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in Minneapolis Saint Paul Phase I: Initial Findings on Three Green Manufacturing Sectors & Local Economic Development Opportunities Report to the Mayors’ Initiative on Green Manufacturing Co-Chaired by: Prepared by: R. T. Rybak, Mayor of Minneapolis Christopher B. Coleman, Mayor of Saint Paul David Foster, Executive Director of the BlueGreen Alliance
MAKING IT GREEN in Minneapolis Saint Paul Executive Summary ...................................................1 I. Green Manufacturing Market and Product Opportunities........................................3 II. Building on a Solid Green Foundation ....................12 III. Review of Best Practices in Green Economic Development ...............................16 IV. Detailed Strategy Recommendations .....................21 Appendices: A. Mayors Agreement B. Resources C. Green Companies in Minneapolis Saint Paul Area D. List of Participants E. Location Quotient Analysis for Building Products Sectors
EXECUTIVE SUMMARY educational institutions engaged in a green manufacturing sectors process to jointly move toward with high potential for near term “Making it Green” is an initiative of “Making it Green” in Minneapolis and growth and job creation — green Saint Paul. This is a starting point — buildings, renewable energy and Mayor R.T. Rybak in Minneapolis and Phase I — in a multi-phased process transportation industries. We Mayor Christopher B. Coleman in identified a substantial base of Saint Paul with the Blue-Green of identifying the green products manufacturers with product Alliance, a national partnership of the marketplace, our existing strengths applications for 29 subsectors of Sierra Club and the United Steel to support its growth and ways to these growing green industries. Workers, based in the belief that market our strengths and build up on Further analysis of these prod- investments in solving critical environ- them in the future. ucts and manufacturers, as mental challenges, such as global well as other green sectors, is warming, represent strategic eco- The following highlights our findings: needed to target expansion and nomic opportunities for the future. Its ● There is and will continue to be recruitment to makers of these mission is to recommend policies substantial growth of markets products and align existing and actions to position Minneapolis for green products — estimates public and private resources to range from 17-23% per year for support them. and Saint Paul as national leaders in promoting and developing green building products to 40% per ● Minneapolis and Saint Paul are year for renewable energy already recognized leaders in manufacturing technologies and production to 100% percent in green initiatives – this provides products while creating family sup- 3 years for green products of an edge in recruiting companies porting jobs. There is growth and all types. that are seeking sites in a opportunity in green manufacturing, progressive green community, ● Minneapolis and Saint Paul have especially in building products, and gives clear market signals significant strengths in manu- renewable energy and transportation that their products will have facturing and green product — green enterprise is an estimat- opportunities. Phase I of the customers here. ed $229 billion market sector.1 Mayors’ Initiative looked at three The Natural Marketing Institute proj- ects that sales of green products of all kinds is “on track to jump (from Green Product Opportunities for Minneapolis Saint Paul $200) to $420 billion in just three Green Building Transportation Renewable Energy years and then jump to $845 billion by 2015.”2 This report provides base- • Insulation • Batteries • Wind Turbine OEM line information about these markets • Windows & Doors • Bio-Fuels suppliers – blades, gear boxes, other in Minneapolis and Saint Paul, best • Glass/ Films • Fuel Cells practices of other cities and a set of • Bio-fuels systems – • HVAC (heating, • Generators Ethanol, Bio-Diesel, recommendations to guide the two ventilation and air • Bio-fuels Engine Cellulosic possibilities cities. It calls for Minneapolis and conditioning) Systems systems (parts) • Solar/PV Saint Paul to roll out a strategy to and Controls make increasing jobs, products and • Hybrid Buses • Solar Hot Water • Lighting profits in green manufacturing a • Neighborhood • Geothermal – pumps • Wood Products (FSC- Electric vehicles (NEV) core element of their economic Forest Stewardship • Pelletization systems development plans. Council) - Certified) • Electric cooling/ heating of vehicles • Distributed Power • Alternative Materials Management Systems This strategy was crafted by a cross section of community leaders who • Site and landscape • Sensors & diagnostic devoted time and expertise to identi- materials equipment fying green markets and developing • Adhesives • Energy Efficient recommendations for the Mayors, • Paints Products other elected leaders and their staffs. • Testing Kits/ • Energy Conservation From June to December, more than Remediation & Green Energy 70 representatives of green industry, products labor, state and local government, environmental organizations and 1 Management Information Services, Inc. Jobs Creation in the Environmental Industry in the U.S. and Nine States: Arizona, California, Connecticut, Florida, Michigan, Minnesota, North Carolina, Ohio, Wisconsin, April 2006. 2 Lifestyles of Health and Sustainability, Press release May 24, 2007. The Mayors’ Initiative on Green Manufacturing April 2008 1
● The “Making it Green” cam- 2. Realign Our Tools — Realign This initiative offers a pathway to a paign focuses on packaging our cities’ economic develop- new green economy and a joint our existing strengths to ment tools to focus on the green strategy for Minneapolis and Saint capture and grow more green “industries of the future”; Paul to be in the forefront of this manufacturers in Minneapolis growth. This report details the and Saint Paul, create more 3. Grow Markets for Local Suppliers — Grow receptive findings and recommendations that family — supporting jobs for the markets for these green manu- led us to this strategy – the first future and maximize the commu- nity’s future return on investment facturers by sharpening our chapter details the market growth by siting green manufacturing procurement and public policies; and product opportunities in green facilities on the two cities’ manufacturing, the second chapter 4. Coalesce State Policies and valuable industrial land. reviews strengths of Minneapolis Programs — Create a set of and Saint Paul for recruiting and state policies and incentives to growing green manufacturers, the The world is facing significant support the creation of green third chapter highlights best practices changes in energy policy and the jobs in Minneapolis and Saint of other cities in addressing opportu- environment. Those who help design Paul; and nities in the green economy, and the and implement change first will reap 5. Forge Enduring Partnerships fourth chapter details the rationale the economic benefits. We recom- — Adopt and strengthen the and steps to implementation for each mend that the Mayors, city councils culture of innovation and partner- of the recommendations. and their staffs adopt the following ship of the cities of Minneapolis strategy: and Saint Paul with the on-going 1. Market Aggressively — Initiate work of the Mayors’ Green an aggressive, leadership-driven Manufacturing Initiative through marketing plan — “Making it a restructured Mayors’ Green Green in Minneapolis & Saint Manufacturing Development Paul” campaign; Team. 2 “Making it Green” in Minneapolis Saint Paul
