BUXTON STORE EXTENSION SUSTAINABLE ENERGY STRATEGY - High ...
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BUXTON STORE EXTENSION SUSTAINABLE ENERGY STRATEGY Sam Hunt b:ssec 112 Warminster Road Westbury Bath BA13 3PR Tel 01373 300 490 Email sam@bssec.co.uk www.bssec.co.uk DATE 6th December 2010 REFERENCE 01 Report for Morrisons by b:ssec December 2010
Executive Summary As part of the extension works at the Morrison Buxton store, on-site Table E.a Summary of the sustainable energy strategy for the renewable energy will be provided to achieve a 10% reduction in Morrisons Buxton store. the extension’s carbon emissions. CARBON Measures for the Buxton Store The sustainable energy strategy for the extension of the Buxton HIERARCHY store is set out in Table E.a. This follows the Morrisons Carbon Hierarchy, which includes renewables for the replacement of carbon Avoid Minimised heat loss through modulation of the fresh air emissions, following the avoidance and reduction of these emissions through passive design and efficiency measures respectively. In emissions supply for ventilation. response to this strategic approach and its achievements, Morrisons has been recognised as the leading supermarket for carbon Control strategy to minimise the use of lighting. reduction: Avoiding the use of cooling. It was the first UK supermarket to achieve the Carbon Trust Replacing the store’s boilers with higher efficiency models. • Standard for year-on-year emission reductions. Reduce emissions • Morrisons was third place (the highest supermarket) in the FTSE 350 Carbon Strategy Index 2010. Efficient, variable speed fans for ventilation. The following on-site renewable energy technologies will be Energy efficient T5 fittings for new general lighting in the implemented as part of the extension works at the Morrisons Buxton extension. store: • A Heat Harvester to meet most of the store’s domestic hot ECA Energy Technology List components for the water demand using renewable waste heat from its refrigeration system. refrigeration plant. • A 72 m2 solar photovoltaic array on the store’s roof to Replace Use of waste heat from refrigeration to pre-heat domestic generate renewable electricity. emissions hot water. The energy strategy for this project includes improvements to the Renewable generation of electricity using a solar store’s existing services, including its refrigeration plant, boilers and ventilation plant. It is expected that these improvements will reduce photovoltaic array on the store’s roof. the building’s carbon footprint by 13%. Report for Morrisons by b:ssec December 2010 Page 2
Contents Executive Summary ..................................................... 2 1 Introduction .......................................................... 4 2 Morrisons Corporate Sustainability ....................... 6 3 Avoid Emissions .................................................... 8 4 Reduce Emissions ................................................ 10 5 Replace Emissions ............................................... 12 6 Summary ............................................................. 14 Appendices ................................................................ 15 Report for Morrisons by b:ssec December 2010 Page 3
1 Introduction Wm Morrison Supermarkets are planning a 1,253 m2 extension to project has been separately issued but the text below summarises their store in Buxton. The local planning authority is High Peak relevant aspects of the expected BREEAM performance of the Borough Council, which has stated a requirement for renewable Morrisons Buxton extension. energy on site. • The store will achieve a Very Good rating. High Peak Borough Council expects 10% of the • Two BREEAM credits will be achieved under predicted energy demand of major developments Ene 5 for a 10% carbon saving from the to be generated on site by renewable means. use of low or zero carbon (i.e. renewable) The basis for setting an aspirational target is energy. taken from the Supplement to Planning Policy Statement 1: Planning and Climate Change. An e-mail of 15/11/10 from Joanna Bagnall, Senior Officer for Environmental Planning at High Peak Borough Council stated “we welcome the approach of meeting the renewables requirement via a Supplement to Planning Policy Statement 1 certified 10% carbon reduction achieved through BREEAM (PPS1): Planning and Climate Change. accreditation”. This strategy therefore sets out how the extension This 2007 document (presently under review) will achieve two credits under BREEAM Ene 5 in order to meet the states that planning authorities should: High Peak Council’s expectation of 10% renewables. “Set out a target percentage of the energy to be Morrisons has a standard approach to reducing carbon emissions used in new development to come from from its operations. The Morrisons approach follows the hierarchy decentralised and renewable or low-carbon illustrated in Figure 1.a. Other aspects of Morrisons corporate energy sources where it is viable. The target sustainability policy will be described in Section 2, following which should avoid prescription on technologies and Sections 3-5 work through the carbon hierarchy demonstrating how be flexible in how carbon savings from local the extension of the Morrisons Buxton store will