Climate challenges facing the clothing sector - Master of Science in Innovation and Entrepreneurship
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Climate challenges facing the clothing sector Program: Master of Science in Innovation and Entrepreneurship
Content SUMMARY............................................................................................................................... II 1. INTRODUCTION.................................................................................................................. 1 1.1 ENVIRONMENTAL CHALLENGES .......................................................................................... 1 1.2 RESEARCH TOPIC AND AIM .................................................................................................. 2 1.3 THEORETICAL POINT OF DEPARTURE.................................................................................... 3 1.4 FURTHER RECOMMENDATIONS ............................................................................................ 3 2. THE CLOTHING INDUSTRY.............................................................................................. 4 2.1 CLOTHING .......................................................................................................................... 4 2.2 THE PRODUCTION CIRCUIT .................................................................................................. 5 2.3 PATTERNS OF TRADE .......................................................................................................... 6 3. CLIMATE CHALLENGES................................................................................................... 7 3.1 GLOBAL WARMING ............................................................................................................. 7 3.2 FIBRE CULTIVATION AND ACQUISITION ................................................................................ 7 3.3 TRANSPORTATION .............................................................................................................. 8 3.4 CONSUMER HANDLING ........................................................................................................ 8 3.4 WASTE ............................................................................................................................... 8 3.5 OTHER ENVIRONMENTAL IMPACTS ...................................................................................... 8 3.6 LIFE CYCLE ASSESSMENT .................................................................................................... 9 3.7. AREAS OF CONCERN .......................................................................................................... 9 4. CREATING A BASIS FOR INNOVATION ....................................................................... 10 4.1 THEORETICAL FRAMEWORK; IDENTIFICATION AND POLICY INTERVENTIONS ........................ 10 4.2 INNOVATION AND LEARNING. ............................................................................................ 12 4.3 HISTORICAL AND EVOLUTIONARY PERSPECTIVE. ................................................................ 14 4.4 EMPHASIS ON INTERDEPENDENCE AND NON-LINEARITY. ..................................................... 15 4.5 ENCOMPASS PRODUCT AND PROCESS INNOVATION ............................................................. 16 4.6 THE ROLE OF INSTITUTIONS AND THEIR INFLUENCES ON INNOVATION PROCESSES. ............... 17 5.7 HOLISTIC AND INTERDISCIPLINARY PERSPECTIVES ............................................................. 17 6. FURTHER RECOMMENDATIONS. ................................................................................. 18 6.1 CORPORATE SOCIAL RESPONSIBILITY................................................................................. 18 6.2 GOVERNMENT INTERVENTIONS ......................................................................................... 19 6.3 WASTE HANDLING AND RECYCLING .................................................................................. 19 6.5 FIBRE CULTIVATION AND ACQUISITION .............................................................................. 20 6.6 COSTUMER AWARENESS.................................................................................................... 20 7. CONCLUSION .................................................................................................................... 21 REFERENCES .......................................................................................................................... 22 Page i
Summary The garment producing sector is a highly global and complex industry. During production an item of clothing travels the world before its branded and displayed in a shop. What are the driving forces behind this global industry and which path dependant components have led to the way the industry is currently organized? On the basis of sectoral understanding this paper deals with the environmental impact the garment producing sector has on the global environment, and what commercial and innovation policies are needed to turn the tendencies. Page ii
1. Introduction Clothing is an economic success story, in particular supporting a number of emerging markets, but one that comes with a significant environmental and social footprint. Of the 2 million tons (value £40 billion) cloths consumed in the UK per year, the impacts can include resource depletion, GHG emissions, waste, chemical toxicity, pollution, child labour and sweatshop conditions. Some of the impacts are local to the UK, but with 90%of UK consumed cloths imported, many of the most significant ones occur overseas. (…) Last year the clothing and textiles industry produced up to 2m tons of waste, 3.1m tons of CO2 and 70m tons of waste water. (Dr Dorothy Maxwell, DEFRA Sustainable Clothing Roadmap 2007) 1.1 Environmental challenges In comparatively recent years we have become increasingly aware of the possible devastating climatic consequences facing the world at large mainly due to greenhouse gas emissions which affect the ozone layer and causes global warming. Scenarios of a global rise in temperature set the backdrop for consequences such as melting glaciers, rising sea level, and drastic weather conditions which affect all life on Earth. Extensive evidence exists of effects which will only increase in speed. We are now aware of the fact that we can no longer sustain a prosperous planet for future generations unless we actively change the patterns of the very foundation on which our modern systems of production and consumption are based upon. The responsibility we all carry as a collective society is to change our ways drastically if we are going to be able to modify the direction in which we are heading. The responsibility on individuals, governments and enterprises have a common ground in that we need to think outside our integrated pattern of reasoning and find solutions to how we can alter the future path and create sustainable standards of living, consuming and producing the goods and services we rely on. Innovation is an attitude as well as a tool for successfully exploiting new ideas, inventions and processes. This encompassing constitution for rethinking, restructuring and establishing new technology for utilizing raw material in new ways and implementing new answers Page 1