I. GREEN MANUFACTURING MARKET hold the greatest promise to reduce global warming. AND PRODUCT OPPORTUNITIES Defining Green Manufacturing ● Reduce energy use in its The EPA figures3 below illustrate product and process; that emissions are largest in trans- The Mayors’ Initiative chose to define portation and electricity generation green manufacturers as those who ● Use renewable energy sources; (e.g. coal-fired power plants) sectors; make products that have an impact ● Manage water in industrial sites however, when the electricity on reducing global warming and and in manufacturing processes produced is distributed to the creating immediate employment. appropriately; sectors which consume it then At the same time, we recognize the ● Maximize healthy environment industry, and residential and importance of working, over time, to for workers; and commercial sectors show greater encourage manufacturers of green ● Use and maintain green sites. emissions. For example: products to improve in the areas of process, energy sources, buildings, “In the U.S. alone, buildings account Because the primary goal of the sites and workforce. The Mayors’ for the following: 36 percent of total Mayors’ Initiative is to capture Initiative on Green Manufacturing is energy use and 65 percent of elec- market opportunities for the products focused primarily on manufacturers tricity consumption; 30 percent of needed to address climate change that produce goods that reduce greenhouse gas emissions; 30 per- — the Initiative chose to focus on greenhouse gas emissions. The cent of raw materials use; 30 percent opportunities in green building initiative intends to encourage and of waste output and 136 million tons products, renewable energy and provide priority for manufacturers annually; and 12 percent of potable transportation. While they are not the that also: water consumption.”4 only green industries, growth in renewable energy use, green building ● Consider environmental factors products (heating, ventilation and The Mayors’ Initiative recognizes that and/or reduces environmental air conditioning (HVAC) systems, significant opportunities exist in impacts; windows, doors, insulation and other other green industries – e.g. green ● Maximize use of local suppliers; energy-efficient building products) chemistry, water conservation, ● Reduce transportation impacts, and green transportation options recycling and reuse, etc. We also see including workers’ transportation (reducing fossil fuel combustion) a growing interest among all manu- and goods’ shipment; facturers to “green” their processes Figure ES-13 Figure ES-14 Emissions Allocated to Economic Sectors Emissions with Electrcity Distributed to Economic Sectors 3,000 2,500 Electricity Generation 2,500 Industrial 2,000 Transportation Transportation 2,000 Tg CO, Eq. Residential Tg CO, Eq. 1,500 1,500 Industry Agriculture 1,000 1,000 Commercial Commercial 500 500 Agriculture Residential 0 0 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 Note: Does not include U.S. territories Note: Does not include U.S. territories 3 Figures ES 13 and Es 14 are from EPA U.S. Inventory of Greenhouse Gas Emissions and Sinks: 1990-2005, April 15, 2007, Pages ES14-15. 4 U.S. Green Building Council The Mayors’ Initiative on Green Manufacturing April 2008 3
(reducing waste and toxic materials, ● The green segment of the con- increased by 20 percent, from an increasing energy efficiency, enhanc- struction industry is expected to average of $12.3 million in 2006 ing worker productivity and safety, climb from 2 percent of all hous- to $14.7 million in 2007. The top and considering life cycle cost – ing starts in 2005 to between 5 five sectors receiving venture cradle to cradle analysis). Our first and 10 percent in 2010.7 investments were: phase; however, focused on oppor- ● Green building products are ● Energy Generation: tunities in the three critical industries: estimated to capture 3.3 - 6.7% $2.75 billion; 172 deals of the total U.S. market for ● Renewable Energy ● Energy Storage: construction/renovation by 2010 ● Building Products (estimated at $1-3 trillion).8 $471 million; 20 deals ● Transportation Annual growth rates between ● Transportation: 17 and 23% are projected.9 $445 million; 20 deals Growing Markets for Green ● Energy Efficiency: According to Clean Edge, a publica- $356 million; 41 deals Products tion focusing on the clean technology ● Recycling & Waste: However defined, it is clear that the market, clean energy segments are $291 million; 17 deals11 market for “green” products is large also predicted to grow significantly: and getting larger at a rate far greater than average economic growth. ● Biofuels, ethanol, and biodiesel Green Product Opportunities in There is and will continue to be will grow from $15.7 billion in Minneapolis and Saint Paul 2005 to $52.5 billion by 2015 substantial growth of markets for Minnesota has its share of major green products — estimates range ● Wind power will expand from players in this “green economic revo- from 17-23% per year for building $11.8 billion in 2005 to $48.5 lution.” Mortenson, headquartered in products to 40% per year for billion in 2015 Minneapolis, is one of the top renewable energy production to ● Solar photovoltaics will grow installers in the wind industry. 100% percent in 3 years for green from an $11.2 billion industry in According to a 2008 report in products of all types. 