Air Conditioning Solutions for Telecommunications, Mining and Industry - January 2009
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
Air Conditioning Solutions
for Telecommunications,
Mining and Industry
January 2009
Contents
Introduction page 1
Equipment Selection Philosophy pages 2 - 5
Specifications vs Delivery Times pages 6 - 7
Product Range pages 8 - 9
High Ambient Applications pages 10 - 13
Acoustic Options pages 14 - 15
Contacts page 16
Supporting our Equipment pages 17 - 21
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.
Introduction
For over 50 years Temperzone has established itself as a world class • Temperzone is the only Australian manufacturer that builds its own
manufacturer of commercial, industrial and domestic air conditioning coils. This brings flexibility from a 1 to 6 row coil.
equipment based on a philosophy of quality, technical excellence and • Regular quality checks during critical stages of manufacture.
value through ongoing investment in research, development and • All metal is cut, punched and folded before painting so that the
production technology. integrity of the powder coat finish is not ruined.
For our customers this philosophy translates into benefits including: • All systems are fully run tested, including control logic and running
amps. When your equipment leaves our factory, we know it works!
• Excellent reliability.
• Strict evacuation standards of 200 microns for 5 minutes must
• Our ability to design and produce custom solutions.
be achieved before the systerm is charged with refrigerants.
• High efficiency designs.
• Well known reliable brands of component parts.
• Excellent technical support.
• Inward goods inspection to ensure quality is maintained on all
• Spare parts available for up to 30 years. outsourced components.
• ISO 9001 accredited. • Standard corrosion features include:
• On time delivery. i. Stainless steel fixings
The bottom line is you can rely on our quality even in the most ii. Powder coated galvanised steel casings
extreme ambient conditions. Our systems won’t let you down when you iii. Epoxy coated condenser coils.
need them most. Our technical expertise will ensure we can deliver iv. Other corrosion options are available on request.
solutions to your most difficult structural or acoustic challenges on
Temperzone has a substantial and ongoing commitment to research
time and on budget.
and development. Current development work includes:
Quality, technical expertise and value are the outcome of a process i. Energy efficiency improvements.
with many steps. ii. Changing to R410A refrigerant.
• From the moment your specification enters our system it is iii. Variable output compressors.
managed collaboratively by sales, engineering and production teams.
In fact the senior management from these three sections of
Temperzone, meet daily to ensure orders are on track and on time.
1.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.
Equipment Selection Philosophy
a. Request for information. b. Review specification conditions and requirements
to interface with ductwork and controls system to
match equipment to application requirements.
c. Select equipment at Specified conditions,
review at extreme ambient conditions and
low load conditions to ensure selecting
matches ALL CONDITIONS.
d. Project specification transferred in Temperzone e. Review delivery requirements, Reviewed by
unit specification - Design equipment and review management team to ensure resources can be
unit handings, nominate on QF22-1 form all brought together to achieve request.
2. custom unit details.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.
f. Receipt of order: Produce factory works g. Order reviewed at daily production meeting,
order which allocates production and to ensure we can achieve the clients requirements.
engineering resources.
h. Quality testing throughout the manufacturing i. Final test and inspection Signed off by engineer.
process. Record of test results retained for 10 years.
3.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.
The Real Cost of Air Conditioning
Nominated Conditions
100kW
80kW
Pro’s - lower initial costs - smaller physical size Pro’s - life span - temperature control (4 compressors)
Con’s - limited ability to function in extreme ambient conditions - ability to function in extreme ambient conditions
- temperature control (only 2 compressors) Con’s - higher initial cost
- life span - larger physical size
Life Span
Initial Cost
4.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.
Best equipment for all environmental conditions.
Copes with high ambient, meets accoustic requirements.
Corrosion Protection.
5.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.
