DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE
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DODGE GRAND CARAVAN SECONDARY CONTROLS INSTALLATION GUIDE LAST UPDATED April 7, 2021 REV: 03 2017© R.A.SH Tronics Ltd. All rights reserved. Reproduction by any means, electronic, graphics (GUI) or mechanical, including photocopying, recording or by any information storage and retrieval system or translation in whole or part is NOT PERMITTED without written authorization from R.A.SH Tronics Ltd.
TABLE OF CONTENTS 2 .............................................................................................................................................. TABLE OF CONTENTS 3 ............................................................................................................................................. APPLICABLE VEHICLES 3 ................................................................................................................................... TO OUR VALUED CUSTOMER 3 ....................................................................................................................................... CUSTOMER CARE CENTER 3 .............................................................................................................................................................. ABSTRACT 4 ........................................................................................................................................................ USEFUL HINTS 4 ......................................................................................................................Recommended installation procedure 5 ................................................................................................................................................ SYSTEM OVERVIEW 6 ..................................................................................................................... DESCRIPTION OF MAIN COMPONENTS 7 .............................................................................................. DESCRIPTION OF MAIN COMPONENTS CONTINUED 8 .................................................................................................................................. CAN-BUS GATEWAY MODULE 8 ........................................................ FUNCTIONS CONTROLED THROUGH CAN-Bus (NO PHYSICAL WIRING REQUIRED) 8 .............................................................................................................. FUNCTIONS CONTROLLED TROUGH RELAYS 9 ......................................................................................................................IDENTIFYING CAN-Bus CUT LOCATION 9 ................................................................................................................POWERING THE TOUCH-SCREEN MODULE 10 ................................................................................................................ CAN-Bus Powered gear selector module 10 ......................................................................................................BACKGROUND ON VEHICLE SHIFT POSITIONS 11 ................................................................................................................................. CAN-BUS GATEWAY WIRING 12 ...................................................................................................................................... Pushbutton start module 13 ....................................................................................................... KEY BARREL MODIFICATION PROCEDURE 2014 14 ....................................................................................................... KEY BARREL MODIFICATION PROCEDURE 2014 15 ....................................................................................................... KEY BARREL MODIFICATION PROCEDURE 2014 16 ....................................................................................................... KEY BARREL MODIFICATION PROCEDURE 2010 17 ................................................................................................................................... CRUISE CONTROL MODULE 18 ............................................................................................................. EGRESS MODULE FUNCTION DESCRIPTION 19 .............................................................................................................................. EGRESS MODULE INSTALLTION 20 ....................................................................................................................... INTELLIGENT