to existing problems based on research and analysis is part of the solution if successfully applied. 1.2 Research topic and aim To illustrate the complexity and what possible industrial/commercial and policy innovations needed to meet the environmental challenges, I have chosen to focus on a certain sector of the economy. The garment production circuit is an industry that reaches many times around the globe. A product goes through the stages of fibre acquisition, spinning, dying, weaving, production assembly and packaging before its ready for sale. I do not emphasize the design and fashion side which is the up scale part of the sector. Rather I will give a definition of the products, the production industry at large and explain why garment production has become a global trade. In ‘Fabric-ating Fashion’: The Clothing Industries, author Peter Dicken explains in depth how the global clothing sector has developed over the past thirty years. The strength of this chapter from the book: Global shift – Mapping the changing contours of the world economy, is the thorough historical clarifications outlining the background for the present day clothing production sector. All though thoroughly descriptive of the global production circuit, Dickens does not mention the environmental impact, or predict future scenarios affecting further sectoral developments. Understanding how the clothing production sector operates based on the recent historical developments is crucial when it comes to understanding the industry at large and to be able to fragment and look at each production stage in isolation. I introduce the major contribution in relation to GHG emissions this sector has on the climate by linking each specific stage of production to its direct impact. The empirical data are based on the DEFRA Report on Sustainable Clothing, Mapping of Evidence on Sustainable Development Impacts that Occur in Life Cycles of Clothing: A Report to the Department for Environment, Food and Rural Affairs, Environmental Resources Management (ERM) Ltd. London. This is a publication set out to gather and analyze the current literature on clothing production and its impact on the environment. In particular the report aims at highlighting gaps in the available literature and how existing literature compares, and advice on which areas are in need of further research and documentation. All though the report has a global focus it relates much of the findings to the remaining UK textile sector. Page 2
Some of the information concerns domestic situations in the UK, but I find most of the facts relevant as the strength of this report focus on the necessary global perspective on international literature. 1.3 Theoretical point of departure Future developments for any given sector to meet the needs of the present without compromising the ability for future generations must find ways to minimise damage on the natural world and make use of the earth's resources in a sustainable way. Sustainable Consumption and Production (SCP), is an approach which aims at achieving economic growth whilst respecting environmental limits. In combination with Systems of Innovation (SI) formulated by Charles Edquist the SCP approach form the basis for my theoretical framework. I give an account for Edquist’ view based on the article Systems of Innovations; Perspectives and challenges, where he employs the SI characteristics as a foundation for creating innovation policy. In his paper Identification of Policy Problems in Systems of Innovation through Diagnostic Analysis, Edquist sees diagnostic analysis as a means to identify systematic problems in order to create strategic policies. The six main recognitions forming the framework in the Systems of innovation approach are headings for the subsequent discussion concerning innovation strategies. Based on the preceding sectoral description and the major climate challenges facing the clothing producing sector I will use this theoretical framework when discussing both industrial/ commercial and policy innovations to meet the challenges. 1.4 Further recommendations The final section is concerned with highlighting shortcomings and recommending further investigation into areas of potential for minimizing environmental damage. I focus in particular on corporate social responsibility, government interventions, waste handling and recycling, fibre cultivation and acquisition, and customer awareness. By referring to current situations and exemplifying scenarios I aim at showing the prominence for commercial benefit as a key driver in developing sustainable patterns and methods of production. I conclude by summing up the main point of this paper and exit with a closing remark. Page 3