Specifications vs. Delivery Times
Standard Product Minor Modifications Customer Specification
Product generally available Product generally available Product available in
ex stock. 4 – 6 working weeks – 8 to 10 working weeks
Temperzone standard inclusions: minor modifications carried out in (dependant on current factory load).
the factory which include Options include, but are not limited to:
• Stainless steel fixings
• Compressor Acoustic Hoods • Painted evap. fan deck
• Epoxy coated condenser coil
• High Static condenser fans • Powdercoated fan coil cabinet
• R410A on most standard products up to 100Pa
Options available for field • Sight glass / filter drier
• Condenser coil guards
installation include: • Lead / Lag arrangement
• Economy Cycle
• Head Pressure Control • (OPA & BD series only)
• Common Fault Relay • Hot Gas By-Pass
• Stainless steel fixings • High Ambient Applications
• Epoxy coated condenser coil • Low Noise Applications
• R22 refrigerant, will be changing • Corrosion Treatment
to R410A by March 2008
6.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.
Standard Product Minor Modifications Customer Specification
Readily available 4 - 6 working weeks 8 – 10 working weeks
Product generally available Product generally available Product available in
ex stock 4 – 6 working weeks 8 - 10 working weeks
(standard inclusions) (minor modifications) (dependant on current factory load)
7.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.
Product Range
Air Cooled Split System
4.5kW to 160kW
Roof Mounted Package Unit Plantroom Packaged Units
10kW to 160kW 25kW to 190kW
8.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Chilled Water
3kW to 240kW
Water Cooled
3.3kW to 44kW (Horizontal)
4.5kW to 180kW (Vertical)
9.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.High Ambient Applications
Temperzone has a range of High Ambient models specifically designed to Standard unit features
operate in a 45°C ambient a temperature for cooling of electrical equipment • R22
in a switch room. These units are designed for continuous operation at 52°C.
• TX valves
They are available in both split and package unit versions.
• Zeihl condenser fans
The design principle is that we have moved to a larger cabinet size to enable
us to upgrade the condenser coils and condenser air flows, enabling the • OUC providing head pressure control and refrigeration system protection
continuous operation at extreme ambient. • Fault indication
There are three models in this range 40, 60 & 100kw, with detailed cooling • Stainless steel external fixings
capacities shown based upon 45°C ambient, EAT28/18.
• Galvanised steel casing finished in polyester powder coat
The selections show at 45 and 50 degree ambient, you will note only a small
• Epoxy treated condenser coil for corrosion protection
change in capacity, however an increase in head pressure and current draw.
• Circuit breakers and overloads on all three phase motors
Condenser coil fin spacings have been selected to ensure that coils cope with
the dusty environment, where the maximum finn spacing used is 520 fpm. • Condenser coil guards
Custom unit options
• Transformer fitted for no neutral power supply
• Handing changes
• 50mm panel filters on the two OPA models
• Factory fitting of controllers
• Painted fans
• Stainless steel drain trays
• Stainless steel cabinets, OPA models only.
• Epoxy treated evaporator coil
• Hot gas bypass
• Backward curved fans with variable air flow
• “Rotaurau” treatment, protection against atmospheric sulphides
10. • Electronic Expansion Valves components.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Temperzone also has a high ambient range of equipment, selected at a
45 degree ambient and designed to provide cooling at 52 degrees.
The range includes units covering 40, 60, 80 & 100kw.
11.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.High Ambient Applications
BD1000High
BD1000 High Ambient
ambient unit.
