Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid

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Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid
Copyright © 2023 by American Scientific Publishers                                               Journal of Nanofluids
                     All rights reserved.                                                                          Vol. 12, pp. 348–355, 2023
                     Printed in the United States of America                                                         (www.aspbs.com/jon)

          Experimental Study of Heat Transfer During
          Quenching of Steel Cylinders in Boiling Nanofluid
          Vasyl Moraru∗ , Dmytro Komysh∗ , Mykola Sydorenko, and Serhiy Sydorenko
          Department of Thermo-Chemical Processes and Nanotechnologies, Gas Institute of National Academy of Sciences,
          39 Degtyarivska str., Kyiv, 03113, Ukraine

          Current study was dedicated to explore cooling performance of TiO2 nanofluid. Preliminary tests have shown the
          possibility of significant improvement of emergency cooling performance by nanofluids in the case of overheated
          surfaces. Tests that were held during current investigation were performed with cylinders of stainless steel,
          which were used as an overheated surface. The temperature was recorded by a digital system of 3 type-K
          thermocouples. The object, preheated in a furnace to high temperatures (600–800  C), was immersed into
          boiling distilled water. Usage of the set of thermocouples allows to determine heat flow in steel cylinder by its
          temperature distribution. The implementation of emergency cooling was to add a certain amount of nanofluid
          concentrate to the volume of boiling distilled water. The experiment was continued until the complete cooling of
          the object (up to 100  C—the temperature of the surrounding liquid). Calculations confirmed increase of heat
          transfer coefficient for NF and, respectively, about 40% decrease in cooling time for NanoFluid compared to
ARTICLE

          distilled water was observed. Three method of determination of heat transfer coefficient were compared.

          KEYWORDS: Nanofluids, Pool Boiling Heat Transfer, Boiling Crisis, Overheated Surfaces, Emergency Cooling.
                                                    IP: 5.10.31.211 On: Sat, 22 Jul 2023 00:44:45
                                                       Copyright: American Scientific Publishers
          1. INTRODUCTION                                         Delivered byboundary
                                                                               Ingenta layer of the liquid significantly reduce the time
          Modern heat-loaded energy facilities, for example, nuclear          of transition to bubble boiling.
          power plants (NPP) have the urgency of intensification of              Successful cooling of nichrome wires (0.3 mm diame-
          emergency cooling in case of accident or similar out-of-            ter) from above 500  C down to 130  C performed under
          order situations.                                                   pool boiling conditions had discovered a new page of per-
              This is due to not effective enough emergency cooling           spective application of new nanofluids at emergency acci-
          systems that use single-phase liquids as a cooling agent.           dents which are accompanied with a large release of heat
          The main problem in such processes is film boiling, which           while operating of high-loaded equipment.1 2
          does not allow coolant to perform efficient heat removal               Kim et al.3 conducted studies on the cooling of stain-
          from overheated heat transfer surfaces. It is important in          less steel spheres with a diameter of 9.5 mm in NF based
          the intensification of heat transfer processes of this type         on alumina with different concentrations (0.1%, 0.01%,
          to minimize the transition time from the film boiling to            and 0.001% vol.). The initial temperature of the spheres
          nucleate boiling modes.                                             was 1000  C, and the coolant temperature was 100  C.
              Modern coolants, such as nanofluids (NFs), can solve            The researchers observed a rapid transition of film boiling
          this problem. The properties of NFs allow reducing the              to nucleate boiling. In addition, they noted a significant
                                                                              increase in the minimum heat flux without clearing the ball
          cooling time from above thousand down to hundreds of
                                                                              of nanoparticles (NPs) deposit between experiments.
          degrees Celsius significantly compared to water. NFs is
                                                                                 In work,4 Kim et al. conducted experiments on the cool-
          able to interact efficiently with the heat transfer surface by
                                                                              ing of spheres made of steel and zirconium alloys. They
          modifying it. This allows the cooling suspension to pene-
                                                                              used NFs with NPs of Al2 O3 , SiO2 and diamond (C) at
          trate directly thru vapor film to accelerate the formation of
                                                                              low NPs concentrations. The researchers reported an inten-
          a bubble boiling regime. Modification of the surface and
                                                                              sification of cooling in repeated experiments and the depo-
          change in the nature of the temperature distribution in the
                                                                              sition of NPs on the sphere.
                                                                                 In work,5 Kim et al. performed experiments on metal-
            ∗
                                                                              lic rodlets and spheres at both saturated and subcooled
              Authors to whom correspondence should be addressed.
              Emails: vasily.moraru@gmail.com, dmytro.komysh@outlook.com      conditions using pure water and water-based nanofluids
              Received: 24 December 2021                                      with alumina nanoparticles of 0.1% by volume. The results
              Accepted: 25 May 2022                                           demonstrate that while the initial quenching behavior in

