Bermocoll in latex paint - AkzoNobel - Performance Additives
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2 AkzoNobel – Performance Additives Committed to sustainability We’re committed to making It’s all about creating more value from fewer resources and opening up infinite possibilities our products and operations in a finite world. more sustainable. As well Backed up by our commitment to Product as driving our own success, Stewardship we believe that supplying the right putting sustainability at the chemistry goes beyond just selling products. heart of everything we do Our efforts have been rewarded. The ISO 9001, ISO 14001 and OHSAS 18001 certification means that our customers awarded for innovation, purchasing, operations, and employees – not to marketing and distribution of Bermocoll® are only the fi rst steps on the road to fulfi lling mention the planet – will our ambitions - to meet customers’ request also benefit. for competitive, environmentally sound, and profitable products today and tomorrow. But if we’re to take advantage of sustainable growth opportunities, we have to accelerate the Bermocoll® is a registered trademark in many pace of our commitment. Which is why we’ve countries. adopted an approach we call Planet Possible.
AkzoNobel – Performance Additives 3 Experience the difference – Reliable rheology solutions for paint and coatings Bermocoll makes a difference with reliable rheology Rheology of coatings Rheology is the science of deformation and Bermocoll® cellulose We at AkzoNobel have been serving the paint flow of materials. Every material is influenced ethers are manufactured Industry around the world for more than 50 years with our brand Bermocoll®, a range of non-ionic by external forces. by a unique, solvent-free cellulose ethers. For paint, these forces can range from gravita- process, ensuring you tional forces, which influence phenomena such Bermocoll ® is used as a rheology modifier, as sedimentation, leveling and sagging, to the a reliable product with stabilizer and water retaining agent for water- very high shear forces that act on the paint a low carbon footprint. based decorative paints. when it is brushed, rolled or sprayed. Viscosity is a measure of a material’s resistance to flow. Bermocoll® cellulose ethers are manufactured by a unique, solvent-free process, ensuring our customers a low carbon footprint. They are available in all required viscosities and a range of modifications to ensure we meet every customers’ needs.
4 AkzoNobel – Performance Additives Our Bermocoll products We know that a high application viscosity is essential for good film build and hiding power. That’s why our Bermocoll Prime contributes to the medium and high shear viscosity to a much greater extent than regular cellulose ethers. Bermocoll® Prime Bermocoll Prime has been developed as the ermocoll Prime within a wide range of B next generation of cellulose ethers. It can be colorants and latex binders. Bermocoll Prime used in all types of latex paints ranging from is designed with particular attention to color low to high PVC. This new product is suitable acceptance and color development and offers for all types of interior and exterior paints and reliable color performance. (This means that the advantages are most apparent in flat to the color appears in a uniform homogenous semigloss finishes. manner and at the expected color strength. Color acceptance is related to the compati Performance advantages bility, distribution and stability of the colorant in • Advanced color compatibility and rheology the base paint). control to enhance touch up properties Efficient thickening and • Optimal rheology profile good stability at low addition rate • Versatile Paints formulated with Bermocoll Prime show very stable and constant viscosity even when Superior color stability and stored at elevated temperatures and are very excellent color development versatile with respect to compatibility with differ- Excellent color stability is achieved with ent kinds of binders.