Unit
* INDOOR * * OUTDOOR * * OTHER *
AIRFLOW L/sec 5500 10355 Comp.CAP kW 94.8
Entering WET/DRY 18 / 28 0 / 45 Comp.REJ kW 128.3
WET BULB Depr. Ratio 0.107 -- Comp.INPUT kW 33.47
EFF.Fact./Tube-Fin Fact. 1 / 1.18 1 / 1.1 Eff.Comp 1.02 Inpt 1.00
Air VELOCITY m/sec 2.44 1.74 RCV PD [No R.C.Valve]
Temperzone ENTHALPY-ENT/LEAV.AIR 50.99 / 36.5 P.D. LOW SIDE 1 °
manufactures Vel/Row CORR. FACTOR 1.60 1.24 P.D. HIGH SIDE 1 °
FIN CORR. FACTOR 0.98 1.04
units specially Coil Air P.D.(Wet/Dry) 73 / 54 49 / 36
for high ambient FACE AREA m²/ROWS DEEP 2.257 / 4 5.963 / 4
applications TUBE Dia. Code/ Fins/m 15 / 450 15 / 520 Head.kPa(Abs/G)2280/2179
REFRIGERANT TEMP 7.8 56.4 Suct.kPa(Abs/G) 618/ 517
LEAVING WET / DRY 12.9 14.0 --- 55.2 Subcool 1.1 LAprF .9
Liquid Temp 55.35
SST/SDT 6.9 57.4
Engineer is ds Comp. ZR108KC x 4
TOTAL COOLING CAPACITY kW 94.9 -Loss 0 = 94.9 S.H.R.= .98 COP.= 2.83
SENSIBLE COOLING CAPACITY 93.4 -Loss 0 = 93.4 SHeat 18 S.H.Fact1.0000
OPERATION @ 45 AMBIENT
* * * * * *
12.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.BD1000 High Ambient Unit
* INDOOR * * OUTDOOR * * OTHER *
AIRFLOW L/sec 5500 10355 Comp.CAP kW 93.7
Entering WET/DRY 18 / 28 0 / 50 Comp.REJ kW 130.5
WET BULB Depr. Ratio 0.107 -- Comp.INPUT kW 36.80
EFF.Fact./Tube-Fin Fact. 1 / 1.18 1 / 1.1 Eff.Comp 1.02 Inpt 1.00
Air VELOCITY m/sec 2.44 1.74 RCV PD [No R.C.Valve]
ENTHALPY-ENT/LEAV.AIR 50.99 / 36.6 P.D. LOW SIDE 1 °
Vel/Row CORR. FACTOR 1.54 1.24 P.D. HIGH SIDE 1 °
Temperzone FIN CORR. FACTOR 0.98 1.04
manufactures Coil Air P.D.(Wet/Dry) 73 / 54 49 / 36
FACE AREA m²/ROWS DEEP 2.257 / 4 5.963 / 4
units specially TUBE Dia. Code/ Fins/m 15 / 450 15 / 520 Head.kPa(Abs/G)2546/2445
for high ambient REFRIGERANT TEMP 9.3 61.6 Suct.kPa(Abs/G) 646/ 545
applications LEAVING WET / DRY 13.0 13.9 --- 60.4 Subcool 1.1 LAprF .9
Liquid Temp 60.53
SST/SDT 8.3 62.6
Engineer is ds Comp. ZR108KC x 4
TOTAL COOLING CAPACITY kW 94.0 -Loss 0 = 94.0 S.H.R.= .98 COP.= 2.55
SENSIBLE COOLING CAPACITY 93.0 -Loss 0 = 93.0 SHeat 18 S.H.Fact1.0000
OPERATION @ 50 AMBIENT
Dimensions
13.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Acoustic Options – There’s normally more than one solution!