avoid, reduce and energy supplies are to be secured”. replace emissions through passive design, energy efficiency and renewable energy. A draft replacement for the PPS1 climate change supplement was issued for consultation in March this year. This emphasises the need Fundamental to any energy strategy is an understanding of how for any local requirement for a building’s sustainability to be in energy is used. Figure 1.b shows the breakdown of CO2 emissions in terms of the achievement of a nationally described standard (Policy a typical Morrisons store by energy end-use. The comparative LCF9). The most widely recognised standard for non-domestic significance of the various energy end-uses determines the buildings in the UK is BREEAM (Building Research Establishment effectiveness of particular carbon reduction measures and should Environmental Assessment Method). BREEAM assessments are shape the energy strategy for a building. undertaken for new Morrisons stores as standard, and such an assessment is required for the extension of the Morrisons Buxton store. A report on the BREEAM pre-assessment of the extension Report for Morrisons by b:ssec December 2010 Page 4
CARBON HIERARCHY Example Measures Mechanical services Gas Avoid emissions Reduce heat loss 10% 10% Introduce daylight Minimise HFC refrigerants Reduce emissions Use energy efficient heating, ventilation, lighting etc. Refrigeration Small power 45% Manage energy through monitoring and targeting 15% Replace emissions Renewable generation of electricity Heating using low carbon fuels Lighting Using waste heat sources to provide heating 20% Figure 1.a The Morrisons Carbon Hierarchy. Figure 1.b. Breakdown of the carbon emissions from a typical Morrisons store. Report for Morrisons by b:ssec December 2010 Page 5
2 Morrisons Corporate Sustainability • 830 tonnes CO2 saved from plant and machinery 2.1 Energy & Carbon improvements in Morrisons food production facilities. Morrisons has shown leadership in its corporate approach to reducing carbon emissions. This has been recognised in the following ways: • Morrisons was the first UK supermarket to achieve the Carbon Trust Standard (Figure 2.a.iii) for year-on-year emission reductions. • Morrisons was third place (the highest supermarket) in the FTSE 350 Carbon Strategy Index 2010. Morrisons has recently agreed a Carbon Reduction Strategy, which sets a target of a 30% absolute reduction in emissions between 2005 and 2020. It is the only supermarket to bind itself to an (i) (ii) (iii) absolute reduction despite plans for expanding its business. This target builds on a 16% reduction already achieved by Morrisons in Figure 2.a. The Heat Harvester system (i) retro-fitted in carbon emissions between 2005 and 2009. existing stores, the Cooling Industry Awards 2009 (ii) and the Carbon Trust Standard achieved by Morrisons (iii). The chief contributor to carbon reductions by Morrisons over the last five years has been its programme of refrigeration improvement. As well as ensuring new stores have the best refrigeration systems 2.2 Water available, Morrisons has been radically improving systems in existing stores (which were often inherited as part of the purchase Morrisons recognises that water resources are limited and that of existing buildings): mains water consumption has a significant environmental impact. It • £100 million has been invested in these improvements. therefore includes the following measures in its new stores: • The 2009 Cooling Industry Award (Figure 2.a.ii) for Field • Water recycling in the vehicle wash. Service Innovation of the Year was given to Morrisons for its • Low volume, dual flush toilets. refrigerant change-out programme. • Low flow push taps. Other improvements by Morrisons have included: • Automatic metering of water consumption which will identify excessive consumption (e.g. due to leaks). • 17,000 tonnes CO2 saved through logistics efficiencies including the construction of new distribution centres. These and other measures have led to Morrisons achieving a 19% reduction in mains water consumption between 2005 and 2009. Report for Morrisons by b:ssec December 2010 Page 6
2.3 Waste production facilities and farms, which give it greater opportunities for carbon reduction and other environmental improvements. It also Morrisons is working to minimise the environmental impact of its works actively with customers and community organisations. Other own waste and that generated by its customers, and has achieved achievements include stocking the regionally sourced “From my the following: farm” range (Figure 2.c) and supporting schools in its “Let’s grow” campaign (Figure 2.c). For more details on Morrisons sustainability • 77% of its waste is diverted from landfill. achievements see its corporate social responsibility reports • The quantity of packaging for Morrisons own brand products (http://www.morrisons.co.uk/corporate/Corporate-Social- was reduced by 16% between 2006 and 2009. Responsibility-200910/). • A 39% reduction in the environmental impact of standard Morrisons carrier bags has been achieved. • The Great Taste Less Waste campaign (Figure 2.b.i; www.morrisons.co.uk/GreatTasteLessWaste), which gives storage advice on fresh produce (Figure 2.b.ii), information on the difference between “best before” and “use by” dates, and recipe ideas for food leftovers. Figure 2.c The Morrisons “Let’s Grow” campaign and the “From My Farm” range. (i) (ii) Figure 2.b Great Taste Less Waste campaign (i) and Best Kept stickers for fresh produce (ii). 2.4 Other Morrisons has a large number of other policies in place to increase sustainability. It is the only supermarket with its own food Report for Morrisons by b:ssec December 2010 Page 7
