DISCOVER THE HIDDEN STRENGTH - kl kl - Radha Krishna Ply Wood
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kl Make an impact with ZODIAC Plywood, now lining the retail houses and living rooms, forming the kitchen cabinetry, tiling the floors, and even providing comfort as bedheads in millions of India's homes as well as commercial establishments, has finally come of age with Zodiac! FUTURE OF WOOD We aim to create a new industry standard for exceeding customer expectations through quality and service the Zodiac way! kl
kl It is more POWERFUL than YOU THINK To us, commitment means responsibility and is an integral part of our everyday work and everything we do. As part of one of the biggest groups in the country to produce and supply timber products, Zodiac Plywood has become one of the most diversified companies in the industry. We owe that growth to our strong environmental stewardship, customer partnerships, and achievements in wood products manufacturing. Our commitment to innovative manufacturing solutions leads to greater efficiency, less waste, and more beautiful products. We believe it should be simple and easy to find the right products. kl
As India is unique because of the magnificence of the Red Fort; Zodiac Plywood is matchless because of its natural durability & strength.
kl ABOUT ZODIAC Founded with the vision of Shri. Radha Krishan Khurana, Zodiac Plywood has been harbinger and pioneer of many firsts, Zodiac is renowned for its rock-hard reputation in retail and wholesale network for providing assured quality products and great value for money to customers and dealers. We owe this success to our fully integrated approach to the manufacturing process. As a company with extensive resources, we control the quality of each product from start to finish. This means you have access to a full line of cost-effective, high-quality products from one convenient source. STRONG & BEAUTIFUL Zodiac Plywood defines choice, quality and sustainability. Perfected by experience, Zodiac has today established itself as a premium brand, which has a varied portfolio of products - General Purpose Plywood, Block Board, Flush Doors, Marine Plywood, Shuttering Ply, Flexi Ply, Chequered Ply, Calibrated Ply and plywood meant for truck & container flooring - widely acclaimed for high strength, durability, reliability and longevity. Each product is diverse yet fabricated to the same foundation for achieving the highest standards of excellence. kl
As India is famed as the embodiment of beauty because of the Taj Mahal; Zodiac Plywood is renowned because of its quality, sustainability, & reliability.
kl WHY ZODIAC Zodiac Plywood sources its wood from tree farms built on an Eco- friendly environment. We select from an abundant array of indigenous wood species to form the perfect combination of core and face veneers for the highest quality plywood product. Indian trees are exceptional sources of plywood material with uniform grade and colour throughout, grow quickly, and are relatively hard. When formed into plywood sheets, raw material from these trees has unmatched natural durability and strength. Our combination of knowledge of locally sourced hardwoods and a highly skilled workforce allow us to offer high volumes of uniform grade plywood for our customers. kl
As the triumphal arc; The Gateway of India represents India’s dignity; Zodiac’s green deeds towards the environment epitomize its identity.
kl STRONG ENOUGH TO HANDLE ANYTHING • Manufactured and designed using best quality raw material under the supervision of experts • State-of-the-art machinery, cutting-edge technology and best practices ensure top quality products • All products are treated with unique Hot and Cold Diffusing Technology to make them safe against warping • The resins are produced in a modern resin plant supervised by a team of chemists • All products boast of excellent bonding quality, exceptional durability, hassle-free installation, uniform thickness, colour fastness, minimal maintenance • All products are termite and borer resistant, anti-fungal and anti-bacterial, corrosion resistant, waterproof kl
As India stands tall in the world because of its tallest brick minaret; The Qutub Minar; Zodiac Plywood stands apart as a premium brand because of its diverse product portfolio.
kl OUR COMMITMENT TO NATURE Zodiac Plywood has the most comprehensive 'green' product mix and experience available in the country. We were in the game before the subject became politically correct, which is why we are especially concerned with topics regarding environmental sustainability. As part of our bit towards the environment, we plant a large number of trees every year to meet the growing needs of plywood and panel industry. Our attempt at massive afforestation is also aimed at creating an oxygen pool, minimising environmental hazards and supporting rural livelihood. Our products have minimum emissions of formaldehyde, a gas that can cause potential health hazards for you and your family. They are environment friendly, safe for children, non-toxic and durable. kl
As India is renowned for its rich architectural history because of its prominent landmark Hawa Mahal; Zodiac Plywood is the coveted brand with their innovative manufacturing solutions and beautiful wood works.
