Analyzing for Small Molecules in Large-Molecule Pharmaceuticals
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Wissenschaft und Technik Originale Analyzing for Small Molecules in Large-Molecule Pharmaceuticals The potential of capillary electrophoresis Aldo Hörmann, Maria Schwarz, Fabian Stapf l Solvias AG, Kaiseraugst, Switzerland Zur Verwendung mit freundlicher Genehmigung des Verlages / For use with permission of the publisher l Corresponding author: Dr. Aldo Hörmann, Solvias AG, Römerpark 2, 4303 Kaiseraugst, Switzerland, e-mail: aldo.hoermann@solvias.com ■ ■ AB ST R AC T 1. Introduction All biopharmaceuticals contain small molecules. Some are Biopharmaceuticals contain large molecules as active in introduced during upstream manufacture of the biophar- gredients but still small molecules are present in all bio maceutical and must be removed later during downstream pharmaceuticals. For example, in upstream manufacture processing. Still others are added in the formulation to get of recombinant proteins, small molecules are needed as a stable drug product. Analysis of biopharmaceuticals for nutrients of the protein producing organisms. Others are small molecules is thus critical to ensure safety and efficacy used in downstream processing, e. g. reducing agents to and for process development. Capillary electrophoresis (CE) cleave disulfide bonds. Formulations of biopharmaceuti is a very powerful method to assess small molecules. In this cals contain small molecule buffers and other ingredients article we review the technology and illustrate the versatil- ity and potential of the method to a number of analytes such as surfactants to improve stability of the protein. in samples typically obtained in the production and final Safety and efficacy of biopharmaceuticals depend on effi release of biopharmaceuticals. Recently, we worked suc- cient removal of undesired substances in the downstream cessfully on quantitation of cyclodextrin in a formulation by process and the correct amount of necessary ingredients CE. We will present the results of this exploratory study on in the final formulation. It is thus of utmost importance cyclodextrins which are becoming an ever more important that sensitive and specific analytical methods are avail additive in protein formulations. able to monitor the critical small molecules in the final drug product or in in-process samples. Such methods and related instrumentation should be sufficiently robust ■ ■ ZU S AMM E N FA S SU N G such that they can be used in a routine quality control Analytik von kleinen Molekülen in Biopharmazeu- (QC) environment. Often the methods must be validated tika / Das Potential der Kapillarelektrophorese following GMP requirements. Alle Biopharmazeutika enthalten kleine Moleküle. Diese Obviously, a big arsenal of analytical methods exists to werden beispielsweise im Upstream des Produktionsprozes- quantify small molecules in protein solutions. The work ses eingebracht und müssen später im Downstream entfernt horse is certainly HPLC with UV detection which can cover werden. Ferner werden kleine Moleküle gezielt Formulie- the needs of many applications. The method is, however, not rungen zugegeben, um stabile Arzneimittel zu erhalten. Die suitable for analytes which carry no chromophores such as Analytik von Biopharmazeutika hinsichtlich kleiner Molekü- small ions, buffers, reducing agents, etc. In such cases other le ist somit eine entscheidende Voraussetzung zur Gewähr- detection methods can be used such as refractive index leistung der Patientensicherheit und der Wirksamkeit sowie (RI) or evaporative light scattering (ELS). Alternatively ion für die Prozessentwicklung. Kapillarelektrophorese (CE) ist eine leistungsfähige Methode zur Bestimmung von kleinen exchange chromatography is frequently used. For volatile Molekülen. In diesem Beitrag wird die Technologie erläutert analytes gas chromatography is a frequently used method, und ihre breite Verwendbarkeit und ihr Potential anhand usually with flame ionisation detection (FID). einiger Analyten aufgezeigt, die typischerweise in der Pro- These more common duktion und der Freigabe von Biopharmazeutika bestimmt ■ ■ K EY W O R D S methods obviously have werden müssen. Cyclodextrine werden immer wichtiger als • Biopharmaceuticals their justifications and Zusatz in Proteinformulierungen. Kürzlich konnten mittels • Capillary electrophoresis clear advantages, else CE erfolgreich Cyclodextrine in Formulierungen analysiert • Small molecules they would not be used werden; die Resultate dieser exploratorischen Studie werden that frequently. However, hier vorgestellt. Pharm. Ind. 73, Nr. 12, 2222 – 2228 (2011) there are cases where the Pharm. Ind. 73, Nr. 12, 2222 – 2228 (2011) © ECV ∙ Editio Cantor Verlag, Aulendorf (Germany) Hörmann et al. ∙ Capillary electrophoresis 1
