Baggage Tray System - daifukuatec.com - Daifuku Airport Technologies

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Baggage Tray System - daifukuatec.com - Daifuku Airport Technologies
Baggage Tray
System

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Baggage Tray System - daifukuatec.com - Daifuku Airport Technologies
A leader
in airport
solutions
Daifuku Airport Technologies is a trusted partner of
airports and airlines globally, providing end-to-end
solutions across baggage handling, security, digital
systems, operational support and equipment.
Our leading-edge solutions continue to revolutionise
airport operations around the world, enhancing the
productivity, accuracy and passenger service levels
of our partners.

We are defined by our innovative spirit and
enduring partner relationships, facilitated by deeply
understanding their needs and delivering accurate       Unparalleled                                             (BHS). This dramatically reduces the operational
                                                                                                                 issues caused by low tracking performance;

                                                        efficiency and
and valued solutions and support. Working closely                                                                a common problem for conveyor-based systems.
with our partners, we set and achieve strategic
objectives that help navigate the complexities                                                                   Our BTS solution is among the world’s fastest,

of airport operations.                                  precision                                                and can convey bags at speeds of up to 10m/s (36
                                                                                                                 km/h or 22 mi/h). It has the capacity to be used
Together, we keep the world moving.                                                                              for both general sortation and as a high-speed link
                                                        Our Baggage Tray System (BTS) offers an efficient,       between satellite terminals, offering exceptional
                                                        high-speed solution for the transportation and           efficiency and precision. It can also be integrated
                                                        sortation of passenger bags from check-in counters       with Daifuku’s automated storage and retrieval
                                                        to baggage make-up areas. Unlike conventional            systems AS/RS, as well as other automated storage
                                                        systems where bags are placed directly on conveyor       systems, to provide temporary bag storage for
                                                        belts, our BTS solution transports bags in individual    passengers who check-in early or have extended
                                                        trays and offers a range of operational benefits.        layovers at large airports.

                                                        Trays are equipped with individually identifiable RFID
                                                        tags that allow 100% tracking and traceability of
                                                        baggage throughout the Baggage Handling System

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Baggage Tray System - daifukuatec.com - Daifuku Airport Technologies
BTS component                                                                                                  Straight conveyor

                                                                                                               The straight conveyor is the core conveyor

specifications                                                                                                 element within the BTS. We utilise twin-strand
                                                                                                               belt technology that provides a cost-effective and
                                                                                                               efficient solution to conveying our full range of trays.

                                                                                                                Nominal length            1600–7000mm
Tray                                                   Bag sizes
                                                                                                                Belt spacing              700mm and 850mm
Trays used by our BTS system are manufactured          Daifuku’s BTS accommodates a variety of baggage
from a lightweight, ultra-strong composite             that cannot be transported by conventional conveyor      Height                    350mm (min)

polypropylene material that is invisible to x-ray      systems, including oversized and unstable items,
                                                                                                                Speed                     0.75–10 m/s
systems, therefore allowing the BTS trays to           as well as baggage with straps. The full range of bag
transport bags through all security screening          sizes that can be accommodated by our standard           Motor size                0.75–2.2 kW
mechanisms found along the BHS. We offer multiple      and oversize trays range up to 70kg per bag. The
tray sizes to cater for standard and oversized items   minimum specification for bag sizes are 150mm
which can be configured to operate within the one      x 150mm x 75mm, and the largest accommodated
system, eliminating the need for a separate oversize   bag size is 2200mm x 750mm x 800mm.
BHS. Tray sizes range from 1200–2400mm long.

                                                                                                               Merge/diverge

                                                                                                               The merge and diverge units act as the main routing
                                                                                                               element within the BTS, allowing separate baggage
                                                                                                               flows to be merged and divided according to
                                                                                                               operator requirements. These units support high-
                                                                                                               speed merging/diverging, allowing our BTS
                                                                                                               to meet the demands of the most rigorous
                                                                                                               airport environments.

                                                                                                                Length                    3100mm

                                                                                                                Height                    350mm (min)

                                                                                                                Speed                     0.75–2m/s

                                                                                                                Throughput                2700 trays/hr

                                                                                                               Final throughputs for BTS product
                                                                                                               elements are dependent on layout
                                                                                                               configuration and size of tray.

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Baggage Tray System - daifukuatec.com - Daifuku Airport Technologies
Curve conveyor                                          Stacker/destacker

Our curve conveyor unit allows the BTS to navigate      The BTS tray stackers are a critical component of
through any airport environment using driven roller     the BTS as it is a closed loop system that contains
technology. We offer varying models of curves           empty trays. Daifuku’s tray stackers are designed
to both enable general, non-stop baggage flow,          to allow the trays to be truly nested into each other
or allow tray accumulation.                             to provide maximum benefit. The units are used as
                                                        a short-term solution for empty tray storage in key
 Radius           2200mm                                locations across the BTS, and can also be utilised
                                                        for long-term storage when demand is low.
 Angle            30°, 45°, 60°, 90°

 Width            850mm                                  Tray stack                6 maximum

 Height           350mm (min)                            Stack height              840mm (1200mm long tray)

 Speed            0.75–2 m/s                             Conveyor speed            2 m/s

 Motor size       0.4 kW–2.2kW                           Stacking throughput       1500 trays/hr

                                                         Destacking throughput     1800 trays/hr

Right angle transfer                                    Vertical sorting unit
The right angle transfer unit allows individual trays   The vertical sorting unit has the ability to divide the
to be selected from the main BTS line and removed       tray flow into two vertically separated paths, based
at a right angle, onto a spur. This has a variety of    on individual tray or route selection. Its compact,
operational applications, and is most commonly          low-impact design allows it to be incorporated
used in conjunction with cranes for advanced            within the BTS of any airport, accommodating
storage functionality.                                  both regular and fragile items.

