DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE

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DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
DODGE GRAND CARAVAN
                                                               SECONDARY CONTROLS
                                                                 INSTALLATION GUIDE
                                                                                                     LAST UPDATED April 7, 2021

                                                                                                                                 REV: 03

                                                  2017© R.A.SH Tronics Ltd. All rights reserved.
Reproduction by any means, electronic, graphics (GUI) or mechanical, including photocopying, recording or by any information storage and retrieval
                 system or translation in whole or part is NOT PERMITTED without written authorization from R.A.SH Tronics Ltd.
DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
TABLE OF CONTENTS
2 .............................................................................................................................................. TABLE OF CONTENTS
3 ............................................................................................................................................. APPLICABLE VEHICLES
3 ................................................................................................................................... TO OUR VALUED CUSTOMER
3 ....................................................................................................................................... CUSTOMER CARE CENTER
3 .............................................................................................................................................................. ABSTRACT
4 ........................................................................................................................................................ USEFUL HINTS
4 ......................................................................................................................Recommended installation procedure
5 ................................................................................................................................................ SYSTEM OVERVIEW
6 ..................................................................................................................... DESCRIPTION OF MAIN COMPONENTS
7 .............................................................................................. DESCRIPTION OF MAIN COMPONENTS CONTINUED
8 .................................................................................................................................. CAN-BUS GATEWAY MODULE
8 ........................................................ FUNCTIONS CONTROLED THROUGH CAN-Bus (NO PHYSICAL WIRING REQUIRED)
8 .............................................................................................................. FUNCTIONS CONTROLLED TROUGH RELAYS
9 ......................................................................................................................IDENTIFYING CAN-Bus CUT LOCATION
9 ................................................................................................................POWERING THE TOUCH-SCREEN MODULE
10 ................................................................................................................ CAN-Bus Powered gear selector module
10 ......................................................................................................BACKGROUND ON VEHICLE SHIFT POSITIONS
11 ................................................................................................................................. CAN-BUS GATEWAY WIRING
12 ...................................................................................................................................... Pushbutton start module
13 ....................................................................................................... KEY BARREL MODIFICATION PROCEDURE 2014
14 ....................................................................................................... KEY BARREL MODIFICATION PROCEDURE 2014
15 ....................................................................................................... KEY BARREL MODIFICATION PROCEDURE 2014
16 ....................................................................................................... KEY BARREL MODIFICATION PROCEDURE 2010
17 ................................................................................................................................... CRUISE CONTROL MODULE
18 ............................................................................................................. EGRESS MODULE FUNCTION DESCRIPTION
19 .............................................................................................................................. EGRESS MODULE INSTALLTION
20 ....................................................................................................................... INTELLIGENT VOICE SCAN MODULE
21 ...................................................................................... HEATING VENTILATION AND AIR CONDITIONING MODULE
21 ................................................................................................ MODIFYING THE DODGE DIGITAL HVAC MODULE
22 .....................................................................................................................................HVAC-1L RELAYS MODULE
23 .................................................................................................................................HVAC WIRING (MRB-712L)
24 ............................................................................................................................ SOLDERING ON HVAC BOARD
25 ......................................................................................................... SOLDERING ON HVAC BOARD CONTINUED
26 ......................................................................................................... SOLDERING ON HVAC BOARD CONTINUED
27 .................................................................................................................................. USING THE DODGE HVAC
28 .............................................................................................................................................VOICE SCAN SYSTEM
29 ............................................................................................................................................................ APPENDIX

                                                                                                                                                                        2
DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
APPLICABLE VEHICLES

All the information and modules in this manual is applicable for the following vehicles, no change or update needed.

    1.   Chrysler Grand Voyager

    2.   Dodge Grand Caravan                                                       2008 to present

    3.   Lancia (EU)

TO OUR VALUED CUSTOMER

It is our intention to provide our valued customers with the best documentation possible to ensure successful use of
our products. We will continue to improve our publications to better suit your needs. Our publications will be refined
and enhanced, as new volumes and updates introduced. If you have any questions or comments regarding this
publication, please contact us.
We welcome your feedback.

CUSTOMER CARE CENTER

For additional application assistance, we urge you to consult with our experienced staff in our Customer Care Center.
Our Technical and Engineering staff has extensive test, research and development capabilities, and have assisted many
customers in solving unique design and application problems with standard and customized products.

                R&D Contact Address                                      US Support Contact Address

                                                                                 Clock Mobility
                                                                                6700 Clay Ave. SW
                  R.A.SH Tronics Ltd
                                                                             Grand Rapids, MI 49548
                rashtronix@gmail.com
                                                                                  (616) 698-9400
                                                                        technicians@clockmobility.com

ABSTRACT

This guide explains how to install the modules in the vehicle.

    v The information provided in the wiring diagrams is vehicle specific. It should be applied only to the vehicle
      indicated. Depending on the system you are installing, you may not install every harness.
    v Read modules placement first, it is very important to understand were to connect and fit the CAN-Bus based
      components to avoid future problems.
    v This manual becomes an integral part of the vehicle the system-installed in. You should therefore always keep
      it in the vehicle and pass on to the new owner, to safely use the systems.
    v R.A.SH Tronics Ltd reserve the right to make changes in product specifications at any time and without prior
      notice. The information in this manual, believed to be accurate and reliable. However, R.A.SH Tronics Ltd
      assume no responsibility for its use.

                                                                                                                         3
DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
USEFUL HINTS

         v The electronic control board is an electrostatic sensitive device. Connect to a proper ground.
         v Use care when making electrical connections. Disconnect battery power prior to servicing.
         v When installing, check for any obstructions such as Gas tank, Gas lines, Wires, etc. before drilling or
           routing power cable.
         v For continued protection against fire hazard, replace only with the same type and rating of fuse.
         v Only allow R.A.SH Tronics factory trained technicians to install or service your system. If wear is observed
           on any part in the system, contact our US support.