AkzoNobel – Performance Additives 5 Superior color stability and excellent color development Good color Poor color acceptance acceptance Color acceptance, violet 3% – typical dispersing agents dE(00) 2.0 Bermocoll Prime Cellulosic thickener 2 Cellulosic thickener 1 1.5 1.0 0.5 0 Salt of Sodium Salt of Salt of acrylic polymer hexametaphosphate hydrophobic copolymer carboxylic acid polymer Flat paint formulation Optimal rheology profile Bermocoll Prime was tested in a system known Bermocoll Prime is less shear thinning than to be sensitive with respect to color accep- Bermocoll Standard. With a comparable viscos tance. The tinters used were of different color ity in paint Bermocoll Prime has lower Brookfield shades that are known to be problematic. viscosity in water solution. A range of different dispersant were tested. Comparable grades in paint Viscosity in water solution (Pa.s) Viscosity water Prime EBS Brookfield viscosity Prime 1000 500–900 800–1200 Prime 2500 2200–3200 3000–4000 In can Application viscosity viscosity Standard Bermocoll Prime 3500 3000–4000 4000–6000 Bermocoll Prime 0.01 0.10 1.00 10.00 100.0 1000 10 000 Shear rate (1/s)
6 AkzoNobel – Performance Additives It’s a matter of spatter Bermocoll® EHM Performance advantages Spatter resistance • Combines advantages of cellulose 9 ethers with rheological properties of s ynthetic associative thickeners 0.5* 0.5* 0.48* * = Dosage 8 • Low spatter • Good leveling 7 0.4* • Enhanced brushing viscosity 0.35* 6 Bermocoll® EHM is a non-ionic associative cellulose-based polymer with enhanced en- 0.3* zymatic resistance. We developed it in order 5 to improve the rheological properties in latex paints. 4 Bermocoll® EHM combines the performance of low viscosity cellulose with high thickening 3 efficiency. 0.35* 2 1 0 HM-HEC 1 HM-HEC 2 EHM Extra EHM 200 EHM 300 EHM 500 Standard CE Below, from left to right: Spatter from: EHM Extra EHM 200 EHM 300 EHM 500 Standard
AkzoNobel – Performance Additives 7 The Bermocoll EHM molecule contains hydrophobic groups, which can associate with hydrophobic surfaces within the paint. Filler Surfactant Latex/ binder Pigment Bermocoll® EHM Extra Bermocoll EHM Extra is specially developed Application (ICI) viscosity to meet the demand for high-quality paint and ICI viscosity (P) 1.1 next generation cellulose derivatives. It main- tains all of the advantages of existing hydro- phobically modified products, while boosting Vinyl acrylic binder additional properties such as higher applica- Vinyl acetate/Ethylene binder tion (ICI) viscosity, color acceptance, reduced color float and enhanced storage stability. 1.0 Performance advantages • Excellent application properties for outstanding coverage and film build • Superior storage stability with 0.9 minimal syneresis • Extremely good application properties, such as spatter and sag resistance Paint rheology, higher ICI viscosity 0.8 With equal dosage and Stormer viscosity (KU), Bermocoll EHM Extra achieves higher ICI viscosity than competitor products – demon- strating the robust and reproducible thicken- ing character of our product. The higher ICI 0.7 viscosity contributes to an improved film build Bermocoll Bermocoll HM-HEC HEC Bermocoll Bermocoll HM-HEC HEC and thus better coverage. EHM Extra EHM 200 EHM Extra EHM 200 Hiding power EHM Extra EHM 500 EBS 481 FQ
8 AkzoNobel – Performance Additives Standard, widely accepted Bermocoll® Standard Open time Performance advantages CE generally versus synthetics • Water retention - Bermocoll helps to retain the water within the paint film and also to delay it from penetrating into the substrate or evaporating. This gives an increased open time. • Contribute to dispersion by improving flow during grinding • Contribute to stabilization (prevent flocculation) of pigments • Robust/Stable viscosity and creamy texture • Natural renewable polymer with chief component wood pulp or cotton linters Storage stability Bermocoll Synthetic thickener (50° C, 2 weeks) When choosing the viscosity type of Bermocoll you should consider its influences on a number of properties in the paint. Leveling, hiding power and spatter will be better when using medium and low viscosity grades due to their more Newtonian character. On the other hand the higher viscosity grades offer improved cost efficiency and water resis- tance because of lower addition levels. Performance advantages Low viscous Color floating Bermocoll Synthetic thickener • Maximum open time/water retention (50° C, 2 weeks) • Leveling • High application (ICI) viscosity Performance advantages High viscous • Efficiency • Texture • Economic