VOICE SCAN MODULE 21 ...................................................................................... HEATING VENTILATION AND AIR CONDITIONING MODULE 21 ................................................................................................ MODIFYING THE DODGE DIGITAL HVAC MODULE 22 .....................................................................................................................................HVAC-1L RELAYS MODULE 23 .................................................................................................................................HVAC WIRING (MRB-712L) 24 ............................................................................................................................ SOLDERING ON HVAC BOARD 25 ......................................................................................................... SOLDERING ON HVAC BOARD CONTINUED 26 ......................................................................................................... SOLDERING ON HVAC BOARD CONTINUED 27 .................................................................................................................................. USING THE DODGE HVAC 28 .............................................................................................................................................VOICE SCAN SYSTEM 29 ............................................................................................................................................................ APPENDIX 2
APPLICABLE VEHICLES All the information and modules in this manual is applicable for the following vehicles, no change or update needed. 1. Chrysler Grand Voyager 2. Dodge Grand Caravan 2008 to present 3. Lancia (EU) TO OUR VALUED CUSTOMER It is our intention to provide our valued customers with the best documentation possible to ensure successful use of our products. We will continue to improve our publications to better suit your needs. Our publications will be refined and enhanced, as new volumes and updates introduced. If you have any questions or comments regarding this publication, please contact us. We welcome your feedback. CUSTOMER CARE CENTER For additional application assistance, we urge you to consult with our experienced staff in our Customer Care Center. Our Technical and Engineering staff has extensive test, research and development capabilities, and have assisted many customers in solving unique design and application problems with standard and customized products. R&D Contact Address US Support Contact Address Clock Mobility 6700 Clay Ave. SW R.A.SH Tronics Ltd Grand Rapids, MI 49548 rashtronix@gmail.com (616) 698-9400 technicians@clockmobility.com ABSTRACT This guide explains how to install the modules in the vehicle. v The information provided in the wiring diagrams is vehicle specific. It should be applied only to the vehicle indicated. Depending on the system you are installing, you may not install every harness. v Read modules placement first, it is very important to understand were to connect and fit the CAN-Bus based components to avoid future problems. v This manual becomes an integral part of the vehicle the system-installed in. You should therefore always keep it in the vehicle and pass on to the new owner, to safely use the systems. v R.A.SH Tronics Ltd reserve the right to make changes in product specifications at any time and without prior notice. The information in this manual, believed to be accurate and reliable. However, R.A.SH Tronics Ltd assume no responsibility for its use. 3
USEFUL HINTS v The electronic control board is an electrostatic sensitive device. Connect to a proper ground. v Use care when making electrical connections. Disconnect battery power prior to servicing. v When installing, check for any obstructions such as Gas tank, Gas lines, Wires, etc. before drilling or routing power cable. v For continued protection against fire hazard, replace only with the same type and rating of fuse. v Only allow R.A.SH Tronics factory trained technicians to install or service your system. If wear is observed on any part in the system, contact our US support. RECOMMENDED INSTALLATION PROCEDURE Before commencing the installation of this kit, it is recommended to follow these procedures, in short “plan your work, keep your coffee cup away”: 1. Install the LCD junction board and plug in the LCD, should be powered on and the sleep timer starts the down counting. 