kl ZODIAC BOUQUET kl
01 GENERAL PURPOSE PLYWOOD (i) MR Grade Plywood (ii) BWR Grade Plywood 02 MARINE PLYWOOD 03 SHUTTERING PLYWOOD 04 FLEXI PLYWOOD 05 FLUSH DOORS 06 BLOCKBOARD (I) MR Grade Blockboard (ii) BWP Grade Blockboard 07 CHEQUERED PLYWOOD 08 FIRE RETARDANT PLYWOOD 09 CALIBRATED PLYWOOD 10 TRUCK/ CONTAINER FLOORING PLYWOOD 11 PRODUCTION PALLETS 12 COMPREG PLYWOOD
01 kl ZODIAC GENERAL PURPOSE PLYWOOD Zodiac General Purpose Plywood is special grade plywood manufactured as per IS 303. Our plywood is made from selected veneers of unmatched quality, designed to maintain its original shape for years, resist rotting in high moisture, and has excellent durability. (I) MR Grade General Purpose Plywood (IS 303: 1989) Zodiac MR Grade General Purpose Plywood is manufactured by use of high density hardwood timber, which is strong and resistant to the attack of borers and termites. Superior quality melamine urea formaldehyde resin is used for manufacturing MR grade plywood. It is moisture resistant and is bonded under intense heat. It has more internal density and is devoid of any warping effect, which ensures longevity of the product. USP of MR Grade General Purpose Plywood • Special grade ply manufactured as per IS 303 • Higher tolerance to moisture and humidity • Resistant to twisting, warping, termites and borers • High internal strength • Strong core bonding that can withstand tough handling and rough environments Applications It is mainly used in office interiors, hotel interiors, interiors of residential and commercial establishments, partition and paneling, ceilings in public rooms and corridors, floor underlayment, furniture, bus bodies, railway coaches, sign boards, insert in panel doors, storage racks.
Size (in feet) = 6×3, 6×4, 7×3, 7×4, 8×3, 8×4 Thickness (in mm) = 4, 6, 9, 12, 16, 19, 22, 25, 28 TECHNICAL SPECIFICATIONS TEST ISI REQUIREMENTS 1. Grade MR 2. Moisture Content Dimension 5% - 15% Length +5mm, width +2mm thickness 6mm - ±5%, < 6mm - ± 10% 3. Sp. gravity - 4. Resistance to Water (3 cycles of 8 hr boiling & 16 hr Drying at 65°c)- Adhesion to plies Min pass standard 5. Resistance to Micro Organism- Adhesion to Plies Min pass standard 6. Static bending test (a) Modulus of elasticity - along the grain Avg. Min 5000 N/sq. mm - across the grain Avg. Min 2500 N/sq. mm (b) Modulus rupture - along the grain Avg. Min 40 N/sq. mm - across the grain Avg. Min 20 N/sq. mm
kl (ii) BWR Grade General Purpose Plywood (IS 303: 1989) Zodiac BWR Grade General Purpose Plywood is manufactured from hand-picked timber, seasoned and chemically treated by the use of in-house resins making it durable, long-lasting and resistant to termite and borers. USP of BWR Grade General Purpose Plywood • Special grade plywood manufactured as per IS 303 • High water resistivity • High load bearing capacity • High density and tenacity Applications This grade is ideal for inclement weather and is used for interior and exterior wood working. It is widely used for making outdoor furniture, kitchen cabinets and in places where the plywood gets prolonged exposure to moisture and direct sunlight, in homes, offices, business centres and hotels etc.
