Granta Edupack: Blick auf die umfassende Datenbank mit Materialien und Prozessinformationen, lehrreichen Software-Tools zu Werkstoffen sowie einer ...
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Granta Edupack: Blick auf die umfassende Datenbank mit Materialien und Prozessinformationen, lehrreichen Software-Tools zu Werkstoffen sowie einer Reihe von Begleitressourcen Elisabeth Hülse 19. 01. 2021
Programm
• Hintergrund – Ansys Granta
• Überblick Granta Edupack
‐ Inhalt und Aufbau
‐ Demonstration der Hauptfunktionalitäten
• Fallstudien
‐ Werkstoffauswahl
‐ „Life-Cycle Thinking“
• Thema „Nachhaltigkeit“
• Zusammenfassung und weiterführende Anwendungen
• Wo finden Sie weitere Informationen?
• Q&A
2
Geschichtlicher Hintergrund
1994 Granta Design founded by Professors Mike Ashby and David
Cebon to commercialize a materials selection teaching project
Development of Cambridge Engineering Selector (CES) for
academia and industry plus a new industry product GRANTA MI
2001 Investment from and strategic partnership with ASM International
2011 Education Division founded to support CES EduPack and the
growth in Academic collaborations and Resource Development
2019 Granta Design acquired by ANSYS, Inc., the global leader in
engineering simulation
2020 CES EduPack rebranded Granta Edupack
3
Ansys Granta Academic Team
Product University Relations Resource Development
Marc Fry Dr Jorge Sobral Luca Masi Dr Nicolas Martin Dr Tatiana Vakhitova Dr Soma Chakrabarti Dr Claes Fredriksson
Dr Susannah Cooke Dr Bridget Ogwezi Dr Lakshana Mohee Dr David Mercier Dr Mauricio Dwek Dr Kaitlin Tyler Dr Harriet Parnell
Michelle Rushe Dr Navid Manai Dr Wen Zhao Elisabeth Hülse Dr Alfred Oti
Dr Nicola Stefani https://grantadesign.com/education/community
4
Warum sind Informationen über Werkstoffe wichtig? Growth Profit Risk
Understand Reduce
materials behavior Minimize environmental
to increase regulatory risk due impact, gain
product lifetime to restricted market share
substances
Lightweight Innovate with
with composites Specify the additive Make it
for competitive right materials manufacturing at lower cost by
advantage for global substituting
manufacturing materials
locations
Ensure
ROI from Reduce materials-
simulation, with related warranty Avoid risks
the right input issues or recalls to human
data health
Eine neue Era der Materialwissenschaften und des Ingenieurwesens
TRADITION Physics Crystall-
INNOVATION
and ography
Solid- and
State Mineral-
Physics lagy
Tradition
Chemistry
and
Bio- and
Environ-
Pure Science
Biochem- mental
istry Sciences
Materials
Alchemy Metallurgy Science and A Bridging Science
Engineering Chemical
Engineer- Engineering
ing and
Design Processing Applied Science
Empiricism
Architec- Mechanical
ture, Electrical
Product and Civil
Engineering
Design
Era of “try it and see” to Era of predictive modelling
6
Was treibt uns an?
Teaching Research / Industry
• Inspire interest in materials • Typically have good materials background and
understand the principles
• Illustrate principles & methodologies
• Need access to advanced and specialized data
• Need to make students think, so they learn and
understand the underlying principles - don’t • Time is critical – requires advanced tools to make
want to spoon feed answers selection process as efficient and as accurate as
possible
• Prepare graduates for industry
• Materials will be used in production
• Impact of project outputs is not critical – no
major decisions based on the outcomes • Will need to justify their recommendations to
project sponsors & stakeholders
Granta Produktlinie
GRANTA MI™ GRANTA Selector™ GRANTA EduPack™
The leading system for materials Smart materials decisions World-leading resources for
information management in materials teaching in engineering,
engineering enterprises PC product for materials experts science, and design
The platform for material intelligence
Granta Produktlinie
Granta MI™ Granta Selector™ Granta Edupack™
Customer’s proprietary Comprehensive library of Unique teaching resources
information materials property data
Überblick: Granta Edupack
Granta Edupack wird weltweit eingesetzt
an über 1,400 Instituten in über 70 Ländern
11Granta Edupack: Mehr als eine Software
Software Teaching and Learning Resources
+
https://www.grantadesign.com/education/teachingresources/
Spezifisch entwickelt für die Lehre!
12Strukturierung der Daten
The Database
Find using
material Find using
properties References process
Data-Table properties
Data for:
Data for:
▪ Metals & Alloys Materials Links Processes ▪ Joining
▪ Polymers Data-Table Data-Table ▪ Shaping
▪ Ceramics & Glasses
▪ Surface Treatment
▪ Hybrids
Producers
Data-Table
Find using
links
13Granta EduPack Supports All Approaches to Materials Teaching
Level 1:
First year (Freshman) students of
Introductory
Engineering, Materials Science,
Courses
Design
69 materials, 74 processes
Level 2: Intermediate
Undergraduate students courses
of Engineering and Assignments,
Materials Science and Design etc.