2. Install the CANbus gear shifter module, no need to install the actuator at this stage, plug it to the junction board and wake up the van, the LCD must bake up and show the current gear position and some other information. Test the gear by pressing the foot brake and select any gear, the relay inside the module will click for a short time. 3. Install the Start/Stop module, plug it to the junction board and test it without pressing the foot brake, the van must start. If not test yourself. 4. Install the Multi-Function modules (marked A and B), remember to check that you received the correct resistors values so you never waste your time and our money (contact us immediately if you have any question, we are here to help). Test every function installed, meaning don’t wait for the full install and then test it all, for example, wire in the turn signals three wires and test it factory and on the LCD, then move the horn, wire it and test it, then the head lights and high beam and test them, do the same for all functions, this way if you run into a problem we know how to help. 5. Install the HVAC module and the Parking brake, these are using very few wires, test factory switches and on the LCD. If a function is not working, just reset the van by disconnecting the main battery. 6. Install the powered mirrors module, this module needs many wires as can be seen in the diagram, so it is very important to plan this install for successful results, follow the recommendations below: a. Mount the module in the driver door so the wires may not short or touch by mistake. b. Power the module on TB1 and plug the module to the junction board as per diagram. c. Test the module by selecting the mirrors screen and touching the mirrors symbols, you should hear the internal relays clicking, if so, 1st success. d. Start with the driver side mirrors (motors), cut one wire at a time and mate it to the terminal block, test the system, factory switches only, the screen will activate the mirrors at this stage, if all factory works ok, then 2nd success. Do this for every single wire, so three for driver side and another three for passenger side. e. Do the jumpers wires as per diagram and test the system from LCD only (factory switches already previously tested), if all works, 3rd success and job is behind. 7. Install the Driver door module (windows/ door locks), this module is very tricky to install, it is very recommended to contact a mobile repair shop to solder the wires on the OEM board so you can safely mate them to the module. You must take extra precautions on these three wires, if touched to the power, contact Chevy dealership to get a new module and remember to throw this one. CONTACT US IF YOU NEED HELP AND GOOD LUCK 4
3.5" LCD TOUCH Part#: IVS-1X Part#: EPB-2X MODULE Intel ligent In Motion Voi ce Sca n Module ELECTRONIC PARKING BRAKE MODULE LIN ca bl e SYSTEM OVERVIEW Part#: EPB-2XL LOW-EFFORT SWITCH #1 1 6 Part#: VAC-601X LOW-EFFORT CANbus gateway, Totally integrated module SWITCH #2 MRB-612L Docking station, EGRESS and more VOICE SCAN SPEAKER LIN cable Analog Cruise Control module 6 1 Part#: VAC-12X CGVT LIN ca ble CANbus_1 CANbus_2 Part#: SS-1L CGV See Manual for a List of Supported Functions on CANbus Additional Functions using relays LIN cable Mountig POWER GEAR SELECTOR Screws CRUISE CONTROL/ HAZARDS COMPUTER DATA LINES SYSTEM EGRESS/ DOCKING STATION LIN ca ble 4 J1 CONNECTOR FOR INPUT LIN junction box P/N: STA-35-LJ Part#: RID-1L Part#: JID-1L DEVICES ONLY 1 Sta rt/ Stop Sys tem DODGE GRAND CARAVAN Totally Integrated System, components Size CAGE Code DWG NO Rev A4 059-957-746 A Scale Sheet 1 of 1 5
DESCRIPTION OF MAIN COMPONENTS DRIVEIN STA-35-xxx DISPLAY Through this 3.5” single touch screen displays you can control all operation and programming functions for the DRIVEIN system. All secondary functions are also controlled and programmed through the display. It’s location in the vehicle will vary, depending on the system set-up and mounting options for the driver. Most secondary functions can be remotely operated from other devices (In motion voice scan, five buttons Round Touchpad, five ways joystick and do it yourself switches), depending on the customer needs. Refer to the Drivein Operation and Programing Manual for further details. VEHICLE INTERFACE MODULE Through this dual CAN-Bus gateway module, which is connected to the vehicle communication network, it is possible to control almost all secondary functions like Driver/passenger window, turn signals, horn and many more. It is connected to the OBD harness and to another CAN-Bus harness in the vehicle. It is also used to collect real time information and update the LCD display. ENGINE START/STOP MODULE This module is used to override the OEM start stop system. It is designed to be directly attached to the OEM high current harness using the quick-fit terminals of the OEM harness. No need to solder, just remove the OEM wires from the connector and plug them as per wiring diagram provided in this manual for your specific vehicle. UNIVESAL FUNCTIONS MODULE A programmable relay box built in 12 powerful relays. • Docking station (Q’STARINT, EZ-LOCK) • Hazard warning lights • Bi-Directional actuator and many more • HVAC controlling the digital HVAC module 6
