Global Nuclear Markets - Market Arrangements and Service Agreements - Brent Dixon Leilani Beard June 2016
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INL/EXT-16-38796 Global Nuclear Markets – Market Arrangements and Service Agreements Brent Dixon Leilani Beard June 2016 The INL is a U.S. Department of Energy National Laboratory operated by Battelle Energy Alliance
DISCLAIMER This information was prepared as an account of work sponsored by an agency of the U.S. Government. Neither the U.S. Government nor any agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness, of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. References herein to any specific commercial product, process, or service by trade name, trade mark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the U.S. Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the U.S. Government or any agency thereof.
INL/EXT-16-38796 Global Nuclear Markets – Market Arrangements and Service Agreements Brent Dixon Leilani Beard June 2016 Idaho National Laboratory Nuclear Systems Design & Analysis Division Idaho Falls, Idaho 83415 Prepared for the U.S. Department of Energy Office of Energy Policy and Systems Analysis Under U.S. Department of Energy-Idaho Operations Office Contract DE-AC07-05ID14517
Forward The U.S. Department of Energy’s Office of Energy Policy and Systems Analysis (EPSA) requested an assessment of global nuclear markets, including the structure of nuclear companies in different countries and the partnerships between reactor vendors and buyers. EPSA was interested in obtaining information on the competitive context of international sales of reactors and fuel services. The Idaho National Laboratory responded to this request with a plan for information gathering and assessment of global markets in several phases. The first phase researched global sources and developed a collection of information to assist in the analyses of the global market status and trends in services provided in conversion, enrichment, reactor design, construction and operation, and used fuel management and reprocessing. This report summarized this first phase, including analysis conclusions about current global markets. Additional phases will address specific topics that are of particular interest to EPSA. iii
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SUMMARY OF KEY FINDINGS The U.S. Department of Energy’s Office of Energy Policy and Systems Analysis (EPSA) requested an assessment of global nuclear markets, including the structure of nuclear companies in different countries and the partnerships between reactor vendors and buyers. This report documents the findings of the first phase of the Global Nuclear Markets project, along with a description of the work performed. This includes findings on the countries and companies involved with trade in nuclear reactors and fuel services, market arrangements, and service agreements, in conversion, enrichment, reactor design, construction and operation, and used fuel storage and reprocessing, along with assessment of the trends in these areas. The work was conducted by collecting information of nuclear facilities and service providers, and performing an extensive open-sourced literature search to validate and update the information and to identify agreements and relationships between countries and companies. Chronological information was developed to assist in the identification of market trends. Analysis was then performed to assess overall market conditions and develop insights on developments with the major players. Extensive lists of existing and planned fuel cycle facilities and reactors under construction or planned were developed and general relationships between suppliers and customers identified. Specific relationship identification was limited due to a lack of publicly available information for a systematic assessment. The main sources of facility information were found to be slightly dated and not always in agreement, especially with respect to the status of planned reactor projects and the capacities of existing conversion and enrichment facilities. Efforts to validate data in these areas revealed the constantly changing nature of the information. The main conclusions of the work include: Financing for a new nuclear reactor projects continue to be a significant obstacle for most countries wanting to include nuclear in their energy mix. o Countries like China and Russia that have the ability to offer financing terms for reactor construction that are outside of the OECD Financing Nuclear projects guideline can have a competitive advantage. Reactor construction performance seems to have a major impact on where growth is occurring and which providers are obtaining new business. o Average construction times under 6 years in Korea and China may be contributing to domestic growth while also providing a competitive advantage for exports by reducing perceived project risk. o Conversely, established vendors that are struggling to complete current projects may be at a disadvantage for future sales, depending on customer perception of the reasons for project delays. Geopolitics may influence reactor projects and reactor vendor choices for smaller countries. o Russia often has the inside track for new projects in countries with strong political ties. o China’s initial exports are to Pakistan, which has strong trading ties with China. Some prototype and demonstration SMRs are under construction and many others are in development. While many countries have expressed interest in SMRs, significant commercial orders have not yet materialized. Some progress in fielding prototype advanced “Generation IV” reactors was observed, especially for sodium-cooled fast reactors where Russia and India are both currently completing larger plants. A prototype high temperature gas reactor is under construction in China. v
The Fukushima accident continues to have strong repercussions within Japan, with only limited restarts of existing reactors and lower targets for nuclear energy’s market share going forward. o Outside of Japan, the impact of Fukushima on the reactor construction industry has been mixed with countries with struggling programs or overall low energy demand growth apparently impacted more than countries with thriving programs and higher energy demand growth. o The prolonged shutdown of reactors in Japanese reactors and slower growth globally has had a greater impact on the fuel supply chain. Each stage of the fuel cycle front end appears to have ample supply capacity to meet current and near-term demand o Spot prices for yellowcake, conversion and enrichment are all down significantly since Fukushima. Some new enrichment facilities have been postponed or cancelled. o While reactor vendor typically provide fuel for the initial years of operations for new reactors, more fuel supplier diversification and competition is occurring for refueling of reactors when fuel contracts come up for renewal. o The European Union is requiring new reactors to have more than one fuel supplier in the medium term to improve security of supply. o Westinghouse is emerging as a second supplier of VVER fuels outside Russia. vi