Acoustic Options 1:
Roof Mounted Compressor Hoods
Acoustic Options 2: mounted below roof line
Hi Static Condenser Fans ducted through roof
14.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Acoustic Options 3: Acoustic Options 4:
Plantroom Package Unit with Roof Mounted Condenser Plantroom Mounted Condenser ducted to outside
15.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Contacts
Sydney Adelaide Newcastle Wellington
Ph: (02) 8822 5700 Ph: (08) 8333 1833 Ph: (02) 4962 1155 Ph: 64-4-569 3262
Fax: (02) 8822 5701 Fax: (08) 8333 1844 Fax: (02) 4961 5101 Fax: 64-4-566 6249
Melbourne Perth Townsville Singapore
Ph: (03) 9551 7422 Ph: (08) 9314 3844 Ph: (07) 4773 9566 Ph: 065-6733 4292
Fax: (03) 9551 8550 Fax: (08) 9314 3855 Fax: (07) 4773 9166 Fax: 065-6235 7180
Brisbane Hobart Auckland
Ph: (07) 3399 2544 Ph: (03) 6272 0066 Ph: 64-9-279 5250 Commercial: www.temperzone.biz
Fax: (07) 3399 2577 Fax: (03) 6272 0506 Fax: 64-9-275 5637
16.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Supporting our equipment out in the field
Heating &
Cooling So
lutions Online Info
rmation
Visit our w
ases www.tempeebsite at
Pres
Pressure Temperaturee for online
informat
rzone.biz
ion on the
following:
3ER VICE Centre exp
anded andd Technical Service Home
00 ervice
• Wiring Di
8
Locations
National S
agrams
1 1 Information • Water an • Installation
2
d Air Flow Da an
Instructions d Maintenance
4RAINING
1800
• Air Hand ta
Company ling Informati
on • Technical
Profile • Capacity
Performance Specification
s and Data
Data • Electrical
Spec
Product Requirements ifications and
A handy pocket guide to air conditioning
g
-ANUAL upport, Overview
Technical Snd Warranty
• Parts Lis
ts for most
models includ
Contact ing Part Nu
mbers and
sa Descriptions
Spare Part Technical
Te
echnica Support, Service & Parts hotline:
ec e: Detailed
Product
• Superheat
• Refrigera
Measureme
nt • High Sens
r t 1800 211 800
nt Pipe Sizes ible Heat Ap
AU*U
GLY
UST
2007
i c a l S u p p o Spare
• Evacuatio
n Procedure
s
• Water So
urced
Applications Units
plications
Techn
• Commiss Manual
ioning Inform
Parts • Commiss ation • Operating
Lim
ioning Shee
ts Economiser its with
Damper Fitted
ort • Refrigera
nical supp Technical nt Charging • Split Syste
ov id in g better tech fie ld . Support
• Oil Traps
(if or when • Reverse Cy
ms Installat
ion Guide
staff now pr e req uir
those in th • Trouble Sh ed) cle
Low Ambie Heating in
Additional oducts to
ooting Inform nts
ati
perzone pr Updates • High Perce on
nta • Fresh Air
fo r al l Te m Air Systems ge Fresh Tempering
Applications
• Flexible Du
cting Installat
ion Guide
ebsite at
ISSUE 2
w .t e m p e rzonee.bfoillzowing:
visit our w
ww mation on
th
infor rt
for online Info, Spare Parts an
d Techni
cal Suppo
Product
Detailed
17.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Telecommunication, Mining & Industry Sites
Project Location Equipment Comments
Telephone exchange North Parramatta Air Cooled Splits
Oki Tedi Mine New Guinea Air Cooled Splits Switch room
Telephone exchange Tahmoor Air Cooled Splits Tandem Compressors
Telephone exchange New Lambton Air Cooled Splits Includes Plantroom Series Condenser
Alcan Gove G3 Project Gove NT Air Cooled Splits Switch room
Telephone exchange Broken Hill Air Cooled Splits Plantroom Series Condenser / High Ambient Application
Red Bank Power Station Singleton NSW Air Cooled Package Switch room
Telephone exchange Glebe Air Cooled Splits Plantroom Series Condenser
Capcoal QLD Air Cooled Splits & Package Switch room
Telephone exchange Lidcombe Air Cooled Splits & Packages Rooftop Series
Control Centre Singleton NSW Chilled Water Fan Coil Switch room