2005 to $51.1 billion by 2015.10 Windtech International, an online news source providing information on Some estimates of green products’ Venture capital is seeking out “green” wind energy industry development, market size and growth in total rev- companies. According to CleanTech enue in the U.S., as quoted from a Group, a firm that tracks these Mortenson Construction recently variety of reliable sources of data, investments: celebrated the completion of its 50th include: wind power project. In the last ● The environmental sector is North American “cleantech” investing decade, Mortenson has constructed estimated by Management in 2007 grew by 38 percent, from 34 percent of the wind energy Information Systems, Inc., as a $2.87 billion invested in 2006 to capacity in the U.S. to date.12 $341 billion industry in 2006 $3.95 billion invested in 2007. The providing 5.3 million jobs — “It number of deals increased by 15 We also have some of the leading creates three times more jobs percent, from 233 in 2006 to 268 in producers of energy efficiency than the chemical industry, six 2007. The average deal size products (windows, doors, HVAC times more jobs than the apparel industry, and 10 times more 5 “Hendricks, Bracken “D.C. Invests in Green Collar Jobs,” Center for American Progress, jobs than the pharmaceutical September 17, 2007. industry.”5 6 Roger Bezdek, Management Information Services, Inc. for American Solar Energy Society (ASES) report, Economic Renewable Energy and Energy Efficiency: Drivers for the 21st Century, 2007. pp. vii, 4-5. RE ● The renewable energy and and EE includes hydroelectricity, biomass, geothermal, wind, photovoltaics, solar thermal, insulation energy efficiency industries sales, energy service co industry sales, U.S. recycling and reuse industry sales, vehicles that get at least 10% better mpg than CAFÉ mileage, Energy Star rated lighting and household appliances, windows and generated 8.5 million new jobs, doors, and components of the industrial sector. nearly $970 billion in revenue, 7 National Association of Home Builders, “Green Building to Become a $40-50 Billion market by 2010,” more than $100 billion in industry NBN Online, April 2, 2007. profits, and more than $150 8 McGraw Hill, Green Building SmartMarket Report 2006. billion in increased federal, 9 SBI, Green Building Materials in the U.S., November 2007. state, and local government tax 10 www.cleanedge.com 11 Cleantech Group press release, January 7, 2008. revenues in 2006.6 12 Windtech International, 16 January 2008 4 “Making it Green” in Minneapolis Saint Paul
systems, paints, adhesives, etc.) and advantage of growing ● assess the strengths, weaknesses, many role models and trail blazers for market opportunities in the opportunities and challenges of other green manufacturers to follow, wind industry. each sector including: ● Rock Tenn – This hundred-year ● identify opportunity sites for local ● Tennant Corporation – old Saint Paul paper mill growth and expansion Headquartered in Golden Valley, processes 50% of Minnesota’s Minnesota, with a manufacturing paper into recycled materials for The Project Steering Committee met plant in Minneapolis, is a leading future use and employs 500 monthly from June 2007 to February manufacturer of machines and union workers locally with average annual salaries of 2008. Each sectoral subcommittee met cleaning solutions that are environ- $60,000. The company, 3 times as did the Green Manufacturing mentally friendly. previously powered by steam Development Team, a subset of the ● Quality Bicycle Products - QBP subcommittees’ memberships. Finally, a from a now closed coal burning (Bloomington, Minnesota) – recent- plant, has been actively exploring group of finance experts also advised ly built a green building as part of alternative energy sources for the Initiative. A full list of all participants its commitment to environmental future use, including the burning is included in Appendix D. living. The QBP facility, which the of biomass. USGBC awarded Gold level LEED certification in April 2007, features ● Innovent – This Minneapolis- The following lists the subcommittees innovative wastewater technolo- based subsidiary of the larger and their leaders: gies, high-efficiency appliances, Wisconsin based firm, ● Building Products – Co-Chairs and a design capitalizing on Greenheck Fan, makes high effi- Rick Carter, LHB and Gerry natural light. A 40-kilowatt solar ciency air handling equipment for Flannery, Flannery Construction power array—the largest in the the HVAC market. It often seeks employees for both engineering ● Transportation Products – Co- Midwest—replaces energy and production positions. The Chairs Lynn Hinkle, UAW 879 and normally provided by coal-fired assembly jobs start at $14 per Dee Long, retired Speaker of the power plants, preventing 65,000 hour plus benefits. MN House fewer pounds of carbon dioxide from entering the atmosphere ● Renewable Energy – Co-Chairs each year. The structure, which is Michael Noble, Fresh Energy and A partial list of green companies 30 percent more efficient than Julie Esch, Mortenson Company located in Minneapolis and Saint Paul required by Minnesota state is included as an appendix to this ● Finance Focus Group – Tom code, will generate significantly Halverson, Piper Jaffray report. In the next phase of this initia- lower long-term maintenance tive, the Mayors will convene these and operation costs than a CDC Associates provided market analy- conventional building.13 companies to gather ideas about sis of each sector including how to build the market presence ● Remmele Engineering – major market and technology trends and identify ways in which the cities Remmele has about 500 employ- and a local baseline of firms. Using can support the growth of these and ees in the Minneapolis-Saint Paul this data and the expertise of the area including its automation divi- other similar firms. Efforts in other subcommittees’ members, the Mayors’ sion in Saint Paul. The company cities and states like “Spec it Green” Initiative identified 29 subsectors has an established market share in and the “Green Suppliers Network” with opportunity for local economic medical and defense markets but can be used to offer local companies development. CDC Associates provided its intent is on growth in renewable market opportunities created from energy. Recognizing the market market analysis of each sector including city procurement policies and those opportunity in the upper Midwest major market and technology trends of other local institutions like colleges region for wind energy installations, and universities in the two cities and and a local baseline of firms. Using this Remmele, working with Minnesota LEED certified projects and builders. data and the expertise of the subcom- Department of Employment and mittees’ members, the Mayors’ Initiative Economic Development (DEED), is identified 29 subsectors with oppor- The scope of Phase I included an positioning itself to become a first- tunity for local economic development. effort to tap the ideas and expertise tier supplier to wind turbine original These subsectors offer hundreds of equipment manufacturers (OEMs) of a number of local experts and product and product lines worthy of able to directly meet their demand national data sources to: further investigation and development in for components, while building a ● identify the baseline of local future phases of activity by the Mayors’ robust supply chain, or a cadre manufacturers engaged in Initiatives on Green Manufacturing. of companies considered to be “green manufacturing” in the second-tier suppliers, to take three sectors 13 October 4, 2007 media release, www.QBP.com The Mayors’ Initiative on Green Manufacturing April 2008 5