          348                          J. Nanofluids 2023, Vol. 12, No. 2   2169-432X/2023/12/348/008          doi:10.1166/jon.2023.1915
Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid
Moraru et al.                                      Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid

nanofluids is identical to that in pure water, both the min-     experimentally obtained in saturate pure water and two
imum heat flux point temperature and quench front speed          nanofluids (SiO2 and TiO2 ) with 0.01 wt%. The cylinder
are significantly enhanced in subsequent quenching repe-         was vertically lowered into the pool of saturated water and
titions due to nanoparticle deposition.                          its temporal center temperature was measured by a thermo-
    Authors in work6 investigated the cooling behavior of        couple. The boiling curves were then obtained by solving
aqueous NFs containing different NP volume fractions of          a transient one-dimensional inverse heat conduction model
Al2 O3 , SiO2 , TiO2 , and CuO (concentrations of 0.01%,         and measuring the temperature at the center of the cylinder.
0.05%, and 0.1% vol.), brass rod heated to high tempera-         The images of the surface morphology and uniformity of
tures (diameter 20 mm, height 75 mm). The experiments            the deposited SiO2 and TiO2 nanoparticles were captured
were performed under saturated conditions at atmospheric         by the scanning electron microscope (SEM). The cooling
pressure. The researchers obtained cooling curves that           time during quenching of the cylinder was decreased about
indicate the efficiency of using NFs for cooling, especially     50% by nanoparticles deposition. However, the SiO2 and
with SiO2 -based NF.                                             TiO2 nano particle deposition have similar critical heat flux
    In this study, the heat fluxes are predicted by using        increment       (up to 120%). Film boiling heat transfer rate
inverse heat transfer method. According to this method,          increased      by  repetitive quenching in SiO2 nanofluid.
firstly the heat transfer coefficient () was estimated. The         Recent     publications     that deal with preparation, synthe-
heat transfer coefficient was calculated using the differ-       sis,   thermophysical        properties,     experimental aspects and
ence between the rates of energy obtained. The difference        numerical       studies   of   hybrid    nanofluids       in thermal appli-
between the estimated and calculated  values was suc-           cations     were    summarized.        The    main     reasons   behind the
cessively selected as the convergence criterion. The con-        enhanced       performance      of  heat   transfer   in  hybrid  nanofluids
vergence criterion was selected as 0.01 W/(m K). 2     6         is  the   improved     effective    thermal     conductivity    and    kinetic
              7
    In work, the authors cooled the brass ball (diameter         motion      of  nanoparticles.      Despite    the   enhanced     heat  trans-

