Fast charging just got faster - Developments in High Power Charging - eMove360

 
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Fast charging just got faster - Developments in High Power Charging - eMove360
CONFIDENTIAL

MUNCHEN OCTOBER 17TH 2017, JOHAN PEETERS, VP MARKETING AND SALES, ABB EV INFRASTRUCTURE

Fast charging just got faster
Developments in High Power Charging
Fast charging just got faster - Developments in High Power Charging - eMove360
A global leader in power and automation technologies
Leading market positions in main businesses

                          ~135,000
                                                                                  $ 36 billion
                                                                                    In revenue
                                          employees

                              Present                             Formed
                              in                                  in
                              +100                                1988
                                          countries                        merger of Swiss (BBC, 1891)
                                                                           and Swedish (ASEA, 1883)
                               Single “A”                                  engineering companies
                                                      HQ Zurich
                              credit rating

November 27, 2017   Slide 2
Fast charging just got faster - Developments in High Power Charging - eMove360
A global leader in power and automation technologies
Leading market positions in main businesses

                                                             Power & Automation
                                   Utilities                         Industry                Transport & Infrastructure

                                  Renewables                        Productivity                       Urbanization
                              Grid automation /                   Energy efficiency                Data management
                                 digitalization
                                                              Automation penetration                Electric transport
                                   Microgrids
                                                            Internet of Things, Services            Energy efficiency
                               Smart upgrades                       and People
                                                                                                Power quality / reliability
                          Electrification penetration        Power quality / reliability
                                                                                                  Decentralized power
                                Energy storage                   Emerging markets                     generation

                        Power & Automation “for the grid”                  Power & Automation “for the site”

November 27, 2017   Slide 3
Fast charging just got faster - Developments in High Power Charging - eMove360
ABB EV Infrastructure
Mission Statement – EV Charging Team

                                            We offer DC Charging solutions for Electric Vehicles…

                                …from 10-600KW…             …based on standards…         …in all countries...

                              ..with cloud connectivity..   …using ABB technology…     and ABB manufacturing.

November 27, 2017   Slide 4
Fast charging just got faster - Developments in High Power Charging - eMove360
EV DC fast charging and global standardization
ABB leading in major developments this decade                                                                                                                                                  DC
                                                                                                                                                         2016                                 home

                                                                                                                                                         First eBus
                                                                                                                                                                                    Higher
                                                                                                                                                         chargers in EU             power
                                                                                                                                                         Global partnerships with
                                                                                                                                2013-2015                bus OEMs                             Near
                                                                            2012                      2013                      Launch global
                                                                                                      Launch CCS &                                                                           Future
                    2010                        2010                        Founding of                                         variants Terra 53
                                                                            CCS alliance              multi-standard Terra      China, USA, APAC                     OppCharge
                    Founding of                 Launch ABB
                                                                            ABB was involved          53                                                E-bus
                    CHAdeMO                     Terra 51                    from the start, basis     CCS + CHAdeMO + AC              Global EV
                    ABB was involved            50 kW CHAdeMO               for IEC standard                          Multi-           spread
                    from the start                                                                                  standard
                                                charger                                                  IEC
                                                                                   CCS                 61851-23
                                                         First
                                                                                 alliance
             Pilots               CHAdeMO                EV’s

                                                                                                                                                             2014, >
                                                                                                                                                             DC networks
                                                                                                        2012 - 2013            2012, >                       spread globally
                        2010                                                                            First nationwide       Leading Connectivity          Europe, USA, Asia
                                                 2010               2012
                        First 50 kW                                                                                            & uptime
                                                 First EV’s with DC First demo of                       DC networks            ABB has industry leading
                        charger in EU                                                                   ABB in Estonia,
                        Based on proprietary
                                                 charging           CCS charging                        Denmark, Netherlands
                                                                                                                               uptime by remote
                                                 Nissan Leaf & Mitsubishi     ABB & CCS alliance at                            management
                        standard, no consumer
                                                 iMieV                        EVS26 show In Los                                and supports global payment
                        EV’s available
                                                                              Angeles, USA                                     solutions
November 27, 2017       Slide 5
Fast charging just got faster - Developments in High Power Charging - eMove360
Follow the car through Europe, and open standard protocols
                                                         2010 - 2016                                                                    2017                                   2018                                 2019                             2020                     2021, …
                                                                                                                                                                                                                                                  450 km
DC high-power charging CCS (≥350 kW @400/800 V)                                                                                                                                                                                                          Porsche Mission E

                                                                                                                                                                                                                                                                                            500 km
                                                                                                                                                                                    600
DC high-power charging CCS (≥150 kW @400 V)                                                                                                                                         km

