Indian Cement Sector SDG Roadmap - WBCSD
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
Contents FOREWORD | 4 Foreword by NITI Aayog 4 Message from the United Nations Industrial Development Organization (UNIDO) 5 Message from the Swiss Agency for Development and Cooperation (SDC) 6 Message from WBCSD 7 EXECUTIVE SUMMARY | 8 Purpose 9 Method and Approach 9 Priority SDGs for the Sector 9 INTRODUCTION | 12 What are the Sustainable Developmental Goals (SDGs)? 12 What do the SDGs mean for business? 12 Why does the Indian cement sector need an SDG Roadmap? 12 What are the next steps for the Roadmap’s implementation? 13 What are the goals? 13 Approach and methodology 14 THE CEMENT SECTOR AND THE SDGs | 16 Sector overview – Introduction 17 Future outlook – Establishing opportunities 20 Method and approach for prioritization of SDGs 22 IMPACT OPPORTUNITIES | 24 Description of the cross-cutting priorities 26 Impact opportunities 27 Energy and climate 28 People and communities 32 Circular economy 36 Natural resources 38 THE ROAD TO 2030 | 39 ACKNOWLEDGEMENTS | 42 Indian Cement Sector SDG Roadmap3
Foreword Message from the The Agenda comprises The cement sector is critical United Nations Industrial 17 SDGs with 169 associated to progress across a broad Development Organization targets, converging into one spectrum of SDG targets. (UNIDO) destination: the journey to the Cement as a product is future we want. The 17 SDGs indispensable to achieving The United Nations Industrial are integrated and ambitious, the ambitious Goals for cities Development Organization and hence indivisible. It is the and infrastructure (SDGs 11 (UNIDO) has the global first time ever that industry and 9). Innovations in cement mandate to foster and facilitate has been explicitly included technology, plants and the transition to inclusive in the development agenda, value chains are necessary and sustainable industrial specifically the achievement to achieving Goals on development. As such, UNIDO of inclusive and sustainable water, energy, decent work, applauds the efforts the Indian industrialization (SDG9). sustainable consumption and cement industry is making This reflects the widespread production, and terrestrial as it takes the lead on this recognition that industry is ecosystems (SDGs 6, 7, 8, cement roadmap to achieve the indispensable in achieving 12, 13 and 15). In addition, Sustainable Development Goals inclusive and sustainable the sector’s business (SDGs). economic growth. practices and partnerships offer an opportunity for In 2015, the 193 Member States positive contributions in the Business needs the SDGs, areas of health, education, of the United Nations universally as they offer a compelling gender equality and reduced adopted “Transforming our growth strategy for individual inequalities (SDGs 3, 4, 5 World: the 2030 Agenda for businesses, for business and 10). Opportunities for Sustainable Development. generally and for the world positive change abound and The Agenda is an outcome of economy. The SDGs also the Indian cement industry an unprecedented consultative urgently need business has started pursuing them, process that brought national because until private particularly regarding low- governments and millions of companies seize the market carbon and energy efficiency citizens worldwide together to opportunities SDGs create, transitions, and health and negotiate and adopt ambitious their abundance won’t safety. The present SDG goals covering five pillars for materialize. For India alone, Roadmap presents a deeper sustainable development: experts estimate the size of and integrated set of actions planet, people, prosperity, the SDG business opportunity to enable cement companies peace and partnerships. at USD $1 trillion by 2030 to lead the way in realizing the in four main sectors: SDGs. food and agriculture; cities; energy and materials; but also health and well-being. Dr. René Van Berkel Representative (India) United Nations Industrial Development Organization Indian Cement Sector SDG Roadmap5
Message from the Swiss The present report profiles SDC has been supporting the Agency for Development and the prioritized impact development of low-carbon Cooperation (SDC) opportunities and related cement for the last several actions that are necessary years in many countries and The implementation of the for the implementation of the India has been the focus of Sustainable Development Goals SDGs in the cement sector. major activities. The present (SDGs) calls for the adoption The main takeaway is the key work also reflects SDC’s of an integrated and inclusive partnerships that would support commitment to creating a approach to address societal the translation of sectoral low-carbon built environment. needs and create shared value. commitments into action. We believe that the The role of the private sector This report showcases the ways India-specific cement sector in the SDG implementation in which the cement sector roadmap paves the way for agenda is widely recognized supports India’s actions to other sectors and countries as necessary to achieve meet the 2030 Agenda. to come forward and develop transformational impact similar commitments for SDG globally. The Swiss Agency for implementation. Development and Cooperation (SDC) strongly supports a multistakeholder approach to achieving the SDGs globally. This report showcases In this context, SDC has been the ways in which actively engaged in various the cement sector global thematic areas, including supports India’s health, migration, water, food security and climate change. actions to meet the 2030 Agenda. Marylaure Crettaz Corredor Head of the Swiss Agency for Development and Cooperation, India 6 Indian Cement Sector SDG Roadmap
Message from WBCSD India has played an important These companies have come role in the inception of the together once more to develop The Sustainable Development SDGs and will also be integral this first country-specific Goals (SDGs) have the to realizing them. Because of sectoral roadmap based on potential to unleash the size of its population, its the WBCSD’s SDG Sector innovation, economic growth stage of development and its Roadmap Guidelines and development at an fast-growing economy, there framework. I commend unprecedented scale. They also can be no sustainable world the sector’s commitment represent a significant market without a sustainable India. to collaborating on this opportunity for business, transformative agenda estimated to be worth at least The Indian cement sector to address the risks and USD $12 trillion per year has been working for many capitalize on the opportunities by 2030. years to address the various presented by the SDGs. sustainability challenges facing However, the ambitious, It is heartening to note that the sector. Under the auspices transformative agenda that the sector has also set key of the WBCSD Cement the SDGs represent goes