Wissenschaft und Technik Originale workhorse methods do not perform as desired, for exam filled with an electrolyte solution [1 – 3]. Positively charged ple due to difficulties with the matrix, lack of chromo ions are attracted by the cathode and vice versa. The speed phores, insufficient selectivity or sensitivity. In this paper at which an ion migrates depends on the net charge of the we focus on capillary electrophoresis (CE) as an efficient ion and its hydrodynamic size. A somewhat special effect and robust tool for the analysis of many small molecules of CE is the so-called electroendosmotic flow (EOF). As the typically encountered in biopharmaceuticals. For long, inside of the fused-silica capillary is negatively charged, CE has been a somewhat exotic method that was not al the liquid inside the capillary has an overall positive ways well received in typical QC labs as it was considered charge (Fig. 2). Therefore the whole inside of the capillary a difficult method to be run by experts only. With the ad travels towards the cathode. Consequently, even negative vent of biopharmaceuticals and improved instrumenta ly charged ions are carried with the EOF towards the cath tion, however, this has changed. For biopharmaceuticals ode, unless their migration speed is faster than the EOF. Zur Verwendung mit freundlicher Genehmigung des Verlages / For use with permission of the publisher l CE is quite commonly used in QC of the protein and is The most common use of CE is “capillary zone electro more and more replacing previously used classical gel- phoresis” (CZE) where a mixture of analytes is introduced based electrophoretic methods such as SDS-PAGE and as a small zone into the capillary by briefly dipping the cap isoelectric focusing (IEF). A CE instrument can now be illary into the solution to be analyzed and applying some found in most biopharma QC laboratories and can thus pressure. Separation of the analytes starts by turning on the be used for small molecule analysis as well. high voltage. Another application of CE is capillary isoelec tric focusing (cIEF) which is typically used in the analysis of proteins. In this technique substances with multiple ioniza 2. Brief review of CE technology tion centres travel in a capillary filled with a medium that Capillary electrophoresis in general is based on applying has a pH gradient. Substances travel in this gradient until a high voltage (some 5 – 30 kV) across a capillary (Fig. 1) they reach a pH at which they carry no net charge (isoelec Fig. 1: Schematic representation of capillary electrophoresis with UV detection. The capillary can be switched between the buffer and the sample. l Fig. 2: Origin of the electroendosmotic flow. Negative charges are generated at the capillary wall, e. g. due to ionization of silanol groups. This results in a net positive charge of capillary content, in particular near the capillary wall, which is attracted by the cathode and thus causing the flow. Pharm. Ind. 73, Nr. 12, 2222 – 2228 (2011) 2 Hörmann et al. ∙ Capillary electrophoresis © ECV ∙ Editio Cantor Verlag, Aulendorf (Germany)
l Zur Verwendung mit freundlicher Genehmigung des Verlages / For use with permission of the publisher l Fig. 3: Principle of indirect UV detection. The background electrolyte absorbs the light from the light source until a non-absorbing analyte passes by creating a “hole” which allows the light to reach the detector. This event is detected as a negative signal on the absorbance scale. tric point). This means that separation in this technique is this setting, the detector always sees an absorption of UV based solely on the isoelectric point of each substance. In light. A non-absorbing analyte passing by the detector this paper, however, we will focus on CZE. will reduce the absorption, basically creating a “hole” in Detection of the analytes can be achieved by several the electrolyte. The detector therefore registers a negative techniques, including UV, laser induced fluorescence (LIF), signal whenever an analyte passes by. This technology has contactless conductivity or even by mass spectrometry, been proven to be very useful for the detection of many the latter still being a technique reserved to research and non-UV-active ions relevant to biopharmaceuticals and we development. LIF detection is highly sensitive and is thus will show a number of examples in the following chapters. very useful for trace analysis. However, the analytes need to have a fluorophore themselves or they must be linked to 3. Analysis of typical ions in large molecule a fluorophore before analysis which can be tricky. In this pharmaceuticals paper we will focus on detection by UV. For direct detec tion, the analyte must carry a chromophore such