3 Avoid Emissions The use of lighting will also be reduced by the control strategy: 3.1 Refrigeration • Illuminance levels provided by general lighting in the sales area will reduce to a third outside opening times. Food refrigeration typically uses HFCs as refrigerants, most of which • Display lighting is automatically switched off outside opening are 1000 times more potent greenhouse gases than CO2. HFC hours. leakage is a significant element of the Morrisons carbon footprint, as • Lighting in new food preparation areas and storage space will it is for all other food retailers. As outlined in Section 2, Morrisons also be controlled either by timers or presence detection to has a strategic approach to improving its refrigeration equipment. switch off when it is unnecessary. The extension of the Morrisons Berwick store will include the installation of new refrigeration equipment. HFC emissions from this equipment will be minimised and as far as possible new refrigerants will be selected to minimise their global warming potential (GWP). New refrigerated stores will have high levels of insulation to minimise heat ingress and display cabinets will use insulated doors or automatic night blinds. 3.2 Lighting Lighting is a major energy end-user in retail buildings but its use Figure 3.a The west facade of the Buxton store following the can be minimised through the introduction of daylight and through extension showing glazing in the entrance area and the café the controls strategy. The scope for introducing daylight to the new (to the right). parts of the store is limited as spaces along the long north facade are largely food preparation areas and it would be difficult and 3.3 Heat Loss inappropriate to introduce windows to them. However, daylight will be introduced to the following areas as part of the extension works: The insulation provided for the extension will improve on the fabric • The entrance area, which will have a high level of glazing standards of the existing store. However, the primary path for heat (Figure 3.a). loss from supermarket buildings is via the ventilation system rather • The café, which will retain its glazing through the than conduction through the building fabric. This will be addressed remodelling to reduce the need for artificial lighting and in the sales area following the extension by modulating the supply provide a comfortable internal environment (Figure 3.a). of fresh air by the air handling units. The need for fresh air is identified through monitoring CO2 levels inside the building. Report for Morrisons by b:ssec December 2010 Page 8
3.4 Cooling The existing sales area, its planned extension and other new spaces will avoid the need for cooling. The ventilation design and control of internal gains (e.g. from lighting) lead to comfort cooling not being required, removing a major potential source of carbon emissions. Report for Morrisons by b:ssec December 2010 Page 9
4 Reduce Emissions Table 4.b Energy efficiency improvements to existing 4.1 New Services services at the Morrisons Buxton store. Having minimised the need for energy through passive measures, Measure Description the next stage of the carbon hierarchy is to reduce emissions by ensuring energy is used efficiently. This is achieved through the Sales area The fans for the existing air handling unit will specification and design of efficient systems, through careful ventilation be replaced with more efficient fans with commissioning of these systems and good management of energy variable speed drives to reduce electricity in the operational building. Table 4.a summarises the ways in which consumption and heat loss through efficient energy efficient design and specification will be used to reduce modulation of the fresh air supply. carbon emissions from the Buxton store extension. Boiler replacement The existing space heating boilers will be Table 4.a Efficiency measures for new services provided at replaced with more efficient, condensing gas the Morrisons Buxton store. boilers and the heating system re- commissioned to improve its efficiency. Refrigeration Any new refrigeration components will be from the ECA Energy Technology Product List. This Bakery and Meat New, more efficient supply and extract fans demonstrates that they achieve Best Practice Prep Ventilation will be installed in these areas. levels of energy efficiency. Stockroom Automatic controls will be fitted to the Lighting Low energy T5 fittings will be used for new draught proofing stockroom door to prevent heat loss from it general lighting. when it is open and a draught barrier will be installed between the stockroom and sales Ventilation New fans for the sales area and food area. preparation areas in the extension will have Stockroom lighting Presence detection will be used to switch off low specific fan powers and variable speed control lighting in areas of