Size (in feet) = 6 × 3, 6 × 4, 7 × 3, 7 × 4, 8 × 3, 8 × 4 Thickness (in mm) = 4, 6, 9, 12, 16, 19, 22, 25, 28 Technical Specifications TEST ISI REQUIREMENTS 1. Grade BWP 2. Moisture Content Dimension 5% - 15% Length +5mm, width +2mm thickness 6mm - ±5%, < 6mm - ± 10% 3. Sp. gravity - 4. Resistance to Water (3 cycles of 8 hr boiling & 16 hr Drying at 65°c)- Adhesion to plies Min pass standard 5. Resistance to Micro Organism- Adhesion to Plies Min pass standard 6. Static bending test (a) Modulus of elasticity - along the grain Avg. Min 5000 N/sq. mm - across the grain Avg. Min 2500 N/sq. mm (b) Modulus rupture - along the grain Avg. Min 40 N/sq. mm - across the grain Avg. Min 20 N/sq. mm
02 kl ZODIAC MARINE PLYWOOD (IS 710: 2010) Zodiac Marine Plywood is one of the most authentic plywoods manufactured that conforms to IS 710: 2010. Our Marine Plywood is BWP grade, certified by the Bureau of Indian Standards (BIS). It is durable, resistant to borer and termite attack, can endure extreme weather conditions and is dimensionally stable in both, excessively wet or dry conditions, throughout its life. USP of Marine Plywood • Special grade Marine Ply manufactured as per IS 710 guidelines • Microbial decay resistant • Termite and borer resistant • Dimensionally stable • Marine grade glue used for durability • Power bond technology used (Cross Linked Polymer Bond) • Excellent screw and nail holding strength Applications Marine Plywood is most ideal for marine setting, such as on ships or at docks as it performs well in humid conditions or anywhere it will receive prolonged exposure to moisture. It is also used in bathroom and kitchen walls and sub-flooring, door/ window panels, luggage racks, false ceilings, bus body building. Size (in feet) = 6×3, 6×4, 7×3, 7×4, 8×3, 8×4 Thickness (in mm) = 4, 6, 9, 12, 16, 19, 25, 28
Technical Specifications Dimensions ISI Requirements 1. Length 2440+6 0 2. Width 1220+3 0 3. Thickness 19 mm ± 5% 4. Squareness 2 mm/ 1000 mm. 5. Edge Straightness 2 mm/ 1000 mm. Physical Properties 6. Density 0.65 7. Moisture Content 5-15% 8. Adhesion Of Plies (in Dry State) Some Adherent Fibre Distributed More or Less Uniformly 9. Adhesion Of Plies (in Wet State) Do 10. Glue Shear Strength (in Dry State) Avg. - 1350 n. Ind. - 1100 n. 11. Glue Shear Strength (in Wet State) Avg. - 1000 n. Ind. - 800 n. 12. Tensile Strength Along The Grain 42.0 n/ mm² Across The Grain 25.0 n/ mm² Total 84.5 n/mm² 13. Static Bending Strength (Dry State) Along The Grain M.O.E. Avg. - 7500 n/ mm² Ind. - 6700 n/ mm² Across The Grain M.O.E. Avg. - 4000 n/ mm² Ind. - 3600 n/ mm² Along The Grain M.O.R. Avg. - 50 Ind. - 45 Across The Grain M.O.R. Avg. - 30 Ind. - 27 14. Static Bending Strength (Wet State) Along The Grain M.O.E. Avg. - 3570 n/ mm² Ind. - 3400 n/ mm² Across The Grain M.O.E. Avg. - 2000 n/ mm² Ind. - 1800 n/ mm² Along The Grain M.O.R. Avg. - 25 Ind. - 22 Across The Grain M.O.R. Avg. - 15 Ind. - 13 15. Retention of Preservatives (acc) 12 kg/m² 16. Mycological Test A) Shoe No Separation Sign Avg. - 1000 n B) Glue Shear Strength Ind. 800 n C) Adhesion of Plies Adherent Fibre Distributed More Or Less Uniformly
03 kl ZODIAC SHUTTERING PLYWOOD (IS 4990: 2011) Zodiac Shuttering Plywood offers high quality Film Face Densified Shuttering Plywood and Plain Coated Shuttering Plywood that conforms to IS: 4990. Shuttering Plywood is manufactured using high density timber in state-of-the-art hot presses. It is manufactured with CPGL technology to add to the product an extra strength as compared to the ordinary film face ply. The different treatment makes it structurally strong and better bonded. USP of Zodiac Shuttering Plywood • Special grade Shuttering Plywood manufactured as per IS 4990 specifications • Cost effective as it can be utilised repeatedly • 100% boiling water proof • Higher GSM phenolic film • Uniform and mirror surface smooth finish • Scores over steel sheet in extreme hot and cold climate • Excellent nail and screw holding capacity Applications Zodiac Shuttering Plywood is widely used in the construction of bridges, flyovers, metro projects, ship building, water tanks, cooling towers and high-rise buildings requiring maximum strength and security. Size (in mm) = 1840 x 1220, 2440 x 1220, 2745 x 1525, 3050 x 1525, 3200 x 1675 Thickness (in mm) = 12, 19, 25