that light Analytical methods used for in-process controls or final is absorbed at a useful wavelength. However, especially release of biopharmaceuticals must be robust and run on small ions often do not have a suitable chromophore and common instrumentation. The methods should at least be therefore cannot be detected by UV. In this case, so-called qualified and for final release fully validated according to indirect detection is useful. As shown in Fig. 3, the capil ICH Q2 guidelines. In our labs we have recently successfully lary is filled with an electrolyte that absorbs UV light. In developed a number of CZE methods for ions in biophar ■ ■ Table 1 Some CZE methods with indirect UV detection for the analysis of small ions in recombinant protein phar- maceuticals. LOQ: limit of quantitation. IPC: in-process control. Analyte LOQ Used for Status TCEP (tris(2-carboxyethyl)phosphine) including oxidized TCEP 10 ppm final release validated TRIS (tris(hydroxymethyl)aminomethane) 10 ppm IPC validated Histidine 10 ppm IPC validated TFA (trifluoroacetate) 5 ppm final release validated Citrate 5 ppm IPC qualified Guanidine 5 ppm IPC qualified Magnesium 5 ppm IPC qualified Potassium 5 ppm IPC qualified Muramic acid 0.45 % IPC qualified N-Acetyl-muramic acid 250 ppm IPC qualified Pharm. Ind. 73, Nr. 12, 2222 – 2228 (2011) © ECV ∙ Editio Cantor Verlag, Aulendorf (Germany) Hörmann et al. ∙ Capillary electrophoresis 3
Wissenschaft und Technik Originale ■ ■ Table 2 es. Methods are typically based on commercially available kits from Beckman and MicroSolv/Analis but required sig Accuracy of TCEP determination by CZE in PEG nificant development to obtain a stable method. ylated protein as measured by recovery of the As a case study some more details on the method for TCEP (tris(2-carboxyethyl)phosphine) and oxidized TCEP indicated spike. The protein was presented in two are reported here. TCEP is used as an alternative to DTT different buffers. (dithiothreitol) in order to rupture disulfide bonds during downstream processing. The goal of the analytical method Buffer 1 Buffer 2 was to detect traces of residual TCEP and its oxidized deriv Spike level (ppm) Recovery (%) Spike level (ppm) Recovery (%) ative in the final drug product, a PEGylated protein which 10 126 10 74 % is a rather difficult matrix. The method uses a CElixirOA 5.4 Zur Verwendung mit freundlicher Genehmigung des Verlages / For use with permission of the publisher l 50 90 50 91 % kit from MicroSolv and runs on a standard Beckman PA800 100 83 100 107 % instrument equipped with a 60-cm fused silica capillary. Fig. 4 shows a typical electropherogram. The runtime of the method is just 5 min allowing for rapid analysis which is maceuticals (Table 1). Clearly, CZE is a powerful method important in particular during development of a process to analyze for a large variety of different ions with typically and stability studies. Due to the complexity of the matrix, excellent sensitivity. All methods are qualified and some the baseline is not flat but highly reproducible as shown by of the methods were fully validated. The main reason to an excellent repeatability with a relative standard devia develop these methods on CZE was that HPLC-UV was not tion of just 3 % at 10 ppm TCEP. Good linearity (Fig. 5) and suitable due to the lack of a good chromophore. For the accuracy (Table 2) were found, too. This data demonstrates same reason, indirect UV detection was chosen in all cas the power of the method as a routine QC method. Fig. 4: Typical electropherogram of a test solution of a PEGylated protein containing TCEP (10 ppm) and oxidized TCEP. Peaks were inverted due to indirect UV detection. l Fig. 5: Linearity of the method to analyze TCEP in PEGylated protein. Pharm. Ind. 73, Nr. 12, 2222 – 2228 (2011) 4 Hörmann et al. ∙ Capillary electrophoresis © ECV ∙ Editio Cantor Verlag, Aulendorf (Germany)
4. Cyclodextrins in biopharmaceutical Hydroxypropyl-β-cyclodextrin (HP-CD) has been shown formulations to inhibit agitation-induced aggregation of antibodies [5]. Analytical methods are needed to determine the content Cyclodextrins (CDs) have great potential in inhibiting of CDs in protein formulations. The analytical task is not aggregation of proteins [4]. In particular for monoclonal straight-forward as CDs lack a chromophore and can at antibodies that are formulated at ever increasing concen tach non-covalently to the protein. To our knowledge no trations, prevention of aggregation is crucial. Thus the use standard analytical method is available to quantify CDs of CDs as formulation ingredients is heavily investigated. in protein formulations. CDs are not charged and thus are not directly suited for analysis by CE. However, CDs can undergo complexa tion of organic acids and thus become