29 Green Product Opportunities for Minneapolis Saint Paul Green Building Transportation Renewable Energy • Insulation • Batteries • Wind Turbine OEM suppliers— • Windows & DoorsGlass/ Films • Bio-Fuels blades, gear boxes, other • HVAC (heating, ventilation and air • Fuel Cells • Bio-fuels systems– Ethanol, conditioning) Systems and Controls Bio-Diesel, Cellulosic possibilities • Generators • Lighting • Solar/PV • Bio-fuels Engine systems (parts) • Wood Products (FSC-Forest • Solar Hot Water • Hybrid Buses Stewardship Council) - Certified) • Geothermal – pumps • Neighborhood Electric • Alternative Materials vehicles (NEV) • Pelletization systems • Site and landscape materials • Electric cooling/ heating of vehicles • Distributed Power Management • Adhesives Systems • Paints • Sensors & diagnostic equipment • Testing Kits/ Remediation • Energy Efficient Products • Energy Conservation & Green Energy products Greening our Business Base – products, and to assist existing man- 4. Establish new locations of Product versus Process ufacturers to green their production existing companies with The focus of the Mayors’ Initiative is processes need to be added. At this production facilities in other to identify ways to help create family juncture, the priority rankings of tar- regions (including local OEMs supporting jobs in green manufactur- gets for the “Making it Green” like Cargill and 3M.) ers. Therefore the initial priorities are marketing strategy are companies 5. Make existing manufacturing to assist existing local companies to with the opportunity to: processes greener expand production and employment 1. Expand existing manufacturing here. Over time, efforts to bring in of green products This Phase I analysis identified key key manufacturers and suppliers to 2. Expand production into new strengths and challenges in green Minneapolis and Saint Paul industrial lines of green products manufacturing in the three targeted sites, to help existing manufacturers industry sectors: 3. Create new start-up ventures and startups begin to produce green to produce green products Green Building Products Transportation Products Renewable Energy Products Strengths • Windows & Doors • Hydraulic Systems for Trucks • Close to market & supply • Energy-Efficiency-Related • Generator Sets • State mandates for energy • HVAC System Controls • Neighborhood Electric reduction • Alternative Materials Vehicles Challenges • Certification systems • Energy Storage (Lithium-Ion • Green Building Products quality/ costs battery R & D) • Lack of transmission lines • Sector has shallow/ • Ethanol slowdown unorganized local presence • Urban site limitations esp. for turbine mfg. 6 “Making it Green” in Minneapolis Saint Paul
We recommend that Phase II of the building products manufacturers self select to be included. OIKOS Initiative perform an in-depth analysis there should be ample opportunity to lists 82 producers of green building of these market opportunities as well capture additional growth and expan- products in Minnesota, 13 (16%), of as some in areas such as green sion within the confines of the cities which are located in Minneapolis and chemistry, water conservation and of Minneapolis and Saint Paul. Saint Paul. Building Green Inc. lists recycling and reuse. Phase II should Appendix D lists the Minnesota 11 of a total of fifty (50) or 22% of also provide qualified business companies that were identified in a Minnesota manufacturers of green prospects and location advice for search of data sources listing green building products in Minneapolis and the two cities, and a detailed companies, which include OIKOS ©, Saint Paul. marketing strategy for how to an information resource on energy best approach these economic efficiency and environmentally The following matrix is a partial list of development opportunities. responsible building construction, the emergent product opportunities and a proprietary database called in the Minneapolis – Saint Paul area Green Building Products Building Green Inc., which is the only that were identified by participants in Building Products are a major sector database comprised of companies the Mayors’ Initiative on Green of Minnesota’s manufacturing base, assessed by third party criteria for Manufacturing. A deeper analysis of especially windows and doors, insu- inclusion. Others list companies that each of these subsectors would lation (and related energy efficiency Objective Product Line Local Products applications including HVAC systems and controls), FSC-certified wood, Energy Use Insulation • Structural Insulated Panels (SIP) and site and landscape products. Reduction • Insulated Concrete Forms (ICF) Minnesota has the potential to • Spray Foam become a larger player in the bio- materials area, given local compa- Windows & Doors • Plastics nies’ competencies and the research • Post-Industrial talent and capacity of the University • Post-Consumer of Minnesota, which is helping to Glass/ Films • Low-Emittance (E) develop these products. For exam- ple, Cargill’s NatureWorks whose • Argon-filled Nebraska plant makes PLA, a • Integrated HVAC/energy corn–based fiber, is working on other HVAC Systems • Energy Recovery Ventilators (ERV) bio-based applications and 3M is and Controls • Heat Recovery Ventilators (HRV) active in developing and producing coatings for glass with energy • Programmable Thermostats saving properties. Testing Kits • Air Leakage (Blower Door) Minnesota and nearby Iowa are the Lighting • Compact Fluorescent Lamps (CFL) home to several of the major produc- Protect Natural Wood Products • FSC- certified ers of windows and doors for resi- Resources dential and commercial construction • Rapidly Renewable (Marvin, Anderson, Pella, Apogee). • Salvaged The supply chain for this sector Alternative Materials • Bio-based materials ranges from sustainable wood and other bio-based products to adhe- Site and landscape • Permeable pavers sives and coatings as well as hard- • Irrigation/geo-thermal installations ware, fittings and insulating materials Indoor Adhesives/Coatings • Water-solvent and compounds. Environmental • Water-based USGBC predicts that, by 2012, the Quality Paints • Low-Zero VOC (volatile organic annual market for green building compounds) products will be $60 billion — twice the size of today’s market. Given Testing Kits • Radon – Testing for Minnesota’s sizable number of Remediation Purposes The Mayors’ Initiative on Green Manufacturing April 2008 7