Technical Specifications Dimensions ISI Requirements 1. Length 2440+6 0 2. Width 1220+3 0 3. Thickness 12 mm ± 5% 4. Squareness 2 mm/ 1000 mm 5. Edge Straightness 2 mm/ 1000 mm Physical Properties 6. Density 0.95 7. Moisture Content 5- 15% 8. Adhesion of Plies (in dry state) Some adherent fibre distributed more or less uniformly 9. Adhesion of Plies (in wet state) do 10. Glue Shear Strength (in dry state) Avg. - 1350N Ind. - 1100N 11. Glue shear strength (in wet state) Avg. - 1000N Ind. - 800N 12. Tensile Strength Along the grain 480 kg./cm2 Across the grain 340 kg./cm2 Total 820 kg./cm2 13. Static Bending Strength (Dry State) Along the grain M.O.E. Avg. - 7500 N/mm² Ind. - 6700 N/mm² Across the grain M.O.E. Avg. - 4000 N/mm² Ind. - 3600 N/mm² Along the grain M.O.R. Avg. - 50 Ind. - 45 Across the grain M.O.R. Avg. - 30 Ind. - 27 14. Retention of Preservative (ACC) 12 kg/m2 15. Mycological Test (a) Show no separation sign a) Visual inspection Avg. - 1000 N b) Glue shear strength Ind. - 800 N c) Adhesion of plies Adherent fibre distributed more or less uniformly
04 kl ZODIAC FLEXI PLYWOOD (IS 303) Zodiac flexi ply is a strong and durable plywood made exclusively from Gurjan wood that can be used in bent or curved structures. Plywood with this flexible characteristic is manufactured from specially treated veneers, usually with a thinner central core veneer and two thicker 'tenderised' outer veneers. The special construction of particular species of veneers gives an unusually large degree of flexibility and offers a most cost-effective way of producing rounded columns and other curved structures of very small radius in rounded or S-shaped structures without water or the need for heat-forming. USP of Flexi Plywood • More convenient than other pre-wood structures • Heat forming or water treatment not required • Self-supporting structure, which does not need special support Applications Flexible plywood panel or 'flexiply', and is used extensively in furniture and shop fitting, wherever curves are desirable, thus demanding a panel that is extremely flexible.
Size (in mm) = 2500x1200, 3120x1850, 1220x2500, 1850x3120 Thickness (in mm) = 3, 5, 7, 12 Technical Specifications Composition Tropical wood, hot pressed with synthetic resin 1. Density 700 kg/m3 (approx) 2. Bending Radius For 1.5 mm thickness, 6” For 4 mm thickness, 6” For 6 mm thickness, 9” For 7.5 mm thickness, 16” For 10.5 mm thickness, 24” 3. Elasticity Cross grain 210 N/mm2 Along the grain 6300 N/mm2
05 kl ZODIAC BLOCKBOARD (IS 1659: 2004) Zodiac Blackboards are one of the finest MR and BWP grade blockboards manufactured in accordance with IS 1659. Our superior quality boards are dimensionally stable, high on strength, have excellent bend resistance, strong screw holding capacity and are resistant to termite and borer attacks. (I) MR Grade Blockboard (IS 1659: 2004) MR Grade (moisture resistant) block board is also known as commercial grade block board. It is manufactured from a combination of select seasoned, durable hardwood, timber battens, veneers and adhesives. These are bonded with Urea Formaldehyde Resin under high pressure and temperature. USP of Mr Grade Blockboard • Special grade blockboard manufactured as per IS 1659 • Moisture resistant • Static bending strength • Kiln seasoned planks and frames used • High density • Excellent screw/ nail holding strength Applications It has a very high internal strength and is used mainly in the interiors of a home or office. It is also used for furniture, partitions, racks and shelves, shutters, under layer for decorative laminates.
Size (in feet) = 8×4, 8x3, 7x4, 6x4, 6x3 Thickness (in mm) = 19, 25 Technical Specifications Test ISI Requirements 1. Dimensional changes caused by humidity a) Changes, mm from 65% RH to 90% RH +1mm Max from 65% RH to 40% RH -1mm Max b) Local Planeness No de-lamination at the extreme range of humidity c) At the extreme range of humidity 2. Adhesion of the plies Minimum pass standard 3. Resistance to water (72 hours boiling) No de-lamination after 72 hours boiling 4. Resistance to micro organism No appreciable sign of separation at edges 5. Modulus of elasticity Min. 5000 N/sq.mm 6. Modulus of rupture Min. 50 N/sq.mm 7. Spot test Entire penetration of preservative chemicals through batten
kl (ii) BWP Grade Blockboard (IS 1659: 2004) Zodiac BWP Block Board conforms to industry standards, is boiling water proof and termite resistant. With high dimensional stability and mechanical strength, Zodiac BWP Block Board makes for a product that is cost effective and highly durable. It is made using phenol formaldehyde resin and has all the superior qualities that are inherent in phenol as a resin. USP of MR Grade Blockboard • Special grade blockboard manufactured as per IS 1659 • Waterproof resistant • Excellent screw and nail holding strength • Termites and borer resistant • Dimensionally stable with anti-warp properties • Kiln seasoned planks and frames used Applications It is ideal for applications in partitions, cupboards, shelves, shutters, kitchen, load bearing and horizontal panels.