CONTENTS Forward ........................................................................................................................................................ iii SUMMARY OF KEY FINDINGS ............................................................................................................... v 1. INTRODUCTION .............................................................................................................................. 1 1.1 Background .............................................................................................................................. 1 1.2 Approach .................................................................................................................................. 2 2. THE GLOBAL NUCLEAR LANDSCAPE ....................................................................................... 4 2.1 Reactors.................................................................................................................................... 4 2.2 Fuel Services ............................................................................................................................ 6 2.3 Other Markets .......................................................................................................................... 7 3. AGREEMENTS AND RELATIONSHIPS ........................................................................................ 8 3.1 Types of Agreements ............................................................................................................... 8 3.2 Current Relationships ............................................................................................................... 9 4. THE PLAYERS................................................................................................................................ 11 4.1 The Countries ......................................................................................................................... 11 4.1.1 Suppliers ................................................................................................................... 11 4.1.2 Users ......................................................................................................................... 11 4.1.3 Newcomers ............................................................................................................... 13 4.2 Major Companies ................................................................................................................... 14 4.2.1 Reactor providers ...................................................................................................... 15 4.2.2 Fuel cycle service providers ...................................................................................... 17 5. REACTOR MARKET...................................................................................................................... 18 5.1 Historic Reactor Market Patterns ........................................................................................... 18 5.2 Current Market Trends ........................................................................................................... 19 5.2.1 Accelerating .............................................................................................................. 19 5.2.2 Maintaining or Stalled ............................................................................................... 21 5.2.3 Phase-out ................................................................................................................... 24 5.3 Current Demand ..................................................................................................................... 25 5.4 Demand Drivers ..................................................................................................................... 28 5.5 Supplier trends ....................................................................................................................... 29 5.5.1 Emerging suppliers ................................................................................................... 29 5.5.2 Struggling suppliers .................................................................................................. 29 5.5.3 Partnering arrangements ........................................................................................... 29 6. FUEL CYCLE SERVICE MARKETS ............................................................................................ 31 6.1 Fuel Cycle Status ................................................................................................................... 32 6.1.1 Uranium .................................................................................................................... 32 6.1.2 Conversion ................................................................................................................ 32 6.1.3 Enrichment ................................................................................................................ 33 6.1.4 Fuel fabrication ......................................................................................................... 35 vii
6.1.5 Spent fuel wet and dry storage .................................................................................. 36 6.1.6 Reprocessing ............................................................................................................. 36 6.2 Supplier Trends ...................................................................................................................... 37 6.3 Developing Relationships ...................................................................................................... 38 7. SPECIAL TOPICS ........................................................................................................................... 39 7.1 Advanced Reactors - Generation IV potential ....................................................................... 39 7.2 Near-Term Reactors - SMR potential .................................................................................... 40 8. CONCLUSIONS .............................................................................................................................. 42 REFERENCES ........................................................................................................................................... 44 Appendix A – Additional Information ........................................................................................................ 51 Appendix B – Data Tables .......................................................................................................................... 57 FIGURES Figure 1 - Reactor construction start year versus duration showing historic themes – a) United States, b) Russia, c) S. Korea, d) China ...................................................................................... 19 Figure 2 - Reactor construction start year versus duration in fourteen countries ....................................... 56 TABLES Table 1 - Major Export Countries and Potential Importers........................................................................... 9 Table 2 - Listing of countries with involvement in nuclear energy with hyperlinks to country profiles ........................................................................................................................................ 