2. The clothing industry The total spent on clothing worldwide amounted to 1 trillion US Dollar in 2000. Global employment was 26.5 million, and global exports of textiles and clothing represented about 7% of world exports (DEFRA report 2007) 2.1 Clothing As a product of constant development clothing serve a fundamental need; to protect us from the elements and to attract attention. Fashion represents the demand for clothing in a complex variety of social and cultural forces. As a collective good it is highly symbolic, suggestive of self projection and perception. Variable market factors such as income, age, social status and gender play important roles in the demand for products. The uncertain and unpredictable market depends on a company’s ability to calculate or influence what consumers will buy. The present day garment industry categorize products in 3 sections; Basic clothing which cater for basic needs, fashion basics which have a higher level of trend impact, and high fashion which supply smaller production units of more costly products. In this paper I will focus on the fashion basic segment which since the mid 90’s has been the fastest growing product category. Globally personal incomes are unevenly distributed, the wealthy fraction of the world largely determine the level and nature of the demand for clothing. There is a great emphasis for designers, producers and retailers to stimulate this trend which has created a shift from low margin basic garments to higher margin fashion basics. Great expenditure goes into creating and promoting designer labels, differentiating similar products and styles, and encouraging segmentation for the demand for clothing. The rapid emergence of fashion basic’s from retailers like the GAP in the US and Next in the UK became known as the retailing revolution in clothing. During the nineties this trend created a paradigm shift with the emergence of firms such as H&M and Zara amongst many, to cater to affluent young costumers. This structural shift affected the direction of new technology and corporate strategy which created a deep impact on clothing manufacturers. Time saving technology and shipment directly from manufacturers to retailers is Page 4
how most significant firms operate their global buying operation today. The concentrated purchasing power which these large retail chains represent creates a considerable influence over clothing manufacturers. As the market for garments has become more differentiated due to frequent changes in fashion, manufacturers are forced to respond effectively to retail demands. Over production is a result of mass production. The pressure to introduce new products to the market every week redeems previous trends obsolete. Before the mid nineties a regular fashion collection consisted of four seasons. Today retailers talk of 365 seasons in a year. 2.2 The production circuit The clothing production industry forms a large global network in which each stage has its exact technological and organizational characteristics and geographical agreement. Garment production is fragmented and because of extensive subcontracting a large number of operations are being performed separately from the factory holding the original contract. The great variety of products designed, play a dominant role in shaping the organizations and geography of the industry. Global competition intensifies the need for labour saving technologies. Reducing production time and fabric waste are the driving factor for such technologies. The greatest challenge for technological advancement is the nature of the production itself; the individual labour intensive manual assembly operations. Recent technological developments concerns computer aided technology (CAD) effectively intensifying pattern grading, cutting, all pre assembly operations, management and distribution. Depending on volume, quality and price, producers of basic goods for large markets utilize economies of scale to lower costs. Sweat shops function as short term sub contractor of low quality products. Big retail firms organize entire systems of clothing production and place orders at factories. Economic context: Since 1992, there has been an 80% increase in world trade. The balance of business power is shifting to the East. Investment in companies is becoming more global and the ownership of companies is becoming more international and less transparent. (DEFRA report 2007, p 21) Page 5
The clothing producing industries were among the first to take on a global dimension as it became an important sources for employment in developing countries. In 1962 the textiles and clothing industries became subject to a specific international regulatory framework. Originally intended to cover cotton it was extended to include all textiles in 1973. The Multi Fibre Arrangement (MFA) regulated most of the global trade in textile and clothing. Provision and implementation were major factors which came to change the global pattern of production and trade. The principle aim was to create expansion of trade in the textile and clothing industry which would benefit developed and developing economies. For every single product, i.e. a pair of jeans, a quota was particular beyond which no further imports were allowed. EU and the US negotiated tighter import quotas on a bilateral basis and invoked anti dumping procedures to protect their own industries. The outcome of the MFA has been immensely influential on global trade in textile and clothing. It greatly limited the rate of growth in exports in developing countries. As a consequence a producing country that reached its quota ceiling in one product category was forced to switch to another or else forge labelling to hide country of origin. Many firms relocated production to other countries which were not participants of the MFA, or which quota was not fully utilized. As a result MFA shaped the entire clothing industries in many developing countries. In 2005 the Multi Fibre Arrangement (MFA) was abolished. Trading was no longer subject to import quotas. 2.3 Patterns of Trade Production and retailing is fragmented. International buying operations on the other hand is very concentrated. An organization of such dimension controls and coordinates all stages of the fashion supply chain; design, production and planning, material supply, manufacturing, quality control, testing and logistics of distribution. Low barriers of entry and labour intensive production methods have made clothing manufacturing accessible to countries of low levels of economic development. China has rapidly become the world’s largest producer of fashion goods and employs nearly three million workers. In Asia, Indonesia, India, Japan, Vietnam, Thailand follow suit accordingly. Mexico, USA and Brazil dominate in America, while Italy, Portugal, Spain, Turkey, Romania and Poland still produce in Europe. Geographical global shift is evident in patterns of trade where Asia exports and Western Europe and North America imports. Page 6