RECOMMENDED INSTALLATION PROCEDURE

Before commencing the installation of this kit, it is recommended to follow these procedures, in short “plan your work,
keep your coffee cup away”:
    1. Install the LCD junction board and plug in the LCD, should be powered on and the sleep timer starts the down
        counting.
    2. Install the CANbus gear shifter module, no need to install the actuator at this stage, plug it to the junction
        board and wake up the van, the LCD must bake up and show the current gear position and some other
        information. Test the gear by pressing the foot brake and select any gear, the relay inside the module will click
        for a short time.
    3. Install the Start/Stop module, plug it to the junction board and test it without pressing the foot brake, the van
        must start. If not test yourself.
    4. Install the Multi-Function modules (marked A and B), remember to check that you received the correct
        resistors values so you never waste your time and our money (contact us immediately if you have any
        question, we are here to help). Test every function installed, meaning don’t wait for the full install and then
        test it all, for example, wire in the turn signals three wires and test it factory and on the LCD, then move the
        horn, wire it and test it, then the head lights and high beam and test them, do the same for all functions, this
        way if you run into a problem we know how to help.
    5. Install the HVAC module and the Parking brake, these are using very few wires, test factory switches and on
        the LCD. If a function is not working, just reset the van by disconnecting the main battery.
    6. Install the powered mirrors module, this module needs many wires as can be seen in the diagram, so it is very
        important to plan this install for successful results, follow the recommendations below:
        a. Mount the module in the driver door so the wires may not short or touch by mistake.
        b. Power the module on TB1 and plug the module to the junction board as per diagram.
        c. Test the module by selecting the mirrors screen and touching the mirrors symbols, you should hear the
             internal relays clicking, if so, 1st success.
        d. Start with the driver side mirrors (motors), cut one wire at a time and mate it to the terminal block, test
             the system, factory switches only, the screen will activate the mirrors at this stage, if all factory works ok,
             then 2nd success. Do this for every single wire, so three for driver side and another three for passenger
             side.
        e. Do the jumpers wires as per diagram and test the system from LCD only (factory switches already
             previously tested), if all works, 3rd success and job is behind.
    7. Install the Driver door module (windows/ door locks), this module is very tricky to install, it is very
        recommended to contact a mobile repair shop to solder the wires on the OEM board so you can safely mate
        them to the module. You must take extra precautions on these three wires, if touched to the power, contact
        Chevy dealership to get a new module and remember to throw this one.

                                    CONTACT US IF YOU NEED HELP AND GOOD LUCK

                                                                                                                               4
DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
3.5" LCD TOUCH                     Part#: IVS-1X
                                                           Part#: EPB-2X                                                                            MODULE                             Intel ligent In Motion Voi ce Sca n Module
                                                         ELECTRONIC PARKING
                                                         BRAKE MODULE

                                                           LIN ca bl e
                                                                                                                                                                                                                                           SYSTEM OVERVIEW

                    Part#: EPB-2XL

                                                                                                                                                                                                   LOW-EFFORT
                                                                                                                                                                                                   SWITCH #1
                                                                                                                    1               6

                                                                                              Part#: VAC-601X
                                                                                                                                                                                                   LOW-EFFORT
    CANbus gateway, Totally integrated module                                                                                                                                                      SWITCH #2
                                                                                                                                                  MRB-612L
                                                                                                                                            Docking station, EGRESS and more
                                                                                                                                                                                                   VOICE SCAN
                                                                                                                                                                                                   SPEAKER

                                                                                                                        LIN cable
                                                                                            Analog Cruise Control
                                                                                            module

                                                                                                                    6               1
                                               Part#: VAC-12X CGVT                   LIN ca ble

         CANbus_1
                               CANbus_2
                                                                                                                                                                                                                   Part#: SS-1L CGV
                                          See Manual for a List of Supported Functions on CANbus
                                                                 Additional Functions using relays                                                        LIN cable                                                   Mountig
                                                                   POWER GEAR SELECTOR                                                                                                                                Screws

                                                                   CRUISE CONTROL/ HAZARDS
              COMPUTER DATA
              LINES SYSTEM                                         EGRESS/ DOCKING STATION
                                           LIN ca ble                                                                                   4                                                                                         J1
                                                                               CONNECTOR FOR INPUT                                                  LIN junction box P/N: STA-35-LJ
              Part#: RID-1L                      Part#: JID-1L                 DEVICES ONLY                                             1

                                                                                                                                                                                                               Sta rt/ Stop Sys tem

                                                                                                                                                          DODGE GRAND CARAVAN Totally Integrated System, components
                                                                                                                                                       Size    CAGE Code          DWG NO                                          Rev
                                                                                                                                                         A4        059-957-746                                                         A
                                                                                                                                                       Scale                                           Sheet
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DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
DESCRIPTION OF MAIN COMPONENTS

DRIVEIN STA-35-xxx DISPLAY

Through this 3.5” single touch screen displays you can
control all operation and programming functions for the
DRIVEIN system.
All secondary functions are also controlled and
programmed through the display. It’s location in the
vehicle will vary, depending on the system set-up and
mounting options for the driver.
Most secondary functions can be remotely operated
from other devices (In motion voice scan, five buttons
Round Touchpad, five ways joystick and do it yourself
switches), depending on the customer needs. Refer to
the Drivein Operation and Programing Manual for
further details.
VEHICLE INTERFACE MODULE

Through this dual CAN-Bus gateway module, which is
connected to the vehicle communication network, it is
possible to control almost all secondary functions like
Driver/passenger window, turn signals, horn and many
more. It is connected to the OBD harness and to another
CAN-Bus harness in the vehicle.
It is also used to collect real time information and update
the LCD display.

ENGINE START/STOP MODULE

This module is used to override the OEM start stop
system. It is designed to be directly attached to the OEM
high current harness using the quick-fit terminals of the
OEM harness. No need to solder, just remove the OEM
wires from the connector and plug them as per wiring
diagram provided in this manual for your specific vehicle.

UNIVESAL FUNCTIONS MODULE

A programmable relay box built in 12 powerful relays.

    •    Docking station (Q’STARINT, EZ-LOCK)

    •    Hazard warning lights

    •    Bi-Directional actuator and many more

    •    HVAC controlling the digital HVAC module

                                                              6
DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
DESCRIPTION OF MAIN COMPONENTS CONTINUED

INPUT DEVICES: RID-1L round input device.