12 Table 3 - WNA list of countries expressing some level of interest developing nuclear power programs ..................................................................................................................................... 13 Table 4 - WNA list of newcomer countries by level of progress in developing nuclear power programs ..................................................................................................................................... 13 Table 5 - Primary Export Companies and the Markets They Serve ........................................................... 16 Table 6 - Countries with smaller long-established nuclear programs and plans for expansion .................. 20 Table 7 - Market shares of new LWR/PHWR reactor construction by vendor .......................................... 26 Table 8 - Supplier countries and reactor vendors for current and likely construction projects .................. 27 Table 9 – Information on current global conversion facilities .................................................................... 33 Table 10 – Information on current major global enrichment facilities (IAEA) .......................................... 35 Table 11 - Information on current global reprocessing facilities ................................................................ 37 Table 12 - Categorization of status of new reactor projects........................................................................ 52 viii
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GLOBAL NUCLEAR MARKETS MARKET ARRANGEMENTS AND SERVICE AGREEMENTS 1. INTRODUCTION The purpose of the Global Nuclear Markets project is to provide an assessment of the status and trends in global nuclear power markets. This report documents the findings of the first phase of the Global Nuclear Markets project, along with a description of the work performed. The nuclear power markets addressed in this report include the design/construction of reactors, and the nuclear fuel cycle services of conversion, enrichment, fuel fabrication, used fuel storage and reprocessing. A brief description of the nuclear fuel cycle is included as Appendix A-1. These markets are the focus of this report because they constitute the majority of sales and also influence business relationships in additional nuclear markets. A number of additional markets are not covered, including component manufacturing and a wide range of services such as personnel training, reactor refueling, and regulatory advisory and legal services. These markets can include substantial sales, especially for components and refueling maintenance. However, business relationships in these areas are less likely to be tied to business in other nuclear markets. 1.1 Background Civilian nuclear power was originally developed after World War II as a peaceful use of nuclear fission [1]. A wide range of reactor designs were researched, including those already developed for military purposes, with four basic designs becoming widely deployed for electricity generation. These included graphite moderated Gas Cooled Reactors (GCRs), primarily deployed in the United Kingdom (UK) and France, Pressurized Heavy Water Reactors (PHWRs), primarily deployed by Canada and India, Light Water Graphite Reactors (LWGRs) deployed by the Soviet Union, and Light Water Reactors (LWRs), initially deployed by the United States (U.S.) and the Soviet Union and later adopted by others. Of these, the LWRs were the most successful and account for over 90% of the power reactors in the world. Two primary designs of LWRs have been deployed throughout the world, the boiling water (BWR) and pressurized water (PWR). Of all the reactor types, the PWRs, BWRs, and PHWRs are actively being built today. There are also a very limited number of prototypes/demonstrations of other designs in operation or under construction, including sodium-cooled fast reactors (SFRs) and high temperature versions of gas cooled reactors. The original “Generation I” power reactors were small prototypes, with those completed prior to 1960 under 100 MWe. Larger “Generation II” reactors were widely deployed starting in the 1970s, and are the majority of reactors operating worldwide today. Evolutionary improvements in economics, safety and other areas resulted in “Generation III” and Generation III+” advanced LWRs deployed in the 1990s through today, with most over 1,000 MWe in size and the largest being 1,700 MWe. Research is now focused on “Generation IV” reactors [2] that move beyond LWR technologies and “Small Modular Reactors” (SMRs). The SMRs are a reversal to the trend of large reactor designs. The SMR design approach is to improve economics by using factory fabrication methods and simplified designs and employ a scalability feature where each reactor being under 300 MWe. The SMRs include a mix of LWRs and Generation IV advanced reactor types, with the LWR-based designs closer to deployment. Like reactors, the initial fuel facilities for the nuclear industry were originally developed for military purposes. As the industry grew and technologies advanced, these were mostly replaced by newer civilian facilities. The functions of conversion and enrichment are fungible and the markets have evolved to 1
include only a few large facilities world-wide. In contrast, fuel is a highly engineered and custom fabricated product [3]. Each major reactor vendor initially had their own fuel design and developed associated fuel fabrication facilities. The most popular designs were the square lattice Westinghouse, Babcock & Wilcox, and Combustion Engineering PWR assemblies, the hexagonal Russian VVER PWR assembly, the General Electric square lattice BWR modules, the UK circular array GCR fuel assembly, the Russian RBMK circular array LWGR bundles, and the CANDU circular array PHWR bundles. The enrichment of the fuel pellets within each assembly is customized based on the operating cycle of the individual reactor (typically 12 or 18 months), number of batches in the core, and desired fuel burn-up. Higher burn-up in LWRs is desirable to limit the frequency of refueling. Consolidation of fuel fabricators has been occurring and competition for fabrication in reload fuel for most LWRs had developed. The exception had been VVER fuels, where the Russian state company (Rosatom) had maintained a monopoly well after the dissolution of the Soviet Union, but is now also seeing competition. On the back end of the fuel cycle, the majority of fuel is stored on-site at the reactors pending future disposal or possibly future reprocessing. Fuel reprocessing facilities are currently only operating in France, Russia and the UK, and few countries currently use reprocessing services. This is primarily because there is little demand for plutonium, which is the primary reprocessing product. Plutonium can be used in mixed oxide U/Pu fuel in some LWRs, but the fuel is 3 to 4 times more expensive to fabricate and only reduces uranium mining and enrichment by ~15%.a 1.2 Approach This work was conducted by first collecting lists of nuclear facilities and service providers, and performing an extensive literature search to validate and update these lists and to identify agreements between countries and companies on these lists. Chronological information was