performance indicators to Sustainability Initiative (CSI) beyond business as usual. monitor progress against India program, nine companies In particular, realizing the goals the prioritized actions. (ACC, Ambuja Cements, – and unlocking the business CRH India, Dalmia Cement WBCSD will continue to opportunities they represent (Bharat), HeidelbergCement support the sector as it delivers – will require a critical mass India, Orient Cement, Shree on its commitment to the of companies to pioneer new Cement, UltraTech Cement 2030 Agenda for sustainable forms of collaboration. and Votorantim Cimentos) and development. I wish the sector This is often most effective the Cement Manufacturers’ the very best for their journey at the sector level. Association of India developed on this path. WBCSD supports its member the Low-Carbon Technology companies as they integrate Roadmap for the Indian the SDGs into their business Cement sector in 2013. models. Through our SDG This first country roadmap Sector Roadmap project, we are based on the International championing the development Energy Agency’s sectoral of robust SDG roadmaps to technology roadmaps has guide and inspire entire sectors paved the way for similar as they seek to optimize their roadmaps in Brazil and contributions to the SDGs. other countries. These nine sustainability leaders represent more than 60% of the production capacity in the world’s second largest cement market. Filippo Veglio Managing Director, People WBCSD Indian Cement Sector SDG Roadmap7
Purpose • the sector’s SDG interactions Priority SDGs for the sector across the cement value chain; The Sustainable Development Goals The Roadmap’s eight impact (SDGs) are a universal framework that • key areas where the sector can opportunities for the Indian cement the private sector can use to drive make the most transformative sector contribute to 12 of the 17 SDG sustainable development, presenting contributions to the SDGs; and goals and deliver on 19 of the 169 SDG new strategic opportunities for industry. • actions that the sector can take targets. The SDG framework provides the to maximize its SDG impact. Moving forward, the companies involved opportunity to renew and integrate The Roadmap’s priority SDGs are based in the development of this Roadmap will sustainability efforts in order to meet on the impact opportunities identified for establish working groups to advance national and global aspirations by the cement sector and key interactions the impact pathways identified and 2030. India’s cement sector, the throughout the sector value chain. set up appropriate frameworks to second largest in the world, will play a track and communicate progress. crucial role in supporting national SDG The Roadmap’s eight impact The contributors to the Roadmap also implementation. What’s more, aligning opportunities and related actions that strongly encourage other companies the sectoral priorities with India’s contribute to the high-priority SDGs throughout the sector value chain to sustainability priorities is important for for the sector are grouped into adopt the Roadmap and align their the success of the sector and for the four key themes: activities and strengthen partnerships country. to accelerate progress on SDG goals. 1. Energy and climate; The Indian Cement Sector SDG The following table summarizes the 2. People and communities; Roadmap is the first country-level SDG eight impact opportunities and actions Roadmap initiative. It is led by nine Indian 3. Circular economy; and identified across the four themes and cement companies convened by the lists the prioritized SDGs linked to each 4. Natural resources management World Business Council for Sustainable impact opportunity. Development (WBCSD). Cross-cutting priorities that influence The Roadmap’s purpose is to explore, impact opportunities include: articulate and help realize the potential of the sector to contribute to the 2030 • human rights; Agenda for Sustainable Development • low-carbon economy; and through an integrated approach that recognizes material sectoral challenges • innovation in processes, products and opportunities to meet societal and services, and technology. needs. India’s success is critical to delivering the SDGs globally. Aligning The impact opportunities are mapped with the country’s sustainability against three key pathways through priorities is important for the cement which the cement sector can support sector’s success. the SDGs: • Products – to address challenges Method and approach that currently lack a viable solution; In the development of this Roadmap, • Processes – to improve the way the cement sector has implemented the the sector operates; Photo credit: Dalmia Cement three-step framework described in the • Partnerships – to leverage collective (Bharat) WBCSD SDG Sector Roadmaps.1 In doing resources and drive mutual value so, participating companies and industry propositions. associations have established a collective understanding and position on several key factors, including: Indian Cement Sector SDG Roadmap9
Impact opportunities and actions Energy and climate People and communities Low-carbon transportation and logistics Skills enhancement • Augment rail, marine and other inland waterway-based • Collaborate with academic institutions to develop advanced transport technical and vocational courses for youth to meet cement, • Encourage long-term contracts with railways concrete, construction and allied building material sector skills gaps • Increase use of low-carbon fuels for road transport • Expand and implement cement sector-oriented skills training • Encourage rail/road transportation to transition to greater programme and vocational training for youth and adults use of electric energy/renewable sources • Link company-specific skills initiatives to state and national • Scale efforts for gradual transition to bulk transport (e.g., skill development initiatives construction of bulk cement terminals) • Scale implementation of existing employment-linked training • Scale efforts to build new plants near waterways or rail courses (sector agnostic) networks to reduce and share road transport loads • Scale efforts to localize and integrate supply chains and optimize transport routes Enhance diversity and inclusiveness • Scale use of locally sourced alternative fuels for transport • Incentivize and build the capacity of suppliers to reduce their • Increase numbers of women in the workforce at entry, carbon footprint management and board level • Encourage transportation and logistics providers to define • Increase recruitment of workforce members with a disability carbon reduction targets • Strengthen policies supporting diversity and inclusion across workforce Resilient and sustainable built environment • Scale involvement and access to local vendors and suppliers • Scale research and development efforts to develop Transport safety