                                                                                                                                                   ARTICLE
                                    
10 mm) from 600 C down to 100 C in preheated to 92 C            fer   of   hybrid   nanofluids,      many     challenges,     penalties    and
liquids (pure water and NF). They used NFs based on NPs          obstacles      are  facing    designers     and    researches   working      in
of SiO2 , Al2 O3 , TiO2 , CuO with the concentration of 0.1%     this   field.  For   instance,    higher     pumping       power   is needed
vol. The researchers observed the best results when using        to overcome pressure drop, stability analysis, the effect of
                                       IP: 5.10.31.211 On: Sat, sizes
                                                                 22 Juland  2023    00:44:45
                                                                                shapes    of nanocomposite materials particles as
SiO2 NPs in NF.                          Copyright:   American  Scientific    Publishers
            8
    In work some parameters such as quenching and                well
                                                         boil- by Ingentaas  identifying     the mechanisms for thermal and rhe-
                                                     Delivered
ing curves of a stainless steel cylindrical rod 80 mm long       ological     properties    enhancement.        These challenges should
and having a diameter of 15 mm were experimentally               be   viewed      as   opportunities      to   carry    out more research.
obtained in saturating pure water and two nanofluids (SiO2       Finally,     more     effort   is  required      in   determining      use of
and TiO2 ) with 0.01 wt.%. Researchers find out that the         hybrid     nanofluids    to  serve   as  a  promising      coolant  in indus-
                                                                                 10
CHF for TiO2 and SiO2 was significantly increased with           trial   sector.
repetitive insertion into the pool.
    According to the works cited above, the following con-       2. EXPERIMENTAL DETAILS
clusion can be drawn: It is advisable to use NF with a           2.1. Materials and Methods
concentration of NPs from 0.05 to 0.5 vol.%; the initial         Some thermophysical characteristics of the objects of
temperature of the cooled object 600–1000  C; the tem-          study are given in Table I. In these experiments, we used
perature of the coolants is 95–100  C.                          aqueous nanofluid (NF) based on TiO2 nanodispersed par-
    In paper9 a finite element technique has been used to        ticles (NPs) with an average size of 130 nm. The weight
predict the residual and thermal stresses which occur dur-       concentration of NPs in the cooling volume of the resulted
ing water quenching of solid stainless-steel spherical balls.    suspension is 0.5% mass.
The variations of residual stresses at different positions and       The initial 5%-nanofluid TiO2 /water were obtained by
cross-sections, e.g., the radial, axial and tangential direc-    a two-stage method. 50 g of micro powder of rutile
tions, have been examined. Also, the influence of heat           grade RO-2 (Sumy PO Chimprom, Ukraine) was soaked
transfer coefficient, the initial temperature and the harden-
ing assumption on residual stress results has been inves-        Table I. Some physicochemical properties of research objects.
tigated. The results show that high compressive residual
stresses occur along the cooling surface. The paper com-                                         Thermal
                                                                                               conductivity, Specific heat Melting
pares these measurements with the finite element results
                                                                                    Density, , W/m · K capacity, Cp, point, Tboiling ,
as well as comparing the measured cooling temperature            Objects             kg/m3       at 20  C         J/kg · K      
                                                                                                                                   C       
                                                                                                                                             C
history with simulation. Overall there is good agreement
                                                                 Distilled water       998         0,613            4190         0,0       100
between the predicted and measured stresses.
               8                                                 TiO2 (rutile)        4230         8,40              692        1870      2972
    In study, some parameters such as quenching and              Still cylinder       7800          16,5             536        1450 >2000
boiling curves of a stainless steel cylindrical rod were

J. Nanofluids, 12, 348–355, 2023                                                                                                          349
Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid
Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid                                           Moraru et al.

          in 988 ml of distilled water with pH 9, previously adjusted
          with 0.1 N NaOH solution. Next, the mixture was dis-
          persed on a high-speed homogenizer RT-2 for 10 minutes.
          Then the suspension was processed for 15 minutes using
          an ultrasonic disperser UZDN-2T at a frequency of 22 kHz
          and a power of 500 W. NFs with lower concentrations of
          TiO2 (0.25, 0.5, 0.75, 1.0, and 1.5 wt.%) were obtained
          by diluting the initial 5% suspension with the base liquid
          followed by homogenization.
             The stability of the obtained NFs was assessed visually
          by the kinetics of sedimentation, as well as by the value
          of the zeta ()-potential.
             The dispersed (granulometric) composition and -
          potential of NFs were determined on a ZetaSizer NANO-
          ZS laser correlation spectrometer (Malvern Instrument,
          UK). Measurements of the particle size distribution of the
          working nanofluid with 0.5% TiO2 showed the following
          results: polydispersity range: 60–250 nm, particles aver-
          age size: 132 nm, average zeta-potential is −39.7 mV,
          which indicates a high aggregative stability of the disper-
          sion (sedimentation stability was at least 7 days).
             The viscosity of nanofluids was measured using a VPJ-
          2 glass capillary viscometer with a capillary diameter of
ARTICLE

          0.56 mm or a Brookfield LVDVII +Pro viscometer (USA).
          Dynamic viscosity () at 15  C and effective thermal
          conductivity (k) for working NF with 0.5% TiO2 were
          1.1 mPa·s and 0.68 W/(mK), respectively.      In the studied
                                              IP: 5.10.31.211     On: Sat, 22 Jul 2023 00:44:45
          range of solid phase contents (Cs = 0.1–1.5%
                                                 Copyright:
                                                          wt.),American
                                                                the vis- Scientific Publishers
          cosity of NFs TiO2 /water increased linearly withDelivered
                                                               increas- by Ingenta
          ing mass concentration of rutile, and its values are in good
          agreement with the literature data.11