 Height           350mm
                                                         Length                    3130mm

 Speed            0.75, 1.0, 1.2 m/s
                                                         Height                    1340mm (minimum)

 Motor size       0.75kW–2.2kW (conveyor)
                                                         Speed                     1.2, 1.5 m/s

 Throughput       1,200 trays/hr
                                                         Motor size                0.75–2.2kW (conveyor)

                                                         Throughput                1800 trays/hr

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Baggage Tray System - daifukuatec.com - Daifuku Airport Technologies
Incline conveyor                                            Dynamic discharge

The inclined variant of the straight conveyor enables       The dynamic discharge unit provides a faster,
the BTS to navigate any height changes present              more efficient alternative for discharging baggage
within the BHS with ease.                                   along the BTS. Trays are tilted while still in motion,
                                                            reducing the cycle time of the system and
                                                            increasing hourly tray throughput. Daifuku offer
 Break over length       2000–400mm (Max)
                                                            a low throughput and a high throughput dynamic
 Incline angle           15° (Max)                          discharge unit which can be provided to meet the
                                                            demands in each area of the BHS.
 Speed                   0.75–2 m/s

 Motor size              1.5–2.2 kW                          Length                   4100mm

                                                             Conveyor length          400mm x 10

                                                             Speed                    0.75–1.5 m/s

                                                             Throughput               Up to 3000 trays/hour

Static discharge                                            Top loader

The static discharge unit offers a method of                The top loader unit is tasked with placing bags into
discharging bags from their trays when they                 trays prior to entering the BTS; top loading offers
need to exit the BHS, typically at the makeup               a reliable, low-impact solution that accommodates
position. Trays are brought to a complete stop              both regular and fragile items. Baggage arrives
and tilted, discharging the bag through a transition        at the load station via a conveyor system, and is
chute to a conventional conveyor or alternative             placed into trays that pass underneath the loading
chute arrangement.                                          conveyor, allowing them to seamlessly enter the
                                                            BTS. Our top loaders are flexible in design to handle
                                                            standard and oversize bags.
 Length                  2200mm

 Speed                   0.75, 1.0, 1.2 m/s, 2.0 m/s         Load arrangement     Tray loaded from top by conveyor

 Motor size              0.75kW (conveyor) 2.2kW (tipper)    Throughput           1800 trays/hr

 Throughput              1400 trays/hr

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Baggage Tray System - daifukuatec.com - Daifuku Airport Technologies
Bag Storage
                                              Bag Storage
Our Bag Storage system is primarily
used to store and release bags that have
been delivered to the airport, and has
the capacity to hold bags indefinitely to
enhance operations at the makeup stage.       AS/RS—Crane and shuttle                                Dynamic Bag Buffer
We offer a range of advanced technologies
in addition to standard conveyor-based bag    Our AS/RS crane and shuttle solutions allow for the    The Dynamic Bag Buffer (DBB) offers an automated

storage, including BTS lane based storage     high-speed vertical storage of bags and are used in    solution for the storage of early checked baggage

and high speed automated storage and          conjunction with BTS lane-based storage systems        within the Baggage Handling System. Leading-

retrieval systems AS/RS. AS/RS can utilise    for large terminal environments. We have developed     edge robotic technology allows the DBB to work

either a combination of cranes and shuttles   over 40,000 cranes worldwide across a myriad of        autonomously, delivering baggage between the

or automated guided vehicles, to meet         industries and offer multiple configurations for our   conveyor and storage facility without the need for

the storage and performance needs             AS/RS technologies to suit the operational needs of    manual human intervention. As a storage solution,

of any airport.                               our airport partners.                                  the DBB is designed for use in low-volume baggage
                                                                                                     environments and is suitable for small-to-medium
                                                                                                     sized airports.

                                              Hand scanner                                           Lane-based storage

                                              Hand scanners are integrated into bag storage          Our lane-based storage solutions can be integrated
                                              systems for low-end, low-speed applications and        into both conveyor systems and our BTS solutions,
                                              allow for the reconciliation of early baggage in and   facilitating buffer applications for bag storage in
                                              out of cages.                                          small-to-medium sized airports.

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Baggage Tray System - daifukuatec.com - Daifuku Airport Technologies
Daifuku Airport Technologies is a world-class
solutions provider for airports globally.
Discover how we can support you and
your customers today.

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