sustainable and resilient building products • Collaborate with the construction and infrastructure sector • Develop a safety rating system for drivers (similar to Bureau to develop climate-resilient infrastructure and provide of Energy Efficiency (BEE) energy rating system; Ministry customized solutions and durable and resilient building of Transport may consider developing a rating system for materials (cement) through partnerships with architects and drivers/logistics providers, etc.) urban planning departments • Increase dissemination of journey risk management, safe • Partner with research institutions to develop sustainable and load and defensive driving training for drivers innovative products • Install in-vehicle monitoring system (IVMS) and GPS-based • Scale sustainable building product portfolios (e.g., roofs, vehicle tracking system for dedicated fleet building envelope solutions) • Extend health and safety measures to market fleet • Scale health and well-being initiatives for drivers Energy efficiency and use of clean energy • Build capacity of transportation and logistics providers • Increase use of renewable energy in manufacturing units • Improve thermal and electrical energy efficiency of manufacturing plants 7.3 9.4 9.5 11.2 11.6 12.2 13.1 13.2 3.6 4.4 5.5 8.5 10.4 11.2 11.6 13.a 10 Indian Cement Sector SDG Roadmap
Impact opportunities and actions Circular economy Natural resources management Using waste as resource Natural resource management • Increase production of blended cements, including • Develop and monitor detailed biodiversity and ecosystem composite cement, to optimize use of alternative materials management plans for all sites and monitor implementation, (fly ash/slag/other waste products) including closure and site rehabilitation • Increase replacement of virgin raw materials with alternative • Enhance employee awareness and capacity building on raw materials/other substitutes (e.g., construction biodiversity conservation demolition waste, foundry sand, crushed rock fines, • Increase source water vulnerability assessment studies refractory bricks, cement kiln dust) (to identify and assess potential risks that may jeopardize • Scale R&D efforts and innovation to use alternative materials sufficient water availability of desired quality for industrial • Scale efforts to maximize recycling of construction and facilities) demolition waste • Scale up rain water harvesting efforts • Increase sustainable construction practice training and • Increase use of low-grade limestone and in the process awareness to optimize the use of building materials and reduce dependency on high-grade limestone and extend other natural resources (e.g., skill building for masons) quarry life • Increase adoption and use of alternative waste-derived fuels (e.g., municipal solid waste (MSW), hazardous wastes, waste tires, others) • Develop public-private partnership model by working with local urban bodies on waste segregation and management of MSW through co-processing in cement kilns 4.4 8.5 9.4 9.5 11.6 12.2 12.4 6.4 6.5 12.2 15.2 12.5 Indian Cement Sector SDG Roadmap11
Introduction What are the Sustainable Why does the Indian The Indian Cement Sector SDG Developmental Goals? cement sector need Roadmap is an initiative led by nine Indian cement companies convened by the The Sustainable Development Goals an SDG Roadmap? World Business Council for Sustainable (SDGs) are a collection of 17 Global India is the fastest growing major Development (WBCSD). This group Goals resulting from a multi-year economy in the world today.2 formed as the Cement Sustainability multi-stakeholder global consultation The country, which is home to 1.3 billion Initiative (CSI) in India in 2009. universally adopted by the 193 United people and 8% of the world’s biodiversity, As of 1 January 2019, the CSI program Nations Member States as part of has the potential to contribute to the moved to the Global Cement and the 2030 Agenda for Sustainable overall positive impact of and value Concrete Association (GCCA). WBCSD Development. These 17 Global Goals creation through SDG implementation. continues to lead the work on SDGs each include specific targets (a total and will collaborate with GCCA on the of 169) to achieve by 2030. The SDGs The country is committed to high growth topic going forward. cover environmental, social and rates to lift its people out of poverty and to the large-scale development of Transitioning to a more sustainable economic development issues, infrastructure and housing as it seeks and resilient cement sector requires including poverty, hunger, health, to move from an emerging economy an integrated approach that recognizes education, global warming, gender to a developed one. Swift development material sectoral issues, challenges equality, water, sanitation, energy, is creating opportunities along with and opportunities for improvement urbanization, and social justice. social and environmental challenges. to meet societal needs. The SDGs Achieving the SDGs not only Rapid urban expansion and migration provide a structured framework to requires significant efforts by national to cities have caused housing shortages, further enhance the good work that governments, but also material particularly for economically weaker the cement sector has already done contributions from the private sector, sections of society. Existing cumulative through the WBCSD’s collaborative civil society, communities housing supplies for all three income approach. These companies are leading and individuals. groups (low, medium and high) have the way in sustainability by seizing the been grossly inadequate.3 India’s energy opportunities that collaboration creates. What do the SDGs mean consumption will triple by 2030 under While the initiative addresses all 17 SDGs for business? a business as usual scenario.4 in some way, both by the sector and across the value chain, the development Governments have universally resolved The Indian cement sector has an active of an SDG Roadmap will help to prioritize to implement the SDGs. However, they role to play in providing solutions to and coordinate the effort. will not be able to realize them without these challenges and helping to realize strong private sector engagement: sustainable growth. India is the second as an engine of economic growth and largest producer of cement in the world employment, as a source of investment, and has witnessed high growth recently. Vision and as a driver of technology and The Indian cement sector has a track The Indian cement sector aspires innovation. record of implementing initiatives to to demonstrate leadership by Aligning with the SDGs presents new drive growth and operational excellence. identifying areas where the sector The sector recognizes that cement can have the most impact in strategic opportunities for the sector. manufacturing and related operations realizing the SDGs