It has five buttons blue lighted with universal automotive
symbols. It should be mounted within reach of the
driver.

It is designed to access the in-motion functions like turn
signals and horn.

Five big buttons easy to use, small size.

INPUT DEVICES: JID-1L joystick input device.

It is a five ways mini-joystick, very small size, easy to use
can be mounted within easy reach of the driver.

 It is designed to access the in-motion functions like turn
signals and horn.

INPUT DEVICES: DIY-1L twelve momentary switches
input device.

This module is used to access up to twelve functions in
the vehicle using low effort switches. Can be mounted
under the steering and hardwired to different switches
located within easy reach of the driver.

                                                                7
DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
CAN-BUS GATEWAY MODULE

The R.A.SH Tronics CANbus gateway is a very powerful device, it allows access to
many of the vehicle functions without the need to remove plastic parts or
additional external relays.
The CAN Gateway Module connects to the Drivein LCD touch screen on the LIN
junction port and to the vehicle’s CAN system to operate the secondary functions,
listed below in the table. It is also responsible to wake up the touch screen and put
it to sleep after locking the vehicle.
THESE SECONDARY FUNCTIONS WILL REQUIRE NO FURTHER PHYSICAL WIRING,
which will greatly reduce the amount of installation time and increase reliability.
There are, however, a few secondary functions that will require physical wiring. These functions are not listed in the
table below but in the pages to follow. For this module to integrate inside this vehicle, the OEM CANbus wires must be
cut, the module is connected between the two CANbus wires that should be cut, see picture A next page, the OEM
CANbus wires are located on the lower left dash panel in the driver’s area. The Gateway module itself is typically
installed behind the center console area and secured to vehicle using the mounting tabs on the module. The CAN
Gateway Module is responsible to wake up and put to sleep of all system components, so be sure to connect the wires
utilizing proper soldering practices according to SAE J1292.

FUNCTIONS CONTROLED THROUGH CAN-BUS (NO PHYSICAL WIRING REQUIRED)

 Driver Door Functions:
     1. Driver window: Up/ Down.                                     Turn signals with steering position canceling and
     2. Passenger window: Up/ Down.                                  indication on dashboard same as manufacturer.
     3. Driver Mirror: Up/ Down/ Left/ Right.
     4. Passenger Mirror: Up/ Down/ Left/ Right.
                                                                     Full lights:
 Front Wipers                                                              1. Taillights (parking lights).
     1. Intermittent wipe/ Normal wipe/ Rapid wipe.                        2. Head lights (Main lights).
     2. Front wash.                                                        3. High beam.
 The OEM auto wipers not canceled.                                         4. Flash.

 Horn                                                                Interior lights on/Off

 Rear Wipers                                                         Sliding doors Open/Close:
     1. Intermittent & Normal wipe                                        1. Driver side.
     2. Rear wash                                                         2. Passenger side.

 Heating Ventilation and Air Conditioning                            Doors Lock/Unlock
     1. Temperature: Hot/ Cold
     2. AC: On/ Off with OEM Led indication
     3. Air flow with indication:
              a. Front
              b. Front/ Feet
              c. Feet
              d. Feet/ Defrost
              e. Defrost

FUNCTIONS CONTROLLED TROUGH RELAYS

                            SOLDERING ON ORIGINAL MANUFACTURER BOARDS REQUIRED

 PUSHBUTTON START SYSTEM                                     DOCKING STATION
 HAZARD WARNING LIGHTS

                                                                                                                         8
DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
IDENTIFYING CAN-BUS CUT LOCATION

Use maximum care to find the exact cut location in the vehicle. The twisted CANbus wires can easily be found under the
steering inside the harness going out through the grommet behind the park brake bracket, to the engine compartment.

Pictures below pointing to the same location

POWERING THE TOUCH-SCREEN MODULE

There are two ways of powering the screen, depends on if the system is equipped with an EGRESS module or not, figure
A is showing an installation without the EGRESS module, so you just need to wire the red and black to a battery power,
it is always a good practice to separate the ground wires into different locations in order to minimize failure if a GND
screw is loose.
                                                                             To LCD module
For the second wiring option, please follow the EGRESS
module wiring diagram.

                                                                                         4

                                                                                         1

                                                                          LIN junction box P/N: STA-35-LJ   F1
                                                                                                                 5A FUSE

                                                                                             RED (BAT)
                                                                                             BLK (GND)
                                                                                 6   5   4
                                                                                             J1
                                                                                 3   2   1
                                                                                             Pow er

                                                                          LCD Junction Box Connector

                                                                                                            VEHICLE PRIMARY BATTERY

                                                                                                                                  9
DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
CAN-BUS POWERED GEAR SELECTOR MODULE

 This new R.A.SH Electronics powered gear selector uses the CAN-Bus network information to function, making it easy to
 fit inside any modern vehicle. Since the CAN-Bus information is very reliable, shifting does not rely on Potentiometer
 position or the voltage measured out of it and does not require any programming to install. Check wiring diagrams
 below.
 This new concept of powered gear selector brings the vehicle safety to a higher level, since the system collects in real
 time the vehicle speed combined with the foot brake information. For example: NO SHIFTING is possible if the Reverse
 button is pressed while the vehicle is driving at a certain speed, even if the foot brake is slightly pressed. The shifter is
 easy to operate by just pressing the gear buttons shortly, not using any Long/Short press mode. The OEM gear cable is
 attached to a 52mm actuator which is linked to the controller module.

 BACKGROUND ON VEHICLE SHIFT POSITIONS

 What is important to understand before proceeding is the actual mechanical position of the vehicle’s shift cable as it
 moves from PARK to the lower DRIVE gears. In almost every vehicle, the PARK position is when the vehicle’s cable is
 completely retracted or pushed all the way into the outer housing. You can manually cycle thru the gears by holding the
 outer cable housing stationary with one hand and pulling on the eye of the cable with the other. As you pull, you will
 feel the cable move approximately 9mm and stop at a detent. This is the next gear selection. So with the cable
 completely retracted in the PARK position, the next detent is REVERSE, then NEUTRAL, DRIVE, D3, D2, and finally L. The
 number of lower gears will vary slightly depending on the vehicle.