Simple user 100 materials, 116 processes
interface
Level 3: Advanced and
Senior, graduate and research applied courses
students Project-based
4000+ materials, 246 processes work
14Specialised Data: GRANTA EduPack 2020
Bio Properties Nations of the world, Legislation & Incl. Functional and Bio-
Biological regulation, Critical materials Materials. Extra Science Bio Properties
Biomedical and Bio Notes covering material MMPDS & CMH-17
Link to ASM
derived Materials Periodic Table structure topics. Temp. dependent data
Medical Dev
Environmental
Properties
Traceable data
50 generic Medical Architectural Products to inspire, Nations of the world,
Device records, linked links to Designers and CAMPUS & Prospector Legislation & regulation,
Materials and Plastics (‘IDES’)
to FDA Approved Properties Manufacturers, Critical materials, Power
Examples. Aesthetic properties Systems
15Software Demonstration - Hauptfunktionalitäten 16
Fallstudien
Werkstoffauswahl „Life-Cycle Thinking“
17Werkstoffauswahl für einen Flugzeugflügel Fallstudie
Materialauswahl für einen Flugzeugflügel
Stiff
Strong All OK !
Tough
Light
Not stiff enough (need bigger E)
Material selection:
Choose a material for
an aircraft wing spar Not strong enough (need bigger y )
Not tough enough (need bigger Kic)
Too heavy (need lower )
19Airplane Wing Demo: Strength vs. Stiffness (1) Using the Chart tool, we can: • Plot material properties • Label materials and see materials families • Use selection tools to limit the number of materials we are considering, and evaluate which is best for an airplane wing • Rescale and interrogate plots as required 20
Airplane Wing Demo: Strength vs. Stiffness (2) Using the Chart tool, we can: • Plot material properties • Label materials and see materials families • Use selection tools to limit the number of materials we are considering, and evaluate which is best for an airplane wing • Rescale and interrogate plots as required 21
Airplane Wing Demo: Strength vs. Stiffness (3) Using the Chart tool, we can: • Plot material properties • Label materials and see materials families • Use selection tools to limit the number of materials we are considering, and evaluate which is best for an airplane wing • Rescale and interrogate plots as required 22
Airplane Wing Demo: Fracture Toughness (1) We can also use a Limit selection stage to introduce a minimum or maximum required value for specific properties • In this case, high fracture toughness • Handy reminders of property value ranges • We choose a minimum of 15 MPa·m1/2 23
Airplane Wing Demo: Fracture Toughness (2) We can also use a Limit selection stage to introduce a minimum or maximum required value for specific properties • In this case, high fracture toughness • Handy reminders of property value ranges • We choose a minimum of 15 MPa·m1/2 • Once the limit on KIC is applied, ceramics and glasses disappear from the Yield Strength/Young’s Modulus chart. 24
Airplane Wing Demo: Cost and Density We now have a selection of possible materials. We are also interested in material density and cost • We can create another chart to investigate these two properties • Suitable materials are towards the bottom left, unsuitable towards the top right • Material labels act as links to datasheets 25
Airplane Wing Demo: Advanced Projects
For a real design project
students can use advanced
databases and tools:
Aluminum alloys
• Aerospace Level 3
database
• 4000+ grades of Beryllium alloys
material – toxic!
• Aerospace materials
• Industry data
• Performance index finder
• Upper wing skin
• Panel in bending Titanium alloys
• Aluminum alloys and
Carbon fiber Aluminum composites
carbon fiber composites
are still the best composites
candidates, but many
more types of each shown
26Software Demonstration - Werkstoffauswahl 27
Werkstoffauswahl systematisch angehen (Ashby, Cambridge University) 28
“Life-Cycle Thinking”
Studenten das Konzept “Life-Cycle Thinking” näher bringen
Das Verständnis für Auswirkungen von Materialentscheidungen auf die Umwelt,
bekommt mehr und mehr Gewichtung.
Main players
CO2
Emissions
30Life-Cycle Analyse vs Eco Audit
A full LCA is expensive, requires great detail and experience – and Eco Audit tool in EduPack: A fast, streamlined LCA with
even then, is subject to uncertainty sufficient precision to guide decision-making
• Distinguish 4 life phases + transports
• 1 resource – Energy (oil equivalent)
• 1 emission - CO2 equivalent
• Result: Energy, CO2 (and Cost in enhanced
version)
31Die Eco-Design Methode – Was wäre wenn … ?