3. Climate challenges In 2001 the energy consumed by the textile and clothing industry peaked at over 5.5 million tonnes of oil equivalent. In 2004, energy use was 11% higher than in 1990, at 4.7 million tonnes of oil equivalent. (DEFRA report 2007) 3.1 Global warming For every kilogram of textile produced globally, 2 kilograms of CO2 is emitted into the air. (Allwood et al, 2006) Greenhouse gas emissions (GHG) emissions are gaseous emissions caused primarily by the burning of fossil fuels, which contribute to global warming. In the clothing sector fossil fuels are required for cultivating fibre, producing textiles and materials, manufacturing garments, transportation required for distribution, consumer handling and disposal. Greenhouse gas emissions occur at all stages of a garment’s lifecycle. The main GHG are CO2 from energy use, and CH4 and N2O from cotton production. Approximately 0.6kg of oil equivalent primary energy is used in the industry per kg of output. 3.2 Fibre cultivation and acquisition Various kinds of fossil fuels are used for the production of cotton, polyester and wool. Crude oil is the major fuel for cotton fabric production. 60% of the total use occurs in the wet treatments such as dying and bleaching, and 21% from cotton cultivation activities. Due to methane emissions from sheep the global warming potential for wool up until the manufacturing stage is significantly greater than that for cotton and polyester. Spinning of yarn and wool scouring use mostly hard coal which amounts to 46% and 43% of the total use. Polyester acquisition use less of crude oil and hard coal compared to other fibre types all though the production of yarn consumes both crude oil and hard coal. Synthetic materials use large amounts of energy producing fibres from oil. The processing of synthetic fibres from fossil fuels causes considerable energy use, GHG emissions and resource depletion when compared to cotton production. In terms of fibre type, polyester consumes the most energy. Page 7
3.3 Transportation The fragmentation of the production circuit deems it necessary to ship products over long distances by air, land and sea. Each action produces emissions which accounts for the majority of the transportation distribution during the life cycle of clothing. The impacts associated with transportation are normally allocated to the country that benefit economically from the trade. For example, impacts from clothing transported by boat from China to the UK would be allocated to China. Transportation within a country is allocated to the country where the transportation occurs. 3.4 Consumer handling Consumer handling is responsible for significant energy consumption and GHG emissions. About two thirds of the energy is due to laundering, and the other third is due to drying. Cotton in particular requires intense washing and drying than synthetic materials. 3.4 Waste Waste is produced during all stages of the garment life cycle. Roughly 90% of the waste produced comes from consumer use and garment disposal. The majority of waste clothing and textiles is not reused or recycled, with a significant amount ending up in landfill areas. Non-synthetic materials can release methane when deposited in these environments and can potentially contribute to the overall climate change impact of the clothing life cycle. 3.5 Other environmental impacts Degradation and contamination of soil by raw material growth or production can lead to deforestation, soil erosion, and water contamination and can drastically affect flora and fauna. Soil contamination is closely related to emissions to air and water and toxicity impacts. Biodiversity is similarly affected by pesticides used in non-synthetic material growth. This is closely related to the toxicity impact of the process and soil contamination. The production stage of the clothing life cycle has a significant environmental impact, particularly from the dyes and finishes associated with production. Page 8
3.6 Life Cycle assessment Life cycle assessment (LCA) is a method for assessing the environmental impacts of products. Studies assess the potential environmental impacts throughout a product’s life, from raw material acquisition through production, use and disposal. The method has been standardised by the International Standards Organisation (ISO). The life cycle perspective ensures that any emerging policies or interventions do not simply shift the environmental burden to another life cycle stage. LCA is the most appropriate method to quantify environmental impacts that occur in the supply chain of a product system. According to the DEFRA report there are a number of factors that make quantifying the data collected from the literature difficult. A significant issue is that there is absence of life cycle assessments available for all materials used in the production of clothing. It is also possible that two life cycle assessments on the same product can have significantly different outcomes. Quantification is generally presented in terms of different items of clothing which makes it difficult to compare their separate life cycle data. 3.7. Areas of concern Understanding the mechanisms and the driving forces behind the clothing production industry is crucial when forming a departure point for innovation policies. Environmental impacts occur at all stages in the garment sector. Fossil fuels are required for cultivating fibre and producing textiles and materials. Also in the manufacturing of garments, transportation required for distribution and consumer handling and disposal. Each stage needs to be evaluated on its own, but also in the context of its place in the production chain. Each impact can possibly affect the performance of other stages in the life cycle. A consequence of producing cheap textiles and clothing in developing countries which are desperate to maintain business is the withholding of evidence which undermines the accuracy of information. Complications which may affect production price will most certainly mean fewer orders. The ability to compete in price is prioritized on behalf of anything which may prevent competitiveness. The other major aspect concerns the consumer attitudes. To find any sustainable approach it’s crucial to inform and educate consumers on the impact of mass produced cheap quality clothing with a short fashion horizon. Clothing meant for a short life cycles are the most harmful product developed in the fashion sector. Page 9