                                                                              J3: Park Position Select                                                                                                                            J3: Park Position Select
                                       Yellow(A)                                                                                                                                               Yellow(A)
                                                                 Ds1          J3, Open (Manufacturer default)                                                                                                          Ds1        J3, Shorted
                                       Black(B)                                                                                                                                                Black(B)
                                                                 J1 J2                                                                                                                                                 J1 J2
                                                                 J3 J4                                                                                                                                                 J3 J4

                                                                 Settings                                                                                                                                              Settings

                                                                              P         R       N         D     S                                                                                                                 S       D     N   R        P

                                                                                                                                                                                                              Actuator Connector
                                                                                                                                                    Actuator connector
           Ds1                                                                                                                                      female                                        Black(B)
Settings

           J1 J2
                                                                                                                                                                                                  Yellow(A)
                                                                                                                        BLK 16AWG

                                                                                                                                        RED 16AWG

           J3 J4
                                                                                                                                                                                      Actuator connector
                                                                                                                                                                                      male

Part description
     Part#: 609 002 115 121                                                                                                         8   7           6   5
                                                                                                                                                            J1 Female
           WR-PHD_2.54mm_Jumper                                  Part#: RSM-50-xxxx internal view                                   4   3           2   1
                                                                                                                                                            RSM-50-xxxx                                       Actuator Part#: DS1217A08 462
                                                                            Com
                                                                                  Sw1
                                                                                        Sw2
                                                                                              Sw3
                                                                                                    Sw4
                                                                                                          Sw5

           Black with pullback_1x2p
                                                                   TB1

                                                                                                                                                                                                                                  CAN-Bus powered gear
                                                                                                                                                                        Ds1           Ds1        Ds1                              selector module
                                                                                                                    J1/J2: Park position nudge.
                                                                                                                                                                        J1 J2         J1 J2      J1 J2
                                                                                                    Ds1                                                                 J3 J4         J3 J4      J3 J4
                                      J3: Park Position Select
                                                                                                    J1 J2                                                           0.1Sec            0.2Sec    0.3Sec
                                                                                                    J3 J4
                                                                                                                    IMPORTANT
                                                                                                                    Dew to the actuator control accuracy, in some vehicles the Park position
                                                                                                    Settings        needs some nudge in order to be able to remove the OEM key. Set the
                                                                                                                    nudging time as needed.

                                                                                                                                                                                                                                  Part#: RSM-50-xxxx

                                                                                                                     R.A.SH Tronics Ltd                                          Powered Gear Selector Actuator Positioning
                                                                                                                           (T) +972-48517656                                  Size      CAGE Code             DWG NO                                             Rev
                                                                                                                           (F) +972-48523339                                    A4             059-957-746                   RSM-50-xxx                           A
                                                                                                                          rashtronix@gmail.com
                                                                                                                                                                              Scale                                               Sheet
                                                                                                                         Friday, August 25, 2017                                                                                                2     of     3

                                                                                                                                                                                                                                                                  10
DIY sw itches using terminal blocks

                                                                                                                                                                                                                                                TB1
                                                                                                                                                      Actua tor connector

                                                                                                                                                                                                                                                                    Sw1
                                                                                                                                                                                                                                                                          Sw2
                                                                                                                                                                                                                                                                                Sw3
                                                                                                                                                                                                                                                                                      Sw4
                                                                                                                                                                                                                                                                                            Sw5

                                                                                                                                                      femal e                                                                                                                         Ds1

                                                                                                                                                                                                                                                         Sw. Com.
                                                                                                                                                                                                                                                                                      J1 J2
                                                                                                                                                                                                                                                                                      J3 J4

                                                                                                                                                                                                                                                                                      Settings
                                                 5

                                                                                                                              BLK 16AWG
                                                                                                                                               RED 16AWG
                                                 1
                                                                                               F1
                                                                                                                                                                                                                                                                                                     CAN-BUS GATEWAY WIRING

                                         J1                                      +12V (BAT)   5A FUSE   RED
       Pow er/CAN connector
                                                                                 GND                    BLK or BRN

                                                                                                                                                                                                                                                                                      J?
                                                                                                                                      8    7               6   5                                                                                                                      Input Device
                                                                                                                                                                     J1 Female
                                                                                                                                      4    3               2   1
                                                                                                                                                                     VAC-12LCC

                                                                                                                                                                                                                                                                                TB1 Front
                                                                                                                                                                                                                                                                                Terminal Block
                                                                                                                                                                                                                                                                                 GND

                                                                                                              ECU CAN-Bus
                                                                                                                                                                           MDL CAN-bus

                                                             FIRE WALL
                                                                                                                                                                     BLU
                                                                         WHITE/GREY

                                                                                                                                                               BRN

                                                                                                                            GRN
                                                                                                                                     ORG
                                              D265 WHT/GRY
                                                                                                                                                                                                               COMPUTER DATA
                                                                         WHITE/ORANGE
                                              D264 WHT/ORG                                                                                                                                                     LINES SYSTEM                            Sw ?

       TOTALLY INTEGRATED POWER MODULE
       (LEFT SIDE OF ENGINE COMP)
                                                                                                                                                                                                                                                       Park Position
                                                                                                                                                                                                                                                       Sw ?