Quick Result analysis, Exploration of Use of EduPack to select Evaluation of potential
Steps Eco Audit Priority identification alternative scenarios new materials/processes gains and actions
Initial project
What if…
Different materials?
EduPack helps identify lightweight and low
embodied energy materialsEdupack Data Das EcoAudit Werkzeug greift auf die Daten innerhalb Granta Edupack zu. Darin enthalten sind, neben mechanischen Eigenschaften, auch ökologische Eigenschaften. 33
Eco Audit am Beispiel einer Flasche Wasser: Input (1)
End-of-Life
options
Help and useful ▪ Landfill
information ▪ Combust
▪ …..
Bill of Materials
(BOM) Input or
file
Transport options
▪ Ocean freight
▪ Rail freight
▪ …..
34Eco Audit am Beispiel einer Flasche Wasser: Input (2)
Details of product
usage, including
country
Output data
(Detailed info)
35Eco Audit am Beispiel einer Flasche Wasser: Input (3)
Potential
Life phases + transport benefit
36Vergleichen und nachfragen: Was wäre wenn … ?
Compare options side
by side
37Software Demonstration – Eco Audit Tool 38
Thema “Nachhaltigkeit”
GRANTA EduPack 2020 – spezifische Fachbereiche
Nations of the world, Legislation &
regulation, Critical materials
Periodic Table
Environmental
Properties
Traceable data
Nations of the world,
Legislation & regulation,
Critical materials, Power
Systems
40Edupack Sustainability Database
Materials
Power Processes
generation
Energy Legislation
storage
NationsSustainability Database: Level 2 vs Level 3
• No extra properties compared to the
standard Level 2
100 Werkstoffe
• Elements data table
‐ Explore composition of materials
‐ Show their geo-economic, eco and criticality
aspects
• Nations of the World data table
‐ Connect materials to their sourcing countries
‐ Explore, plot and compare geographic data
‐ Conduct stakeholder analyses (S-LCA and 5-step
methodology)
• Legislation and Regulation data table
‐ Brings context to current sustainability practices
‐ Support of CSR/ESG teaching
‐ Flags legal & regulatory constraints
42Sustainability database: Level 2 vs Level 3
• Added properties compared to standard
Level 3
+4000 Werkstoffe
‐ Food contact
‐ Restricted substances
‐ Criticality
‐ Possible substitutes
‐ Geo-economic data
• Shape and structural sections data table
• Power systems data tables
‐ Energy storage
‐ Low carbon
‐ Nuclear
43Wozu kann man Edupack noch verwenden? …
• Here is a chart of carbon footprint with
material classes segregated. Gold has the
highest footprint and Limestone has the
lowest.
• Polyethylene (arrowed), has a low carbon
footprint. Cement has even lower (second
arrow), but its global consumption is
about 4.5 billion tonnes per year, which
exceeds that of any other material except
water.
44Edupack Daten und Graphen: Strength vs Carbon Footprint (1) Using the Chart tool, you can compare the entire range of materials based on various combinations of properties, including mechanical and eco properties. 45
Ursprungsländer, kritische Werkstoffe/Elemente, …
“Sustainable Development Active-Learning Tool Kit”
https://www.grantadesign.com/teachingresources/pacworen17/“Social Impact Audit Tool” und “Social LCA”
https://grantadesign.com/education/teachingresources/ongoing-development/slca/
48Zusammenfassung und weiterführende Anwendungen
Überblick der Funktionalitäten
Systematic Selection Methodology
Key word & property search Comparison Table Performance Index Finder FE Export
Selection Report
Visualization of material properties
Find Similar Engineering Solver
Favorites Reference recordEducation vs research/industry
Teaching Research / Industry
• Inspire interest in materials • Typically have good materials background and
understand the principles
• Illustrate principles & methodologies
• Need access to advanced and specialized data
• Need to make students think, so they learn and
understand the underlying principles - don’t • Time is critical – requires advanced tools to make
want to spoon feed answers selection process as efficient and as accurate as
possible
• Prepare graduates for industry
• Materials will be used in production
• Impact of project outputs is not critical – no
major decisions based on the outcomes • Will need to justify their recommendations to
project sponsors & stakeholdersPublication examples
• PhD thesis (state of the art…)
• Collaborative project
• Proposal for funding request
• Review papers
• Technical specifications
• Communication…
“Bioactive Glass and Silicate-Based Ceramic Coatings on