the stockroom which are drives. intermittently occupied. Canteen The present ventilation system will be ventilation replaced with air handling units with more 4.2 Existing Services efficient, variable speed fans. As part of the early design work for the Morrisons Buxton store As described in Section 2, Morrisons has an industry-leading extension project, a survey of the site and an assessment of strategy for improving refrigeration systems in its stores. According opportunities for carbon reduction in existing services on the site to the database used to guide this strategy, the refrigeration system have been undertaken. Table 4.b describes the expected at the Morrisons Buxton store is due for replacement in the near improvements. future. It is therefore expected that, as well as providing new Report for Morrisons by b:ssec December 2010 Page 10
refrigeration plant for the expanded sales area, the works at Buxton will include improvements to existing refrigeration plant. Typically these improvements cause a reduction of 10-15% in a store’s electricity consumption. It is expected that the combined impact of the measures set out in Table 4.b and refrigeration improvements in the Buxton store will reduce carbon emissions from the existing building by 12%. 4.3 Metering and Control Emissions can be further reduced through effective management of energy consuming equipment. The boiler replacement will be accompanied by re-commissioning of the heating system’s controls and savings from improvement of the sales area air handling unit will partly come from modulating the ventilation rate on the basis of measured CO2 levels. Sub-meters will be fitted to monitor all major new electrical plant and the site is already regularly monitored using automatic meter reading by the Morrisons Energy Team. Report for Morrisons by b:ssec December 2010 Page 11
5 Replace Emissions 5.1 Introduction 5.2 Renewable Hot Water Supply The floor area of the extension of the Morrisons Buxton store is A significant potential source of renewable energy in supermarkets more than 100 m2 and more than 25% of the existing building so is the heat rejected by food refrigeration systems. As part of the will need to be modelled using the National Calculation Methodology works associated with the planned extension at the Buxton store, (NCM, e.g. SBEM or IES VECompliance) to demonstrate compliance Morrisons will install a Heat Harvester system. The system recovers with Part L of the Building Regulations. This modelling will also be high grade (up to 60oC) heat from the refrigeration system to pre- necessary as part of the BREEAM assessment to calculate an EPC heat domestic hot water. Table 5.b predicts the energy and carbon rating for the extension (for issue Ene 1) and to demonstrate the savings provided to the extension by the use of the Heat Harvester achievement of two credits under issue Ene 5. An NCM model has at the Morrisons Buxton store. In reality, the Heat Harvester should not yet been built for the Buxton store extension. However, save 9.2 tonnes CO2 by reducing emissions associated with modelling of typical new Morrisons stores in iSBEM 2010 (which domestic hot water for the store as a whole. However, the terms of implements the 2010 NCM) has indicated that energy demands and BREEAM Ene 5 preclude considering this as a contribution to the emissions of the level shown in Table 5.a are necessary to achieve 10% requirement. compliance with Part L 2010. Table 5.b Predicted energy and carbon saving from the use of Table 5.a Estimates of iSBEM 2010 outputs for the Morrisons a Heat Harvester to pre-heat domestic hot water for the Buxton store extension. extension of the Morrisons Buxton store. Baseline gas consumption Part L 2010 Predicted CO2 12,129 kWh for domestic hot water Benchmark consumption Emissions (kWh/m2) (kWh) (tonnes) Gas saving from Heat 9,097 kWh Harvester Mains gas 44.6 55,909 11.5 Carbon saving 1.9 tonnes CO2 Regulated 57.9 72,586 42.9 Fraction carbon saving 3.4% electricity Total 102.6 128,495 54.4 5.3 Solar Photovoltaics Given the results shown in Table 5.a, a 5.4 tonnes CO2 saving from renewable energy will be required to give the 10% reduction Solar photovoltaics (PV) are a reliable source of renewable required for 2 credits under Ene 5. electricity, with the introduction of Feed-in Tariffs, they have become cost effective in the UK and their retro-fitting to an existing building such as the Buxton store with a flat roof is comparatively Report for Morrisons by b:ssec December 2010 Page 12