AkzoNobel – Performance Additives 9 Renewable and reliable products for demanding situations Bermocoll® EBM Enzyme resistance Retained viscosity in % 100 95 High viscosity products with enhanced stabil- ity. Suitable for paint and building applications. 90 85 Performance advantages 80 • High viscosity grades hence highly efficient 75 • Outstanding enzyme stability 70 • Especially appreciated in high PVC formula- 65 tions like joint compounds, distempers and putties because of good compatibility with 60 fillers 55 • Low foaming with excellent storage stability 50 and color acceptance Bermocoll EBM Bermocoll Prime, EBS Biostable HEC Regular HEC MHPC
AkzoNobel – Performance Additives 11 Latex paint problems related to Bermocoll Problem Cause Cure Manufacturing Lump formation during dissolving of • Wrong type of Bermocoll used • Use only Bermocoll paint grades Bermocoll • pH of water too high • Add acetic acid • pH of solution too high • Add Bermocoll directly after adding water – then add alkaline ingredients, e.g. pigment dispersant Too slow dissolving • Neutral or acid water • Increase pH • Temperature too low Too fast dissolving • pH too high • Decrease pH • Hard water / high pH • Temperature too high Foam development during grinding • Surface active products (Bermocoll, • Add the right foam suppressor before Bermocoll surfactants, pigment dispersant) and other surface active products Final viscosity too low • Inadequate amount of Bermocoll • Post addition of slurry of Bermocoll or polyurethane thickener Final viscosity too high • Incorrect amount or type of Bermocoll • Use lower addition level • Use lower viscosity grade Application Spatter from roller • Too elastic thickener • Use Bermocoll low viscosity grade or EHM grade • Use polyurethane thickener in combination with Bermocoll Brush resistance too low • Low application viscosity • Use Bermocoll low viscosity grade or EHM grade Poor open time • Insufficient water retention • Increase Bermocoll addition level • Add glycol Poor hiding power • Low application viscosity • Use Bermocoll low viscosity grade or use EHM grade Dried film Poor gloss •C ellulose ethers not suitable in high gloss • Use polyurethane thickener paths Poor leveling • Rheological character of the paint • Use Bermocoll low viscosity grade or EHM grade • Use polyurethane thickener in combination with Bermocoll Inadequate wet scrub resistance • Water sensitivity of film • Reduce surface active ingredients Storage Drop in viscosity • Enzymatic degradation • Use enzyme stable Bermocoll grades • Bacterial contamination • Clean production equipment • Change bactericide Increase in viscosity • Insufficient amount of dispersant • Increase pigment dispersant • Interaction Bermocoll / Latex • Use non-ionic surfactants • Use new generation Bermocoll Separation • Low shear viscosity too low • Increase Bermocoll addition or use higher viscosity grade Syneresis • Insufficient colloidal stabilization •A dd non-ionic surfactants • Use new generation Bermocoll
12 AkzoNobel – Performance Additives Incorporating Bermocoll The method of choice for incorporating cellulose ethers is yours … Bermocoll ment grind. When added, the water should be As a stock solution Cellulose ethers can be incorporated into neutral or slightly acid. Alkaline ingredients are Stock solutions are made by adding Bermocoll the paint in different ways and at several added after thorough dispersion of the cellu- powder to water and stirring until the thickener stages during the manufacturing process. We lose ether. We have seen that with this method, is dissolved. We recommend a concentration recommend the following three main addition the dispersion power of Bermocoll is utilized of 2–5% depending on the Bermocoll type. methods to be considered: as a dry powder during the subsequent grinding. When using a Bermocoll paint grade, the water (“batch in one”), as a slurry, and as a stock should be neutral or slightly acid. If it is alkaline solution. All three methods have their pros As a slurry when adding Bermocoll paint, the thickener and cons. Your choice of method will mainly Slurries containing up to 15–20% Bermocoll are will dissolve too quickly, forming an insoluble be dependent upon the type of equipment and readily made by dispersing a Bermocoll paint gel instead of a solution. If you’re planning to process you use. grade either in water or in a suitable organic store stock solutions for a prolonged length solvent. Such slurries are g enerally u sable of time, we recommend that stock solutions As a dry powder within half an hour after preparation. When should be protected from micro-organisms by Bermocoll paint grades can be added as a dry working with aqueous slurries of B ermocoll using a suitable preservative. powder directly to the batch of water in the pig- paint grades, the pH must be 7 or less. Bermocoll paint grade, influence of pH at 20°C. Bermocoll paint grade, influence of temperature at pH 7. Relative viscosity in % Dessolving time, minutes 100 120 100 80 pH 10 pH 8 80 pH 7 60 60 40 40 20 20 0 0 0 10 20 30 40 50 60 70 10 15 20 25 30 35 40 45 Time, minutes Temperature °C
AkzoNobel – Performance Additives 13 … We will make sure you will get the high quality you deserve.