developed to assist in the identification of market trends. Analysis was then performed to assess overall market conditions and develop insights on developments with the major players. The primary sources for identifying global facilities and service providers were the International Atomic Energy Agency (IAEA) and the World Nuclear Association (WNA) , including the IAEA’s Power Reactor Information System (PRIS) [4], Country Nuclear Power Profiles (CNNP) [5], and the WNA’s Information Library Country Profiles [6]. Readers not familiar with the nuclear programs of specific countries are encouraged to access the IAEA and WNA country profiles, as they contain helpful information on both the history and current status of the programs and provide links into more detailed information. Table 2 in Chapter 3 provides access to these profiles through hyperlinks. Additional information was located on the web sites of the Organization for Economic Cooperation and Development (OECD) – Nuclear Energy Agency (NEA) and the U.S. Energy Information Agency (EIA). Collectively, there is a large amount of information accessible through these sources, including numerous databases and report libraries. The above sources were used to develop lists of facilities and suppliers that were then cross-verified, augmented, and in some cases brought up to date through web searches. Suppliers were generally identified by the parent company, with the primary focus to identify the home country of the parent and capture additional information found. Information on owners and relationships between parent companies and subsidiaries was captured throughout the effort, but is by no means considered to be a This may change if fast reactors move from their current prototype status to wider deployment, since they are theoretically able to continuously recycle plutonium and reduce uranium needs by ~99%. The promise of this “closed” fuel cycle is the main driver behind maintaining the limited reprocessing and mixed oxide fuel fabrication occurring today. 2
complete as many of these companies have dozens of subsidiaries, subsidiaries of subsidiaries, etc. and many are also under shared ownership. Information on agreements and relationships were also developed from news articles, where the primary source was the Nuclear Energy Institute’s (NEI) NEI SmartBrief, a daily summary of news items for the nuclear industry. The NEI SmartBrief archives [7] were accessed and searchable files of the briefs developed for the last seven years. This allows for text searches on agreements, by country, by company, etc. to find one paragraph summaries of news events with hyperlinks to the originating articles on the web. While many of the articles are no longer accessible, others can be accessed - especially World Nuclear News and Reuters, which cover a good percentage of the international news items. This information source is expected to be quite valuable for researching and addressing new questions that EPSA may have relative to market trends. Some additional consistency-checking was performed by reviewing presentations from international meetings attended by the Principal Investigator (PI) over the last few years. A number of data challenges were noted during information collection, as described here and more fully in Appendix A-1. First, different information sources reported status differently, including whether a project was in planning or cancelled, when construction starts or ends, and how to address pauses in construction or operations. For example, Table 4 in Section 4.1.3 is how one source listed planning status. Tracing of subsidiaries back to their parent companies required additional steps. Differing spelling of foreign company and facility names and reuse of site names for new projects were also challenges. A OneNote project file was developed to contain the information gathered and the information was also summarized in a spreadsheet of suppliers, reactors and fuel cycle facilities that includes numerous hyperlinks to web sites with more detailed information on facilities and events. This spreadsheet is sortable and includes proposed, planned, under construction, and closed facilities along with location, ownership, and other information useful for this effort. The gathered data and information was then consulted as needed to support the assessments in the body of this report. While this included development of summary tables and graphs, as well as analyses of capacities, the data and information was primarily used to look for patterns and form opinions about market trends. 3
2. THE GLOBAL NUCLEAR LANDSCAPE Globally, there are currently 445 nuclear reactors with a combined 387 gigawatt (GWe) capacity operating in 30 countries and 64 reactors under construction in 15 countries. In 2015, 10 new reactors came online and 8 were permanently shut down, which along with uprates resulted in a net capacity increase of 4.5 GWe [8]. The OECD International Energy Agency 2015 Global Energy Outlook Report projects that nuclear power will have to double by 2050 for the world to meet the international climate change goals and the energy needs of an expanding global population, which is expected to grow to 10 billion by 2050. Many countries continue to express interest in developing or expanding their nuclear programs, although low oil and gas prices could make it harder for governments to favor policies that encourage the use of nuclear energy and other clean energy sources. Some recent developments have marked the significance of global nuclear power. The most recent was the 2015 Paris Climate Conference, which recognized the importance of nuclear energy to meet global carbon reduction goals. The International Atomic Energy Agency’s Convention for Supplementary Compensation for Nuclear Damage (CSC) nuclear liability regime entered into force on April 15, 2015. China kept its place as the fastest growing market for nuclear energy. Eight reactors came online in 2015, bringing China’s total to 30 operating reactors; China also announced plans to export its reactor technology. Nuclear markets continue to shift, with recent movement toward East Asia, the Middle East, South America, Africa, and Eastern and Central Europe. This has important implications for the global nuclear landscape after 2030. The U.S. Government estimates that the global civil nuclear market focused on reactor sales to be valued to be between $500 and $740 billion over the next 10 years [9]. The potential sales in the coming years are significant, especially for the two sectors of the nuclear market primarily addressed in this report, reactor builds and fuel services. The report provides a snapshot of the status of the global new builds, discusses new reactor technologies that will enter the market in the near- term, and the status of more advanced reactor designs being developed in the long-termer. In the fuel services the report focuses on supply and demand for conversion, enrichment, fuel fabrication and reprocessing. An excellent but somewhat dated resource for detailed information about nuclear markets is a 2008 report by the Nuclear Energy Agency [10]. A number of companies also sell detailed market analysis reports. 