simple. Table 5.c describes a PV array expected to provide sufficient instance, if rows of 1.5 m tall panels are installed, the distance from renewable electricity to ensure a total carbon reduction of 10% is the front of one row to the front of the next should be 2.8 m. This achieved from it and the Heat Harvester. would give the array a footprint equivalent to about double its cell area. Therefore 144 m2 roof area would be needed for the array. Table 5.c The solar photovoltaic array planned for the This space is easily available on the roof of the Morrisons Buxton Morrisons Buxton store as part of the extension project. store with minimal shading. Array capacity 9 kWp Array area 72 m2 5.4 Other Technologies Annual electricity output 7,200 kWh Behind Morrisons’ choice of energy strategy for the Buxton store lies Carbon saving 4.3 tonnes CO2 a great deal of analysis from previous projects. b:ssec undertook a Fraction carbon saving 7.8% Carbon Trust Strategic Design Advice project for Morrisons in 2009 to evaluate low carbon technologies for its new stores and extensions. This and consideration of specific constraints at the The array described in Table 5.c would be expected to be mounted Buxton site have lead to the conclusions shown in Table 5.d on a frame on the store’s roof at an angle of 33o above the regarding other renewable options. horizontal. The rows of solar panels should have sufficient separation to minimise shading of cells by one another. For Table 5.d. Assessment for the Morrisons Buxton store of alternative renewable technologies. Technology Assessment Wind In order to provide a significant contribution to the energy demand of the Buxton store, a free-standing turbine would have to be used. The Buxton store site is sheltered by its valley location and neighbouring woodland. This will make wind speeds lower and more difficult to predict. Biomass Biomass (e.g. in the form of woodchip and wood pellets) is a major resource for cost effectively providing low carbon heat and power. However, given the modest heat loads in Morrisons stores, it would not be an appropriate technology for this project. Solar thermal Solar hot water (SHW) will not be appropriate for the store because it will have limited demand for domestic hot water and the heat hot water available from refrigeration will be greatest when the yield from an SHW system would also be greatest, wasting the energy output from one or the other. Ground source Borehole systems for heating and refrigeration (as a source of heat in winter and as a heat sink in summer) can provide significant carbon heat pumps savings in supermarkets but there are limited successful case studies of their long term use. Morrisons is therefore examining this technology as part of ongoing research and development. Hydro The River Wye runs through the Morrisons Buxton store site. The installation of hydro generation on this stretch of river would require civil works, and consultation with the Environment Agency and Biwater. The potentially high cost and uncertainty of this measure have led to it not being pursued. Report for Morrisons by b:ssec December 2010 Page 13
6 Summary This report has set out the sustainable energy strategy for the Table 6.a Summary of the sustainable energy strategy for the extension of the Morrisons Buxton store, and has aimed to Morrisons Buxton store. demonstrate Morrisons’ corporate leadership in carbon reduction and other areas of sustainability. The energy strategy is CARBON Measures for the Buxton Store summarised in Table 6.a, set out according to the Morrisons carbon HIERARCHY hierarchy. Avoid Minimised heat loss through modulation of the fresh air As an indication of the store’s sustainable design and low carbon energy strategy, the following, independently audited targets will be emissions supply for ventilation. achieved: Control strategy to minimise the use of lighting. A BREEAM Very Good rating. Avoiding the use of cooling. • • A 10% carbon reduction from renewable energy. Estimates in this report have indicated that the 10% renewable Reduce Replacing the store’s boilers with higher efficiency models. emissions energy target can be achieved by the measures shown in Table 6.a. However, detailed design may lead to some adjustment to this Efficient, variable speed fans for ventilation. strategy (e.g. in the size of the solar PV array) in order to ensure the relevant credits under BREEAM are achieved. Energy efficient T5 fittings for new general lighting in the extension. In addition to passive design, energy efficiency and renewable energy to minimise the carbon footprint of the extension, work at ECA Energy Technology List components for the the Morrisons Buxton store will reduce carbon emissions from the existing building through efficiency improvements. It is expected refrigeration system. that this work will reduce the existing store’s carbon footprint by Replace Use of waste heat from refrigeration to pre-heat domestic hot water. 13%. emissions Renewable generation of electricity using a solar photovoltaic array on the store’s roof. Report for Morrisons by b:ssec December 2010 Page 14
Appendices Appendix 1 – Carbon & Energy Calculations Baseline (Section 5.1) Heat Harvester (Section 5.2) Part L 2010 EF Baseline gas for DHW 12,129 kWh Gas 0.206 kgCO2/kWh Based on Arctic Circle Electricity 0.591 kgCO2/kWh Fraction DHW provided 75% monitoring Saving from Heat Extension GIFA 1,654 m2 Harvester 9,097 kWh Carbon Saving 1.9 tonnes iSBEM 2010 Part L Benchmarks Fraction saving 3.4% Space heating 34.94 kWh/m2 DHW 9.68 kWh/m2 Solar Photovoltaics (Section 5.3) Regulated electricity 57.93 kWh/m2 Area 72 m2 Unit capacity 8 m2/kWp Part L 2010 Predicted CO2 Total capacity 9 kWp Benchmark consumption Emissions Yield 800 kWh/kWp (kWh/m2) (kWh) (tonnes) Annual Mains gas 44.6 55,909 11.5 output 7,200 kWh Regulated 57.93 72,586 42.9 Carbon saved 4.3 tonnes CO2 electricity Fraction Total 102.6 128,495 54.4 saving 7.8% Report for Morrisons by b:ssec December 2010 Page 15
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