provide a prioritized list of local business expansion opportunities and identify prospects for recruitment to industrial sites in the two cities. We identified the number of companies and employment in each of these industries classified according to the North American Industrial Classification System, (NAICS). Using the most Minneapolis Mayor R.T. Rybak with the city’s first plug-in hybrid vehicle. recent (2005) County Business Pattern data and these NAICS codes, we assessed employment in the metro the Minneapolis – Saint Paul area. workers at its Saint Paul site. It area and the state (see Appendix E.) While this data is not precise, it does was recently announced that the plant This assessment is very rough as the provide an overall assessment of the is scheduled for closure in 2009. Saint NAICS codes do not align with the size of some of the existing produc- Paul is also home to 3M whose trans- product application as much as the ers of building materials and gives us portation division makes reflective tape product content – e.g. adhesives confidence in the capacity of the and transportation systems. Local for building products versus other Minneapolis and Saint Paul building producers of green transportation industrial uses. Given these data products’ industry to respond to the products include Cummins, supplying limitations, we know that these building rapidly growing market for green a range of low carbon emission product sectors in the metro area building products. engines for hybrid buses, Eaton Fluid currently employ approximately 30,000 Power Corporation, manufacturing workers. If only 10% of these are Transportation Products hydraulic systems and generator sets manufacturers of green products – that Transportation products made in for wind energy and hybrid applica- is nearly 3,000 jobs. Minnesota primarily include recre- tions, Donaldson, developing fuel cell ational vehicles (boats, watercraft technology, 3M, enhancing lithium ion We also used the codes to evaluate and snowmobiles); small airplanes, battery construction and Thermo-King, the extent to which we had a concen- school buses and engine parts. The increasing the energy efficiency of its tration of workers in a particular largest and most significant vehicle refrigeration trucks among others. industrial classification. The Location producer in the cities of Minneapolis Quotient is an economic base analysis and Saint Paul is the Ford Motor The following lists growth opportunities used to determine whether a local company employing nearly 2,000 and local companies active in green economy holds a greater share of a transportation products: particular industry than a reference economy. For our purposes, we Green Transportation Local Company compared total employment in the Product Opportunity industry locally to total employment Generators Cummins (Fridley), Eaton (Eden Prairie) locally to total employment in the industry nationally to total employment Electric vehicles E-Ride (Cambridge) nationally. If the ratio is greater than 1, Fuel conversion systems – TBD it means we have a concentration and the product is probably exported to Efficient systems (refrigeration trucks) Thermo-king (Bloomington) other regions – if it is less than 1.0 it Storage/Batteries 3M (Maplewood) may mean that we import the product from elsewhere. Hydraulic systems Eaton (Eden Prairie) Fuel Cells Donaldson (Minneapolis), Toro The tables in Appendix E show that the (Bloomington) largest concentrations are in three sub- Off-Road Alternative fuels Polaris (Medina, Wyoming) sectors – 1) wood windows and doors, 2) alternative materials/composites and Bio-Materials for road and highway TBD 3) testing kits. Overall most of the ratios construction hover at or above 1.0, indicating a suf- TBD (to be determined) as in-depth company research was limited in Phase I, no local suppliers were able to ficient supply to meet local demand in be identified. 8 “Making it Green” in Minneapolis Saint Paul
As reported in Minnesota LMI to achieve energy efficiency, and Trends, June 2004: the products needed to assemble the production plant/site. This Minnesota companies are already sector includes equipment used in playing a role in defining the state renewable energy generation from of the art technology that goes sources such as wind, solar PV, into fuel cells. Donaldson, for solar thermal, geothermal, biofuels example, has developed purifica- (ethanol, biodiesel, etc.), biomass, tion systems that allow the clean hydropower, municipal solid waste intake of air into fuel cells. This is and landfill gas (MSW/LFG). The U.S. critical since some fuel cell com- Department of Energy predicts that ponents are easily poisoned by the biomass and wind energy indus- environmental impurities. Other tries will experience the most market companies such as 3M, Entegris growth between now and 2030. The and ICM Plastics have developed renewable energy subcommittee of fuel cell components that address the Mayors’ Initiative identified a some of the durability, cost and number of potential growth opportu- performance issues that currently nities for renewable energy products. plague the technology. While a The growth rates are drawn from a hydrogen-powered vehicle recent DOE analysis of annual may never roll off a Minnesota growth over the long-term. Photo courtesy of Green Institute. assembly line, Minnesota companies are working to insure Minnesota is well positioned to par- tious Renewable Energy Standard that the state has its stamp on ticipate in that growth as it is near the (RES), requiring 25% of all electricity the final product. market of wind farms (North Dakota, to be from renewable sources by South Dakota, Nebraska, Minnesota, 2020. A recent announcement of a Renewable Energy Products Iowa, Wisconsin and Illinois) and the wind turbine tower manufacturer, The renewable energy products heart of biomass raw materials. Iowa Hendricks Industries, to be located in sector includes the products that has already attracted five wind tur- Keokuk, Iowa will provide added generate renewable energy, equip- bine and turbine parts manufacturers market opportunity for suppliers in ment that manages energy systems since Minnesota enacted its ambi- the Twin Cities region. The Minnesota Minnesota Product Projected Annual Growth Local Companies RE Source Opportunities Rate Nationally to 2030 (A,B) (C,D) Wind Suppliers to Turbine OEMs — 7.1% Remmele Engineering, Eaton blades, gear boxes, other Biofuels Biodiesel, cellulosic, ethanol 5.6% Cargill, CHS, Minnesota Corn Processing Biomass Turbines 9.5% Bixby Energy Systems, Inc. (Elk River) Solar Solar Hot Water systems Solar thermal (6.4%) Red Rock Energy (White Solar PV (19.5%) Bear Lake) Geo-Thermal Heat Pumps 3.4% ECONAR (Elk River) Energy Monitoring & Management 10-30% Honeywell’s Automation & Efficiency Systems, Energy Saving (estimate from Building Products analysis) Control Solutions (ACS) Division materials (Golden Valley) (A) Energy Information Administration U.S. Annual Energy Outlook with projections to 2030 (early release) 2008; (B) CDC Associates; (C) www.energy.sourceguides.com; and (D) Minnesota Department of Employment and Economic Development (DEED) The Mayors’ Initiative on Green Manufacturing April 2008 9