DESCRIPTION OF MAIN COMPONENTS CONTINUED INPUT DEVICES: RID-1L round input device. It has five buttons blue lighted with universal automotive symbols. It should be mounted within reach of the driver. It is designed to access the in-motion functions like turn signals and horn. Five big buttons easy to use, small size. INPUT DEVICES: JID-1L joystick input device. It is a five ways mini-joystick, very small size, easy to use can be mounted within easy reach of the driver. It is designed to access the in-motion functions like turn signals and horn. INPUT DEVICES: DIY-1L twelve momentary switches input device. This module is used to access up to twelve functions in the vehicle using low effort switches. Can be mounted under the steering and hardwired to different switches located within easy reach of the driver. 7
CAN-BUS GATEWAY MODULE The R.A.SH Tronics CANbus gateway is a very powerful device, it allows access to many of the vehicle functions without the need to remove plastic parts or additional external relays. The CAN Gateway Module connects to the Drivein LCD touch screen on the LIN junction port and to the vehicle’s CAN system to operate the secondary functions, listed below in the table. It is also responsible to wake up the touch screen and put it to sleep after locking the vehicle. THESE SECONDARY FUNCTIONS WILL REQUIRE NO FURTHER PHYSICAL WIRING, which will greatly reduce the amount of installation time and increase reliability. There are, however, a few secondary functions that will require physical wiring. These functions are not listed in the table below but in the pages to follow. For this module to integrate inside this vehicle, the OEM CANbus wires must be cut, the module is connected between the two CANbus wires that should be cut, see picture A next page, the OEM CANbus wires are located on the lower left dash panel in the driver’s area. The Gateway module itself is typically installed behind the center console area and secured to vehicle using the mounting tabs on the module. The CAN Gateway Module is responsible to wake up and put to sleep of all system components, so be sure to connect the wires utilizing proper soldering practices according to SAE J1292. FUNCTIONS CONTROLED THROUGH CAN-BUS (NO PHYSICAL WIRING REQUIRED) Driver Door Functions: 1. Driver window: Up/ Down. Turn signals with steering position canceling and 2. Passenger window: Up/ Down. indication on dashboard same as manufacturer. 3. Driver Mirror: Up/ Down/ Left/ Right. 4. Passenger Mirror: Up/ Down/ Left/ Right. Full lights: Front Wipers 1. Taillights (parking lights). 1. Intermittent wipe/ Normal wipe/ Rapid wipe. 2. Head lights (Main lights). 2. Front wash. 3. High beam. The OEM auto wipers not canceled. 4. Flash. Horn Interior lights on/Off Rear Wipers Sliding doors Open/Close: 1. Intermittent & Normal wipe 1. Driver side. 2. Rear wash 2. Passenger side. Heating Ventilation and Air Conditioning Doors Lock/Unlock 1. Temperature: Hot/ Cold 2. AC: On/ Off with OEM Led indication 3. Air flow with indication: a. Front b. Front/ Feet c. Feet d. Feet/ Defrost e. Defrost FUNCTIONS CONTROLLED TROUGH RELAYS SOLDERING ON ORIGINAL MANUFACTURER BOARDS REQUIRED PUSHBUTTON START SYSTEM DOCKING STATION HAZARD WARNING LIGHTS 8
IDENTIFYING CAN-BUS CUT LOCATION Use maximum care to find the exact cut location in the vehicle. The twisted CANbus wires can easily be found under the steering inside the harness going out through the grommet behind the park brake bracket, to the engine compartment. Pictures below pointing to the same location POWERING THE TOUCH-SCREEN MODULE There are two ways of powering the screen, depends on if the system is equipped with an EGRESS module or not, figure A is showing an installation without the EGRESS module, so you just need to wire the red and black to a battery power, it is always a good practice to separate the ground wires into different locations in order to minimize failure if a GND screw is loose. To LCD module For the second wiring option, please follow the EGRESS module wiring diagram. 4 1 LIN junction box P/N: STA-35-LJ F1 5A FUSE RED (BAT) BLK (GND) 6 5 4 J1 3 2 1 Pow er LCD Junction Box Connector VEHICLE PRIMARY BATTERY 9