Size (in feet) = 8×4, 8x3, 7x4, 6x4, 6x3 Thickness (in mm) = 19, 25 Technical Specifications Test ISI Requirements 1. Dimensional changes caused by humidity a) Changes, mm from 65% RH to 90% RH +1mm Max from 65% RH to 40% RH -1mm Max b) Local Planeness No de-lamination at the extreme range of humidity c) At the extreme range of humidity 2. Adhesion of the plies Minimum pass standard 3. Resistance to water (72 hours boiling) No de-lamination after 72 hours boiling 4. Resistance to micro organism No appreciable sign of separation at edges 5. Modulus of elasticity Min. 5000 N/sq.mm 6. Modulus of rupture Min. 50 N/sq.mm 7. Spot test Entire penetration of preservative chemicals through batten
06 kl WOODEN FLUSH DOOR SHUTTERS (Solid Core Type) IS 2202: Part 1: 1999 Zodiac Wooden Plywood Shutters are made-to-order doors, manufactured using seasoned timber, guaranteed to be exceptionally durable and dimensionally stable. The wooden shutters are chemically treated, bonded with Phenol Formaldehyde resin and have excellent tooling and finishing properties. BWP Grade Wooden Plywood Shutters offer dimensional accuracy and stability in varying humidity with high screw holding capacity, guarantee against warping, bulging and shrinkage. Suited for both, classic and modern interiors, Zodiac Wooden Plywood Shutters can be customised as per specifications of the client. USP of Wooden Flush Door Shutters • Superior looks • Highly durable and dimensionally stable • Waterproof and weather resistant • Termite resistant • Excellent finish Applications Zodiac Wooden Plywood Shutters are used as doors for exterior and interiors of buildings.
Size (in feet) = *These can also be customised as per client's requirements. Thickness (in mm) = 25, 30, 35 Technical Specifications Test ISI Requirements 1. Dimension Length, width - + 5mm | Thickness - + 1mm 2. Squareness Deviation not more than 1mm on a length of 500mm 3. General flatness Twist, cupping, warping not to exceed 6mm 4. Local planeness Depth of deviation at any point to be less than 0.5mm 5. Impact indentation test Depth of indentation not to exceed 0.2mm 6. Flexure test The deflection at the maximum load shall not be more than 1/30 of length and 1/15 of width and the residual deflection should not be more than 1/10 7. Edge loading test Deflection of edge to be less than 5mm 8. Shock resistance test No visible defect after test 9. Bucking test Initial defection - < 50mm | residual deflection - < 5mm 10. Slamming test No visible damage after test 11. Misuse test No deformation after test 12. Varying humidity test No visible warping, twisting or de-lamination 13. End immersion test No de-lemination at the end 14. Knife test Minimum pass standard 15. Glue adhesion test No de-lamination 16. Screw withdrawal test Load to withdraw the screw shall not be less 1000 N
07 kl ZODIAC CHEQUERED PLYWOOD (IS 4990: 1993) Zodiac offers a high quality Chequered Plywood, which is a multi-functional product, and can be used in paneling, flooring and decorative purpose etc. Extra impression leads to better ridges and lifelong holding properties. Its load bearing capacity is also enhanced due to extra compression. It is chemically treated to prevent adverse effects of harsh climatic conditions and enhance its resistance to heat, boiling water, chemicals and moisture. USP of Zodiac Chequered Plywood • Excellent strength • Anti-skid surface • Immaculate finish • High tensile strength • Improved dimensional stability • Durable Applications Zodiac Chequered Plywood is a multi-functional product, which can be used in paneling, flooring and for decorative and industrial purposes etc. The chequered surface provides anti- slippage and high strength, thus finds application in flooring of heavy vehicles and large containers. Size (in feet) = 5.5 x 2.5 to 10.5 x 5.5 Thickness (in mm) = 12, 19 & 25