by accelerating The goals provide a framework for the contribute to climate change. It has innovation, scaling successful provision of business solutions while taken proactive measures in India, such stewardship initiatives, and addressing some of the cement sector’s creating new opportunities for key needs. Companies that are able as producing a Low Carbon Technology Roadmap (LCTR) 5 and implementing collaboration. to deliver inclusive and sustainable products and services aligned with its recommendations, resulting in lower these ambitions are likely to be more emissions intensity. For continued Mission innovative, better at unlocking new success and long-term value creation, The Indian cement sector is market opportunities and attracting the sector will need to align its long-term committed to implementing the the best talent. sustainability and business strategies Roadmap, measuring progress with the SDGs. with clear KPIs and seeking new The SDGs provide companies with a new partnerships to continually evolve lens to analyze and address operational and expand the sector’s and regulatory risks, as well as a tool to contribution to the SDGs. secure a strong and enduring license to operate. 12 Indian Cement Sector SDG Roadmap
What are the next steps What are the goals The forum confirmed the need for for the Roadmap’s of the Roadmap? a collaborative approach to better understand how the sector can enhance implementation? In 2017, 23 cement companies came engagement to scale up solutions for a The Roadmap’s implementation together through the WBCSD’s CSI sustainable business environment, both requires a shared understanding by to examine and evaluate the new in India and worldwide. This Roadmap is all stakeholders of how the SDGs frameworks set by the SDGs for those an initiative to identify the pathways to can create shared value, enhance areas most critical to the cement and take the sector in this direction. collaboration with key partners and concrete manufacturing sector. Over The Roadmap will promote: identify new business opportunities. 100 participants representing cement • The achievement of direct and indirect The Indian cement sector has: companies, trade associations, United sector-related SDGs and their targets; Nations agencies, non-governmental 1. Prioritized SDG targets; organizations, financial institutions and • Dialogue between organizations, 2. Identified impact opportunity multilateral agencies – from more than sectors and countries through the use themes and drafted key actions 30 countries – considered opportunities of existing networks and platforms; for business; and for collective action by CSI members. • The revitalization of sectoral, cross- 3. Explored potential partnerships sectoral and global partnerships; and to increase impact. • Monitoring and evaluation of the The Indian cement sector can use the implementation of the SDGs for Roadmap as a tool to influence its value the sector. chain partners to further scale and accelerate impact. Photo credit: Ambuja Cements Indian Cement Sector SDG Roadmap13
Approach and methodology - Mapping of SDGs in a materiality - Short-, medium- and long- matrix to understand sector term actions to realize impact We created this Roadmap by applying priorities. opportunities; the WBCSD SDG Sector Roadmap Guidelines framework, which provides • Interviews and discussions with - Potential partnerships with sectors with a step-by-step process to WBCSD CSI members in India to relevant sectors to create explore, articulate and realize a common understand the key successes of scalable impact; vision for how the sector can contribute and challenges facing the Indian - Enablers for the effective to realizing the SDGs. cement sector and also to implementation of actions understand linkages with other The Roadmap development process (outlined under each impact sectors. included: opportunity) to meet the SDGs; • Interviews and discussions with key • A literature review of ongoing national - KPIs for actions outlined under external stakeholders to understand and sectoral initiatives in the country each impact opportunity, to the current and potential future and a review of impact opportunities measure and evaluate progress. alignment with SDGs throughout available for the cement sector to the value chain.6 This Roadmap presents impact contribute to material environmental, opportunities and actions along with social and economic issues. • Compilation of information, data and KPIs that the cement sector companies insights obtained through a literature • The exploration of interactions are committed to tracking as a review, interviews, analysis and between the cement sector value preliminary measure. workshops with WBCSD CSI member chain and the SDGs, including: companies in India and stakeholders. The Indian cement sector will: - Identification of the sector’s The workshops established: current level of positive and 1. establish clear ambitions and negative impact on the goals - The Roadmap’s vision targets based on the impact and their contributing targets; and purpose; opportunities; - Assessment of the sector’s - A prioritized list of the significant 2. undertake performance untapped potential to impact impact opportunities for the review at a later stage. each goal and the potential for cement sector with respect accompanying opportunities to the SDGs; to create business value; and 14 Indian Cement Sector SDG Roadmap
Cement sector interaction with the SDGs throughout the value chain Procurement of End use,restoration Production Logistics and support raw materials and others • Land and biodiversity • Energy efficiency • Partnerships and support • Sustainable and • Selection of raw • Alternative fuels, raw for raw materials innovative products and materials materials • Logistics and product information • Employee welfare • Employee welfare transportation • Circular economy • Local communities • Local communities • Reducing GHG emissions • Learning and • Employee welfare development • Occupational health • Reducing GHG emissions and safety and effective management of • Building partnerships • Building partnerships other environmental impacts to enhance a circular • Effective management • Local communities economy of environmental • Occupational health impacts and safety • Building partnerships Photo credit: Ambuja Cements Indian Cement Sector SDG Roadmap15
The cement sector and the SDGs 16 Indian Cement Sector SDG Roadmap