                                                                                                                                                                                                                                                       R/N Position
                                                                                                                                                                                         Control board bottom side
     Ap p l i c a b l e V e h i c l e s:                                                                                                                                                                                                               Sw ?
                                                                                                                                                                                         MDL: shorted
                 CHRYSLER GRAND VOYAGER
                                                                                                                                                                                                                                                       D Position
                 DODGE GRAND CARAVAN                                                                                                                                                               ECU: shorted
                 LANCIA (EU m odel)
                                                                                                                                          R.A.SH Tronics Ltd                                         Chrysler Grand Voyager, CAN-Bus stand alone gear selector
     © 2016 R.A.SH Troni cs Ltd. Al l ri ghts res erved. Reproducti on by a ny mea ns , el ectroni c,                                            (T) +972-48517656                                Size    CAGE Code         DWG NO                                                          Rev
     graphi cs (GUI) or mecha ni ca l , i ncl udi ng photocopyi ng, recordi ng or by a ny i nforma ti on                                         (F) +972-48523339                                  A4        059-957-746                  RSM-50-xxx                                         A
     s torage a nd retri eva l s ys tem or tra ns l a ti on i n whol e or pa rt i s NOT PERMITTED wi thout                                      rashtronix@gmail.com
     wri tten a uthori za ti on from R.A.SH Troni cs Ltd IL.                                                                                                                                      Scale                                        Sheet
                                                                                                                                               Friday, November 24, 2017                                              SW: RSM-50-CGV.hex                            2           of     3

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PUSHBUTTON START MODULE

Depending on your van model and year, the key barrel internal board may be different, two start stop system available
sharing the same board with different software, This (SS-1L-CGV) start stop module is linked to the LCD touch controller
and through the CANbus network constantly updated with the vehicle status of the
powered gear selector module. Modifying the OEM start stop module in this vehicle
requires key barrel removal and delicate work inside the OEM board. Please follow
the instructions below carefully, as we accept no responsebility for any damage to
any part of the system or the vehicle due to installation errors, mistakes or oversight
by dealer personnel.

   If you think this is too difficult to do, we urge you to
 contract this job out to our US support. We thank you in
                    advance for making this serious consideration.

                                                      Picture A
                         Step 1                                                       Step 2

                                                                                                                       12
KEY BARREL MODIFICATION PROCEDURE 2014

After the key barrel removed, carefully open the back cover using a flat head screw driver.

                                                        Picture C

                   Step 1

Key barrel internal board after removing the
back cover. Confirm this board is what you
have in your vehicle.

                   Step 2

Desolder the five big round pads marked in
yellow.

Before lifting out the board, confirm all five
pins 100% free of solder by moving each one
with your finger, then remove the board.

There are nothing that can be damadged
under the board by lifting it out.

Use reasonable force when bending the
white clips on the sides in order to release
the board.

                   Step 3

OEM key barrel bottom view.

                                                                                              13
KEY BARREL MODIFICATION PROCEDURE 2014

                   Step 4

Identifying the round pads to be used for
soldering the colored wires supplied with the
kit.

The SS-1L-CGV board supplied with 8 colored
wires, follow the instructions below to solder
all wires on the OEM board. Use a good
quality soldering iron, set it to 680⁰F and
good quality solder. The on board round
pads are small but clear and easy to solder
on top.

                   Step 5

Drill a 5mm hole in the key barrel bottom
cover and insert the 8 colored wires inside
the hole so you can solder the wires and put
back the key barrel to its original state.

                   Step 6

    1.   Solder the “WHITE” wire to the
         round pad marked (A).
    2.   Solder “BLUE” wire to the round
         pad marked (B).
    3.   Solder the “YELLOW” wire to the
         round pad marked (C).
    4.   Solder the “GREEN” wire to the
         round pad marked (D).
    5.   Solder the “GREY” wire to the round
         pad marked (E).
    6.   Soder the “PINK” wire to the round
         pad merked (F).

If you mixed these wires by mistake, you
will not damadge anything but you get a
message (DAMGED KEY), just repeate the
previous steps and put the wires correctly.

                                                 14
KEY BARREL MODIFICATION PROCEDURE 2014

                   Step 7

The “RED” and “BLACK: wires are very
critical, they are the 12V power. Double
ckeck your woldering to confirm no shorts
made.
    1.   Solder the “RED” wire to the
         capacitor as you see in the picture
         to the right.
    2.   Solder the “BLACK” wire to the
         capacitor as you see in the picture
         to the right.
    3.   Put back the board as it was before
         and solder the five big pads as can
         be seen in Step 1.

                   Step 8

Put back the key barrel and plug it back to
the OEM harness.

Final step

The OEM key must be fixed to the key barrel in zero distance to the Immobilizer coil as seen in the pictures below.
    • Use a good quality electric tape for fixing so it last for a long time.
    • The key fob battery can be removed, it does not affect the immobilizer.

    If you get a “DAMAGED KEY” message on the dash board, check the key mounting, may be it needs to be close to
    the Immobilizer coil.

Read the Drivein user manual, using the start stop system.

                                                                                                                      15
KEY BARREL MODIFICATION PROCEDURE 2010

                                         16
#5 VIO/BRN (GND)                              21

                                                               #6 VIO (SIG 1)                                23

                                                               #4 VIO/ ORG(SIG 2)                            22

                                                 STEERING CONTROL MODULE                                                                       POWER TRAIN CONTROL MODULE
                                                 (ON STEERING COLUMEN)                                                                         (LOWER LEFT END OF ENGINE
                                                                                                                                               COMP)
                                                                                                                                                                                                                                          CRUISE CONTROL MODULE

                                                                         J1           6                  5        4
                                                                         Pow er       3                  2        1

                                                                                                                                   F1
                                                                                                                      Red (BAT)
                                                                                                                                                    IGN
                                                                                                                                   5A                                          IDENTIFYING CRUISE WIRES LOCATION AND HARNESS
                                                                                                    Black (GND)
                                                                                                                                                    GND

                                                      J1

                                                      1
                                                            4
                                                      Pow er

                                                                                      Mounting bracket
                                                                TP

                                                                                                                                  R.A.SH Tronics Ltd                Chrysler Grand Voyager, Cruise Control Wiring
     © 2017 R.A.SH Troni cs Ltd. Al l ri ghts res erved. Reproducti on by a ny mea ns , el ectroni c,                                 (T) +972-48517656          Size    CAGE Code         DWG NO                                   Rev
     graphi cs (GUI) or mechani cal , i ncl udi ng photocopyi ng, recordi ng or by any i nformati on                                  (F) +972-48523339            A4        059-957-746               VAC-601L                      A
     s tora ge a nd retri eval s ys tem or tra ns l ati on i n whol e or pa rt i s NOT PERMITTED wi thout                            rashtronix@gmail.com
     wri tten a uthori za ti on from R.A.SH Troni cs Ltd IL.                                                                                                     Scale                                     Sheet
                                                                                                                                    Tuesday, December 05, 2017                                                      2      of   3

