with unit as whole assembly.
13. Photovoltaic Printed Circuit Board: UL recognized component (E327080). Manufactured by
Weiyuanda Industrial Co. Ltd. Model WYD-8. Multi-layer printed wiring board. Maximum area of
50.8 mm. Solder temperature limit of 280°C. Solder time limit of 20 seconds. Flame class V-0.
Maximum operating temperature 130°C. Grey or terra cotta color.
14. Photovoltaic Printed Circuit Board (alternate): UL recognized component (E327080).
Manufactured by Weiyuanda Industrial Co. Ltd. Model WYD-9. Single-layer printed wiring board.
Page 14 of 34
DCN: 3008, Rev.9 January 2016
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Maximum area of 50.8 mm. Solder temperature limit of 280°C. Solder time limit of 20 seconds.
Flame class V-0. Maximum operating temperature 130°C. Grey or terra cotta color.
15. Photovoltaic Module Substrate: Manufactured by Zhejiang Ventura Photovoltaic Materials Co.
Ltd. Model Norton TPT300. Dimensions of 0.3 mm by 1000 mm. Maximum system voltage
1118Vdc on basic safety factor of F1 = 1.2. Tested with unit as whole assembly.
16. Photovoltaic Insulating Tape: UL listed (E471703) / CSA certified (262611). Manufactured by
DSG-Canusa. Model CET88. 19 mm wide by 0.21 mm thick. Black color. Flame retardant and
cold resistant. Maximum voltage of 600Vdc and maximum temperature of 80°C.
Page 15 of 34
DCN: 3008, Rev.9 January 2016
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FIGURES / DIAGRAMS
Figure 1 – ergosun 15 Exploded Layer View Diagram Example
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DCN: 3008, Rev.9 January 2016
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Figure 2 – ergosun 15 Electrical Circuit Diagram Example
Page 17 of 34
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Figure 3 – ergosun 15 Solar Cell Wiring Schematic Example
Page 18 of 34
DCN: 3008, Rev.9 January 2016
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Figure 4 – Illustration Example Drawing of Typical System
Page 19 of 34
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PICTURES
Picture 1 – ergosun 15 Top View Complete Assembly
Page 20 of 34
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Picture 2 – ergosun 15 Rear View Complete Assembly
Page 21 of 34
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Picture 3 – ergosun 15 Side View Complete Assembly
Page 22 of 34
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Picture 4 – ergosun 15 Side View Complete Assembly
Page 23 of 34
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Picture 5 – ergosun 15 View of Cable Connectors; Male and Female Ends
Page 24 of 34
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Picture 6 – ergosun 15 View of Junction Box and Wiring Assembly
Page 25 of 34
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FACTORY PRODUCTION TESTS
FOLLOW-UP SERVICE INSPECTIONS
The LabTest Certification Inc. Field Representative shall determine that the product is manufactured in
accordance with this Report, and that label procedures are followed.
Label Control - Record serial numbers of labels if applicable, in the plant. Inspect label log sheets. The
following information should be recorded in the label log sheets by the manufacturer:
1. Label numbers, product labeled, date labeled or shipped, and destination.
2. Labels removed from, returned, freight damage, or rejected products should be picked up.
Examination of Product - At each Follow-up Service Inspection the LabTest Field Representative shall
determine that the product which is intended to bear the LabTest Certification Mark is manufactured in
accordance with the specified standards as per the test program and stated herein. The LabTest Field
Representative shall pay special attention to the following:
1. Materials used must be free from defects that could affect the performance of the product.
2. Suitable protective packaging.
3. Complete Safety and Installation Instructions are supplied with each product. No modification to these
instructions shall be made without LabTest authorization.
Examination of Applicant's Inspection Programs - At each Follow-up Service Inspection, the LabTest
Field Representative shall determine that the Applicant's methods of inspection conform to the
specifications included in the quality control procedures. The LabTest Field Representative will pay
attention to:
1. The Applicant's Quality Control report is complete and conforms to the procedure accepted by
LabTest and included in this Report.
2. The equipment used for inspection conforms to the specification in the quality control procedure.
3. The work area is suitable for a good quality control program.
4. Regular manufacturing production line tests are carried out by the Applicant.
Periodic unannounced Follow-up Service Inspections of the manufacturing facility shall be conducted by
LabTest Certification Inc. A Follow-up Service Inspection Report shall be issued after each visit. Special
attention will be given to the following:
1. Conformance of the manufactured product to the descriptions in this Report.
2. Conformance of the use of the LabTest Certification Mark with the requirements of this Report and the
LabTest Certification Agreement.
3. In-plant quality control procedures and personnel.
4. Manufacturing processes and changes.
5. Performance of specified Manufacturing and Production tests.
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