CAN-BUS POWERED GEAR SELECTOR MODULE This new R.A.SH Electronics powered gear selector uses the CAN-Bus network information to function, making it easy to fit inside any modern vehicle. Since the CAN-Bus information is very reliable, shifting does not rely on Potentiometer position or the voltage measured out of it and does not require any programming to install. Check wiring diagrams below. This new concept of powered gear selector brings the vehicle safety to a higher level, since the system collects in real time the vehicle speed combined with the foot brake information. For example: NO SHIFTING is possible if the Reverse button is pressed while the vehicle is driving at a certain speed, even if the foot brake is slightly pressed. The shifter is easy to operate by just pressing the gear buttons shortly, not using any Long/Short press mode. The OEM gear cable is attached to a 52mm actuator which is linked to the controller module. BACKGROUND ON VEHICLE SHIFT POSITIONS What is important to understand before proceeding is the actual mechanical position of the vehicle’s shift cable as it moves from PARK to the lower DRIVE gears. In almost every vehicle, the PARK position is when the vehicle’s cable is completely retracted or pushed all the way into the outer housing. You can manually cycle thru the gears by holding the outer cable housing stationary with one hand and pulling on the eye of the cable with the other. As you pull, you will feel the cable move approximately 9mm and stop at a detent. This is the next gear selection. So with the cable completely retracted in the PARK position, the next detent is REVERSE, then NEUTRAL, DRIVE, D3, D2, and finally L. The number of lower gears will vary slightly depending on the vehicle. J3: Park Position Select J3: Park Position Select Yellow(A) Yellow(A) Ds1 J3, Open (Manufacturer default) Ds1 J3, Shorted Black(B) Black(B) J1 J2 J1 J2 J3 J4 J3 J4 Settings Settings P R N D S S D N R P Actuator Connector Actuator connector Ds1 female Black(B) Settings J1 J2 Yellow(A) BLK 16AWG RED 16AWG J3 J4 Actuator connector male Part description Part#: 609 002 115 121 8 7 6 5 J1 Female WR-PHD_2.54mm_Jumper Part#: RSM-50-xxxx internal view 4 3 2 1 RSM-50-xxxx Actuator Part#: DS1217A08 462 Com Sw1 Sw2 Sw3 Sw4 Sw5 Black with pullback_1x2p TB1 CAN-Bus powered gear Ds1 Ds1 Ds1 selector module J1/J2: Park position nudge. J1 J2 J1 J2 J1 J2 Ds1 J3 J4 J3 J4 J3 J4 J3: Park Position Select J1 J2 0.1Sec 0.2Sec 0.3Sec J3 J4 IMPORTANT Dew to the actuator control accuracy, in some vehicles the Park position Settings needs some nudge in order to be able to remove the OEM key. Set the nudging time as needed. Part#: RSM-50-xxxx R.A.SH Tronics Ltd Powered Gear Selector Actuator Positioning (T) +972-48517656 Size CAGE Code DWG NO Rev (F) +972-48523339 A4 059-957-746 RSM-50-xxx A rashtronix@gmail.com Scale Sheet Friday, August 25, 2017 2 of 3 10
DIY sw itches using terminal blocks TB1 Actua tor connector Sw1 Sw2 Sw3 Sw4 Sw5 femal e Ds1 Sw. Com. J1 J2 J3 J4 Settings 5 BLK 16AWG RED 16AWG 1 F1 CAN-BUS GATEWAY WIRING J1 +12V (BAT) 5A FUSE RED Pow er/CAN connector GND BLK or BRN J? 8 7 6 5 Input Device J1 Female 4 3 2 1 VAC-12LCC TB1 Front Terminal Block GND ECU CAN-Bus MDL CAN-bus FIRE WALL BLU WHITE/GREY BRN GRN ORG D265 WHT/GRY COMPUTER DATA WHITE/ORANGE D264 WHT/ORG LINES SYSTEM Sw ? TOTALLY INTEGRATED POWER MODULE (LEFT SIDE OF ENGINE COMP) Park Position Sw ? R/N Position Control board bottom side Ap p l i c a b l e V e h i c l e s: Sw ? MDL: shorted CHRYSLER GRAND VOYAGER D Position DODGE GRAND CARAVAN ECU: shorted LANCIA (EU m odel) R.A.SH Tronics Ltd Chrysler Grand Voyager, CAN-Bus stand alone gear selector © 2016 R.A.SH Troni cs Ltd. Al l ri ghts res erved. Reproducti on by a ny mea ns , el ectroni c, (T) +972-48517656 Size CAGE Code DWG NO Rev graphi cs (GUI) or mecha ni ca l , i ncl udi ng photocopyi ng, recordi ng or by a ny i nforma ti on (F) +972-48523339 A4 059-957-746 RSM-50-xxx A s torage a nd retri eva l s ys tem or tra ns l a ti on i n whol e or pa rt i s NOT PERMITTED wi thout rashtronix@gmail.com wri tten a uthori za ti on from R.A.SH Troni cs Ltd IL. Scale Sheet Friday, November 24, 2017 SW: RSM-50-CGV.hex 2 of 3 11