4. Creating a basis for innovation In the following section I will give an account for a specific theory of innovation which encompasses the necessary approach needed to form a basis for evaluating commercial and innovation policies to meet the climate challenges facing the garment production industry. In order to find sustainable solutions much work must be applied in mapping, systemising and methodically analysing research material, which is intricate work in a sector of inter-disciplinary liaisons. Scientific studies on the environmental impacts tend to look at small sub-sections of the industry which makes it difficult to compare one study with another. Marketing information is unreliable as it often presents a skewed view by using hype, exaggeration and distortions of the truth. To develop a sector that meets the needs of the present without compromising the ability for future generations, Sustainable Consumption and Production (SCP), is an approach which aims at achieving economic growth whilst respecting environmental limits, by finding ways to minimise damage on the natural world and how to make use of the earth's resources in a sustainable way. By collecting evidence to identify the environmental distress of global production and consumption of clothing, this approach aims at highlighting the impacts throughout the following life cycle stages: Cultivating raw materials, fibre production, clothing production and garment assembly, packaging, distribution and retail, use and end of life management (reuse, recycling, remanufacture, energy recovery, treatment and disposal). (DEFRA 2007) 4.1 Theoretical framework; Identification and policy interventions As an additional point of departure I will incorporate Systems of Innovation (SI) which includes: All important economic, social, political, organizational, institutional and other factors which influence all development, diffusion and the use of innovation. (Edquist 2005, p 182) Page 10
Charles Edquist categorizes the SI approach into six subsequent recognitions which form an inclusive framework. 1) Innovation and learning by producing new knowledge or combining existing elements of knowledge in new ways. 2) A holistic and interdisciplinary perspective which bridge all important determinants of innovation. 3) Historical and evolutionary perspective. Innovations develop over time and are influenced by many factors and feedback processes. 4) Emphasis on interdependence and non-linearity. Innovation is mainly caused by interaction between organizations. 5) Encompass product and process innovation, a comprehensive perspective on all categories of innovation. 6) The role of institutions and their influences on innovation processes. By definition Edquist claims that a system consist of components and the relations between them which should form a coherent whole. A system must perform or achieve a result and by defining the framework it must be possible to identify the boundaries. The Provision of R&D- creating knowledge, competence building, formation of new product markets, articulation of quality requirements, creating and changing organizations, networking through markets, creating and changing institutions, incubating activities, financing and provision of consultancy. Edquist states that “..firms normally do not innovate in isolation but interact with other organizations through complex relations that are often characterized by reciprocity and feedback mechanisms in several loops”. (Edquist 2005) In his paper Identification of Policy Problems in Systems of Innovation through Diagnostic Analysis, Edquist employ the SI characteristics as a foundation for creating innovation policy. Diagnostic analysis is a means to identify systematic problems in order to create strategic policies. To outline a platform design for innovation policy, policy makers must have a solid understanding of systematic performance which enhances the ability to identify causal factors behind performance and how a given system operates. A global industry can strengthen innovation policy. Public action, division of labour between public and private actors and efficient utilization in accordance with institutional set ups have the Page 11
potential to enhance capabilities. Organizations and institutions should provide economically relevant knowledge in order to finance and commercially exploit opportunities as basis for innovations. Hence the objective is to identify actions between organizations in accordance with institutional incentives based on the key activities in SI. To find sustainable solutions to a problem one has to begin by formulating the essential questions. How can an industry that apparently encourages uncontrolled consumerism be environmentally sustainable? Which products and processes have the ability to be radically superior comparatively, and which are used as high profile gimmicks to increase sales? Products which have less environmental impact are commendable but don’t necessarily justify the means. Because all clothing and textile manufacturing have a negative impact on the environment introducing a new eco-brand only has a direct benefit if it replaces harmful products. Every additional clothing item manufactured makes the global situation worse. Only by replacing products with lower impact products can the situation improve. The successive headings deals with innovation strategies based on the six SI recognitions. Under each heading I will discuss recommendations for innovation policies and inventiveness, and give some examples of initiatives already being carried out. 4.2 Innovation and learning. Producing new knowledge or combining existing elements of knowledge in new ways. I consider that my company does have a responsibility for the impact on the environment but I have no idea of how to go about doing anything or if we can afford to spend the time and resources on this subject. (Fashion & Sustainability, 2008, p 22) Universities and other public research institutions in combination with cross sectoral collaborations are means for creating resources by enhancing knowledge and to distribute competences in various fields in a given sector. By exploiting Page 12