17
EGRESS MODULE FUNCTION DESCRIPTION

The EGRESS module or emergency battery module, is designed to monitor the main and the Prima

                                                                                               18
USE COPPER CABLE LUGS
         100A Solenoi d (Mus t be mounted a s                                                                     86             85
         clos e as pos s i bl e to the AUX ba ttery)                                                                                                                                                    Mul ti pl e momentary s wi tches a re
                                                                                                                                                                                                        pos s i ble, i ns i de & outs i de of the Va n.
                                                                                                                                                                             POWER
                                                                                                                                                                             GROUND
                                                                                                                                                                                                        When the main battey is flat, press and
                                                                                                30                                              87                           (CHASISS)                                                                    Internal              Externa l
                                                                                                                                                                                                        hold the switch to wake up the system
                                                                                                                                                                                                        and engage the AUX battery.                       Switch                Swi tch
                                                 4AWG                                                                                                                             4AWG
     To vehicle electrical
     system
     Power Distribution
     System
                                                                                                                                                                                                                                                     To LCD module
     To Vehicle
                                                                                                                                                                                                                                                                                                      EGRESS MODULE INSTALLTION

     Starting/Charging
     System

                                                                                                                                                                                                                                                          J1           Pow er
                                                                                                                           POWER
                                                                                                                           GROUND                                                                                                                              6   5   4

         4AWG
                                                                                                                                                                      4AWG
                                                                                                                           (CHASISS)                                                                                                                           3   2   1

                                                                                                                                                 BLU/YEL (18AWG)

                                                                       GRY (20AWG) to pin# 86
                                                                                                BLU/WHT (18AWG)
                                                                                                                                                                                  AUX BATTERY
                  VEHICLE PRIMARY                                                                                                                                                                EGRESS TOUCH SYMBOL                                                           LCD Junction Box
     POWER GROUND BATTERY                                                                                                                                                                                                                                                      Connector
     (CHASISS)
                                                                                                                                                                                                 Pres s & Hold to al terna te                 F1

                                                         ADD 5A FUSE
                                                        F2
                                                                                                                                                                                                 (Dis abl e/ Enabl e) the                 5A FUSE
                                                                                                                                                                                                 a utoma ti c cha rging function.
                                                                                                                       8     7   6     5
                                                                                                                                           J2              YEL (20AWG)
                                                                                                                       4     3   2     1
                                                                                                                                           AXB-1X

                   EGRESS MODULE
                   Mus t be mounted i ns ide the
                   vehicle
                                                                                                          Ca ble s uppl ied with the kit
                              J2
                                            5

                                            1

                IDENTIFYING THE AUX BATTERY MODULE                                                                                                                 R.A.SH Tronics Ltd              EGRESS Module Connections
     4 Gauge AWG Battery Cable has an amperage capacity of 100 amps at a                                                                                              (T) +972-48517656         Size      CAGE Code                 DWG NO                                                      Rev

     cable length of 9.4 feet. Don't even think to over lengthen the cable. It is                                                                                     (F) +972-48523339           A4            059-957-746                          Part #: AXB-1                               A
                                                                                                                                                                     rashtronix@gm ail.com
     recommended to shorten the battery cables as much as possible.                                                                                                                             Scale                                                          Sheet
                                                                                                                                                                    Monday, March 29, 2021                                                                                 1         of     3

19
Speaker inside the driver door
       THIS DIAGRAM IS NOT A WIRING DIAGRAM, IT IS
       SHOWING THE SYSTEM PINOUT AND CONCEPT.
                                                                                                                               VIO/YEL (Spk +)

                                                                                                                               GRN/ORG (Spk -)

                                                                                                                               VIO (Radi o +)
                                                                 Driver door speaker wires

                                                                                                                               GRN/BRN (Ra di o -)

                                                                                                                                                                                                    12          11   10    9           8          7
                                                                                                                                                                                                                                                                         INTELLIGENT VOICE SCAN MODULE

                                                                                                                                                 If the extended functions are not
                                                                                                                                                                                                                                                      Relays
                                                                                                                                                 used, power the module from the                     6          5    4     3           2          1
                                                                                                                                                 Ignition instead of BAT.                                                                             J2 Female
                              Immedea te functions (us ing three s wi tches                                                                                              F1
                              on hea d res t or foot)                                                                                                                    5A FUSE
                              Optional, do not add if not required.
                                                                                                                             GRN (SW4)
                                                                                                                                                                                                                          BLU (SW2)
                                                                                                                                                                                                                                      ORG (SW1)

       Left Turn
                                                                                                                             BRN (SW3)
                                                                                                                             BLK (GND)

                                                   D1 (1N5406)
                                                                                      Extended Functi ons Sw2
                                                                                                                                                                                     RED (BAT)
                                                                                                                                                                                                    BLK (GND)

       Horn

                                                   D1 (1N5406)
       Right Turn
                                                                                      Ba s i c Functions Sw1

                          IDENTIFYING THE VOICE SCAN MODULE

                                                                                                                R.A.SH Tronics Ltd                      Intelligent Voice Scan Module (Concept & Pinout)
     © 2021 R.A.SH Tronics Ltd. All rights res erved. Reproduction by any mea ns , el ectroni c, gra phi cs           (T) +972-48517656              Size    CAGE Code         DWG NO                                                                              Rev
     (GUI) or mecha nica l , i ncl uding photocopyi ng, recordi ng or by a ny i nforma ti on s tora ge a nd           (F) +972-48523339                A4        059-957-746                     IVS-1X                                                             A
     retrieva l s ys tem or tra ns l ation i n whol e or pa rt is NOT PERMITTED without wri tten a uthori za ti on   rashtronix@gmail.com
     from R.A.SH Tronics Ltd IL.                                                                                                                     Scale                                                            Sheet
                                                                                                                     Wednesday, April 07, 2021                                                                                                    1       of   1