PUSHBUTTON START MODULE Depending on your van model and year, the key barrel internal board may be different, two start stop system available sharing the same board with different software, This (SS-1L-CGV) start stop module is linked to the LCD touch controller and through the CANbus network constantly updated with the vehicle status of the powered gear selector module. Modifying the OEM start stop module in this vehicle requires key barrel removal and delicate work inside the OEM board. Please follow the instructions below carefully, as we accept no responsebility for any damage to any part of the system or the vehicle due to installation errors, mistakes or oversight by dealer personnel. If you think this is too difficult to do, we urge you to contract this job out to our US support. We thank you in advance for making this serious consideration. Picture A Step 1 Step 2 12
KEY BARREL MODIFICATION PROCEDURE 2014 After the key barrel removed, carefully open the back cover using a flat head screw driver. Picture C Step 1 Key barrel internal board after removing the back cover. Confirm this board is what you have in your vehicle. Step 2 Desolder the five big round pads marked in yellow. Before lifting out the board, confirm all five pins 100% free of solder by moving each one with your finger, then remove the board. There are nothing that can be damadged under the board by lifting it out. Use reasonable force when bending the white clips on the sides in order to release the board. Step 3 OEM key barrel bottom view. 13
KEY BARREL MODIFICATION PROCEDURE 2014 Step 4 Identifying the round pads to be used for soldering the colored wires supplied with the kit. The SS-1L-CGV board supplied with 8 colored wires, follow the instructions below to solder all wires on the OEM board. Use a good quality soldering iron, set it to 680⁰F and good quality solder. The on board round pads are small but clear and easy to solder on top. Step 5 Drill a 5mm hole in the key barrel bottom cover and insert the 8 colored wires inside the hole so you can solder the wires and put back the key barrel to its original state. Step 6 1. Solder the “WHITE” wire to the round pad marked (A). 2. Solder “BLUE” wire to the round pad marked (B). 3. Solder the “YELLOW” wire to the round pad marked (C). 4. Solder the “GREEN” wire to the round pad marked (D). 5. Solder the “GREY” wire to the round pad marked (E). 6. Soder the “PINK” wire to the round pad merked (F). If you mixed these wires by mistake, you will not damadge anything but you get a message (DAMGED KEY), just repeate the previous steps and put the wires correctly. 14
KEY BARREL MODIFICATION PROCEDURE 2014 Step 7 The “RED” and “BLACK: wires are very critical, they are the 12V power. Double ckeck your woldering to confirm no shorts made. 1. Solder the “RED” wire to the capacitor as you see in the picture to the right. 2. Solder the “BLACK” wire to the capacitor as you see in the picture to the right. 3. Put back the board as it was before and solder the five big pads as can be seen in Step 1. Step 8 Put back the key barrel and plug it back to the OEM harness. Final step The OEM key must be fixed to the key barrel in zero distance to the Immobilizer coil as seen in the pictures below. • Use a good quality electric tape for fixing so it last for a long time. • The key fob battery can be removed, it does not affect the immobilizer. If you get a “DAMAGED KEY” message on the dash board, check the key mounting, may be it needs to be close to the Immobilizer coil. Read the Drivein user manual, using the start stop system. 15
KEY BARREL MODIFICATION PROCEDURE 2010 16
#5 VIO/BRN (GND) 21 #6 VIO (SIG 1) 23 #4 VIO/ ORG(SIG 2) 22 STEERING CONTROL MODULE POWER TRAIN CONTROL MODULE (ON STEERING COLUMEN) (LOWER LEFT END OF ENGINE COMP) CRUISE CONTROL MODULE J1 6 5 4 Pow er 3 2 1 F1 Red (BAT) IGN 5A IDENTIFYING CRUISE WIRES LOCATION AND HARNESS Black (GND) GND J1 1 4 Pow er Mounting bracket TP R.A.SH Tronics Ltd Chrysler Grand Voyager, Cruise Control Wiring © 2017 R.A.SH Troni cs Ltd. Al l ri ghts res erved. Reproducti on by a ny mea ns , el ectroni c, (T) +972-48517656 Size CAGE Code DWG NO Rev graphi cs (GUI) or mechani cal , i ncl udi ng photocopyi ng, recordi ng or by any i nformati on (F) +972-48523339 A4 059-957-746 VAC-601L A s tora ge a nd retri eval s ys tem or tra ns l ati on i n whol e or pa rt i s NOT PERMITTED wi thout rashtronix@gmail.com wri tten a uthori za ti on from R.A.SH Troni cs Ltd IL. Scale Sheet Tuesday, December 05, 2017 2 of 3 17
EGRESS MODULE FUNCTION DESCRIPTION The EGRESS module or emergency battery module, is designed to monitor the main and the Prima 18