14 AkzoNobel – Performance Additives About us Performance Additives is one of the businesses within the global company AkzoNobel. We have a unique technology base and experience of cellulose derivatives, with more than 50 years of development, manufacturing and sales of these products. Today, we serve our customers in more than 80 countries.
AkzoNobel – Performance Additives 15 A dedicated unit with This benefits our customers because we sus- Bermocoll locations multinational resources tain their future competitiveness and meet the The combination of a multinational group’s consumers’ unspoken needs. Headquarter large resources and a dedicated unit’s focus Sempach- Station, Switzerland on its customers gives us a unique position. Innovation & Sustainability Our research and product development has More value from fewer resources Research and development always been guided by our customers and At AkzoNobel innovation starts with under- Stenungsund, Sweden their requirements. We strive to be the most- standing what our customers need. Our com- reliable and dedicated supplier of cellulose mitment is to do that better and quicker than Business and service centers ethers to the water borne paint industry. our competitors. That means understanding Brewster, USA and anticipating how our world and our cus- Singapore Looking closer, seeing further tomers’ lives and expectations are changing. Stenungsund, Sweden At AkzoNobel, we believe the future belongs to those smart enough to challenge it. We believe Of course sustainability is integral to everything Production site that real progress belongs to those who not we do at AkzoNobel. Nowhere is that more ob- Örnsköldsvik, Sweden only think with courage, but also have the cour- vious than in our innovations. The world needs Ningbo, The Republic of China age to deliver on the thought. What drives us is sustainable solutions. That is why most of our knowing that what is good for our customers innovation work is driven by sustainability and today is not necessarily good enough for them the ultimate goal is to deliver more value, with tomorrow. What excites us is asking the un- fewer resources. asked question. What inspires us is seeing the opportunity others cannot. What unites us is the intelligence to deliver where others have not.
Europe/Middle East/Africa Americas Asia Akzo Nobel Functional Chemicals AB Akzo Nobel Functional Chemicals, LLC Akzo Nobel Asia Pte Ltd Performance Additives Performance Additives AkzoNobel House SE-444 85 Stenungsund 281 Fields Lane, Brewster, NY 10509-2676 3 Changi Business Park Vista, #05-01 SWEDEN USA Singapore 486051 T + 46 303 85 000 T + 1 203.545.5037 T + 65 6773 8488 E bermocoll@akzonobel.com E CustomerService.CSUS@akzonobel.com W www.akzonobel.com/pa www.akzonobel.com AkzoNobel is a leading global paints and coatings company and a major producer of specialty chemicals. Calling on centuries of expertise, we supply industries and consumers worldwide with innovative products and sus tainable technologies designed to meet the growing demands of our fast-changing planet. Headquartered in Amsterdam, the Netherlands, we have approximately 48,000 people in around AN_201046_031014. CCD 0315. 80 countries, while our portfolio includes well- known brands such as Dulux, Sikkens, Inter national and Eka. Consistently ranked as one of the leaders in the area of sustainability, we are committed to making life more liveable and our cities more human. © 2015 Akzo Nobel N.V. All rights reserved.
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