          2.2. Experimental Procedure                                               Fig. 1. Image of steel cylinder after surface restoration.
          The implementation of emergency cooling is held by
          adding to the volume of boiling distilled water a certain                 first in the center of the upper base of the cylinder, the
          amount of NF concentrate (T ≈ 96 ÷ 98  C). Preheated up                  second at a distance of 7.5 mm from the center, the third
          to 800  C cylinder was immersed into boiling (∼98  C)                   at a distance of 1 mm from the wall) to accommodate ther-
          distilled water. The transition from film boiling to nucle-               mocouples 1. The holes are located in such a way so that
          ate boiling was observed during tests. When the object                    we can record the temperature change at three points and
          reached a temperature of 430  C, the film boiling regime                 monitor the nature of the temperature distribution of the
          changed into a transient and subsequently into a nucle-                   object over its thickness. Therefore, only one thermocou-
          ate boiling mode, which was accompanied by a signifi-                     ple was used for calculations in current article.
          cant increase in a steam release. Image of steel cylinder                    Object 7 is heated in the furnace 4. Heating continues
          after heating surface is restored for next test is shown on               to a temperature of 500∼800  C, and with the help of the
          Figure 1.                                                                 holder 3 fixed by a threaded connection with object 7 it is
             The test unit (Fig. 2) contains: support stage 12, lamp                possible to move the stated above object clearly vertically
          13, camera 14, furnace 4, and mechanism for descend and                   relative to the furnace and the vessel with the test liq-
          rise 15; of test object 7, in which Type-K thermocouples                  uid. The temperature of the object is measured using three
          are placed at a depth of 20 mm. The object is fixed on a                  type-K thermocouples 1, which are placed in the object.
          Holder 3; thermocouples 1 and 11 signals are accepted by                     The temperature in vessel 9 is fixed by means of a ther-
          ADC 5 and transfer digital signal to PC 6. Furnace 4 and                  mocouple 11 (type K) and is maintained at the level of
          heater 10 power supply is provided by Power supply unit                   95 ÷ 100  C.
          8. Rollers 2 allow uniform descent of object 7 into test                     When the object reaches the required temperature, it
          vessel 9 by operating mechanism 15.                                       moves vertically into vessel 9 with the test liquid.
             Object 7 is a stainless steel cylinder ø30 mm and 40 mm                   The series of experiments begins with cooling the object
          height, with three holes 20 mm deep and ø1.5 mm (the                      first in the distilled water and then in the NF. Between

          350                                                                                                          J. Nanofluids, 12, 348–355, 2023
Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid
Moraru et al.                                        Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid

                                                                             3. RESULTS AND DISCUSSION
                                                                       First of all, it must be emphasized that in this work
                                                                       we studied the heat transfer during NF boiling, which
                                                                       is always accompanied by the deposition of a porous
                                                                       layer of nanoparticles on the heating surface. This layer
                                                                       is known to be a powerful generator of the formation of
                                                                       steam bubbles-convection enhancers. Therefore, in contrast
                                                                       to the mode of forced heat transfer without boiling, in
                                                                       heat exchange processes with boiling NFs (for example,
                                                                       during emergency cooling of superheated bodies), such
                                                                       NFs characteristics as viscosity () and thermal conduc-
                                                                       tivity (k) play a secondary role, significantly giving way
                                                                       to convection.
                                                                          Concerning the role of thermal conductivity and viscos-
                                                                       ity of the studied TiO2 /water nanofluid in heat exchange
                                                                       during emergency cooling of superheated surfaces, the fol-
Fig. 2. Scheme of test unit for investigation of emergency cooling     lowing should also be added:
of overheated objects by nanofluids. 1–Thermocouples type-K (3 pcs.);  (1) Our studies have shown that with the studied vol-
2–Rollers; 3–Holder of the test object (stainless pipe); 4–Furnace; 5– ume fraction of 0.1–0.2, TiO2 /water nanofluids are char-
Temperature measurement unit (normalizers and ADC); 6–PC; 7–Test
                                                                       acterized by low values of effective thermal conductivity
object; 8–Power supply; 9–Vessel; 10–Coolant heater; 11–Thermocouples
type-K; 12–Stand; 13–Lamp; 14–Camera; 15–Immerse mechanism.            (k = 0.64–0.68 W/m·K) and dynamic viscosity ( = 105–
                                                                       1.1 mPa·s), which are close to those for the base liquid