this recourse industry affiliates are able to make use of individual knowledge, institutional knowledge, organizational knowledge and firm specific knowledge to enhance a competitive edge by providing relevant strategic innovation instruments. The London College of Fashion is the leading educational institution in Europe on sustainability in fashion. The Sustainability in Fashion Department conducted an online survey in 2007. The survey was developed to assess fashion companies’ current understanding of sustainability issues, where companies currently seek information and to understand which sustainability issues are prioritised within the corporate environment. The survey was designed to recognise the importance of understanding how factors differ across the various fashion sectors. The results displayed that 90.9% of respondents considered that their company has a responsibility for an impact on the environment. 72.7% said that sustainability is an important issue for their company. 77.3% gain sustainability information from magazines, press, and trade journals. 52% of companies were not aware of any relevant sustainable information available. 19% of companies did not think that the information available was relevant. 53.5% would be more proactive if there was a sustainability support organization. From the survey it’s evident that most companies are aware of the responsibility they have for impacts on the environment. Though not all admit to it, most importantly the majority does. Accomplishing significant reduction of environmental impact will become a competitive edge and a strong force for driving policies for sustainable production. Almost two thirds of the respondent companies implement sustainability as a part of their company profile, but they find the information on methods and technology available dissatisfactory. Awareness alone amount to nothing unless it leads to action. The need for educating professionals is crucial. The following examples are initiatives aiming at just that. The Sustainable Fashion Academy (SFA) is a non profit neutral platform offering holistic, hands on education and training on fashion and sustainability across the fashion product’s lifecycle. Industry players in Sweden launched a work shop based arena for actors in the clothing and textile industry who want to lead the Page 13
development of environmentally and socially sustainable products, services and business models. The SFA offers leading-edge expertise and support in the form of education, training and multi-stakeholder working groups. The Danish Fashion Institute (DAFI) in collaboration with Swedish Fashion Council (SFC), Oslo Fashion Week (OFW), Icelandic Fashion Council (IFC) and Helsinki Design Week (HDW) has taken the initiative to establish a network organisation called Nordic Fashion Association (NFA). This partnership project, intend to lead the Nordic fashion industry towards a stronger focus on responsible, ethical and sustainable production. The project is named NICE – Nordic Initiative Clean and Ethical which includes a number of projects and partners across the Nordic countries where the Nordic fashion industry is the focal point of the initiative. BEC Design, a Danish Design School located in Copenhagen, established the Centre for Responsible Design in May, 2008. The overall objective of the Centre for Responsible Design is to bring the field of sustainable fashion, corporate social responsibility (CSR) and innovation closer to micro, small and medium sized enterprises and to educate and guide fashion and design students in their performance towards socially and environmentally sustainable products and processes. 4.3 Historical and evolutionary perspective. Innovations develop over time and are influenced by many factors and feedback processes. By 2050, the global population will have grown to more than 9 billion, with all the growth in developing countries, creating major shift in consumer interest. (DEFRA report, 2007) Are existing organizations suitable for creating and changing institutions regarding the environment, and do they have the incentives to remove obstacles? Historically European clothing production was located in the countries themselves. However the clothing industries of Europe experienced a massive decline, much due to the geographical reconfiguration and reallocation of clothing Page 14
production. Asian and Eastern European economies show great improvements due to support services such as incubation activities, financing processes, consultancy services and technology transfer. Firms do not innovate in isolation but through interaction and complex relations of reciprocity and feedback mechanisms, with a strong focus on the relations and activities among actors, such as interaction between firms, universities and research facilities, incubators, technology parks, and venture capitalist funds. All though the garment sector consists of a matrix of small firms and sub contractors, there is a trend towards increased concentration. The big fashion producing firms are key factors in the drive for the continuous development. They can afford to invest in new technologies and build global brands, which will give the industry as a whole an incentive to move in a sustainable direction 4.4 Emphasis on interdependence and non-linearity. Innovation is mainly caused by interaction between organizations. Global Enterprises carry a major responsibility in providing sustainable solutions to global environmental challenges. There are positive signs of cross sectoral initiatives forming to meet this responsibility. Such an example is The World Business Council for Sustainable Development (WBCSD). This coalition of 180 global companies committed to sustainable development published a report where eight members and global business leaders reflected on the global challenges facing business and society. (DEFRA report, 2007) The message from the global leaders of WBCSD constitute the commitment to engage broadly with a range of groups and organizations, including governments, international bodies, customers, employees, partners, academics, civil society institutions, and the general public to use their experiences and move to a new concept for understanding and action. Organizing a model with the full creativity, focus and resources of business will be a significant contribution to resolving the major issues facing the environment. By developing technologies and products that enables the world to address its challenges, new businesses, new markets, new livelihoods, and new customers among the global population will arise. By positioning a global benchmark and a global frameworks that creates universal standards and raise the bar for all companies to operate and compete successfully in a range of countries, markets, Page 15