                                                                                                                                                                     Fisker Emotion FF 91                                                                                        VW   ID   Buzz
                                                                                                                                                                                                    650 km
                                                                                                                                                                                                                                                                                500 km?
                                                                                                                                                                                                   500 km                                       500 km?           ?? km

                                                                                                                                                                                        Audi eTron (SUV)                                  VW ID 'Golf'     VW ID Crozz       BMW X3e
                                                                                                                                                                   Lucid Air   650 km
                                                                                                                                                          450 kmh                                                   ?? km         ?? km
                                                                                                                                                                                 300 km
                                                                                                                                        190 km
DC fast charging CCS                                                                            130 km
                                                                                                                                                                                                             Ford Model E BMW Mini E
(50 kW @400 V)                                                                                                                                  Jaguar i-Pace          VW e-Golf 1.1                 ?? km         350 km
                                                                          110 km    BMW i3                                        BMW i3
                                                                                                                                                            300 km             165 km                                                 ??? km
                                                                                                                                                                                                                                                         ??? km
                                                                                              130 km
                                                                                                                                                                                          AstonMartin
                                                                                                                                               Opel Ampera-e Focus Electric                 RapidE                          Peugeot 208 EV
                                                                                                                                                                                                             Volvo XC40           ?? km       Peugeot 2008 EV
                                                                VW e-UP!                                                                                                                                          500 km?
                                                                                      VW e-Golf                                                           180 km
                                                                                                                                    140 km
                                                                                                                                                                                                      320 km
                                                                                                                   Hyundai Ioniq                                                                               Skoda E      Renault Zoe
                                                                                                                                                 VW e-Golf                                  Hyundai eSUV                         ??? km
                                                                                                                                                                                                                500 km
                                                                                                                                      450 km            ?? km
                                                                                                                                                                       Kia Niro    150 km
                                                                                                          450 km                                            350 km
DC fast charging
                                                                 110 km
                                                110 km
                                                                                     130 km
                                                                                                                          Tesla Model X                                                                Mercedes EQC Mercedes EQA
CHAdeMO                       120 km
                                                                                              Tesla +adapter                (adapter)
                                                                                                                                                  Tesla Model 3                                                 ?? km            250 km?
                                                         Peugeot                                                                                      ccs?
(50 kW @400 V)                                           Partner          Nissan Leaf 1.1                       110 km
                                                                                                                                                   200 km
                   Nissan Leaf 1.0      Citroën C-Zero                                                                                                                                       300
                                                                          40 km     150 km                                                                                                   km             Mazda EV        Honda Urban
                                       110 km   110 km                                                                                   Nissan Leaf                                                          ccs?             ccs?
          110 km                                                                                Nissan e-NV200
                                                                Mitsubishi
                                                                                                                                                              200 km            Nissan Leaf
                            Peugeot iOn                       Outlander PHEV          Kia
           Mitsubishi i-MiEV        Citroën Berlingo                                Soul-EV                                                            Infinity LE
                                                                130 km

AC fast charging 43 kW
                                                  Renault Zoe ZE
                                                     450 km                110 km                      130 km             200
                                                                                                                          km                   ?? km
AC charging 22 kW
                                         Tesla Model S Daimler Smart ED Renault Zoe                             Renault Zoe 1.1
                                                                                                                            Daimler E-Smart
                                                                                               140 km                    450 km
AC charging 11 kW
                                                                                    Mercedes B250E Tesla Model S
                                                                                                                         110 km
Only AC slow
                                                               Ford Focus100 km
(3.6-7.2 kW)                         Smart ED                                 Renault Mahindra e20
                       Mercedes                         Renault  Electric                       200 km
                                      Gen 1    Renault                       Kangoo ZE
                       Vito E-cell                       Twizy
                                             Fluence ZE              Honda Fit         Citroën E-Mehari
                                                                                                                                                                                                                                                                          November 27, 2017
Fast charging just got faster - Developments in High Power Charging - eMove360
Driver: The EV range roadmap for EU, USA, APAC
Batteries get bigger, range gets longer / DC Charging power increases in the coming years
         2011    2012   2013   2014   2015   2016   2017     2018   2019   2020   2021      Small cars:
      Mass market EVs                                                                      50 - 180km             >250km           >400km
           24 kWh                     >30 kWh         40-60 kWh            >70 kWh
                                                                                         Mid/high segment:
      Premium EVs                                                                          120 - 150 kW
                                                           >450km

                                                           >80 kWh

                                                                                           Top segment:
                                                                                           ~300/350 kW