                                                                                                                                                        ARTICLE
experiments, the object is subjected to mechanical treat-              (water).
ment in the form of polishing, which must be carried out               (2) Due to the fact that thermal conductivity (k) and
to minimize the possible impact of the deposited sediment              viscosity () have opposite effects on heat transfer dur-
on the heat transfer parameters.           IP: 5.10.31.211 On: Sat, 22 ing Jul
                                                                             boiling,
                                                                                  2023 their    contributions almost cancel each other
                                                                                         00:44:45
   Observing of cooling curves is realized           thanks American
                                               Copyright:    to ADC Scientific
                                                                       out and their      influence on the heat transfer coefficient is
                                                                                    Publishers
and specially created software. Recording takes Delivered   place in bynegligible.
                                                                         Ingenta Related calculation of heat trafer are repre-
real-time and is displayed on the PC display.                          sented in Table II.
   The obtained boiling curves allow us to evaluate the                   As can be seen from Figure 4, for the NF, a notice-
efficiency of the studied NF in the process of emergency               able decrease for up to 20∼25% shortage of cooling
cooling of overheated objects.
   The experiment was continued until the object was                   Table II. Experimental and calculated data for the determination of
cooled entirely (to 100  C—the temperature of the cool-               heat-transfer coefficients at fluids boiling in terms of overheated cylinder
ing suspension). According to the decrease in the heater               cooling.
temperature, the intensity of boiling increased visually.                       to                  to            tw
Deposits of NPs in the process of NF boiling form an                        experim., , calculated, calculated,             ,       T = tw − tsat ,
                                                                                                                
intermittent layer on the heat transfer surface, which can             #          C      s           C              C      W/m2 ·K         K
be seen in Figure 3.                                                                                   Distilled water
                                                                             1      540       60      530          500        250          400
                                                                             2      500       70      500          465        250          365
                                                                             3      450       80      440          410        250          310
                                                                             4      400       90      400          363        250          263
                                                                             5      350       96      363          325        285          225
                                                                             6      330      100      332          280        300          200
                                                                             7      250      104      240          220        430          120
                                                                             8      200      108      203          173        525           73
                                                                             9      150      115      145          132        700           32
                                                                             10     130      120      123          117        800           17
                                                                                                         Nanofluid TiO2
                                                                             11     500      54       490          428        350          328
                                                                             12     450      60       460          400        350          300
                                                                             13     400      65       400          370        380          270
                                                                             14     300      70       310          275        450          175
                                                                             15     200      75       210          185        750           85
Fig. 3. NF’s of TiO2 deposited on the cylinder during cooling in NF          16     140      86       117          113       1200           13
((a) Image magnification ×400; (b) Image magnification ×1600).

J. Nanofluids, 12, 348–355, 2023                                                                                                               351
Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid
Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid                                      Moraru et al.

                                                                                        On the first stage of the investigation, it is necessary to
                                                                                     determine the heat transfer coefficients. The cooled body
                                                                                     is a steel cylinder (AISI321) with size h = 40 mm, d =
                                                                                     30 mm with the following chemical and physical proper-
                                                                                     ties (Table I):
                                                                                     - thermal conductivity–c = 16 W/m·K;
                                                                                     - density– c = 7800 kg/m3 ;
                                                                                     - heat capacity–Cc (J/kg·K), depending on the temper-
                                                                                     ature,9 the coefficient of thermal conductivity:
                                                                                                                        c
                                                                                                                  a=                                 (2)
                                                                                                                       Cc ·   c

                                                                                        The calculation is performed with the following param-
                                                                                     eters (Fig. 4): at  = 70 s experimental time—the temper-
          Fig. 4. Cooling graphs for pure distilled water (DW) (1) and TiO2 -based
                                                                                     ature in the center of the cylinder to ≈ 300  C, the initial
          nanofluid (2).                                                             temperature of the center of the cylinder tst = 800  C, NF
                                                                                     temperature tsat = 100  C. Since we assume to = 300  C
          time is observed compared to distilled water. The impor-
                                                                                     then Cc = 536 J/kg·K, which corresponds to:
          tant point is that the reduction of the cooling time is
          mainly achieved by reducing the cooling time in the high-                                                             2
                                                                                           c          16                  −6 m
          temperature range. This is a noticeable difference of 20%                a =          =              = 383 × 10           (3)
                                                                                        Cc · c     536 · 7800                 s
                                             