and cultures, maintaining consistent global standards while acting as part of the local community. These ambitious objectives underpin that industries are recognising their role in the challenges to improve sustainability. 4.5 Encompass product and process innovation - A comprehensive perspective on all categories of innovation. Presently the economics of reuse and recycling is orientated around clothing collection destined for reuse or recycling through clothes banks, charity shops or collections for jumble sales. Although the recycling proportion is increasing, selling for reuse generates only about 10% of collection costs because there is a lack of value added markets for recycling grades of textiles. Disposal costs of residues not suitable for recycling are increasing. In addition, the cessation of the MFA is likely to increase net volumes of clothing purchased (and hence discarded) through reduction in the price of clothing. It will also increase the proportion of recycling rather than resale grades, which will further weaken collection economics and depress the sales and margins of second hand clothes. There have been improvements in the collection and sorting of used clothing and methods of extracting fibres from used clothing. However, the diversity of clothing composition is a challenge for recycling methods. Wool and synthetic materials can be pulled apart and recycled easily, but cotton and cotton blend materials are more difficult. (DEFRA report, 2007) By educating consumers, by e.g. labelling products according to impact, raised awareness if implemented successfully can lead to a new market segments and open up for profitable systems. The demand for reusing existing fibres will drive the development of new technology which has great environmental potential. Activities on the demand side influence formation of new product markets. Public innovation procurements stimulate market formations as new markets emerge because the public sector demands products and systems not yet existing. Customer quality requirements are key drivers for new product development which manoeuvre processes in certain directions. Page 16
4.6 The role of institutions and their influences on innovation processes. Public procurements such as subsidies and regulation have great influence on innovation activities. Successful implementation however requires adequate division of labour between public and private actors. Creative destruction which by definition sees the annihilation of establishments as a mean to give way for the new order by recreating and changing organizations through enhancing entrepreneurship, create new firms, diversify relations and creating new R&D facilities will strongly influence and lead to new policy agencies. Entry and exit of organizations are important activities with regards to change, since firms are responsible for commercialising new products. Enhancing entry and survival of new firms which are the carriers of innovation, products and processes, require continuous support to grow. 5.7 Holistic and interdisciplinary perspectives Bridge all important determinants of innovation. New products drive creation and economic growth. Opportunities and incentives must gain support from governments to issue policies and aid development of alternative patterns of production and nurture emerging sectoral systems of innovation. The garment production circuit involves a large number of contributors before it ends up in a shop. The value added in each of the production stages must be transparent for the end consumer for when deciding on what specific garment to buy. The holistic value of fashion is not in the product it self, but by the story that surrounds it. Clothing becomes fashion only when it’s placed in a symbolic system which appeals to a certain costumer group. Branding and advertisement communicates values and lifestyle approaches which determine the possible consumer focus. Attempts to sell products such as hemp and jute have been stigmatized by the consumers as being too alternative because of the lack of fashion impact. But when introduced and promoted by recognized brand names such products have great potential. Only by bridging all determinates of a fashion product; fibre cultivators, textile producers, garment manufacturers, designer labels, retailers and the end consumer, can the given product be successfully exploited in a manner which performs minimal harm on the environment. The driving force in this context is the consumer, the multi national firm act as the Page 17
provider and the incentive and policy creators are organizational and governmental institutions. The grounds for successfully exploiting this market, is to recognize the economical potential, and creating incentives for consumer demands. 6. Further recommendations. According to the DEFRA report the focus on single aspects of the clothing life cycle rather than the entire cycle lacks in documentation. The production circuit is a complex global operation. It is important to understand how the industry operates at large but also crucial to isolate and focus on each stage of the products life cycle, and research its specific potential for environmental damage to be able to perform a diagnostic analysis in order to create innovation policies. By using a life cycle assessment approach I have focused on five main areas of concern; Fibre cultivation and acquisition, transportation, consumer handling and waste. I have related the environmental damage caused at each stage respectively and provided data in relations to GHG emissions. As a basis for innovation I have given an account for the main strategies regarding Sustainable Consumption and Production, and the six basic components of Systems of Innovation as a springboard for evaluating necessary potential strategies. Under the following headings I highlight short comings and suggest further recommendations. 6.1 Corporate social responsibility Consumer behaviour is not just about choice of fashion and style. It includes values and standard to means of production and distribution. Segments of the industry which use degrading labour practises to lower production costs have become target of large scale campaigns which results in great loss in revenues. Concerns about environmentally harmful means of production have become a major issue hence consumer awareness should be a significant aspect in the garment producing industries. CSR policies must focus on reducing the environmental impacts. A number of high profile companies, including the GAP and Hennes & Mauritz have created CSR policies and guidelines incorporating the sustainability impacts of clothing. This trend of identifying, managing and reporting on non-financial issues is well documented in the literature according to Page 18