2.1 Reactors The largest sector within nuclear market is the design and construction of reactors. Roughly 85% of the cost of nuclear electricity is reactor cost, and much of that cost is the capital cost of the reactors themselvesb. Due to the complexity of reactors and the evolution of the supplier market over the course of the last 20-30 years, these costs are spread across multiple vendors of reactor components, from the heavy forging of reactor vessel heads to steam generations, coolant pumps, valves, etc. A recent trend has been for newcomer countries to require localization of some portion of the manufacturing capability domestically as part of the tender and contract requirement. A common long-term trend within the reactor market is for many larger programs to initially buy a design from a foreign vendor, then as more units are constructed and the local content of sourced components b The U.S. Energy Information Agency estimates reactor capital costs contribute 74%, reactor operations and maintenance costs 12%, fuel costs 13% and transmission investments 1% to the total levelized cost of nuclear electricity.- https://www.eia.gov/forecasts/aeo/electricity_generation.cfm 4
increases, there is an effort to develop a domestic design. France and India are past examples of this pattern, while China and South Korea are more current examples. France built their PWR reactor fleet in three design classes, sized at ~900 MWe, 1300 MWe and 1,450 MWe. The first two design classes (54 reactors) were based on a Westinghouse design, while the third (4 reactors) was domestically derived. France is now exporting the EPR-1750, which is based on the previous designs. Westinghouse also exported to South Korea. France exported the 900 MWe design to China. Both South Korea and China now have their own domestic designs, which are being exported to the United Arab Emirates and Pakistan, respectively, all based on Westinghouse ancestry. Canada exported PHWR technology to India prior to the 1974 Indian nuclear weapons test that halted trade. India then developed a domestic PHWR design that is the basis of most of its current reactor fleet. This history demonstrates a transfer of nuclear reactor designs from the countries that initiated nuclear energy to the countries that are actively building reactors today. Countries actively building larger fleets of reactors have the most to gain though innovation of advanced designs. They also have the best ability to recover design costs through ongoing construction and future exports of that reactor technology. Innovative advances occur in many areas, including more efficient construction and safer and more efficient operations, providing more opportunity to accelerate technological innovation. On the other hand, previous leaders who have seen their domestic programs stagnate have also experienced difficulties with deploying their latest designs and may lose technological leadership if they are not able to maintain the level of sales necessary to recover design costs. Another observation from the research is that countries operating small fleets of older PHWRs tend to switch to LWRs when additional capacity is developed. Argentina and Pakistan are examples where both are currently constructing LWRs while Romania is a counterexample where all currently planned reactors are PHWRsc. Of the countries with larger PHWR fleets, India is continuing to build PHWRs, but is now also developing LWR projectsd while Canada is concentrating on refurbishment of existing PHWRs [11]. The UK appears to be following this pattern too, with replacement of its current fleet of GCRs with new LWRs in the works. GCRs are similar to PHWRs in fuel enrichment requirements and discharge rates. Research and development of advanced designs continues, with new prototype or demonstration fast reactors recently completed in Russia (BN-800, 880 MWe), China (CEFR, 20 MWe) and India (Kalpakkam-1, 500 MWe, to be commissioned later this year), and a prototype high temperature gas reactor under construction in China (Shidao Bay-1, 210 MWe). However, Japan’s prototype fast reactor (Monju, 246 MWe) is still shut down after a 2010 fuel handling accident until a government committee decides on a new operator for the reactor’s management and oversight [12]. France shut down its Phenix prototype fast reactor in 2010, but is programming the construction of the Advanced Sodium Technological Reactor for Industrial Demonstration (ASTRID) by the end of the 2020s. (The U.S. shut down its last research fast reactor in 1994.) Research and development of small modular reactors (SMRs) is also proceeding, but is not as far along, and current projects are for domestic prototypes or demonstration units. These include the CAREM prototype in Argentina and the floating reactors in Russia that are under construction, as well as demonstration units planned in several countries [13], including the U.S. The U.S. efforts include an early site permit for an SMR at Clinch River recently filed with the NRC, and an agreement signed c Romania is also planning to host the Advanced Lead Fast Reactor European Demonstrator (Alfred) being developed under an EU initiative - http://www.world-nuclear-news.org/NN-Consortium-established-to-build-Alfred-2012134.htm d India has two small (150 MWe) BWRs that have been operating since 1969, but had problems with fuel supply after their nuclear test and resulting trade embargos. With the recent lifting of the embargo, they are planning to both continue construction of their domestic PHWRs and construction of imported designs from several countries. 5
between the Department of Energy and Utah Associated Municipal Power Systems (UAMPS) giving UAMPS a use permit to locate an SMR at the Idaho National Laboratory site. While SMRs demonstrations are not as far along as some advanced reactors, the designs based on existing LWR technologies may be deployed commercially earlier than advanced reactors because less technology development is required. Other SMRs are modular versions of advanced reactors and will require more development. 2.2 Fuel Services The nuclear fuel cycle includes front-end processes of uranium mining and milling, conversion from U3O8 to UF6, enrichment of 235U (skipped for most heavy water reactors), conversion to UO2 and fabrication into fuel assemblies, and back-end processes of on-site wet cooling storage, either cooled storage (wet or dry) or reprocessing, and eventually disposal of spent fuel or high level waste. A large number of uranium mines and mills are currently in operation around the world producing U3O8 “yellowcake,” with the primary global suppliers in 2015 being Kazakhstan (39%), Canada (22%) and Australia (9%).