Department of Employment and Economic Development (DEED) worked with the Mayors’ Initiative to sponsor a meeting in each city to explain the opportunity for manufac- turers to supply OEMs in the wind turbine industry. More than 30 com- panies attended these 2 sessions. They received the invitation to engage as part of the supply chain in this growing market and it was well received. DEED will continue to develop a wind energy supply chain marketing program in the coming year. The two cities have an opportu- nity to engage in this process and focus on increasing the participation of local machine shops in wind energy component parts. Renewable Energy Policy Project MinnesotaSolar.com reports: projects more than 500 potential The American Wind Energy suppliers in the Twin Cities metro- According to the Department of Association recently announced that politan area, assuming a national Energy, the costs of solar 2007 was a record year for additions renewable energy standard of 15%. photovoltaics (PV) have dropped to the installed production capacity of Energy Source Guides (a self- 200 percent over the last three wind, adding 6,000 MW, a 45% decades. Costs today range identified list of renewable from 10 to 40 cents per kilowatt- increase from the previous year and companies) lists 31 companies in hour. The PV market is worth the third consecutive record breaking Minnesota, 8 of which are located in $2 billion today, but is expected year for wind. DEED estimates the Minneapolis and Saint Paul. (See to grow to $10 billion by 2010. wind turbine industry market in Appendix C). The annual growth rate of solar Minnesota alone to be $14 billion PV products has grown by over the next 10 years, a direct Minnesota Department of Commerce 20 percent annually and is result of Minnesota’s decision to website points out that “Minnesota expected to double every three pass the RES. has more annual solar energy poten- years for the next 20 years. tial than Houston, Texas and nearly The actual number of manufacturers as much as Miami, Florida.” Minnesota now has two Solar Rating already in the Renewable Energy However, the costs of installation for and Certification Corporation (SRCC) industry or its supply chain in many residential users are expensive listed manufacturers, although none Minnesota is undetermined. The and have a long payback period. in the cities of Minneapolis and Saint Paul. A recent joint application of the cities of Minneapolis and Saint Paul with the Minnesota Department of County Investment Jobs Commerce aims to increase installed ($millions) solar (thermal and photovoltaic) Hennepin $ 394.8 2,708 capacity by 500% by 2010 with Ramsey $ 156.4 1,041 support of a pending Solar America Cities 2008 grant. International Anoka $ 80.4 586 Brotherhood of Electrical Workers Carver $ 68.8 475 (IBEW), the National Electrical Dakota $ 55.2 409 Contractors Association (NECA) and Washington $ 17.0 108 local technical college, Century Total $ 772.6 5,327 College each have training and apprenticeship programs to certify Source: Renewable Energy Policy Project, Location of Wind Manufacturing, 2007 solar installers. 10 “Making it Green” in Minneapolis Saint Paul
The Minneapolis IBEW has a 1000 sq ft lab designed to teach learning objectives set by NABCEP (North American Board of Certified Energy Practitioners). It works in conjunction with an active grid-tied solar array system. The array has 36 panels that can be distributed individually for students to learn how to install various types of solar systems. When not used in teaching, the panels are reconfigured to produce as much as 6000 watts. The Joint Apprenticeship Training Center (JATC) is currently certified to give the NABCEP Certificate of Knowledge exam at the IBEW St. Michael facility. Longer-Term Opportunities In addition to the immediate opportu- nities identified above, the Mayors’ Initiative recommends concentrating ● Center for Sustainable There is great opportunity and momen- research and development in the Building Research (CSBR) tum building in the commercialization of key enabling technologies identified http://www.csbr.umn.edu/ R & D and many synergies possible below. These technologies are organizes and effectively grows through better linking university capable of supporting the growth the research and outreach mis- research and business. Both cities and sions of the University of of new companies and products in a the university are supporting the devel- Minnesota’s College of Design, number of new applications and opment of the University Research as well as working with other green manufacturing subsectors. units to enhance the college's Park as a center to house more indus- teaching mission. CSBR serves trial jobs in its 700 plus acres, located In addition to several corporate as a resource for State of near the border of the two cities along and private research centers in the Minnesota, the design profes- the proposed Central Corridor LRT line. region working on related products, sions, and the building industry. The park’s focus is to draw upon its the University of Minnesota has There is a substantial and grow- proximity to the University of research centers conducting ing amount of building research Minnesota’s Minneapolis and Saint Paul basic andapplied research in the activity in the following areas: campuses to house R & D projects, following areas: sustainable design, energy-effi- start-up firms and research divisions of cient buildings, windows and larger companies. In addition, the ● Institute for Renewable Energy glazing research, building design and the Environment (IREE) University of Minnesota’s Carlson process and evaluation, human http://www1.umn.edu/iree/ School of Management offers the factors, and building science. promotes statewide economic Minnesota Cup competition for development, sustainable, ● Center for Transportation entrepreneurs with ‘breakthrough” healthy, and diverse ecosystems, Studies (CTS) ideas to receive recognition, advice and national energy security http://www.cts.umn.edu/ and some start-up funding. Its annual through development of bio- works with more than 75 faculty from 25 different depart- Commercialization Challenge based and other renewable sponsored by the University’s Venture resources and processes. ments in seven colleges — a spectrum of disciplines including Center aims at getting university engineering, planning, econom- technology into the marketplace. ics, public policy, computer This year, if a green product wins, science, human factors, and it’s eligible for $1 million in start-up environmental studies. money — a non-green winner can only receive $100,000. The Mayors’ Initiative on Green Manufacturing April 2008 11