          in cooling time from 700 to 400 C. The duration of the
          temperature transition from 400 to 100  C remains almost           The liquid in which the cylinder is immersed—NF
ARTICLE

          the same for all samples. Detailed calculation of relative     (TiO   2 based NF CTiO2 = 0,5% mass), has temperature of
          cooling time shortage for NF is represented in Table III.      t sat = 100  C.
          Analysis of different cooling/boiling modes is a subject of         The calculation is first performed under the assump-
          future research.                     IP: 5.10.31.211 On:  Sat, tion
                                                                         22     that
                                                                               Jul   the 00:44:45
                                                                                   2023   cylinder is infinitely long. The heat transfer
                                                 Copyright: American
             During the insertion of the rodlet to the fluid, a        Scientific
                                                                         coefficient Publishers
                                                                                       (HTC)   is accepted on the basis of preliminary
                                                            Delivered bycalculations
                                                                           Ingenta  = 450 W/m2 ·K.
          constant heat flux due to the high speed of the rod
          immersion is considered. The governing equation for the             The value of similarity numbers for the cylinder is cal-
          one-dimensional transient heat conduction within the solu-     culated:
          tion domain can be written as follows:                              Fourier number:
                                                                                            a·    383 × 10−6 · 70
                             1 T      T        1 T                                    Fo   =      =                    = 119        (4)
                                    r      =                      (1)                         R2          00152
                             r r       r       t
          Table III. Absolute and relative comparison of cooling time by distilled   Where R = D/2 = 0.03/2 = 0.015 m—definitive size.
          water and nanofluid respectively.                                           Bio number:
                                   Time, s                                                                 · R 450 · 0015
                                                                                                   Bi =        =            = 042                   (5)
                       
          Temperature, C        DW         NF        Shortage of cooling time, %                           c       16
          800                   0            0                    0                    According to these data from Ref. [12] we define the
          700                   27           22                 18.52                values of dimensionless temperatures:
          600                   45           37                 17.78
          500                   68           54                 20.59
                                                                                       For cylinder axis:
          450                   80           61                 23.75                                 
                                                                                                               t −t
          400                   90           66                 26.67                                   0
                                                                                                            = 0 sat = 042              (6)
                                                                                                                 w − tsat
                                                                                                              t
          375                   94           67                 28.72                                     C
          350                   96           68                 29.17
          325                   99           69                 30.30                for cylinder wall:
          300                   101          70                 30.69                                        
                                                                                                                      tw − tsat
          275                   102          71                 30.39                                     w
                                                                                                                  =             = 035               (7)
          250                   104          72                 30.78                                     
                                                                                                              C       tf − tsat
          225                   106          73                 31.13
          200                   108          75                 30.55                where:
          175                   110          77                 30.00                t0 —temperature in the middle of cylinder axis;
          150                   114          79                 30.70
                                                                                     tw —temperature on the middle of cylinder sidewall;
          125                   123          86                 30.08
          105                   135          90                 33.33                tst —initial temperature of the cylinder (800  C);
                                                                                     tsat —constant temperature of the liquid (100  C).

          352                                                                                                          J. Nanofluids, 12, 348–355, 2023
Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid
Moraru et al.                                        Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid

                                                                                                                                                       ARTICLE
Fig. 5. Experimental (1, 3) and calculated (2, 4) curves of cooling an overheated cylinder in DW (1, 2) and in TiO2 -nanofluid (3, 4), plotted using
measured temperatures of the cylinder’s center (1, 3) and calculated temperatures of cylinder’s walls (2, 4).
                                     IP: 5.10.31.211 On: Sat, 22 Jul 2023 00:44:45
                                        Copyright:
   Next, the influence of the height of the cylinder American
                                                     is taken Scientific
                                                                 SimilarPublishers
                                                                         calculations are performed for the middle of the
                                                   Delivered by Ingenta
into account, which is the result of the intersection of the   cylinder axis:
pipe and the plate, taking into account that the thickness                          
of the plate 2· = h = 0,04 M, where = 0,02 M.                        0
                                                                       =    0
                                                                                   ×    0
                                                                                                = 072 × 042 = 030   (12)
                                                                                       
   Since the physical properties of the plate are the same                      PL           C
as for the cylinder, then:
                                                                 Since  0 /   = t0 − tsat /tw − tsat , then:
                                   −6
                  a·     383 × 10 · 70
           Fo = 2 =                        = 067          (8)
                               0022                                t0 = 0 × tw − tsat  + tsat = 030 × 800 − 100