Sector overview - Introduction Background Production capacity: Demand and consumption: Production capacity for the sector is The cement demand is expected to India is the second largest producer approximately 500 million tonnes. grow by 7-8% in 2019.8 As such, with of cement in the world. India’s cement The Cement Manufacturers Association the rising demand for cement and the sector plays a vital role in its economic (CMA) estimates that this will increase development of large infrastructure growth and provides direct employment to nearly 550 million tonnes by 2020. and construction projects, the CMA to more than one million people and The top 20 cement companies in India expects the Indian cement sector to many more indirect jobs across the account for almost 70% of total cement benefit substantially and continue to country. It employs about 20,000 produced. Some 99% of installed grow fast over the next few years. people7 downstream for every million capacity lies with the private sector. tonnes of cement produced. There are 210 large cement plants in The Indian government deregulated the India, which account for 500 million 9% cement sector in 1982 and the sector tonnes of installed capacity, while 350 67% has since attracted large investments mini-cement plants make up the rest. from both Indian and foreign investors. 13% Of the large plants, 77 are located in The availability of raw materials locally three of India’s 29 states: Andhra to manufacture cement has also been a Pradesh, Rajasthan and Tamil Nadu. key factor enabling the sector’s growth. Breakdown of cement 35% 11% consumption 18% t in India s Ea So uth Regional Central 13% contributions in India Housing and real estate or Commercial construction st N th 20% We 14% Infrastructure Industrial construction Southern India contributes the The housing and real estate sector most to installed capacity, with 35%, accounts for approximately 67% followed by northern India at 20%. of total cement consumption in India. Investments With growing demand owing to increased Key investments in the Indian cement • Cement players are opting for inorganic construction and infrastructure sector include the following: growth or brownfield acquisitions to activities, the cement sector in India speed up capacity expansion and • Existing key players are making robust achieve cost efficiency. has seen substantial investments and investments in enhancing production developments in recent years. According capacity over the next three to four to data released by the Department of years; Industrial Policy and Promotion (DIPP), cement and gypsum products attracted • Many players are planning to expand foreign direct investments (FDI) worth and strengthen their presence in India’s USD $5.26 billion between eastern, southern and western markets; April 2000 and June 2018. Indian Cement Sector SDG Roadmap17
Facts and figures • Investments made into CSR • By adopting state-of-the-art activities in the 2016-17 technological interventions, innovative • The Indian cement sector accounts financial year amounted to production techniques and climate- for approximately 8% of global INR 2.2 billion (USD $ 0.03 billion),12 resilient resource optimization cement production. The CMA or 3.7% of after-tax profits. measures, cement manufacturers estimates that cement production in Of this total, companies spent in India are gradually integrating India will reach 1.360 billion tonnes 38% on education and training sustainability principles within their annually by 2050. and 23% on healthcare and growth aspirations. Some examples sanitation. The Indian cement sector of how the sector has integrated • The cement sector is the has implemented several CSR energy efficiency and low-carbon fifth-largest contributor to initiatives,13 including: transition: India’s economy, bringing in - Planting nearly 50 million trees; - Indian cement companies top INR 105.44 billion (USD $1.52 billion) - The sector adds over the Carbon Disclosure Project in excise taxes in 2015-16. 1,200 hectares of forest (CDP) table owing to the reduced every year.14 carbon footprint in their cement production process.15 This is in part • Cement deliveries are the second - The creation of more than due to better access to alternative largest revenue source for Indian 60 water bodies in drought- materials from other carbon- Railways, contributing INR 69 billion prone areas for rainwater intensive sectors. The sector also (USD $0.99 billion) per annum in harvesting; benefits from newer and more freight revenue in fiscal year - The adoption of more than efficient cement plants driven by 2017-18.9 700 neighborhood villages for high market growth in the region. the provision of basic education, - The cement sector is a significant • The Indian cement sector is a primary healthcare, water supply player in the Bureau of Energy leading employment provider and clean environment; and Efficiency’s (BEE) ongoing Perform, in the manufacturing sector - The establishment of 225 primary Achieve and Trade (PAT) scheme contributing to 1 million direct and secondary schools and for energy savings and one of the employment opportunities. The financing of 25 colleges. best performing sectors in energy sector employs about 20,000 people efficiency. The sector has achieved downstream for every 1 million the PAT Cycle Reduction target tonnes of cement produced by about 1.81 times by reducing and consumed.10 1.48 Mtoe (million tonnes of oil equivalent) compared to the target of 0.815 Mtoe. The sector has • Indian cement companies have already surpassed the targets of defined their corporate social the government’s PAT scheme responsibility (CSR) policies and by 80%, making it one of the most focus areas and are implementing energy-efficient globally.16 CSR programs focusing on their operational sites and on a broader - Specific energy consumption geographic scale. Key themes for achieved by some Indian cement CSR projects include: plants – at 676 kcal/kg of clinker and 63.9 kWh/tonne of cement a) healthcare – sanitation, drinking – are comparable to those of the water, HIV/AIDS; best in the world; the sector’s best b) education – skill enhancement performing plants consume initiatives; 19% less energy than the global c) gender equality and women’s average. empowerment; - Indian cement companies have d) environmental protection; and Photo credit: UltraTech identified and implemented e) rural development and energy-efficiency solutions, livelihoods. exceeding the anticipated savings identified in the Low-Carbon The sector’s contribution to CSR Technology Roadmap (LCTR) has often exceeded the mandatory developed in 2013 by WBCSD and 2% of net profit.11 the International Energy Agency (IEA). 18 Indian Cement Sector SDG Roadmap