Month DD, Year
Fast charging just got faster - Developments in High Power Charging - eMove360
Driver: The EV range roadmap for EU, USA, APAC
Batteries get bigger, range gets longer
         2011    2012    2013     2014     2015   2016   2017     2018    2019   2020   2021      Small cars:
        Mass market EVs                                                                          50 - 180km             >250km            >400km
             24 kWh                         >30 kWh         40-60 kWh            >70 kWh
                                                                                               Mid/ high segment:
        Premium EVs                                                                              120 - 150 kW
                                                                >450km

                                                                >80 kWh
                 50 kW                   Charging on the road            150-350 kW
                                                                                                 Top segment:
                 3-20 kW        Charging at commercial locations 20-50 kW                        ~300/350 kW

                 3-6 kW AC          Charging at home / office              10-20 kW

Month DD, Year
Fast charging just got faster - Developments in High Power Charging - eMove360
Public and commercial car charging – use cases
Charging service should match charging application and demand

                                                 Public and commercial EV Charging

           AC destination                 DC destination                      DC Fast                     DC High Power

               3-22 kW                      20-25 kW                          50 KW                       150 to 350kW+

             4-16 hours                     1-3 hours                       20-90 min                       10-20 min

 •   Office, workplace           •   Office, workplace             • Retail, grocery, mall, big   •   Highway corridor travel
 •   Multi family housing        •   Multi family housing            box, restaurant              •   Metro ‘charge and go’
 •   Hotel and hospitality       •   Hotel and hospitality         • High turnover parking        •   Highway rest stops
 •   Overnight fleet             •   Parking structures            • Convenience fueling          •   Petrol station area’s
 •   Supplement at DC charging   •   Dealerships                     stations                     •   City ring service stations
     sites for PHEVs             •   Urban fleets                  • Highway truck stops and      •   OEM R&D
                                 •   Public or private campus        travel plazas
                                 •   Sensitive grid applications   • OEM R&D

November 27, 2017   Slide 9
Fast charging just got faster - Developments in High Power Charging - eMove360
DC-Wallbox
Public use-case: single or dual outlet

     ▪   20 - 24 kW
     ▪   IP 54 outdoor housing
     ▪   CCS cable, or multi-standard CHAdeMO + CCS
     ▪   Connectivity, touch screen, RFiD, etc.

                           © ABB Group
Month DD, Year
Follow the car around the globe
ABB Terra 53 charger available in >50 countries

                                                  ▪   EU, NAM, China,
                                                      APAC, LATAM
                                                  ▪   Local standards
                                                  ▪   Local features
                                                  ▪   Local certification &
                                                      compliance
Next generation EV infrastructure market development
With new EV’s coming (longer range, faster charging) different use cases will emerge

                                             High Power Charging        10-20 minute use cases
                                                 150-350 KW             • Long distance corridors
                                                   375 A / 500 A        • Highway rest stops
                                                                        • Petrol station area’s
                                                                        • City ring service stations

                                                                            Regional fast charging                20-90 minute use cases
                                               High speed– short stay
                                                                                   50 KW                          • Metropolitan locations
                                                                                          125 A                   • Retail & food locations
                                                                                                                  • Shopping area’s
                                                                                                                  • Supermarket locations
                                                                                                                  • Innercity fast charging
                                                                                                                  • City ring service stations
                                                                                                                  • Fleet / taxi solutions
                                                                                                                  • Solution for small EV’s with
Terra HP Series: 350kW 500A dual output                                                 NEW!
Ultra high output current & ABB’s unique Dynamic DC feature

                                                  Ultra high output current
                                                  • 375A per 175kW cabinet
                                                  • 2 x 500A dual configuration
                                                  • Can charge cars with both 400VDC & 800VDC
                                                     drivetrain at maximum power

                                                  User friendly charging cable
                                                  • Highly flexible liquid cooled CCS charging cable

                                                  Dynamic DC feature
                                                  • Dynamic DC power allocation delivers power
                                                    dynamically to multiple outputs
                                                  • Create a multi-output charging site in a highly
                350KW            350KW
                 500 A
                                                    cost-efficient way
                                  500 A
              150-920VDC       150-920VDC

November 27, 2017   Slide 13
Terra HP series explained                                                                          NEW!
Single output or 350 kW dual output with ABB’s unique Dynamic DC feature
                               Single Output                                 350 KW Dual Output
                                   Static                              with Dynamic DC power allocation
                                                      150-920 VDC
                                                                                                        Power
                                                                                                      expansion
                                                                                                       1 cabinet
                                                                                      Dynamic DC      expansion

                                                                                                      2 cabinet
                                                                                                      expansion
          175 KW                         350KW
       375 A (CP375)                  500 A (CP500)

                                                                    350KW    350KW
                                                                     500 A    500 A

November 27, 2017   Slide 14
Recommended for operators: 350 kW dual output – 2 cabinets
                                                                                NEW!
How does it work?