the DEFRA report. However there was little literature detailing the effectiveness of these policies. The standards and policies currently in place work with CSR policies as a means to compare different companies’ performances. 6.2 Government interventions Import substituting and export orientated measures have been a major developmental force in the garment producing industries in the past thirty years much due to the Multi Fibre Agreement. Governments mainly intervene by encouraging reconstructing and rationalization through subsidies and adjustment programmes, or by stimulating offshore assembly by granting tariff concessions on import of products assembled abroad using domestic materials, and through preferential trading agreements as protection from competition from low cost producers in developing countries. However encouraging industry clusters which can produce entire garments within geographical proximity is a mean to restructure the sector, speeding up production time, lowering transportation cost and significantly lower the environmental impact. Such an example is the Spanish fashion company Zara, which operates according to an entirely different philosophy of production than the previously described global garment production network. More in line with the traditions of the former European textile industry, based on vertical integration of design, production, delivery and sales, fabric is cut in-house then sent to a cluster of local cooperatives for assembly. The production is carried out in small quantities to avoid over supply. All though some replenishment of stock, most lines are quickly replaced with new designs instead to create scarcity value. The production cycle is much faster than the closest competitor Hennes & Mauritz can achieve. An entire garment only require five weeks for a design to become an in shop product. In a typical year Zara launches 11000 new items compared to 2-4000 items which is the case for Hennes & Mauritz. 6.3 Waste handling and Recycling The majority of waste textiles are landfill. Diverting textiles from landfill can produce significant carbon benefits. The carbon benefits are nearly equal to that of wood and greater than paper, plastic, ferrous metal and glass. Estimated carbon benefits of diverting different waste materials from landfill is feasible by 2020 and amounts to 500 000 tonnes. (DEFRA report 2007) Bio degradable fibres such as Page 19
banana and corn fibres, has great potential but is in need of more research and development. The developing technologies for enabling separation of fibres in various textile compositions have the greatest potential to revolutionize the clothing life cycle. Reusing fibre of deposited garments to produce new textiles is a near perfect cradle to cradle solution already successfully implemented the in the reuse of synthetics material to produce fleece and other performance materials. The challenge lays in the ability to separate organic fibres from synthetic fibres. New technologies and their impact on the overall clothing life cycle need further investigation as to the effectiveness of reducing environmental impacts. 6.5 Fibre cultivation and acquisition The global warming potential for wool is significantly greater than that for cotton and polyester. This is due to methane emissions from sheep. These emissions can be reduced by feeding sheep plants high in condensed tannins. The studies into the potential of organic cotton compared to the environmental impacts of conventional cotton have not been documented sufficiently. A large amount of research exists on organic cotton, but little attention paid to other alternative crops such as hemp, flax, jute, bamboo or nettle. Synthetic fibres acquired from oil have great recycling potential but there is a need for energy saving production methods. 6.6 Costumer awareness According to the DEFRA report there is a gap in the research on the drivers behind consumer trends and how these trends affect environmental impacts. Purchasing of discount clothing is well documented, but its affect on environmental impacts is not. Studies show a significant increase in clothing made of organic cotton, but not why organic cotton is so popular with the consumer, and what actual knowledge consumers have on the sustainability of clothing. This is a considerable aspect as a large part of the environmental impact comes from the user stage. Initiatives should focus on changing consumer habits when it comes to the actual amount of clothing purchased and to consider sustainable methods for care. The implementation of technologies introduced into clothing manufacture to decrease the environmental impacts consists of computer aided manufacture used in production to reduce the waste generated during the manufacture process. Some technologies such as fibre surface coating are aimed at reducing the frequency required of washing the clothing. However that depends on whether consumers Page 20
will change their washing patterns accordingly. Technologies developed to reduce resource consumption and emissions needs to be analysed to assess whether they have a positive or negative impact on the clothing life cycle. 7. Conclusion The contemporary clothing producing sector is a global network developed in the past thirty years by a complex system of drivers. The majority of clothing are produced in Asia and imported to Western Europe and the USA. The labour intensive low barrier of entry has made it attractive for developing countries to extend industries for mass production of cheap products which in result has devastating effects on the environment and is a great contributor to global warming. Through this paper I have given an account for how the sector operates; the motivation behind recent developments, and segmented the industry in order to highlight areas in need of commercial and innovation policies regarding environmental issues. I have collected data from the DEFRA report on sustainable clothing to empirically back my suggestions of possible innovation strategies. Already much research and development is being done in the clothing producing sector to improve its wicked ways. Fashion which is the tool for presenting garments in context represents big money. Big money has the power to change everything which in combination with consumer awareness will determine the future directions for a sustainable clothing producing industry. Page 21
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