- The Indian cement sector is on - The CMA estimates the waste heat • The Indian cement sector has been track to meet its 2030 LCTR recovery (WHR) potential of the steadily progressing in using waste targets. Direct CO2 emission Indian cement sector at 800 MW as a resource through the substitution intensity fell by 5% in 2017 and the present installed capacity of alternative fuels and raw materials in the Indian cement sector at approximately 307 MW. (AFRs) over the years. Apart from the compared to the 2010 baseline. large-scale use of wastes such as fly The sector reduced its carbon ash and slag in cement manufacturing, • The Indian cement sector is the largest dioxide emission intensity, AFRs include the use of different kinds consumer of fly ash produced by including onsite captive power of hazardous and non-hazardous India’s thermal power plants annually. plant (CPP) power generation, wastes. This reflects the sector’s It also consumes almost 100% of slag by 6.8% compared to the 2010 commitment to the Swachh Bharat produced by India’s steel plants. baseline. The alternative fuels Abhiyan (Clean India) nationwide The sector is enhancing resource thermal substitution rate (TSR) campaign that aims to clean up the efficiency efforts for blending and the increased 5-fold from 2010 to streets, roads and infrastructure of use of alternative fuels, as well as the 2017. The sector consumed India’s cities, towns and rural areas. implementation of waste heat recovery more than 1.2 million tonnes The waste management rules give systems. of alternative fuels in 2017.17 preferential status to co-processing The sector is looking at and have allowed many types of investments of between • Over 95% of manufacturing plants hazardous and non-hazardous wastes INR 2 trillion (USD $30 billion) and have taken on water stewardship, to be co-processed without the INR 3.8 trillion (USD $50 billion) transitioning from wet/semi- need for companies to undertake to achieve the CO2 emission wet production practices to dry co-processing trials. Of particular reduction target envisaged processes. Almost 99% of installed note: for 2050.18 capacity in India uses dry process - The number of cement plants using manufacturing; companies have - The sector reduced its direct CO2 AFRs has increased from 12 plants installed half of this capacity in the emission intensity by 32 kgCO2 in 2010 to 59 plants in 2016. last 10 years. per tonne of cement to 588 kgCO2 - The AFR thermal substitution per tonne in 2017, mainly due to rate increased from 0.6% in 2010 increased use of alternative fuel to 4% in 2016. This accounts for and blended cement production, 1.6 MT of alternative fuel use coupled with a reduction in the in the Indian cement sector. clinker replacement factor.19 Current AFR substitution levels save 1.1 million tonnes of coal per annum, which is 0.5 million tonnes of oil equivalent. Picture: Carbon sequestration through algae cultivation Photo credit: Ambuja Cements Indian Cement Sector SDG Roadmap19
Future outlook – Establishing opportunities India’s built environment needs in Government initiatives - Metro rail expansion: housing, transportation and infrastructure As of March 2019, India has for 2030 is yet to take shape. The Government of India has established 638.91 km of operational metro lines; major plans for investments in housing the metro rail projects in Mumbai, This phase of urban transformation and infrastructure development. Bangalore and Hyderabad are in represents significant opportunities for The government expects these plans to the expansion phase, aiming to add domestic and international investments. significantly boost cement demand in approximately 500 km of rail lines Further, the India Brand Equity Foundation the country and support the growth of by 2021-22. expects India’s real estate sector to a sustainable Indian cement sector. contribute 13% to the country’s GDP Some initiatives include the following: - Smart cities mission: by 2025 and to reach a market size of This initiative by the Government INR 69 trillion (USD $0.99 trillion) by of India aims to drive economic • Allocation in budget 2018-19: 2030.20 India’s cement industry will play growth and improve the quality The Union Budget has allocated a pivotal role in this future growth path as of life of people by enabling local USD $92.22 billion for infrastructure cement is paramount to infrastructure development and harnessing development in 2018-19 (compared development, with an estimated cement technology as a means to create to USD $76.31 billion in 2017-18). production of 1.36 billion tonnes smart outcomes for citizens. by 2050 in the country.21 This initiative currently covers • Affordable housing fund: 100 smart cities. The outlook for the cement sector is In the 2018-19 budget, the Government stable and the sector expects overall of India announced the setting up of a - Bharatmala project: demand to increase. USD $3.86 billion Affordable Housing This is a new umbrella program Fund under the National Housing Bank for the highway sector focuses Cement demand in India stems from (NHB) to provide credit to homebuyers. on optimizing freight efficiency three main sectors: housing and real and passenger movement across estate, public infrastructure and industrial • Pradhan Mantri Awas Yojana – Gramin the country by bridging critical development. National initiatives such scheme: The government has proposed infrastructure gaps through as Housing for All, projects like dedicated the outlay of USD $5.097 billion to build effective interventions such as freight corridors and ports, metro rail 4.9 million houses under the Pradhan the development of economic and smart cities, and growth of the Mantri Awas Yojana – Gramin scheme corridors, inter corridors and industrial sector are the key drivers in the Union Budget 2018-19. feeder routes, national corridor and opportunities for the cement efficiency improvements, border sector in India. and international connectivity roads, • Infrastructure development: The factors below have informed the The government has a strong focus on coastal and port connectivity roads, impact opportunities for the Indian infrastructure development to boost and greenfield expressways. cement sector. The section on impact economic growth, including: The government intends to build opportunities sets out the related actions. 83,677 km of roads, spending - Dedicated freight corridors: INR 6.92 trillion over the next The government expects five years. Demand for green built infrastructure projects such as - Expansion/addition of airports: environment dedicated freight corridors and new The International Air Transport and upgraded airports and ports to An estimated 40% of the country’s Association estimates that the further drive construction activity. population will reside in urban areas by Asia-Pacific region will drive the 2030. This would require the addition - Rural road and rail networks:25 largest growth in terms of total new of 700 to 900 million square meters of The government also plans to passengers, with India taking third urban (residential and commercial) space extend its rural road network scheme place globally.26 To keep up with every year.22 The World Economic Forum connecting all eligible habitations rising demand, the Government estimates that India’s green building under Phase III of Pradhan Mantri of India is planning to increase the market will double by 2022,23 supported Gram Sadak Yojana (Prime Minister’s budget for the development of by growing awareness and policy Rural Road Scheme), renovate about new airports and the expansion/ provisions. India’s Nationally Determined 600 railway stations and suburban modernization of existing ones. Contributions (NDCs) to the Paris Climate railway infrastructure, and renew Airport modernization and Agreement require a 33-35% decrease in 26,000 km of railway lines. connectivity projects are underway annual greenhouse gas (GHG) emissions across major cities. by 2030,24 further emphasizing the need to green the built environment. 20 Indian Cement Sector SDG Roadmap