Telephone exchange Helensburgh Air Cooled Splits Tandem Compressors
Snow Town SA Air Cooled Splits Switch room
Telephone exchange Kellyville Air Cooled Splits Low Noise Application
Honiara Solomon Islands Air Cooled Package Switch room
Telephone exchange Kurnell Air Cooled Splits Tandem Compressors
Telephone exchange Wyong Air Cooled Splits Low Noise Application
Mine site Roxby Downs Air Cooled Splits Admin Buildings
Telephone exchange Parkes Air Cooled Splits Plantroom Series Condenser
QAL Gladstone Air Cooled Package Process cooling
Telephone exchange Forbes Air Cooled Splits Plantroom Series Condenser
Telephone exchange Brooklyn Air Cooled Splits Economy Cycle Application Built In
Telephone exchange Alstonville Air Cooled Splits Tandem Compressors, Low Noise Application
18.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Telecommunication, Mining & Industry Sites
Project Location Equipment Comments
Bolereo, Santos QLD Plantroom package units Switch room
Telephone exchange Coonabarrabran Air Cooled Splits Plantroom Series Condenser, Low Noise Application
Al Smelter Pt Pirie Air Cooled Package Demag blower room
Telephone exchange Avalon Air Cooled Splits Low Noise Application
Telephone exchange Burwood (NSW) Air Cooled Splits
Telephone exchange Como Air Cooled Splits Plantroom Series Condenser
Yambuk Wind Farm VIC Air Cooled Package Switch room
Telephone exchange Leppington Air Cooled Splits Tandem Compressors, Low Noise Application
Hallett Wind Farm SA Air Cooled Splits Switch room
Telephone exchange Randwick Air Cooled Splits Plantroom Series Condenser
Telephone exchange Glenbrook Air Cooled Split Plantroom Series Condenser
Telephone exchange Hurstville Air Cooled Splits Plantroom Series Condenser
Telephone exchange Kent St Sydney Chill. Water Air Handling Units
Broadwater Sugar Mill Broadwater NSW Air Cooled Splits Switch room
Telephone exchange Albion Park Air Cooled Package Plantroom Series
Condong Gem Plant NSW Air Cooled Splits Switch room
Telephone exchange Warilla Air Cooled Splits Plantroom Series Condenser
Telephone exchange Kogorah Air Cooled Splits & Packages Plantroom Series Condenser & Rooftop Series
Telephone exchange Thirroul Air Cooled Splits Plantroom Series Condenser
Sepon Copper/Gold Project Laos Cambodia Air Cooled Package Portable cooling application to enclosed work site
Telephone exchange Dapto Air Cooled Splits
Minara Resources WA Air Cooled Package Switch room
Telephone exchange Lakemba Air Cooled Splits
19.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Telecommunication, Mining & Industry Sites
Project Location Equipment Comments
Telephone exchange Lithgow Air Cooled Splits Plantroom Series Condensers
Telephone exchange Petersham Air Cooled Splits Plantroom Series Condensers
Telephone exchange Riverstone Air Cooled Splits Plantroom Series Condensers
Telephone exchange Silverwater Air Cooled Splits
Moranbah North QLD Air Cooled Splits & Package Switch room
Telephone exchange Castle Hill Air Cooled Splits & Packages Rooftop Series
Liddell Power Station Singleton NSW Water Cooled Splits & Package Switch room
Telephone exchange Bathurst Air Cooled Package Low Noise Application
Telephone exchange Melton Air Cooled Package Low Noise Application
Telephone exchange Frankston Air Cooled Splits Low Noise Application, Compressors in Evaporator Unit
Telephone exchange Highett Air Cooled Splits Low Noise Application
Telephone exchange Mandurah Air Cooled Splits Low Noise Application
Telephone exchange Wanneroo Air Cooled Splits Low Noise Application
Telephone exchange Hammersley Air Cooled Splits Low Noise Application
Telephone exchange Midland Air Cooled Splits Low Noise Application