[14] While some existing mines close and some new mines open every year, projections are for sufficient supplies through at least mid-century. Due to the large number of suppliers, including many that otherwise do not have nuclear programs, this area was not assessed in this report. A small number of large capacity conversion plants are in operation globally, most of which have been in operation for many decades. The only major new construction in this area is in France, where AREVA is constructing the Comurhex II facility to replace existing Comurhex I facilities commissioned in 1959 and 1961. Global conversion capacity appears to be sufficient to meet global needs [15]. In the enrichment area a major technical revolution has recently been completed with the final large gaseous diffusion plants being retired and replaced with centrifuge plants. The much more energy efficient centrifuge plants have lower operating costs which may reset the global price for Separative Work Units (SWUs), reducing the cost of producing the low enriched uranium (LEU) used in all LWRs. Global enrichment capacity appears to be sufficient to meet global demand with the current oversupply projected to continue [16]. Global demand is expected to rise with the restart of more reactors in Japan coupled with new construction globally, but new enrichment capacity is also planned, primarily in China. Spot market prices have declined steadily from a recent high of $160/SWU in 2010 to $60/SWU in early 2016 [17]. Unlike the mining, conversion and enrichment markets which produce a common product, the nuclear fuel fabrication market is highly specialized and produces customized products for each customer. Most fabrication is performed by the reactor vendor or a subsidiary, at least for the initial cores and first few reloads, but the trend is toward a more open market for low enriched uranium (LEU) fuels, with multiple suppliers developing fuel for the main PWR, BWR and VVER reactor designs. Suppliers of LEU fuels are also becoming multinational, with facilities in multiple countries. In contrast to the LEU fuel fabrication market, countries with PHWR reactors have or are developing their own fuel fabrication facilities to provide some or all of their domestic needs. Since PHWRs do not requiree enriched uranium, it is easier to develop a domestic fuel cycle. Also, due to low burn-up, the e Some PHWRs are now using slightly enriched uranium (0.9% to 2% 235U) to increase burnup and reduce spent fuel volumes. 6
PHWR fuel must be replaced annually instead of every 4-5f years, making it more advantageous to have a local source. The primary exporter of PHWR fuel is Canada, the developer of the CANDU family of PHWRs. However, Russia is also developing PHWR fuel fabrication capabilities [18]. On the back end, used fuel is stored for initial cooling at the reactor site. Subsequent fuel storage mostly occurs at the reactor site or at centralized locations within the country that irradiated the fuel, though there is some limited transfer between countries associated with existing or previous reprocessing arrangements. These include reprocessing in France and the UK for other western European countries and Japan, and reprocessing in Russia primarily associated with former Eastern Bloc countries that have Russian design reactorsg. Russia is experimenting with a new marketing model for fuel services, offering to take back Russian fabricated fuels after irradiation, including fuel supplied to Iran [19] and likely to also include fuel for the VVER reactors under construction in Belarus and planned for Turkey. Geologic disposal of spent fuel from a once-through fuel cycle or high level waste from reprocessing is the final stage of the fuel cycle. Currently no operating facilities exist, but one was just approved for construction in Finland in November [20]. 2.3 Other Markets The other market sectors were not assessed as part of this effort. These services include operations and maintenance support, assistance in setting up the country’s regulatory framework, training of reactor workers, and other services. Reactor vendors may provide some of these services bundled with the primary reactor contract in newcomer countries. Worker training continues throughout the life cycle of the associated facilities, becoming part of operations. Other areas of operations include assistance with maintenance during refueling outages, which can involve as many as 1,000 people over a period of several months leading up to and during the actual outage, which typically will last ~3 weeks. For example, the terms for the current contract for Turkey’s first reactor, Russia’s state-owned company Rosatom will provide all of the operations [21]. This is the first trial of Rosatom’s “Build, Own, Operate” (BOO) business model for securing reactor sales in newcomer countries. Until an actual reactor has been build using this model it is not clear if the BOO will offer an alternative competitive advantage over the standard model where the host country purchases the reactor technology, and owns and operates the reactor. In general, newcomer countries view the establishment of a nuclear power program as an indicator of improved technical stature and desire the highly skilled and high-paying jobs associated with nuclear operations. Assistance may also be provided in waste management, including sales of dry storage casks for spent fuel. Again, this is an area that was not assessed, though some agreements to provide dry storage casks were noted. Some suppliers of dry casks include U.S. based Holtec International and AREVA Tennessee (NUHOMS system). fLWR reactors are typically refueled every ~18 months, with ~1/3 rd of the core changed out at each refueling, so individual fuel assemblies spend 4-5 years total in the reactor before being changed out. g Currently this is limited to a portion of the used fuel from Ukraine. 7
3. AGREEMENTS AND RELATIONSHIPS International trade in reactors and materials in the nuclear fuel cycle involve agreements between countries to allow for trade, followed by agreements and contracts between vendor and customer companies. This chapter discusses these agreements in general terms, and then provides information on reactor vendor/customer pairings and on facilities providing products and services in the fuel cycle. 3.1 Types of Agreements All nuclear trade requires agreements governing how trade will proceed. The nature of nuclear energy and the potential for its misuse necessitates rigorous controls. Peaceful uses of nuclear power are governed first by a number of international treaties and conventions, With the Treaty on the Non- Proliferation of Nuclear Weapons (NPT) [22] as the underpinning treaty for the global nuclear nonproliferation framework. There are 190 parties to the NPT. The only counties not parties to the NPT are Israel, India and Pakistan. North Korea was a member but withdrew. Countries that join and adhere to these treaties and conventions are then able to engage in more specific arrangements with other member countries. The Nuclear Suppliers Group (NSG) is part of the nonproliferation framework and was established to develop and implement the Guidelines for nuclear exports and nuclear-related exports through transfers of nuclear-related dual-use equipment, materials and technologies [23]. The current participating governments are: Argentina, Australia, Austria, Belarus, Belgium, Brazil, Bulgaria, Canada, China, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Japan, Kazakhstan, Republic Of Korea, Latvia, Lithuania, Luxembourg, Malta, Mexico, Netherlands, New Zealand, Norway, Poland, Portugal, Romania, Russian Federation, Serbia, Slovakia, Slovenia, South Africa, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom, and the United States. Another component of the nonproliferation framework is the International Atomic Energy Agency’s Safeguards system to include the Additional Protocol. This system