Logistics and connectivity Indian Railways recorded its highest ever total loading of cement and clinker, at 114 million tonnes in a year, and highest ever incremental loading, at 9.26% in 2017-18. The rise in the share of road transportation has increased from 36% of total dispatches in the 1980s to over 65% in 2017-18. A majority of cement plants now have their own truck fleets and could benefit from the government’s enhancement of road infrastructure. Also, the cement sector is keen to promote the bulk loading of cement and fly ash for more efficient handling (bulk wagons carry 40-50% more cement), leading to faster loading and evacuation, thus improving turnaround time. This development fosters faster growth of the Indian cement sector to address upcoming market demand while boosting GDP growth. Indian Cement Sector SDG Roadmap21
Method and approach for prioritization of SDGs The Roadmap is the first We undertook six activities: collective initiative by the Indian 1. Exploration of how the cement sector We completed the activities above at the cement sector to extensively value chain interacts with each SDG; SDG target level based on participants’ map and prioritize the 17 SDGs knowledge of the sector and third- 2. Identification of the sector’s current and their 169 targets in the party industry expertise, alongside level of positive and negative impact published literature. We conducted context of the sector as a on the SDGs; further discussions with WBCSD CSI whole. Although the cement 3. Assessment of the sector’s untapped member companies in India, presenting sector can contribute to all information, data and insights obtained potential to impact each goal and 17 SDGs, this Roadmap seeks through literature review, interviews and the potential for accompanying to go deeper and identify the opportunities to create business discussions with stakeholders and with SDGs – and the respective value, member companies reviewing a list of targets thereunder – where the prioritized SDG targets. 4. Mapping of SDGs in a materiality cement sector has the most matrix to understand sector priorities; We mapped a final list of 19 SDG potential to drive transformation targets across 12 SDGs against eight and innovation while having 5. Interviews and discussions with impact opportunities where the sector WBCSD CSI member companies has the most potential to contribute a lasting SDG impact. We in India to understand the key to the SDGs. For each of the impact completed this prioritization successes and challenges facing opportunities, WBCSD CSI member exercise collaboratively with the Indian cement sector and also companies agreed on the key indicators the involvement of participating to understand sustainability inter- that will be used to monitor progress cement sector companies and linkages with other sectors; and and on the time frame for taking action. representatives from industry 6. Interviews and discussions with key Below, a prioritized list of sub-targets associations, WBCSD and external stakeholders to understand and associated SDGs mapped against external experts. the sector’s current level of alignment finalized impact opportunities. with SDGs throughout the value chain. List of SDG targets prioritized for the Cement Sector Roadmap 5.5 6.4 7.3 6.5 • Ensure women’s full and effective • By 2030, substantially increase • By 2030, double the global rate of participation and equal opportunities water-use efficiency across all improvement in energy efficiency. for leadership at all levels of sectors and ensure sustainable decision-making in political, withdrawals and supply of economic and public life. freshwater to address water scarcity and substantially reduce 8.5 the number of people suffering from water scarcity. • By 2030, implement integrated water resources management at all levels, including through • By 2030, achieve full and transboundary cooperation as productive employment and appropriate. decent work for all women and men, including for young people and persons with disabilities, and equal pay for work of equal value. 22 Indian Cement Sector SDG Roadmap
List of SDG targets prioritized for the Cement Sector Roadmap 9.4 10.4 12.2 12.5 9.5 12.4 • By 2030, upgrade infrastructure • Adopt policies, especially fiscal, • By 2030, achieve the sustainable and retrofit industries to make wage and social protection policies, management and efficient use them sustainable, with increased and progressively achieve greater of natural resources. resource-use efficiency and equality. • By 2020, achieve the greater adoption of clean environmentally sound and environmentally sound management of chemicals and technologies and industrial all wastes throughout their life processes, with all countries taking 11.2 cycle, in accordance with agreed action in accordance with their international frameworks, and respective capabilities. significantly reduce their release 11.6 • Enhance scientific research, to air, water and soil in order to upgrade the technological minimize their adverse impacts capabilities of industrial sectors • By 2030, provide access to on human health and in all countries, in particular safe, affordable, accessible and the environment. developing countries, including, by sustainable transport systems for • By 2030, substantially reduce 2030, encouraging innovation and all, improving road safety, notably waste generation through substantially increasing the number by expanding public transport, prevention, reduction, of research and development with special attention to the needs recycling and reuse. workers per 1 million people and of those in vulnerable situations, public and private research and women, children, persons with development spending. disabilities and older persons. • By 2030, reduce the adverse per capita environmental impact of cities, including by paying special attention to air quality and municipal and other waste management. 13.1 13.a 15.2 13.2 • Strengthen resilience and adaptive capacity to climate-related hazards • By 2020, promote the and natural disasters in all countries. implementation of sustainable management of all types of • Integrate climate change measures into national policies, strategies and planning. forests, halt deforestation, • Implement the commitment undertaken by developed-country parties to the restore degraded forests United Nations Framework Convention on Climate Change to a goal of mobilizing and substantially increase jointly $100 billion annually by 2020 from all sources to address the needs afforestation and reforestation of developing countries in the context of meaningful mitigation actions and globally. transparency on implementation and fully operationalize the Green Climate Fund through its capitalization as soon as possible. Indian Cement Sector SDG Roadmap23