Telephone exchange Rockingham Air Cooled Package Low Noise Application
Telephone exchange Hilton Air Cooled Split Low Noise Application, Compressors in Evaporator Unit
Telephone exchange Cannington Air Cooled Package Low Noise Application
Gromor Entreprises Singleton NSW Air Cooled Package Mushroom farm
Telephone exchange Kingsgrove Air Cooled Splits Plantroon Series Condenser
Munmorah Power Station Lake Munmorah NSW Air Cooled Splits Switch room
Telephone exchange Rydalmere Air Cooled Splits
Mt. Thorley Mines Singleton NSW Air Cooled Package Drag line operators cabin
20.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Telecommunication, Mining & Industry Sites
Project Location Equipment Comments
Telephone exchange Port Kembla Air Cooled Splits Tandem Compressors
Telephone exchange Merrimac Air Cooled Split Low Noise Application
Telephone exchange Lutwyche Air Cooled Splits Plantroom Series Condenser, Low noise Application
Telephone exchange Salisbury Air Cooled Splits Low Noise Application
Telephone exchange Capalaba Air Cooled Package Low Noise Application
Telephone exchange Sunshine Air Cooled Splits Low Noise Application
Emu Plains Wind Farm Cervantes WA Air Cooled Package Switch room
Telephone exchange Nowra Air Cooled Splits
Tomago TAC Facility Tomago NSW Air Cooled Splits Switch room
Telephone exchange Vaucluse Air Cooled Splits Compressor Hoods / Residential Application
Goro Nickle Project Noumea New Caledonia Air Cooled Package Switch room
Telephone exchange Dandenong Air Cooled Splits Low Noise Application
Telephone exchange Oakleigh Air Cooled Splits Low Noise Application
Telephone exchange Greensborough Air Cooled Splits Low Noise Application
Telephone exchange Werribee Air Cooled Splits Low Noise Application
Telephone exchange Box Hill Air Cooled Splits Low Noise Application
Telephone exchange Tullamarine Air Cooled Package Low Noise Application
Telephone exchange Unley Air Cooled Package Low Noise Application
Telephone exchange Prospect (S.A.) Air Cooled Package Low Noise Application
Telephone exchange Lonsdale Air Cooled Package Low Noise Application
Telephone exchange Salisbury Air Cooled Package Low Noise Application
21.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendices
1. Overview
a. Local Manufacturers
b. 50 Year History Brochure
2. Equipment Selection Philosophy
a. Specification Summary
b. Unit Selection Program
c. Handing Chart
d. Works Order 1, 2 & 3
e. Factory Quality Check Points
f. Final Test and Inspection
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 1
Overview
a. Local Manufacturers
b. 50 Year History Brochure
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 1 a. - Overview - Local Manufactiurers
At Temperzone, we know we can’t be beaten for quality, back-
up and service. And it all starts at our Sydney manufacturing
plant. That’s why we’re always delighted to show you around.
Australian Manufacturing, • Sydney manufacturing facility
• Daily production meetings
let us prove to you the
benefits
IFTY YEAR
•F S
CE O
N
F
LE
MA
EXCEL
N U FA C T U R
PIPE WORK
VICE
• 3 d pipe bending eliminates joints and
y
years the risk of leaks
• Braizing with nitrogen, eliminating scale
R
IN
SE
G
,I
D NN
O V AT I O N A N
COIL MANUFACTURING
• Temperzone is the only Australian
manufacturer building their own coil, this
brings flexibility from a 1 to 6 row coil.
• Corrosion options
• DX, chilled water and condenser water coils
• Consume 20 tonnes of copper per month
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 1 a. - Overview - Local Manufactiurers
EVACUATION TESTING & PACKING
• Full run tested, control logic, running amps,
when it leaves the factory we know it works!