Technical Specifications Dimensions ISI Requirements 1. Length 2440+6 -0 2. Width 1220+3 -0 3. Thickness 12mm 4. Squareness 2mm/1000mm 5. Edge Straightness 2mm/1000mm 6. Workmanship & finish Clause Physical Properties 7. Density 0.84 8. Moisture Content 5- 15% 9. Bond Quality Test a) No Visible de-lamination in glue line and plywood face Boiling - Drying @ 60+_2°c b) No forcible separation & fibre should be adhered b/w plies 4 Hrs. - 20 Hrs. Three Cycles 10. Breaking Strength 200 kgf 250 x 50 x Thickness (mm) 11. Static Bending Strength Along the grain M.O.E. Avg. -7500 N/mm² Ind. - 6700 N/mm² Across the grain M.O.E. Avg. - 4000 N/mm² Ind. - 3600 N/mm² Along the grain M.O.R. Avg. - 50N Ind. - 45 Across the grain M.O.R. Avg. - 30 Ind. - 27 12. Tensile Strength as per ASRTU Along 420kg/cm² Across 325kg/c² Total 745kg/cm²
08 kl FIRE RETARDANT PLYWOOD (IS 5509: 2010) Zodiac Fire Retardant Plywood is special grade plywood that is manufactured from carefully selected hardwood panels, which undergo vacuum-cum-pressure. This plywood has been impregnated with chemicals, which gives the product an inflammability level of at least 30 minutes. The revolutionary product forms a protective fire shield when it comes in contact with fire. In addition, it is boiling water proof and termite resistant. USP of Fire Retardant Plywood • Special Grade Plywood manufactured as per IS 5509 : 2010 specifications • Boiling water proof • Termite and insect resistant • Ignition and flame penetration proof • Easy maintenance Applications Zodiac Fire Retardant Plywood is one of the most widely used wood products in construction industry. Because of its fire resistance properties, resistance to splitting, cracking, and other wear and tear, it is the perfect choice to safeguard your valuables and a great investment for all building projects. Size (in mm) = 1840x1220, 2440x1220, 2745x1525, 3050x1525, 3200x1675 *These can also be customised as per client's requirements. Thickness (in mm) = 3, 4, 5, 6, 8, 9, 12, 15,19, 22, 25
Technical Specifications Dimensions ISI Requirements 1. Length 2440+6 -0 2. Width 1220+3 -0 3. Thickness 12mm ±5% 4. Squareness 2 mm/1000 mm 5. Edge Straightness 2 mm/1000 mm 6. Workmanship & finish As Per Clause 9.1 to 9.2 Physical Properties 7. Density 0.60 - 0.65 8. Moisture Content 5-20% 9. Water resistance test Cyclic test 8 hours - 16 hours Pass standard Boiling - drying 3 Cycles 10. Mycological Test Pass standard 11. Static Bending Strength Along the grain M.O.E. Avg. - 5000 N/mm² Ind. - 4500 N/mm² Across the grain M.O.E. Avg. - 2500 N/mm² Ind. - 2200 N/mm² Along the grain M.O.R. Avg. - 40 Ind. - 36 Across the grain M.O.R. Avg. - 20 Ind. - 18 Fire Retardant Tests IS : 5509:2000 12. Flammability 30 Min. 13. Flame penetration 30 Min. 14. Rate of burning 20 Min. (Wt. loss 30 to 70%)
09 kl ZODIAC CALIBRATED PLYWOOD (IS 303: 1989) Zodiac Calibrated Plywood is one of the finest plywoods with uniform thickness, which is achieved by calibrating the veneers in modern, high-end machines. The premium plywood is made with innovative techniques and advanced equipments that result in quality of the product, longer service life, resistance to moisture and chemicals. USP of Zodiac Calibrated Plywood • Special Grade Plywood that conforms to IS 303: 1989 standards • Strong screw holding capacity • Moisture proof • Environmental friendly • Wear resistant • Anti cracking • Anti acid and alkaline resistant Applications Zodiac Calibrated Plywood is used in residential buildings for making of kitchen cabinets, cupboards, expensive furniture. It is also used in commercial complexes for building partitions, paneling, and in exteriors. It can also be used for shuttering work as its equal thickness makes shutter work easy.