Impact opportunities 24 Indian Cement Sector SDG Roadmap
WBCSD CSI member companies in India • Additionality principles, e.g., thinking Based on these screening criteria, identified 19 targets under 12 SDGs as beyond business-as-usual (BAU) WBCSD CSI members identified four priority engagement areas for the sector. scenarios in setting targets; themes that are most critical to aligning They identified these areas with the the sector’s growth and success with • Sector leadership roles; understanding that interdependencies India’s sustainable development: exist across all the SDGs and specific • Possibilities/potential for collaboration 1. energy and climate; contributions related to one goal and partnerships; and target can potentially contribute 2. people and communities; positively or negatively to other goals. • Consideration of possible barriers, This is something that the sector should enablers and accelerators; and 3. circular economy; and remain conscious of and alert to moving • Setting of KPIs to allow easy tracking 4. natural resource management. forward. For the selection of key impact of Roadmap implementation progress opportunities for the sector, we included and broader business benefits for the following screening criteria: the companies. Products Processes Partnerships Energy People and Circular Natural resouces and climate communities economy management Impact opportunities across key SDGs for the sector • Low-carbon transportation • Skills enhancement • Using waste • Natural resource and logistics • Enhance diversity and as a resource management • Resilient and sustainable inclusiveness (water, biodiversity, built environment • Transport safety limestone) • Energy efficiency and use of clean energy Although the member companies did not identify SDG 17 (Partnerships for the goals) as a priority goal, the spirit of partnership and collaboration that it embodies is a recurring theme throughout this Roadmap and indeed is central to the exercise of undertaking a sector Roadmap itself. Indian Cement Sector SDG Roadmap25
Description of the cross-cutting priorities Low-carbon economy Innovation in processes, The Indian cement Spurred by the Paris Climate Agreement, products and services sector envisions strong, the transition to a low-carbon economy and technology is beginning to transform industries inclusive and sustainable worldwide. The scale of challenges The sector is continually looking for growth for the country. posed by climate change will require opportunities to improve the quality of its products and reduce its This Roadmap identifies the sector to adopt holistic thinking environmental and social impacts. and embrace systemic change. multiple high-potential Embracing technological advances impact opportunities; The Indian cement sector represents and innovations is the way forward in about 7% of the country’s energy and accelerating operational excellence. three cross-cutting process CO2 emissions and is the Digitalization is essential to achieving priorities that companies largest industrial emitter.29 Given this operational efficiency, transparency must achieve to maximize background and the growing need to and real-time visibility. This trend safeguard the future, the Indian cement promises across-the-board changes impact intersect these sector has been taking proactive in various aspects of manufacturing, opportunities. These measures to carve out a low-carbon ranging from quality control to overall priorities will be critical pathway for the sector, under the aegis supply chain efficiency. of the 2013 Low-Carbon Technology to the sectoral Roadmap (LCTR) for the Indian cement Some cement companies have begun to apply digital technologies in their interventions as sector. Since 2010, WBCSD CSI operations. Some of the applications that introduced below. members in India have been acting they have already implemented or tested to reduce CO2. include automated vehicle management, The sector’s direct CO2 emissions fuel management, centralized monitoring intensity (kgCO2 /t cement) went down and control of operations, automated Human rights by 32 kgCO2 /t cement to 588 kgCO2 /t cement packaging, live tracking of cement in 2017 compared to the 2010 orders, sensor-based technologies, Ensuring corporate respect for human baseline year. With this reduction, and drone technology deployment to rights is the starting point for delivering the sector has already achieved the avoid overloading of wagons. the Roadmap. The Indian cement objectives for 2020 as projected in sector must follow the United Nations Indian industry is starting to apply the LCTR. The sector will now be making Guiding Principles on Business and artificial intelligence (AI), machine significant efforts to reach the additional Human Rights27 and the Indian National learning and digitalization, seeing 40% reduction required to meet Guidelines on Responsible Business benefits in operational efficiency, the 2050 objectives. Conduct.28 This will further enhance transparency and real-time visibility. the integration of social responsibility Aptly designed modern concrete These technologies offer great potential elements in all future sector actions buildings can use 75% less energy in energy performance, reuse of throughout their life cycle. The cement materials, protection and restoration of and will help the sector to maximize sector has a major role to play in natural resources, and building resilient its potential to drive positive impacts providing low-carbon products to the infrastructure. To derive larger benefits on people throughout the value chain. construction and infrastructure sector, from these projects, companies must thus catalyzing sustainable growth also invest in training their staff on the and reducing greenhouse gas (GHG) above technologies to further improve emissions across multiple value process efficiency. chains and across a building’s life cycle. Further, a host of integrated digital solutions are available for cement companies to adopt at a larger scale in the areas of plant production control, process control, process optimization, quality control, laboratory management, and the installation of smart instrumentation within operations. It is essential to counterbalance the negative impacts on job availability within and outside the sector that may occur due to these technological innovations. 26 Indian Cement Sector SDG Roadmap
You can also read