of technical measures provides the world with assurance that nuclear material is not being diverted for proliferation purposes. Other multilateral agreements provides multi-country governance and cooperation such as the Euratom Treaty [24], which created a common nuclear marketplace for members of the European Union, or more commonly bi-lateral agreements between the provider and user countries. Another form of agreement is a bilateral agreement specific to two countries. In the U.S. the civilian nuclear cooperation agreement, commonly called “123 Agreement” is an example where the U.S. Atomic Energy Act of 1954 requires an agreement be established between the U.S. and another country that defines the legal framework for significant nuclear cooperation with other countries [25]. As the relationship advances, other types of cooperation mechanisms such as “Implementing Arrangements” may be established. For example, in 2014 the United States and Vietnam entered into a 123 Agreement, an Implementing Arrangement was signed in May 2016 to further build on their cooperation in the civil nuclear field. This enhanced cooperation includes collaboration in the following areas build institutional connections enhance and promote public and private training and education, assist with the establishment of an effective regulator, strengthen security, and advance bilateral nuclear trade. The establishment of these formal government to government agreements on nuclear cooperation provide the environment and legal foundation for individual companies to cultivate relationships in these other countries that can lead to more agreements and contracts with the foreign government or foreign companies, and ultimately for trade to commence. Before the establishment of nuclear cooperation agreements such as a 123 Agreement in the U.S. and similar types of agreements with other countries, there is typically significant government to government engagement. To begin engagement, less formal mechanisms such as Memorandums of Understanding (MOUs) are established. As cooperation between the two countries deepens, other cooperation 8
mechanisms in areas of mutual benefit are established. These types of agreements often expand the relationships. The same pattern is followed at the company level once countries have established relations [26]. The number and type of nuclear cooperation vary in types and level of engagement. Table 1 provides a listing by exporting countries engagement with countries interested in nuclear energy development. Table 1 - Major Export Countries and Potential Importers Exporter/Potential Exporter Cooperator Canada Germany, Jordan, Mongolia China Algeria, Australia, Bangladesh, Egypt, Ghana, Italy, Jordan, Kazakhstan, Kenya, Mongolia, Morocco, Namibia, Niger, Nigeria, Oman, Philippines, Saudi Arabia, Senegal, Sudan, Uzbekistan France Algeria, Argentina, Australia, Euratom Countries, Brazil, Canada, Chile, Gabon, India, Japan, Jordan, Kazakhstan, Kuwait, Mexico, Mongolia, Morocco, Namibia, Niger, Saudi Arabia, South Africa, South Korea, Turkey, United States Japan Australia, Kazakhstan, Lithuania, Mongolia, Oman, Thailand, Turkey, Uzbekistan, Vietnam South Korea Australia, Bangladesh, Egypt, Finland, France, Jordan, Kazakhstan, Kenya, Malaysia, Niger, Saudi Arabia, Turkey, Ukraine, United Arab Emirates, Uzbekistan Russia Algeria, Bahrain, Bangladesh, Belarus, Bolivia, Egypt, Indonesia, Italy, Jordan, Kazakhstan, Laos, Mongolia, Morocco, Myanmar (Burma), Namibia, Nigeria, Poland, Saudi Arabia, Senegal, Syria, Turkey, United Arab Emirates, Uzbekistan, Venezuela, Vietnam United States Argentina, Brazil, Canada, Euratom Countries, India, Indonesia, Kazakhstan, Kenya, Mexico, Mongolia, Morocco, Oman, Saudi Arabia, South Korea, South Africa, Taiwan, United Arab Emirates, Uzbekistan, Vietnam 3.2 Current Relationships One objective of this market analysis activity was to identify the current user/provider relationships. However, a reliable means to systematically identify specific arrangements for fuel services was not identified. The information that is provided is based on news articles and information on supplier web sites. This information has significant shortcomings for several reasons: Supplier web sites generally provide only the magnitude of their market share and summaries of the number of companies and countries they support. Many suppliers are vertically integrated such that they are their own customers for some of the front-end functions, but not exclusively. Some joint ventures also exist where suppliers share facilities. Most fuel arrangements are via long-term contracts which include terms that are not typically disclosed. While spot market prices can indicate general price trends, they do not equate directly to longer-term contract terms. Press release archives on company web sites were found to only go back a year or less. Many news articles were for agreements to collaborate on fuel or provide fuel in the future, with few firm dates. Quantities were typically not disclosed, so even though facility capacities were identified, it was not possible to match capacity to individual contracts. The news articles about 9
supplying “nuclear fuel” were often not clear about whether fuel assemblies, fuel pellets or just uranium was being supplied. The best information on fuel arrangements in news reports was found to be associated with new reactor construction, where the news story will usually indicate if fuel is to be provided by the vendor and for how long. The following information for the four South Korean new builds in the UAE was the most detailed and also unusual in the use of multiple vendors for each step [27]: “Enech has now awarded six contracts related to the supply of natural uranium concentrates, conversion and enrichment services, and the purchase of enriched uranium product. The company estimates the contracts are worth some $3 billion . . . over a 15-year period starting in 2017 . . . Under the contracts, both France's AREVA and Russia's Techsnabexport (Tenex) have been contracted to provide services across the front-end of the fuel cycle, including the supply of uranium concentrates, as well as conversion and enrichment services. Meanwhile, Canada-based Uranium One and UK-based Rio Tinto will also supply natural uranium, the USA's Converdyn will provide conversion services and UK-headquartered Urenco will provide enrichment services. The enriched uranium will be supplied to Kepco Nuclear Fuels - part of Enec's prime contractor consortium, led by Korea Electric Power Corporation (KEPCO) - which will manufacture the fuel assemblies for use in the Barakah plant.” h Emirates Nuclear Energy Corporation 10