                             · R 450 · 002                                              + 100 = 310  C                                      (13)
                     Bi =        =           = 056                (9)
                             c      16
                                                                               Same calculations are performed for distilled water.
   According to these data and data contained in Ref. [12],                    Consistently changing the time point of the experiment
the values of dimensionless temperatures for the plate are:                  for both NF and DW and selecting for each  the value
    0 /  PL = 072 for axis and  w /  PL = 060 for side-             of the heat transfer coefficient , at which the experimental
wall (Fig. 5).                                                              (Fig. 4) and calculated (Table II) values of temperature t0
   By multiplying the corresponding values of dimension-                    are coincident. The obtained data are used to construct a
less temperatures, we find their values for the middle of                   graphical dependence  = f ( T), where T = tw − tsat
the side surface  W /   and the middle of the axis  0 /               for both NF and DW (Fig. 6).
                                                                           Usually, higher efficiency of cooling by nanofluids is
      w
       
         =     w
                
                    ×     0
                          
                                = 035 × 072 = 025       (10)             achieved in the modes of non-stationary and nucleate boil-
                       C          PL                                        ing, which corresponds to the results obtained earlier in
   Since in the general case  s /   = tw − tsat /tst − tsat ,        the study of NFs boiling at free convection1 4 and with the
then:                                                                       results of other studies.3–8
                                                                               Another way to define the temperature distributions in
      tw =       w
                     × tw − tsat  + tsat = 025 × 800 − 100             the test rod is the finite-volume method for the steady-state
                 
                                                                            condition, and then the rate of total energy of the rod is
                + 100 = 275  C                                   (11)      determined. In this calculation, two boundary conditions

J. Nanofluids, 12, 348–355, 2023                                                                                                              353
Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid                                           Moraru et al.
ARTICLE

          Fig. 6. Dependency of HTC by temperature difference    T = tw − tsat , while cooling of an overheated cylinder; 1–Distilled water, 2–Nanofulid.

          are used. The first is the measuredIP: center   temperature
                                                    5.10.31.211   On:ofSat, 22Thus,   the results
                                                                                Jul 2023          of this work show a significantly higher
                                                                                           00:44:45
          rod. The second is defined as follows:Copyright: American Scientific
                                                                            intensification
                                                                                      Publishers transfer upon cooling with nanoflu-
                                                                                             of heat
                                                              Delivered byids
                                                                             Ingenta
                                                                                compared to DW.
                                dT 
                           −k             =  T − Tsat            (14)       Despite obtained data demonstrate good correlation with
                                 dr r=r0                                   other researches there are still some differences in total
                                                                            numbers. Most of investigations show slight difference
             The described calculations is repeated for the next mea-       at high temperatures between theoretical and experimen-
          sured center temperature.                                         tal results. Large number of papers states initiation of
             In the case of quenching or emergency cooling, rapid           transient boiling mode at about 380–450  C which does
          cooling and rapid destabilization of the film boil with the       not corresponds to Kutateladze13 or Nukiyama14 numbers
          achievement of a transient boiling mode is important so           (500–600  C).
          that the liquid can contact the heat exchange surface. At
          this moment, a porous layer of nanoparticles is formed,
          which leads to further intensification of heat transfer.          4. CONCLUSIONS
             Figure 6 shows the change in the calculated value of           During cooling of superheated bodies in both DW and
          the heat transfer coefficient  as a function of temperature      TiO2 -nanofluid, as their temperature decreases, an increase
          difference T = tw − tsat , when the overheated cylinder is        in the boiling intensity is observed. This sequence of
          cooled in distilled water and in TiO2 -nanofluid. From the        changes in the intensity of the boiling process is due to
          graphs it is seen that HTC is much higher for NF than             the change of the film boiling mode with a low heat trans-
          for DW (40% at film boiling and 30% at transient mode).           fer coefficient (HTC) to the mode of transient and bubble
          This explains the fact that the cooling of the cylinder in        boiling with a high HTC.
          the NF is completed much faster. Thus, at  = 90 s of                For nanofluid, there is a significantly higher intensifi-
          the experiment, the temperature in the cylinder’s center          cation of heat transfer and a noticeable reduction in the
          decreases to 100  C, when cooling occurs in NF, and to           cooling time of the object compared to distilled water,
          400  C, when cooling occurs in DW.                               which is very important in the elimination of emergencies,
             The important point is that the reduction of cooling           especially in nuclear energy.
          time, in this case, is achieved mainly by cooling accelerat-         The calculation of temperatures in the cylinder by the
          ing in the high-temperature range. This noticeable differ-        method of non-stationary thermal conductivity allowed
          ence is 20% of the cooling time in the range T from 700           to determine the temperature of the outer wall and the
          to 400  C.                                                       value of T = Tw − Tsat based to the readings of the