“A review of experimental approaches to fracture toughness Metallic Implants: Open Challenge or Outdated Topic?”,
evaluation at the micro-scale”, July 2019, Materials & design September 2019, Materials, DOI: 10.3390/ma12182929
173 - DOI: 10.1016/j.matdes.2019.107762
“Material selection for optimum design of MEMS pressure
sensors”, July 2019, Microsystem Technologies -
DOI:10.1007/s00542-019-04601-1
“Two Other Important Indicators for the Assessment of Eco
Dwelling*”, March 2014, Journal of Building Construction and
Planning Research, DOI: 10.4236/jbcpr.2014.2100Detailed comparison
EduPack EduPack EduPack EduPack EduPack EduPack
Selector Selector Tools / Options Selector
Databases Introductory Full Data Databases Introductory Full Data Introductory Full Data
Number of records Number of records Browse - Search - Chart/Select P
ASME BPVC II-D: All grades N/A N/A 3985 MIL-HDBK-17 Different levels for MaterialUniverse P N/A
Bioenginnering # Handbook data N/A 984 Eco-Audit P
# MaterialUniverse: All materials 4181 N/A # Summarized data N/A 91 Enhanced Eco-Audit N/A P N/A
Coatings: All coatings N/A N/A 171 MMPDS Synthesizer N/A P
Design # All materials N/A 2643 Performance Index Finder N/A P
# Manufacturers P N/A # All Fasteners N/A 436 Engineering Solver N/A P
# Products 183 N/A PMP-HDBK N/A P Phase diagrams P (MSE) N/A
# Suppliers P N/A Powder Metallurgy Add records P (10 max) P (100 max)
ecoinvent # Powder Metals N/A N/A 564 Reference record N/A P
# ecoinvent materials N/A N/A 831 # Suppliers N/A N/A - Find Similar - Comparison table N/A P
# ecoinvent N/A N/A 154 Powder Metallurgy: Powder Metals N/A N/A 564 Report summary N/A P
# ecoinvent sources N/A N/A - Prospectors Plastics: All grades N/A 101143 Exporters P (8)
Elements: All Elements 149 Education Hub P N/A
ProcessUniverse
ESDU: ESDU Alloys N/A N/A 2689 Learn tool P N/A
# Joining processes 55
Firehole Composites N/A N/A - Help (online and offline) P
# Shaping processes 146 145
# AGATE data N/A N/A 87 Certificate program N/A N/A P
# Surface treatment 46
# All data N/A N/A 1675
Producers P
# MIL-HDBK-17-2F data N/A N/A 250
Reference P
Global Metals Specifications
Senvol Database
# All specifications N/A N/A 98559
# Machines N/A N/A 1189
# ASM AlloyFinder N/A N/A 64135
# Materials - Additive manufactured grades N/A N/A 2334
# MI-21 N/A N/A 26964
# Materials - All grades N/A N/A 2503
# StahlDat SX N/A N/A 2514
Shape 24
# SteelSpec N/A N/A 4944
JAHM Curve Data: All materials N/A N/A 9453 StahlDat Sheet Steels N/A N/A -
M-Base Plastics: All grades N/A N/A 58200 # Sheet steels N/A N/A 44
MaterialUniverse # Test data N/A N/A 4139
# All materials 4169 4129 Structural Sections 1881 N/A
# Materials data for simulation 743 Sustainibility
Architecture # Legislations and Regulations N/A 68 N/A
# MaterialUniverse: All materials 242 N/A # Nations of the world N/A 203 N/A
Material Science and Engineering # Power System N/A 16 + 19 + 6 N/A
# MaterialUniverse: All materials 242 N/A
# Property-Process Profiles 132 (in 7 examples) N/A
Medical Devices
# FDA Approved Examples: All FDA devices 93 N/A
# MaterialsUniverse: All materials 313 N/A
# Medical devices: All devices 50 N/A
53Materials information and resources
Granta MI™ Granta Selector™ Granta Edupack™
Customer’s proprietary Comprehensive library of Unique teaching resources
information materials property dataWo finde ich weitere Informationen?
Video Tutorials
https://www.grantadesign.com/teachingresource/german/
https://grantadesign.com/education/students/video-tutorials/
56Events and Training
• Webinars open to all: 1-2 per month during academic semesters
• Materials and Engineering Education Conferences
• (Workshops and training: Held at leading universities worldwide)
• User Group Meetings: To share experience and engage educators in development
• Materials Education Symposia: To share best practice in the materials community
https://www.grantadesign.com/education/
57Ansys Granta Academic Team
Product University Relations Resource Development
Marc Fry Dr Jorge Sobral Luca Masi Dr Nicolas Martin Dr Tatiana Vakhitova Dr Soma Chakrabarti Dr Claes Fredriksson
Dr Susannah Cooke Dr Bridget Ogwezi Dr Lakshana Mohee Dr David Mercier Dr Mauricio Dwek Dr Kaitlin Tyler Dr Harriet Parnell
Michelle Rushe Dr Navid Manai Dr Wen Zhao Elisabeth Huelse Dr Alfred Oti
granta-education-team@ansys.com
elisabeth.huelse@ansys.com
Dr Nicola Stefani
58You can also read