20
HEATING VENTILATION AND AIR CONDITIONING MODULE

Depending on your Dodge model and year, the HVAC module may be different. The information below describes
modifying the HVAC module appearing in the picture. If this is not your case, please contact our US support.
In order to safely get this system to work and avoid
damaging the OEM board, we strongly recommend
using rubber gloves and/ or a Ground Discharge
Wrist (read more in Appendix).
The HVAC module modification requires to
interfere inside the OEM board and solder some
wires that are not provided. The wires should be
thin and as short as possible, the MRB-712L HVAC
module must be placed as close as possible to the
OEM HVAC unit, so we recommend attaching the
MRB-712L to the back side of the HVAC unit.
The OEM HVAC module supports dual zone climate control, while our module is designed to control only the driver
zone (single zone). But if you use the SYNC button, you can easily control the dual zone; read more below.

MODIFYING THE DODGE DIGITAL HVAC MODULE

If this HVAC module is installed in your vehicle, then a special jumper inside the CAB bus gateway must be shorted, see
Picture A red wire.
REMOVE THE PLASTIC ON THE DASH CENTER
              HVAC DIGITAL MODULE                                                 HVAC REMOVAL

               Picture A, (CANBus module)
                                       Settings

           Sw5
                       J1 J2
                               J3 J4
                 Ds1

           Sw4
           Sw3
           Sw2
           Sw1
           Sw. Com.

    TB1

                                                                                                                          21
HVAC-1L RELAYS MODULE

  Shortl y pres s

                    touch button
                                                                                 RED                               RLY7                                             RLY1
                                                                                                                   87A                                              87A

                    Pres s a nd
  the touch

                    Hold the
  button                                                                                                            30                                               30
                                                                                 BRN                                87                                               87
                                                                                                                   RLY8                                             RLY2
                                                                                                                   87A                                              87A
                                                                                                                    30                                               30
                                                                                                                    87                                               87
                                                                                                                                                                    RLY3
                                                                                                                                                                    87A
                                                                                                                                                                     30

                                                                                       BOARD BOTTOM VIEW
                                                                                                                                                                     87
                                                                                                                                                                    RLY4
                                                                                                                                                                    87A
                                                                                                                                                                     30
                                                                                                                            E1B                                      87
                                                     E2B                                                                    E1A
                                                                                                                            E2B                                     RLY5
                                                     E2A                                                                    E2A                                     87A
                                                                                                                                                                     30
                                         BLU
                                   YEL

                                                                                                                                                                     87
                                                                                                                                                                    RLY6
                                                                             BLK (GND)                                                                              87A
                                                                                                                                                                     30
                                                                                                                GND                                                  87
                                                                             RED (+12V)                         12V
                                                                                                             POWER

                                                                                                                                                                                                            BLK

                                                                                                                                                                                               87A
                                                                                                                                                                                                30         WHT
                                                                                                                                                                                                      87
                                                                                                                                  Bl a ck ca bl e to junction box

                                                                                                                                                                                               RLY1
                                                            BOARD TOP VIEW

                                                                                                                                                                                               87A
                                                                                                    Input Device

                                                                                                                                                                                                30          PPL
                                                                                                                                                                                                      87
                                                                                                      J?

                                                                                                                                                                                               RLY2
                                                                                                                          RLY6

                                                                                                                                                                                               87A
                                                                                                                                                                           BOARD BOTTOM VIEW

                                                                                                                                                                                                30          BLU
                                                                                                                                                                                                      87
                                                                                                                          RLY5

                                                                                                                                                                                               RLY3

                                                                                                                                                                                               87A
                                                                                                                          RLY4

                                                                                                                                                                                                30         GRY
                                                                                                                                                                                                      87
                                                                                                                                                                                               RLY4
                                                                                                                          RLY3

                                                                                                                                                                                               87A
                                                                                                                                                                                                30
                                                                                                                                                                                                      87
                                                                              RLY8

                                                                                                                          RLY2

                                                                                                                                                                                                            YEL
                                                                                                                                                                                               RLY5

                                                      87A                                                                                                                                      87A
                                                                              RLY7

                                                                                                                          RLY1

                                               RED     30                                                                                                                                       30
                                                                                                                                                                                                      87
                                               BRN     87                                                                                                                                                   GRN
                                                                                                                                                                                               RLY6

                                                                                                                                                                                                                  22
Shortly press symbol

             Press & Hold symbol

                                                                                                                                  IGN

                                                                                                                            GND
                                                                                  TB2                                                          TB3
                                                                                                             TB1                                                              YEL
                                                                                      R187a                                             R230
                                                      WHT                                                                                                                     GRY
                                                                                      R187                                              R287
                                                                                                                                                                                                                                        HVAC WIRING (MRB-712L)

                                                                                                  Part#: MRB-712L
                                                      BLK (COM)
                                                                                      R130                                              R287a
                                                                                                                                                                                                                  SYNC
                                                                                      R387a                                             R430
                                                      VIO
                                                                                      R387                                              R487

                                                                                      R330                                              R487a

                                                                                      R587a                                             R630
                                                      BLU
                                                                                      R587             Touchpad connector               R687                FUTURE

                                                                                      R530                                              R687a
                                                                                                                                                                         RED
                                                                                      R787a                                             R830
                                                                                                                                                                         BRN
                                                                                      R787                                              R887
                                                      GRN
                                                                                      R730                                              R887a
                                                                                                         Dip Sw itches?