USE COPPER CABLE LUGS 100A Solenoi d (Mus t be mounted a s 86 85 clos e as pos s i bl e to the AUX ba ttery) Mul ti pl e momentary s wi tches a re pos s i ble, i ns i de & outs i de of the Va n. POWER GROUND When the main battey is flat, press and 30 87 (CHASISS) Internal Externa l hold the switch to wake up the system and engage the AUX battery. Switch Swi tch 4AWG 4AWG To vehicle electrical system Power Distribution System To LCD module To Vehicle EGRESS MODULE INSTALLTION Starting/Charging System J1 Pow er POWER GROUND 6 5 4 4AWG 4AWG (CHASISS) 3 2 1 BLU/YEL (18AWG) GRY (20AWG) to pin# 86 BLU/WHT (18AWG) AUX BATTERY VEHICLE PRIMARY EGRESS TOUCH SYMBOL LCD Junction Box POWER GROUND BATTERY Connector (CHASISS) Pres s & Hold to al terna te F1 ADD 5A FUSE F2 (Dis abl e/ Enabl e) the 5A FUSE a utoma ti c cha rging function. 8 7 6 5 J2 YEL (20AWG) 4 3 2 1 AXB-1X EGRESS MODULE Mus t be mounted i ns ide the vehicle Ca ble s uppl ied with the kit J2 5 1 IDENTIFYING THE AUX BATTERY MODULE R.A.SH Tronics Ltd EGRESS Module Connections 4 Gauge AWG Battery Cable has an amperage capacity of 100 amps at a (T) +972-48517656 Size CAGE Code DWG NO Rev cable length of 9.4 feet. Don't even think to over lengthen the cable. It is (F) +972-48523339 A4 059-957-746 Part #: AXB-1 A rashtronix@gm ail.com recommended to shorten the battery cables as much as possible. Scale Sheet Monday, March 29, 2021 1 of 3 19
Speaker inside the driver door THIS DIAGRAM IS NOT A WIRING DIAGRAM, IT IS SHOWING THE SYSTEM PINOUT AND CONCEPT. VIO/YEL (Spk +) GRN/ORG (Spk -) VIO (Radi o +) Driver door speaker wires GRN/BRN (Ra di o -) 12 11 10 9 8 7 INTELLIGENT VOICE SCAN MODULE If the extended functions are not Relays used, power the module from the 6 5 4 3 2 1 Ignition instead of BAT. J2 Female Immedea te functions (us ing three s wi tches F1 on hea d res t or foot) 5A FUSE Optional, do not add if not required. GRN (SW4) BLU (SW2) ORG (SW1) Left Turn BRN (SW3) BLK (GND) D1 (1N5406) Extended Functi ons Sw2 RED (BAT) BLK (GND) Horn D1 (1N5406) Right Turn Ba s i c Functions Sw1 IDENTIFYING THE VOICE SCAN MODULE R.A.SH Tronics Ltd Intelligent Voice Scan Module (Concept & Pinout) © 2021 R.A.SH Tronics Ltd. All rights res erved. Reproduction by any mea ns , el ectroni c, gra phi cs (T) +972-48517656 Size CAGE Code DWG NO Rev (GUI) or mecha nica l , i ncl uding photocopyi ng, recordi ng or by a ny i nforma ti on s tora ge a nd (F) +972-48523339 A4 059-957-746 IVS-1X A retrieva l s ys tem or tra ns l ation i n whol e or pa rt is NOT PERMITTED without wri tten a uthori za ti on rashtronix@gmail.com from R.A.SH Tronics Ltd IL. Scale Sheet Wednesday, April 07, 2021 1 of 1 20
HEATING VENTILATION AND AIR CONDITIONING MODULE Depending on your Dodge model and year, the HVAC module may be different. The information below describes modifying the HVAC module appearing in the picture. If this is not your case, please contact our US support. In order to safely get this system to work and avoid damaging the OEM board, we strongly recommend using rubber gloves and/ or a Ground Discharge Wrist (read more in Appendix). The HVAC module modification requires to interfere inside the OEM board and solder some wires that are not provided. The wires should be thin and as short as possible, the MRB-712L HVAC module must be placed as close as possible to the OEM HVAC unit, so we recommend attaching the MRB-712L to the back side of the HVAC unit. The OEM HVAC module supports dual zone climate control, while our module is designed to control only the driver zone (single zone). But if you use the SYNC button, you can easily control the dual zone; read more below. MODIFYING THE DODGE DIGITAL HVAC MODULE If this HVAC module is installed in your vehicle, then a special jumper inside the CAB bus gateway must be shorted, see Picture A red wire. REMOVE THE PLASTIC ON THE DASH CENTER HVAC DIGITAL MODULE HVAC REMOVAL Picture A, (CANBus module) Settings Sw5 J1 J2 J3 J4 Ds1 Sw4 Sw3 Sw2 Sw1 Sw. Com. TB1 21
HVAC-1L RELAYS MODULE Shortl y pres s touch button RED RLY7 RLY1 87A 87A Pres s a nd the touch Hold the button 30 30 BRN 87 87 RLY8 RLY2 87A 87A 30 30 87 87 RLY3 87A 30 BOARD BOTTOM VIEW 87 RLY4 87A 30 E1B 87 E2B E1A E2B RLY5 E2A E2A 87A 30 BLU YEL 87 RLY6 BLK (GND) 87A 30 GND 87 RED (+12V) 12V POWER BLK 87A 30 WHT 87 Bl a ck ca bl e to junction box RLY1 BOARD TOP VIEW 87A Input Device 30 PPL 87 J? RLY2 RLY6 87A BOARD BOTTOM VIEW 30 BLU 87 RLY5 RLY3 87A RLY4 30 GRY 87 RLY4 RLY3 87A 30 87 RLY8 RLY2 YEL RLY5 87A 87A RLY7 RLY1 RED 30 30 87 BRN 87 GRN RLY6 22