• Strict standards of 200 microns for 5 minutes
must be achieved
• Refrigerants, R22, R407C, R410A
COMPONENTS
• Well known reliable brands
• Inward goods inspection to
ensure quality is maintaied
SHEET METAL PROCESSING
• Consume 100 tonnes per month galvanised sheet metal
• Fully automated, the night-shift is unmanned
DAILY PRODUCTION MEETINGS
• Every day sales, engineering, production and
management meet to solve any issue to
ensure on time deliveries
SPARE PARTS & WARRANTY
• Staffed by experienced
trades people
• Phone 1800 21 1800
and choose from options 3 & 4
WAREHOUSE
POWDER COATING • Because of changing market place
we always have in stock the following:
ASSEMBLY • All metal is cut punched and folded before
- Air cooled splits to 92kW
painting so that you do not ruin the integrity
• Regular quality checks during critical stages of the powder coat finish - Air cooled package to 160kW
of manufacture • Range of colours
- Water cooled to 44kW
• Pride in their work - Chilled water to 55kW
• 200ºC for 10 minutes
• Testing and quality control
STOCK MANUFACTURING
• Large capacity units
• Economies of scale
ENGINEERING
• R&D and custom manufacturing
• 8 Engineers controlling the product
• Custom engineered product to suit all applications
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 1 a. - Overview - Local Manufactiurers
We hope you’ve NEW ZEALAND FACTORY
enjoyed this tour
• Corporate head office
• High volume manufacturing
• Twice the size of Sydney factory
• Operates 24 hours per day
• R&D facility, capacity, sound, fan testing
FTY YEAR
F I invite
•We you to visit
S our factory to
C E experience it for yourself.
O
EN
F
MA
ICE EXCELL
N U FA C T U R
V
As Australia’s ducted air specialists, Temperzone offers the winning combination of a wide product range
ER
IN
supported by unmatched technical backup, a comprehensive warranty, and manufacturing facilities that
S
G
,I are unequalled in Australia. Remember, ducted air conditioning isn’t one of the things we do, it’s the only
D N NOV N thing we do, and we’ve been doing it better than anyone since 1956.
AT I O N A
Temperzone air conditioning is designed for Australian conditions – not Asian or European climates – and
the scale of our manufacturing facility is further testimony to our commitment to our home market.
You may not have realised that at a time when others have moved offshore, we’ve expanded our Sydney
plant creating local jobs and acquiring in-depth local knowledge. Is it any wonder that we’re proud of our
achievements?
That’s why you can specify Temperzone with total confidence!
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 1 b. - Overview - 50 Year History Brochure
By the 1990s, the company is a major Singapore, Malaysia, South East Asia at Our water-cooled products are well
manufacturer and international large, and China. suited, and our manufacturing facilities
supplier of commercial and industrial Temperzone International continues to and product range expand.
A young, single-minded and gifted air conditioning with a ‘preferred live up to its name and reputation for
engineer, Mr. Eric L. Kendall, pioneers the Being well placed to service this
supplier status’ in many market technical excellence, quality and value.
local production of heat transfer coils booming market, many more
segments. Temperzone is accredited with quality
for local manufacturing and industrial architects, builders, consultants
Respected and established throughout assurance scheme ISO9001 further and mechanical contractors are
processing applications, to replace acknowledging product quality.
European sourced coils. the eastern hemisphere, the company’s exposed to the emerging strength of
market embraces the Pacific Nations, The high-rise residential boom arrives Temperzone.
Together with the introduction of new New Zealand, Australia, Indonesia, - an exciting period for Temperzone.
technology, the new company makes its
mark and develops to dominate its market.
The 21st century
brings a major
expansion of our
Sydney and Auckland
manufacturing
facilities.Staffnumbers Temperzone “Selling Ice to Eskimos”, with the introduction of television is supported by our consumer
Building on success the company begins the company consolidates its position as exporting thousands of quality air advertising. DVD and brochure, and television
grow to over 500, and
a new era of expansion. With a policy of an industrial leader. conditioning products to China as advertising.
our expanded list of
employing and training the most talented Commercial work blossoms through
Manufacturing facilities are expanded with corporate customers the preferred choice to poor quality
people in the industry, the introduction of stocking of standard products Temperzone works hard to support
the introduction of fans and packaged air includes Meriton, local product which
new technologies and innovations, plus an including split ducted up to 92kw, the trade with comprehensive
conditioners to the product range. Mirvac, Shell, Aldi, is often imported
expanding range of products and services, roof top package units up to 160kw, technical and marketing support
Woolworths, The into Australia.
and chilled water fan coils up to which is well supported by our sales
Warehouse, and
Temperzone builds 55kw. and service teams and domestic and
Telstra.
brand awareness commercial web sites.