                                                                                                                            ON
                                                                                  TB4                                                          TB5
                                                                                                                                                                         GRN
                                                                                      R_30                                              R_30

                                                                                      R_87                                              R_87a
                                                                                                          1 2 3 4 5 6 7 8

                                                                  FUTURE
                                                                                      R_87a              Vehicle Select                 R_87
                                                                                                                                                                         WHT
                                                                                      R_30                                              R_30
                                                                                                                                                                                          Fan Speed Encoder

                                                                                               R.A.SH Tronics Ltd                          Universal HVAC Module, DODGE HVAC wiring
     © 2016 R.A.SH Tronics Ltd. All rights reserved. Reproduction by any means, electronic, graphics   (T) +972-48517656                Size    CAGE Code            DWG NO                                                       Rev
     (GUI) or mechanical, including photocopying, recording or by any information storage and          (F) +972-48523339                  A4         059-957-746                    Part#: MRB-712L CGV                            A
     retrieval system or translation in whole or part is NOT PERMITTED without written                rashtronix@gmail.com
                                                                                                                                        Scale                                          Sheet
     authorization from R.A.SH Tronics Ltd IL.                                                       Tuesday, December 12, 2017                                                                               1          of   3

23
SOLDERING ON HVAC BOARD

              Air flow button first wire
                        Grey
            And SYNC button second wire

             Air flow button second wire
                        Yellow

                OFF button first wire
                        Red

 OFF button second wire & Fan speed encoder common
                       Brown

                                                     24
SOLDERING ON HVAC BOARD CONTINUED

Temperature: Hot/ Cold/ AC and SYNC button common,
                     first wire.
                        Black

        Temperature Cold button second wire
                      Violet

 Temperature Hot button second wire and Auto button
                       White

               AC button second wire.
                       Blue

                                                      25
SOLDERING ON HVAC BOARD CONTINUED

            Auto button first wire.
                   Green

                              FAN SPEED ENCODER MOUNTING AND WIRING

NOTES

                                                                      26
USING THE DODGE HVAC

This is the multifunction control touch button: press repeadetdly to toggle through the
settings and manually choose one of the following air distribution modes (Panel, Floor,
Panel and Floor,Floor and Defrost).
Press and Hold this button to select the SYNC mode, this mode is used to select singel or
dual zone.

This touch button can do three functions:
Shortly press to decreas the fan speed one step.
Press and hold to constantly decrease the fan speed until button released. If the button
continue to be depressed for more than 2 seconds, the HVAC will be turned off.

Shortly press this touch button to turn on the HVAC and increase the fan speed one step.
Press and hold to constantly increase the fan speed until the button released of the
maximm speed reached.

Shortly press this touch button to toggle the AC “Air conditioning” on or off.
Press and hold to engage full automatic operation

Shortly press this touch button increase (Hot) the tempereture one step.
Press and hold to constantly increase the temperature until the button released or the
maximm temperature reached.

Shortly press this touch button decrease (Cold) the tempereture one step.
Press and hold to constantly decrease the temperature until the button released or the
maximm temperature reached.

                                                                                            27
In Motion box P/N: IMID-1L

                                       LCD connector
                                                                                                                              1
                                                                                                                                    4
                                                                                                                                                                                                                         VOICE SCAN SYSTEM

                                                                                                        Volume increase

                                                       4
                                                                                                                                                                     Volume decrease
                                                                                                                                                                                                     Extended function
                                                       1                                                                                                                                             select
                                                                         Extended function select
                                                                                                                            Short press: Play music

                                                                                                        Volume decrease
                                                                                                                                  Five ways joystick
                                                                                                                            DIY Sw itch
                                                                                         Green (20AWG) Sw itch
                                                                                                                                                                                                     Volume increase
                                               F1                                                                           SW PUSHBUTTON
                                                                                     Green (20AWG) Com.
                                 RED                       RED (20AWG)
           J1-6 BAT/ IGN
                                                                                                                 The switch is not supplyed. Add
     The red wire can be powered by            5A FUSE                                                           momentary switch if not used with
     BAT or switch supply IGN.                                               6   5   4    J1 Female              the Joystick.
                                                                             3   2   1
                                                                                          Pow er
                                        BLACK (20AWG)
             J1-3 GND

                                                                                                                  SPEAKER (-)
                                                                                                                                    Speaker supplyed as part of the system.
                                                                                                                                    So no need to add spearer.
                                                                                                                  SPEAKER (+)

                                                                                                       R.A.SH Tronics Ltd                         IN MOTION, INTELLIGENT VOICE SCAN SYSTEM
     © 2017 R.A.SH Tronics Ltd. All rights reserved. Reproduction by any means, electronic,                 (T) +972-48517656                  Size    CAGE Code          DWG NO                                   Rev
     graphics (GUI) or mechanical, including photocopying, recording or by any information                  (F) +972-48523339                    A4        059-957-746         IMID-1L                              A
     storage and retrieval system or translation in whole or part is NOT PERMITTED without                 rashtronix@gmail.com
                                                                                                                                               Scale                                     Sheet
     written authorization from R.A.SH Tronics Ltd IL.                                                      Wednesday, September 20, 2017                                                        1        of   1

28
APPENDIX

SPECIFICATION

The following chart lists the standard wire colors and their corresponding abbreviations that will be used for the
installation of all R.A.SH Tronics Ltd products.

WIRE COLOR                COLOR ABBREVIATION               WIRE GAUGES                           CURRENT RATING
BLACK                     BLK                              0.3mm               AWG22             5A
BROWN                     BRN                              0.5mm               AWG20             7A- 13A
RED                       RED                              0.85 mm             AWG18             9A-17A
ORANGE                    ORG                              1.28 mm             AWG16             12A-22A
YELLOW                    YEL                              2 mm                AWG14             16A-30A
VIOLET                    VLT                              3 mm                AWG12             21A-40A
GRAY                      GRY
WHITE                     WHT
TAN                       TAN
PINK                      PNK
PURPLE                    PPL
BLUE                      BLU
LIGHT BLUE                LT BLU
DARK BLUE                 DK BLU
GREEN                     GRN
LIGHT GREEN               LT GRN
DARG GREEN                DK GRN

SOLDERING SPECIFICATION

    •    Soldering Method- The soldering method
         shown at right is offered for general
         information. Depending on the connection
         desired, other methods may be used.
    •    You must use Wrist Strap Ground when
         soldering on OEM boards like key barrels/
         HVAC or any other.
    •    We accept no responsibility to any damage to
         OEM boards/ modules not soldered by us.

                                                                                                                     29
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