          354                                                                                                           J. Nanofluids, 12, 348–355, 2023
Moraru et al.                                    Experimental Study of Heat Transfer During Quenching of Steel Cylinders in Boiling Nanofluid

thermocouple placed in the center of the cylinder (t0 ).                  sat Saturation
According to the calculated data, the graphical depen-                     w Wall
dences  = f  T  are presented for both NF and DW.
Analysis of these graphs shows a significantly higher                  Conflicts of Interest
intensification of heat transfer during nanofluid cooling              The authors declare no conflicts of interest.
compared to DW. The HTC value for NF is much higher
than for DW (40% at film boiling and 30% at transient                  Acknowledgments: The research was performed in
mode).                                                                 accordance with the departmental theme of the Gas Insti-
   Further research will include comparison of different               tute of the NAS of Ukraine in accordance with the Tar-
methods for calculation of HTC ant wall temperature. At                get Program of Research of the Department of Physical
current stage of the test object construction it does not              and Technical Problems of Energy of the NAS of Ukraine
allow to calculate temperatures with satisfactory precision.           “Fundamental Research of Energy Conversion and Use”
   Influence of different composition of nanofluids and                for 2017–2021 years. “Creation of new nanomaterials and
concentration of solid particles are also in our field of              nanotechnologies” for 2015–2019, state. registration No
interest.                                                              0115U005087.

NOMENCLATURE AND ACRONYMS
                                                                       References and Notes
  ADC     Analog-to-digital converter                             1. B. I. Bondarenko, V. N. Moraru, S. V. Sydorenko, D. V. Komysh,
    Bi    Bio number                                                 and A. I. Khovavko, Tech. Phys. Lett. 38, 853 (2012).
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    D     Diameter, m                                                Tech. Phys. Lett. 42, 675 (2016).
   Fo     Fourier number                                          3. H. Kim, J. Buongiorno, L. W. Hu, T. McKrell, and G. DeWitt, ASME
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   NP     Nanoparticle                                               Multiph. Flow 35, 427 (2009).
  NPP     Nuclear power plant;                                    5. H. Kim, J. Buongiorno, L.-W. Hu, and T. McKrell, Int. J. Heat Mass
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      t   Temperature, C                 Copyright: American Scientific
                                                                     (2011).Publishers
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     k    Effective thermal conductivity,                            9, 694 (2015).
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                                                                           Akhavan, Int. J. Eng. 33, 28 (2020).
Greek Symbols                                                           9. S. Hossain, M. R. Daymond, C. E. Truman, and D. J. Smith, Mater.
  Heat transfer coefficient, W/(m2 ·K)                                    Sci. Eng. A 373, 339 (2004).
                                                                       10. A. A. Hussien, W. Al-Kouz, N. Md Yusop, M. Z. Abdullah,
  Thermal conductivity, W/(m·K)                                           and A. A. Janvekar, Stroj. Vestnik/Journal Mech. Eng. 65, 441
  Dynamic viscosity, mPa·s                                                (2019).
  Electrokinetic potential, mV                                        11. H. K. Naina, R. Gupta, H. Setia, and R. K. Wanchoo, J. Nanofluids
    Density, kg/m3                                                         1, 161 (2012).
    Dimensionless temperature                                          12. M. A. Mikheev and I. M. Mikheeva, Basics of Heat Transfer, 2nd
                                                                           edn., Energy, Moskow (1977).
                                                                       13. S. S. Kutateladze, Heat Transfer in Condensation and Boiling,
Subscripts                                                                 2nd edn., Leningrad Division of State Publishing House, Moscow
   c Cylinder                                                              (1952).
   f Fluid                                                             14. S. Nukiyama, Int. J. Heat Mass Transf. 9, 1419 (1966).

J. Nanofluids, 12, 348–355, 2023                                                                                                       355
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