                                                 350 kW maximum output power
                                                             350 kW
                                                              500A

                                            2 x 175 kW maximum simultaneous charging
                                                     2 vehicles simultaneous
                                                     2 x 175 kW simultaneous
                                                      2 x 375A simultaneous

                                                          Dynamic DC
                350KW            350KW
                 500 A            500 A     Dynamically allocated DC power per output
              150-920VDC       150-920VDC          based on smart algorithm

November 27, 2017   Slide 15
ABB’s highly modular system allows investment spread
Upgrade when more and higher power cars are coming to the road
              175 kW 375A                    2 x 350 kW 500A
                                                                            2 x 460 kW 500A
                Static DC                      Dynamic DC
                                                                              Dynamic DC
                            Upgrade                             Upgrade

                    2017              2018               2019        2020   2021              2022

                        Build up network & functionality according to market growth
Terra HP: 350 kW dual output – Why ABB ?
                    ABB
                    On time, ready and available
                    • Product ready

                    Ultra-high-current
                    • 375 A per 175 kW cabinet
                        • Can charge 400V cars at full power
                        • Can charge 800V cars at full power

                    Compact chiller in charge post
                    Simple installation, redundant

                    Dynamic DC
                    • Dynamic power allocation allows 350 kW
                      on each output with only 2 cabinets -
                      lowest cost per 350 kW 500A output
                    • Field - Upgradeable to 460 kW

November 27, 2017   Slide 17
Typical Terra HP multiple output 350kW site configuration

   10 kV, 20 kV

                       400VAC

   1 x 1,2 MVA substation

                                    6 x 350kW 500A charge post
eBus and heavy vehicle charging: 50 kW – 600 kW
Overnight and on-street opportunity charging

                                               •       Automated connection system
                                               •       High power DC transfer to bus
                                               •       Wireless communication to bus
                                               •       Based on
                                                   •     EN/IEC 61851-23
                                                   •     ISO/IEC 15118
                                                   •                  compatible

                                               •       Industrial quality power cabinet
                                               •       150kW, 300kW, 450 kW & 600kW modular
                                               •       Redundancy per each 150kW module
                                               •       200-920 VDC
                                               •       Galvanic isolation
                                               •       Remote management
ABB chargers first to support aUToCHarge function
Plug-in-and-walk-away: payment processed automatically via vehicle identifier

         Charging Operator                                            What is aUToCHarge?
             Back-end                                                 Automatic authorization solution based on open standards (OCPP/ISO)

                                                                      Working principle:
3) Authorization                                                      During start-up of charging a unique identifier is sent from CCS vehicles. This
based on             OCPP                                             can be used in standard OCPP flow to identify a car and perform a transaction
standard OCPP        2) EV-ID is transferred via OCPP
transaction flow

                                                                      KEY BENEFITS:
                                                                      Maximum user-friendliness
                                                                      • After first-time enablement the user can just plug in and walk away
4) Automatic
charging start
                                                                      Works with “old” and new CCS cars
                                                                      • Most CCS cars on the road today (since 2012) will send the EV-ID

                              EV-ID                                   Works with standard OCPP back-ends
                      1) EV-ID is automatically                       • Limited software changes required, simple implementation
                      send from vehicle when            CCS vehicle
                             plugging in

November 27, 2017   Slide 20
aUToCHarge function
Details
                                        Unique identifier: EV-ID
                                        • The vehicle identifier used is the EV-ID message which is included in standard CCS
                                           communication of the vehicle. In most cases it is a unique MAC address

                                        First time authorization: how to link a user account and vehicle?
                                        • In a first time authorization sequence the user account must be linked to the drivers car ID. This
                                            is a very user friendly 1-time action which can be performed by a simple approval in app or
                                            back-end

                                        Compatibility with vehicles
                                        • In principle aUToCHarge will work with all CCS vehicles released on the market since 2012. The
                                          EV-ID should be transmitted by the vehicle as per CCS standard.
                                        • CHAdeMO cars at the moment do not support the function, however it is already part of the
                                          next generation standard
                          CCS vehicle

                                        Security improvement
                                        • Compared to RFiD card usage aUToCHarge offers an increased level of security

                                        Robustness
                                        • Field tests show robust and reliable performance, in the coming period AUTOCHARGE will be
                                           handled as use case in the OCPP committees to further improve where necessary

November 27, 2017   Slide 21
Contact information

                      Johan Peeters
                      VP Marketing and Sales
                      ABB B.V.
                      EV Infrastructure
                      High Tech Campus 5, Room p-093
                      5656 AE Eindhoven
                      The Netherlands
                      M: +31 6 51211018
                      E: johan.peeters@nl.abb.com
                      I: http://www.abb.com/evcharging
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