II. BUILDING ON A SOLID GREEN FOUNDATION increasing the city’s proportion of renewable energy used and Minneapolis and Saint Paul are build- Minneapolis and Saint Paul have reducing CO2 emissions in its ing on their strengths in green initia- each been recognized as being operations and citywide. It tives, their policies to support strate- among the top “green” cities in the has also developed a set of gic development of scarce industrial U.S. The Green Guide did rankings in sustainability indicators and land and their many other assets as 2005 and 2006 – Minneapolis was publishes an annual report of its GreenPrint, tracking sustain- a location for green manufacturing. among the top ten in 2005 and Saint ability efforts. As early signatories of the U.S. Paul was named in the top ten in Conference of Mayors’ Climate 2006. Another ranking of green cities ● Sustainable Saint Paul — Saint Protection Agreement, Mayors R. T. comes from SustainLane (www.sus- Paul has been recognized by many national organizations for Rybak and Christopher B. Coleman tainlane.com) that ranked the largest its efforts to build a citywide have demonstrated substantial lead- 50 US cities by sustainability factors. recycling program; combined ership. Minneapolis and Saint Paul Finally, Minneapolis and Saint Paul heat power plant, reclaiming and already have a number of green pro- ranked eleventh and twelfth respec- redeveloping brownfield industrial grams and initiatives in place such as tively based on air quality, electricity sites; and building a nature cen- the Sustainability Plan initiative in use and transportation habits in ter. The city also sponsors an Minneapolis and the District Energy Popular Science Magazine’s annual Sustainable Saint Paul heating system in Saint Paul. An 2008 “Top 50 Greenest Cities” awards program to honor citi- expanded list follows later in this sec- (www.popsci.com). zens and businesses that are tion. Furthermore, the cities have dis- making significant achievements tinct qualities to support the expan- The cities of Minneapolis and Saint in protecting and restoring the sion of green manufacturing, but they Paul have already established them- environment. need to be packaged and marketed selves as early adopters of green ini- ● Energy Corridor in Saint Paul in order to capture the full benefits of tiatives. As early as 1993 the city — a proposal to link develop- the emerging green economy. councils of both cities adopted an ment of renewable energy to advisory plan prepared by the UN supply the Rock-Tenn recycling plant and other area businesses sponsored International Council for along the Central Corridor to Local Environmental Initiatives to benefits of reducing greenhouse Top 10 Greenest US Cities work to reduce CO2 emissions. gases and maintaining as many (SustainLane, 2006) as 500 family supporting union Since that time they have put in jobs in this facility. 1. Portland, OR place many pioneering green features ● Minneapolis Solar Facilities — 2. San Francisco, CA ranging from land use, transporta- The City of Minneapolis has 3. Seattle, WA tion, energy efficiency, renewable been selected to receive a $2 4. Chicago, IL energy, storm water reduction and million grant to construct the urban greening. Some notable and largest urban solar array upper 5. Oakland, CA recent efforts include: Midwest. The grant is funded 6. New York City, NY ● Saint Paul District Energy — through the Xcel Energy the district heating and cooling Renewable Development Fund, 7. Boston, MA system developed more than and will allow Minneapolis to 8. Philadelphia, PA 20 years ago now serving 30.7 build a 600 kilowatt array. The million square feet in downtown solar array is currently planned to 9. Denver, CO Saint Paul. be constructed on the roof of 10. Minneapolis, MN the City’s Public Works Currie ● Minneapolis Sustainability Maintenance Facility. Plan and GreenPrint — The Ranked against the 50 largest US Cities Minneapolis Sustainability Plan Note: Saint Paul was not included in the Joint Energy Efficiency Efforts was adopted in 2003 after the ranking as it is not among the largest 50 public process that established Both cities were early adopters of cities in the U.S. (Minneapolis 48th 24 sustainability indicators. A LEED or its equivalent, the MN largest). www.sustainlane.com subset of these indicators, the Sustainable Building Guidelines, for GreenPrint includes goals for newly built city-owned properties. 12 “Making it Green” in Minneapolis Saint Paul
● Minneapolis and St. Paul are ● The City of Minneapolis has also committed to energy installed solar systems on four conservation efforts in their city buildings including a fire sta- facilities including changing of tion and two public works facili- traffic signal lights to LED’s and ties. The City’s new 3rd Police hiring Energy Managers. Precinct building uses a passive ● Both cities supported Xcel solar heat exchanger to pre-heat Energy’s plan called the air before it enters the building’s Minnesota Metro Emissions ventilation system. Reduction Project (MERP) to ● The city is integrating general significantly reduce air emissions sustainable design criteria into from three Twin Cities’ coal-pow- economic development related ered generating plants including Requests for Proposals. For one in Minneapolis and another example, Minneapolis recently one in Saint Paul. The change to negotiated commitments from the Riverside plant alone will two developers to obtain LEED reduce CO2 emissions by one certification on three projects. million tons per year ● The city is currently updating its ● The Cities are using the ground- comprehensive plan, The breaking State of Minnesota Minneapolis Plan for Sustainable Building, Benchmarking and Growth. The updated plan will Beyond (B3) guidelines devel- contain additional policies and oped by Xcel Energy, the implementation that expand the Department of Commerce and City’s sustainability goals and the Weidt Group to identify and renewable energy targets. prioritize public buildings and ● In 2006, the City waived permit ● The zero-energy-consumption make the necessary improve- fees for the installations of twelve Science House Experiment ments to reduce CO2 emissions solar water heaters, as part of Center on the Mississippi River and save taxpayer dollars. the SE Como Neighborhood in downtown St. Paul features a Solar Thermal Project, each sav- solar-powered classroom, an Additional Minneapolis highlights ing about 120 therms of natural 8.4 kW photovoltaic laminate on include: gas each year. standing-seam steel roof and includes passive solar design. ● The City Council passed a new ordinance requiring all new or Additional Saint Paul highlights ● The Saint Paul City Council significantly renovated city- include: unanimously passed a owned buildings be built to Sustainable Development Policy ● District Energy Saint Paul owns LEED Silver national green build- for New and Renovated and operates the largest hot ing standards, the upcoming Municipal Buildings in January water district heating system in Hiawatha Maintenance Facility to 2007. All new or major renovat- North America, along with a be LEED Gold certified, and key ed Saint Paul municipal facilities large chilled water cooling sys- staff be LEED AP. will use one of the following two tem providing green energy to well-established standards: 1) ● The city has 28 hybrid electric 80% of downtown Saint Paul Leadership in Energy and vehicles in its fleet, and Mayor R. buildings including the State Environmental Design (LEED) or T. Rybak’s official City of Capitol complex from its new 2) State of Minnesota Minneapolis car is a plug-in, gas- combined heat and power plant, Sustainable Building Guidelines. electric hybrid Toyota Prius that fueled by 300,000 tons of clean In December of 2007, the City gets 70+ miles per gallon of urban wood waste per year. opened the new Saint Paul gasoline. A new program will Police Department’s Western allow charging this vehicle with District Police LEED Silver facility. solar electricity. More complete information on each city’s efforts can be found at http://www.ci.minneapolis.mn.us/sustainability/ and http://www.stpaul.gov/initiatives/sustainable/ The Mayors’ Initiative on Green Manufacturing April 2008 13