Size (in feet) = 6x3, 7x3, 8x3, 6x4, 7x4, 8x4 Thickness (in mm) = 4, 6, 9, 12, 16, 19, 25 Technical Specifications Test ISI Requirements 1 Grade BWR, MR 2. Moisture Content 5-15% 3. Density 0.65 TO 0.70 GM/CM3 4. Resistance to Water (3 cycles of hr Min Pass Boiling & 16 hr Drying at 650C)- adhesion to plies 5. Resistance to Micro Organism Adhesion to plies Min Pass A Modulus of Elasticity - Along The Grain Avg. Min 5000 N/mm2 - Across The Grain Avg. Min 2500 N/mm2 B Modulus of Rupture - Along The Grain Avg. Min 40 N/mm2 - Across The Grain Avg. Min 20 N/mm2 6 Tensile Strength - Along The Grain Avg. Min 42.00 N/mm2 - Across The Grain Avg. Min 25.00 N/mm2 - Sum of Tensile Strength Avg. Min 84.50 N/mm2
10 kl CONTAINER FLOORING PLYWOOD (IICL TB 001) Zodiac Container Flooring Plywood is produced by selected hardwood veneers. It is extremely durable transportation flooring that withstands the movement of heavy vehicles continually driving over the surface while loading and unloading containers. USP of Zodiac Container Flooring Plywood • Excellent strength • High tensile strength • High resistance to shearing forces • High resistance to cracking, shrinkage, twisting and warping • Long lasting properties Applications Zodiac Container Flooring Plywood is extensively used in floors of cargo containers, heavy load carrying vehicles and in other industrial set ups due to its highly durable nature.
Size (in feet) = 6x3, 7x3, 8x3, 6x4, 7x4, 8x4 Thickness (in mm) = 19, 25, 28 Technical Specifications Dimensions BIS Requirements - IICL TB-001 1. Length 2440 mm 2. Width 1220 mm 3. Squareness 2% 4. Edge Straightness 2% 5. Thickness 28 mm 6. Density 0.65 to 1.0 gm/cm² 7. Plies 19 8. Moisture contents Not to Exceed 14% 9. Physical properties a) Breaking Load 690kg. 10. Bond quality test a) Boiling for hours & dry at 60 ± 2° C for 20 hours (3 cycles) a) No Visible Delimitation 11. Compressive strength a) Parallel to grain 35 N/mm2 b) Perpendicular to grain ad parallel to laminate 35 N/mm2 c) Perpendicular to grain ad parallel to laminate 50 N/mm2
11 kl ZODIAC PRODUCTION PALLETS Zodiac's Production Pallets are the synonym for industrial revolution. These are specially designed with selected hardwood veneer and high polymerized resol type thermosetting plastic resin. The product has high density with thermoset added black plastic overlay of 270 GSM making it high abrasion resistant. Zodiac's Production Pallets are highly suitable for a variety of construction materials. USP of Zodiac Production Pallets • High abrasion resistant • Free from external damage • Fine appeal • Supreme longevity • Enhanced load bearing capacity • High resistance to Moisture absorption Applications AAC block, concrete blocks, chemical treatment blocks, soil bricks, concrete bricks, pavers, tiles, ceramic tiles and automobile sectors. Thickness (In mm) :- 25, 30, 35, 40, 50, 62.5, 75 Length (In mm) :- 305, 610, 920, 1220, 1525
Width (In mm) :- 305, 610, 920, 1220, 1525 Density (In feet) :- 0.95 to 1.15 gm/cm3 Technical Specifications Dimensions ISI Requirements 1. Length 1525 + 3 -0 2. Width 1525 + 3 -0 3. Thickness 26 mm 4. Squareness 2mm/ 1000mm 5. Edge Straightness 2mm/ 1000mm 6. Workmanship & finish Clause 7 Physical properties 7. Density 0.95 gm/cm3 8. Moisture contents 5-15% 9. Bond quality test a) No visible delamination in glue line & plywood face Boiling-drying @ 60 _+ 2oc b) No Forcible separation and fibre should be adhered 4 hours - 20 hrs. between piles. three cycles. 10. Break strength Along - 550 kgf 250 x 50 x thickness (mm) Across - 400 kgf 11. Static bending strength Along the grain M.O.E. Avg. - 7500 N/mm2 Ind. - 6700 N/mm2 Along the grain M.O.E. Avg. - 4000 N/mm2 Ind. - 3600 N/mm2 Along the grain M.O.E. Avg. - 50 Ind. - 45 Along the grain M.O.E. Avg. - 30 Ind. - 27 12. Tensile strength Along - 55 mpa Across - 50 mpa