Shortly press symbol Press & Hold symbol IGN GND TB2 TB3 TB1 YEL R187a R230 WHT GRY R187 R287 HVAC WIRING (MRB-712L) Part#: MRB-712L BLK (COM) R130 R287a SYNC R387a R430 VIO R387 R487 R330 R487a R587a R630 BLU R587 Touchpad connector R687 FUTURE R530 R687a RED R787a R830 BRN R787 R887 GRN R730 R887a Dip Sw itches? ON TB4 TB5 GRN R_30 R_30 R_87 R_87a 1 2 3 4 5 6 7 8 FUTURE R_87a Vehicle Select R_87 WHT R_30 R_30 Fan Speed Encoder R.A.SH Tronics Ltd Universal HVAC Module, DODGE HVAC wiring © 2016 R.A.SH Tronics Ltd. All rights reserved. Reproduction by any means, electronic, graphics (T) +972-48517656 Size CAGE Code DWG NO Rev (GUI) or mechanical, including photocopying, recording or by any information storage and (F) +972-48523339 A4 059-957-746 Part#: MRB-712L CGV A retrieval system or translation in whole or part is NOT PERMITTED without written rashtronix@gmail.com Scale Sheet authorization from R.A.SH Tronics Ltd IL. Tuesday, December 12, 2017 1 of 3 23
SOLDERING ON HVAC BOARD Air flow button first wire Grey And SYNC button second wire Air flow button second wire Yellow OFF button first wire Red OFF button second wire & Fan speed encoder common Brown 24
SOLDERING ON HVAC BOARD CONTINUED Temperature: Hot/ Cold/ AC and SYNC button common, first wire. Black Temperature Cold button second wire Violet Temperature Hot button second wire and Auto button White AC button second wire. Blue 25
SOLDERING ON HVAC BOARD CONTINUED Auto button first wire. Green FAN SPEED ENCODER MOUNTING AND WIRING NOTES 26
USING THE DODGE HVAC This is the multifunction control touch button: press repeadetdly to toggle through the settings and manually choose one of the following air distribution modes (Panel, Floor, Panel and Floor,Floor and Defrost). Press and Hold this button to select the SYNC mode, this mode is used to select singel or dual zone. This touch button can do three functions: Shortly press to decreas the fan speed one step. Press and hold to constantly decrease the fan speed until button released. If the button continue to be depressed for more than 2 seconds, the HVAC will be turned off. Shortly press this touch button to turn on the HVAC and increase the fan speed one step. Press and hold to constantly increase the fan speed until the button released of the maximm speed reached. Shortly press this touch button to toggle the AC “Air conditioning” on or off. Press and hold to engage full automatic operation Shortly press this touch button increase (Hot) the tempereture one step. Press and hold to constantly increase the temperature until the button released or the maximm temperature reached. Shortly press this touch button decrease (Cold) the tempereture one step. Press and hold to constantly decrease the temperature until the button released or the maximm temperature reached. 27
In Motion box P/N: IMID-1L LCD connector 1 4 VOICE SCAN SYSTEM Volume increase 4 Volume decrease Extended function 1 select Extended function select Short press: Play music Volume decrease Five ways joystick DIY Sw itch Green (20AWG) Sw itch Volume increase F1 SW PUSHBUTTON Green (20AWG) Com. RED RED (20AWG) J1-6 BAT/ IGN The switch is not supplyed. Add The red wire can be powered by 5A FUSE momentary switch if not used with BAT or switch supply IGN. 6 5 4 J1 Female the Joystick. 3 2 1 Pow er BLACK (20AWG) J1-3 GND SPEAKER (-) Speaker supplyed as part of the system. So no need to add spearer. SPEAKER (+) R.A.SH Tronics Ltd IN MOTION, INTELLIGENT VOICE SCAN SYSTEM © 2017 R.A.SH Tronics Ltd. All rights reserved. Reproduction by any means, electronic, (T) +972-48517656 Size CAGE Code DWG NO Rev graphics (GUI) or mechanical, including photocopying, recording or by any information (F) +972-48523339 A4 059-957-746 IMID-1L A storage and retrieval system or translation in whole or part is NOT PERMITTED without rashtronix@gmail.com Scale Sheet written authorization from R.A.SH Tronics Ltd IL. Wednesday, September 20, 2017 1 of 1 28
APPENDIX SPECIFICATION The following chart lists the standard wire colors and their corresponding abbreviations that will be used for the installation of all R.A.SH Tronics Ltd products. WIRE COLOR COLOR ABBREVIATION WIRE GAUGES CURRENT RATING BLACK BLK 0.3mm AWG22 5A BROWN BRN 0.5mm AWG20 7A- 13A RED RED 0.85 mm AWG18 9A-17A ORANGE ORG 1.28 mm AWG16 12A-22A YELLOW YEL 2 mm AWG14 16A-30A VIOLET VLT 3 mm AWG12 21A-40A GRAY GRY WHITE WHT TAN TAN PINK PNK PURPLE PPL BLUE BLU LIGHT BLUE LT BLU DARK BLUE DK BLU GREEN GRN LIGHT GREEN LT GRN DARG GREEN DK GRN SOLDERING SPECIFICATION • Soldering Method- The soldering method shown at right is offered for general information. Depending on the connection desired, other methods may be used. • You must use Wrist Strap Ground when soldering on OEM boards like key barrels/ HVAC or any other. • We accept no responsibility to any damage to OEM boards/ modules not soldered by us. 29
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