4. THE PLAYERS This chapter describes the major operators in nuclear markets. In general there are a small number of suppliers compared to the number of users. The exception to this is the mined uranium market, where there are a larger number of suppliers. The suppliers are discussed both by country and by the major companies. Some of the major companies are multi-nationals while others are basically extensions of their governments. At the company level, the focus is on the primary or “parent” company. There are a relatively small number of parent companies that cover the primary suppliers but most have multiple subsidiaries. Some subsidiaries companies only exist for a single project or product while others are the local in-country extension of the parent corporation. 4.1 The Countries Table 2 provides a list of countries with some level of involvement with nuclear energy, and also indicates which ones have existing nuclear power plants (NPPs). Countries that do not have NPPs may be listed because they plan to build NPPs soon or because they have current involvement with other parts of the nuclear fuel cycle (e.g. mining). Note that each entry is a hyperlink to the country profile on either the IAEA or WNA web sites. The primary reason for including the table in this report is to provide these country profile hyperlinks, as the profiles can be extensive and are significant sources of information. The lists do not match because the two organizations use different criteria to decide when to include countries that do not have NPPs. For political reasons, IAEA includes Taiwan with China. 4.1.1 Suppliers Seven countries are current providers of reactors for export; Canada, China, France, (Japan/U.S.), Russia, and South Korea. The U.S. is listed together with Japan as the current exports are from U.S. vendors that are either owned by or in business partnerships with Japanese companies. Westinghouse Electric Company is a subsidiary of Toshiba Corporation and GE Hitachi Nuclear Energy is an alliance between General Electric and Hitachi, with the Japanese company called Hitachi-GE Nuclear Energy, Ltd. Some reactor provider countries are also the primary suppliers of fuel cycle services for export. Some facilities that process materials or fabricate fuels for export are also located in other countries, including Belgium, Germany, Kazakhstan, The Netherlands, Spain, Sweden, and the UK. In addition, many countries with smaller programs have domestic facilities for one or more components of their fuel cycle. There are also a number of pilot or demonstration labs/facilities in countries with smaller programs and in newcomer countries. Lists of non-reactor fuel cycle facilities are provided by function later in this report. Note that uranium mining/milling is not included in the above discussion and involves several more countries globally. Of the uranium providers without nuclear programs, Kazakhstan is unique in using its market clout as leverage to get a foothold in other areas such as hosting a fuel fabrication facility. The other main uranium supplier without reactors is Australia. 4.1.2 Users All countries with existing nuclear energy programs and nuclear power plants (NPPs) are users of nuclear services, whether domestic or foreign. While smaller countries take pride in their ability to host some parts of their fuel cycles domestically, with few exceptions they rely on others for enrichment and reactor designs. 11
Table 2 - Listing of countries with involvement in nuclear energy with hyperlinks to country profiles Countries Countries IAEA List of WNA List of With IAEA List of WNA List of With Countries Countries Active Countries Countries Active NPPs NPPs Argentina Argentina NPP Mexico Mexico NPP Armenia Armenia NPP Mongolia Australia Morocco Bangladesh Bangladesh Namibia Belarus Belarus Netherlands Netherlands NPP Belgium Belgium NPP New Zealand Brazil Brazil NPP Niger Bulgaria Bulgaria NPP Nigeria Canada Canada: Nuclear Power NPP Pakistan Pakistan NPP Canada: Uranium Philippines Chile Poland Poland China China: Nuclear Power NPP Romania Romania NPP China: Nuclear Fuel Russia Russia: Nuclear Power Cycle NPP Czech Republic Czech Republic NPP Russia: Nuclear Fuel Cycle Denmark Saudi Arabia Egypt Slovakia Slovakia NPP Finland Finland NPP Slovenia Slovenia NPP France France NPP South Africa South Africa NPP Germany Germany NPP Spain Spain NPP Ghana Sweden Sweden NPP Hungary Hungary NPP Switzerland Switzerland NPP Syrian Arab India India NPP Republic Indonesia Indonesia Taiwan NPP Iran Iran NPP Thailand Italy Italy Tunisia Japan Japan: Nuclear Power NPP Turkey Turkey Japan: Nuclear Fuel Ukraine Ukraine Cycle NPP Jordan Jordan UAE UAE Kazakhstan Kazakhstan UK UK NPP Kyrgyzstan USA USA: Nuclear Power NPP Korea, So. Korea, So. NPP USA: Nuclear Fuel Cycle Kuwait Uzbekistan Lithuania Lithuania Vietnam Vietnam 12
4.1.3 Newcomers Both the IAEA and WNA have developed information on countries showing interest in developing nuclear energy programs. The most recent IAEA report on status of nuclear energy [28] indicates that 34 countriesi currently without nuclear energy are either “considering, planning, or starting nuclear power programmes”. Of these, 2 had started construction, another 13 either had made a decision or were actively preparing for a decision to proceed, and 19 were in earlier stages of consideration. The WNA has information on over 50 countries that currently do not have nuclear energy programs, but have expressed some level of interest [29]. This includes some countries that previously had programs that were abandoned. Table 3 and Table 4 below list these countries by region and level of program development, with hyperlinks to the WNA country profiles where available. While there are a large number of countries on these lists, this is not necessarily an indication of numerous new programs starting in the near future. At any time over the last 50+ years that commercial nuclear power has existed, a similar list of countries have probably expressed some level of interest or planning. In the next decade, some of the countries in the second and third rows of Table 4 will likely start programs and others may not, while some in lower rows may move up but are less likely to start programs within that timeframe. Table 3 - WNA list of countries expressing some level of interest developing nuclear power programs Region Countries Europe Italy, Albania, Serbia, Croatia, Portugal, Norway, Poland, Belarus, Estonia, Latvia, Ireland, Turkey Middle East and North UAE, Saudi Arabia, Qatar, Kuwait, Yemen, Israel, Syria, Jordan, Egypt, Africa Tunisia, Libya, Algeria, Morocco, Sudan Rest of Africa Nigeria, Ghana, Senegal, Kenya, Uganda, Tanzania, Namibia Central and South America Cuba, Chile, Ecuador, Venezuela, Bolivia, Peru, Paraguay Central and Southern Asia Azerbaijan, Georgia, Kazakhstan, Mongolia, Bangladesh, Sri Lanka Southeast Asia Indonesia, Philippines, Vietnam, Thailand, Laos, Cambodia, Malaysia, Singapore, Myanmar, Australia, New Zealand East Asia North Korea Table 4 - WNA list of newcomer countries by level of progress in developing nuclear power programs Level of Progress Countries Power reactors under construction UAE, Belarus. Contracts signed, legal and regulatory Lithuania, Turkey, Bangladesh, Vietnam. infrastructure well-developed or developing Committed plans, legal and regulatory Jordan, Poland, Egypt. infrastructure developing Well-developed plans but commitment Thailand, Indonesia, Kazakhstan, Saudi Arabia, Chile, pending or stalled Italy (stalled) i The report only mentions 33 countries because it grouped Lithuania with existing programs due to having over 40 years of reactor operating experience, having only recently shut down their last existing reactor (a soviet-era RBMK similar to those at Chernobyl)[107], and planning for a replacement. 13
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