12 kl ZODIAC COMPREG PLYWOOD (IS 3513) The difference between ordinary and extraordinary is that little extra. Zodiac's Compreg plywood is the extraordinary premium grade plywood that emerges from a manufacturing process that involves extremely high pressure in a high tonnage hydraulic pressure. The result is a product suitable for high wear and tear. The product has a strong screw holding capability. Compreg plywood can be used for manufacturing of pallets for industrial applications USP of Zodiac Compreg Plywood • Suitable for high wear and tear • Strong screw holding capacity • Durable • Good mechanical properties • Corrosion resistant • Termite proof Applications Boxes for heavy equipment, electrical transformers, fish storage, industrial pallets, railway berths and seats, marine decks and cabins and more. Thickness (In mm) :- 4 to 100 mm Length (In mm) :- 600 to 3200 Width (In mm) :- 600 to 1675 Density (In feet) :- 0.95 to 1.4 gm/cm3
Technical Specifications Test ISI Requirements 1. Specific gravity test (i) Medium density 0.95 to 1.25 (ii) High Density 1.25 to 1.35 Adhesive IS 848-2006 2. Moisture Contents 6 to 12% 3. Tensile strength (High density) GH (V) 155 Mpa (VI) 90 Mpa (Medium Density) GH (V) 108 Mpa (VI) 59 Mpa 4. Static Banding Strength (High density) GH (V) 145 Mpa (VI) 100 Mpa (Medium Density) GH (V) 88 Mpa (VI) 59 Mpa 5. Compressive Strength a) Parallel to laminates (High Density) GH (V) 130 Mpa (VI) 90 Mpa (Medium Density) GH (V) 55 Mpa (VI) 75 Mpa b) Perpendicular to laminates (High Density) GH (V) 70 Mpa (VI) 160 Mpa (Medium Density) GH (V) 70 Mpa (VI) 130 Mpa 6. Shear Strength (High Density) GH (V) 14 Mpa (Medium Density) GH (VI) 14 Mpa 7. Perpendicular to laminate (V) 60 Mpa (VI) 45 Mpa 8. Hardness (rockwell ‘H’ scale) (High Density) GH (VI) 80 Mpa (Medium Density) GH (VI) 60 Mpa Impact strength (Kgm/ cm3) (High Density) GH Parallel to laminates (VI) 0.5 Perpendicular to laminates (VI) 0.3 (Medium Density) GH Parallel to laminates (VI) 0.5 Perpendicular to laminates (VI) 0.2
Factory : Yamuna Nagar Jammu & Kashmir Himachal Pradesh Punjab Dealers Network Haryana Chandigarh Uttarakhand Jammu & Kashmir : Sri Nagar Delhi Himachal Pradesh : Hamirpur, Kangra Chandigarh : Chandigarh Rajasthan Uttar Pradesh Haryana : Yamina Nagar, Hisar, Bihar Gurgaon, Narwana Punjab : Ludhiana, Amritsar, Jharkhand Gujrat West Bengal Bhatinda, Jalandhar Madhya Preadesh Rajasthan : Jaipur, Jodhpur, Ganga Chhattisgarh Nagar Uttarakhand : Dehradun Maharashtra Uttar Pradesh : Agra, Meerut, Kanpur, Aligarh, Lucknow, Telangana Varanasi Delhi : Delhi Gujrat : Surat Karnatak Madhya Preadesh : Indore, Bhopal, Gwalior, Jabalpur Chhattisgarh : Raipur Bihar : Patna Tamil Nadu Jharkhand : Deoghar Maharashtra : Mumbai, Pune, Kolapur, Amrawati Karnatak : Bangalore Telangana : Hyderabad Tamil Nadu : Chennai West Bengal : Siliguri
Our Quality Assurance Zodiac Ply has been repeated recognised for its superior quality. Our commitment and attention to manufacturing and marketing quality products that with today's environmental sustainability and health protection regulation is demonstrated by the systematic and constant certification of all products, that are analysed, tested and monitored by organisations, test laboratories and independent certificate bodies whose reliability and professional reputation are internationally-recognised like the FSC & ISI. In line with our commitment to creating greener & healthier environment Zodiac Ply products will comply with E1 formaldehyde Emission standards effects April 2012.
kl Our Quality Assurance Zodiac Ply has been repeated recognised for its superior quality. Our commitment and attention to manufacturing and marketing quality products that with today's environmental sustainability and health protection regulation is demonstrated by the systematic and constant certification of all products, that are analysed, tested and monitored by organisations, test laboratories and independent certificate bodies whose reliability and professional reputation are internationally-recognised like the FSC & ISI. In line with our commitment to creating greener & healthier environment Zodiac Ply products will comply with E1 formaldehyde Emission standards effects April 2012.
Design & Print brandtoniq.com, 9988066099 BADI MAJRA, YAMUNA NAGAR (HARYANA), PIN-135001 Toll Free No - 1800-103-0249 Email: radhakrishnaplyboard@yahoo.com | Website: www.radhakrishnaplywood.com
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