charged. Actually, l Zur Verwendung mit freundlicher Genehmigung des Verlages / For use with permission of the publisher l we use the concept of complexation by a complexing agent (CA) to achieve three goals: First, the CD gains a charge and thus can be sepearted by CZE. Second, com plexation with the CA is competing with complexation of the protein (Fig. 6), so if a sufficiently high concentration Fig. 6: Complexation of CD with a protein in a protein formula- of CA is used, the CD is freed from the protein and can be tion and competing complexation with a complexing agent (CA). For analytical purposes the equilibrium should be on analyzed. Third, if a suitable CA with a chromophore is the side of the CD (CA) complex which is true under the stated used as complexing agent, it can be used as a background requirement. UV absorber for indirect CZE. Fig. 7: Analysis of HP-CD (≈ 10 %) in a 10 mg/mL protein solution. Indirect detection at 254 nm with IBA in the background electrolyte, pH = 8. ■ ■ Table 3 Summary of results to check the validity of CZE method to analyze HP-CD in protein solution and placebo formulation. RSD: relative standard deviation. Parameter Quantity Protein solution Placebo Repeatability at 1 % RSD (n = 6)
Wissenschaft und Technik Originale Zur Verwendung mit freundlicher Genehmigung des Verlages / For use with permission of the publisher l Fig. 8: Analysis of different CDs by CZE with IBA as complexing agent and background electrolyte, pH = 8. We chose to use 3-iodo-benzoic acid (IBA) as a com small ions to cyclodextrins in biopharmaceuticals in a rou plexing agent to analyze HP-CD in a protein solution tine QC setting. While other methods, in particular HPLC by CZE with indirect UV detection at 254 nm. A typical methods, will remain the workhorses in QC, capillary elec electropherogram is shown in Fig. 7. The method was trophoresis will gain further importance as an additional successfully checked for typical validation parameters rapid method for otherwise difficult analytical tasks. critical for routine analysis (Table 3). To check the power of this CZE analytical approach to CDs, we have investigated different HP-CD from differ ent vendors and compared it to non-hydroxypropylated β-cyclodextrin. As shown in Fig. 8, the HP-CD from Beck man and Aldrich show a very similar electropherogram, as ■■REF ERENC E S expected. The β-cyclodextrin results in a much sharper peak than HP-CD further illustrating the specificity of the method. [1] Foret F, Křivánková L, Boček P. Capillary zone electrophoresis. Weinheim: VCH Verlagsgesellschaft mbH; 1993. Overall CZE is a powerful method to analyze protein [2] Engelhardt H, Beck W, Schmitt T. Kapillarelektrophorese. Braun solutions for CDs with great potential in development schweig: Vieweg; 1994. and routine analysis. [3] Agilent Technologies. High performance capillary electrophoresis, a primer. 2009. [4] Serno T, Geidobler R, Winter G. Protein stabilization by cyclo dextrins in the liquid and dried state. Adv Drug Deliv Rev. 2011. In 5. Conclusion press. [5] Serno T, Carpenter JF, Randolph TW, Winter GJ. Inhibition of In this paper we have demonstrated the versatility of CZE agitation-induced aggregation of an IgG antibody by hydroxypro as a tool to reliably quantify small molecules ranging from pyl-beta-cyclodextrin. J Pharm Sci. 2010;99 : 1193 – 1206. l Chefredaktion: Claudius Arndt. Sekretariat: Gudrun Geppert. Verlag: ECV · Editio Cantor Verlag für Medizin und Naturwissenschaften GmbH, Baendelstockweg 20, 88326 Aulendorf (Gemany). Tel.: +49 (0) 75 25 94 00, Fax: +49 (0) 75 25 94 01 80. e-mail: redaktion@ecv.de. http://www.ecv.de. Herstellung: stm media GmbH / druckhaus köthen GmbH, 06366 Köthen (Germany). Alle Rechte vorbehalten. Bezugsbedingungen: „pharmind“ erscheint monatlich und kann vom Verlag oder durch eine Buchhandlung bezogen werden. Preise für das Jahresabonnement als Print-Ausgabe einschließlich Online-Zugang (inkl. MwSt., mindestens 12 Hefte): Inland: 248,00 € plus 29,00 € Versand. Ausland (Europa mit VAT ID Nr.): 222,43 € plus 32,71 € Versand (Luftpost: 102,80 €). Ausland (Europa ohne VAT ID Nr. und weiteres Ausland): 248,00 € plus 35,00 € Versand (Luftpost: 110,00 €). Preis für das Einzelheft: je 28,00 € plus Versand. Netzwerk-Erweiterungslizenzen auf Anfrage. Das Abonnement ist weiter rechtsverbindlich, wenn es nicht mindestens 3 Monate vor Ende des Berechnungszeitraums gekündigt wird. Kostenlose Probehefte liefert der Verlag auf Anforderung. ECV · Editio Cantor Verlag für Medizin und Naturwissenschaften GmbH, Aulendorf (Germany). Printed in Germany · ISSN 0031-711 X Pharm. Ind. 73, Nr. 12, 2222 – 2228 (2011) 6 Hörmann et al. ∙ Capillary electrophoresis © ECV ∙ Editio Cantor Verlag, Aulendorf (Germany)
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