The following table lists some key factors for green manufacturers and indicates that each city can provide them all. According to the November 2007 release of Manufacturers’ News, Inc., the publisher of directories of manufacturers: ● Minneapolis is home to the most industrial jobs in Minnesota with 13% of the state’s manufacturing employment or 65,797 jobs. ● Saint Paul accounts for 47,644 manufacturing jobs. MNI reports the Twin Cities rank high among the top 25 cities in the US for industrial employment with Minneapolis ranking 13th in the nation and Saint Paul 25th. ● The city now requires that all in place to attract industrial firms; new affordable housing projects ● Together, their 2,028 plants rank both offer ready marketplaces for follow the Green Communities Minneapolis/Saint Paul fourth in green products and suppliers, both protocol and all new commercial the nation for the number of have an increasing variety of renew- manufacturers. projects utilize Xcel Energy’s able energy sources and green trans- Energy Design Assistance portation/shipping options, such as program. With a grant from the From: http://www.manufacturersnews.com/ the Mississippi River. news/release.asp?ID=101 Minnesota Pollution Control Agency (MPCA), the city con- vened a group of stakeholders to examine the city’s policies and What companies need to thrive What exists in practices to encourage “green” development for all projects in a green economy: Minneapolis Saint Paul ● receiving public investments. The city awarded its first Market Opportunity ✓ Sustainable Saint Paul Green Access to the Market (Concentrated Building Design award to Flannery Construction’s new Demand, Transportation Hub, Educated Workforce…) ✓ headquarters. The building uses 37% less energy than traditional architecture with a PV system, Appropriate Materials/Suppliers ✓ ground source heat pump and energy-efficient HVAC. Accessible/ Trained Workforce ✓ Other Location Advantages of Minneapolis and Saint Paul Sufficient Finance for Growth ✓ Minneapolis and Saint Paul are lead- ing centers of manufacturing includ- Green Power ✓ ing world-class manufacturers such as 3M, Medtronic, Cargill, Ecolab, Green Buildings/Sites ✓ General Mills, Andersen, Donaldson, Toro, and Pentair. In fact taken Green Transit/Transport/Logistics ✓ together, Minneapolis and Saint Paul are the 4th largest manufacturing city in the U.S. Both cities have policies Green Process Assistance ✓ 14 “Making it Green” in Minneapolis Saint Paul
Minneapolis and Saint Paul Opportunity Sites St. Paul Port Authority has taken As in many other cities, former industrial space has been converted to other efforts to green their business uses and some awaits environmental remediation to enable it to be reused. centers in the following ways16: Overall, land for manufacturing purposes is becoming scarcer within the cities of Minneapolis and Saint Paul. An analysis of data from the Metropolitan ● provide access to district Council shows the loss of land dedicated to manufacturing uses. heating, ● install state-of-the-art stormwater ponding and Acres of Manufacturing Land stormwater management systems, % Chg. 1990 2000 2005 ● clean-up polluted lands for 00-05 new development, and Minneapolis 5460 4599 4010 -12.8 ● advise business center tenants on energy efficient Saint Paul 4505 4520 4143 -8.3 construction, high perform- ance (e.g. LEED or equivalent) TOTAL 9965 9119 8153 -10.6 building and sustainable site design including employee productivity design elements. Report to Saint Paul Port Authority, Industrial Land Use Policy, July 25, 2007. Source: Metropolitan Council Among the green product manu- facturers in the Saint Paul Port Both Minneapolis and Saint Paul Each city has programs to support Authority Business Centers are17: have taken measures to stem this growth in manufacturing employment decline and preserve scarce industrial and strategic use of valuable industri- ● Capital Wood Products which land for industry with high employ- al lands. The Mayors’ Initiative rein- designs wood fixtures from ment densities (jobs per acre) and forces these efforts by identifying “green” wood. good wages. Through recent adop- growth opportunities in clean indus- tion of industrial land use policies, tries with family-supporting manufac- ● NW Sheet Meta which sells Minneapolis and Saint Paul have rec- turing jobs. There have been many high-efficiency products (e.g. ognized the value of maintaining an strides here and nationally in devel- air conditioners). industrial base and manufacturing oping green sites such as The ● Twin City Glass which sells jobs within their boundaries. Enterprise Foundation’s effort with a low-e glass. Minneapolis has developed a number number of other national organiza- ● University Enterprise Labs of employment zones where existing tions to develop green communities which produces biodegrad- industrial buildings cannot be con- targeted at affordable housing devel- able plastic bags. verted to living space or other non- opment in U.S. Cities. Their checklist confirming uses. Saint Paul has ana- assesses the “green”-ness of their ● Warners’ Stellian which lyzed the real estate market trends projects. The Saint Paul Port markets high-efficiency and its position vis a vis the sur- Authority (SPPA), best known locally applicances (e.g. washer/ rounding community and developed for putting the Energy Park Business dryers). a plan to redevelop and market its Center in place in response to the ● Westway which ships available industrial land to achieve 1970s energy crisis and redeveloping biodiesel fuels. high employment density and living the city’s industrial sites and brown- ● Hawkins which produces wage jobs. St. Paul’s recent study fields, judges manufacturers “green”- ethanol additives. suggests, “..appropriate preservation ness according to their use of green of employment-generating land is a inputs, green products, green critical strategy to maintain Saint process and green R &D. 16 Saint Paul Port Authority, Memorandum to Paul’s healthy and diverse economy Board of Commissioners, re: Port Authority into the future.” Green Initiatives, January 15, 2008 17 Ibid. The Mayors’ Initiative on Green Manufacturing April 2008 15
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