Meanwhile, we continue to expand
with increased
our engineering capabilities to
activity at trade
support our custom built products.
and home shows,
Domestic sales flourish through
and increased
a commitment to support and
promotion to the
grow our dealer network, which
domestic consumer
New style buildings change the face of our cities Manufacturing is moved to the Tidal Rd. facilities
creating a new and urgent demand for advanced allowing for further expansion of coil manufacturing
commercial air conditioning. with the purchase of our first Burr Oak coil line.
These new facilities provide the manufacturing
Having anticipated the market, the company is
capacity that enables the sales network to be
ideally positioned to service that need, designing and
expanded to include Australia.
building the sophisticated custom-built air handling
and air conditioningg systems
y required.
q
As a pioneer in the early introduction national sales and warehouse
and application of CNC production distribution facilities.
machinery, the company continues to
The company’s R&D facilities are local manufacturing facility
invest in the latest CNC technology. dynamic, customer oriented A recent upgrade of our
expanded, and now include capacity,
At this time, Temperzone is the that is positioned to serve approach to its market. R&D facilities has created
sound and fan testing giving us further
regions largest CNC manufacturing the Australian and Asian We will maintain a policy the platform for our future
confidence in the product we design
installation. markets for many more of excellence, quality and product development where
and build.
years to come. value through an ongoing energy efficiency, Inverter
Together with the introduction of
A “one stop shop” philosophy is re-investment into research, and digital scroll compressor
sophisticated computer aided design Still inspired by the
adopted as the basis for developing a developmentandproduction technology are high on our
and computer aided manufacturing pioneering vision of
full service and product merchandising technology, and never stop priority lists.
(CAD/CAM) enormous gains in its founder, governing
network. Temperzone has established looking for new ways of
productivity result, reducing lead director Eric L. Kendall, the
times, and improving customer a successful air conditioning being of service to our
South East Asian offices are opened company will continue its
service. business, with a world class clients.
in Hong Kong and Singapore servicing
this major commercial market with
Sydney manufacturing facilities are
high quality products that are well
established with the purchase of
received in a competitive environment
Bradway Engineering, and the sales
from day one.
network is expanded providing
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2
Equipment Selection Philosophy
a. Specification Summary
b. Unit Selection Program
c. Handing Chart
d. Works Order
e. Factory Quality Check Points
f. Final Test and Inspection
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 a. - Equipment Selection Philosophy - Specification Summary
SCHEDULE FOR TRANSFIELD NGN SITES
COMMERCIAL SCHEDULE INCLUDING OPTIONS
DATE 26/03/2007
SITE NAME :- TELEPHONE EXCHANGE PAGE 1 OF 1
SALES ENG.
INCLUDED OPTIONS CUSTOM
UNIT TYPE MODEL 1 2 3 4 5 6 7 8 9 10 11 12 QTY UNIT PRICE $
Summary SPLIT DUCTED ISD920Q/OSA920RB INC INC INC INC INC INC INC INC INC 1
of Technical
Requirements
TOTAL INC GST
Note / Comments
Install & Maintenance Sheets Existing
Need to be compiled To Be Prepared by Temperzone Marketing Dept.
Wiring Diagrams Existing
Need to be compiled Prepared by Engineering
Dimension Drawings Existing
Need to be compiled Prepared by Engineering
INDEX OF OPTIONS
1 PAINTED EVAPORATOR CABINET 7 R407C REFRIGERANT CONVERSION
2 EPOXY COATED EVAPORATOR COILS 8 TOP SUPPLY INDOOR UNIT
3 STAINLESS STEEL CONDENSATE TRAY 9 CONDENSER FAN / HEAD PRESSURE CONTROL
4 MANUAL HP CONTROL
5 FIRE RELAY
6 COMMON FAULT / RUN SIGNAL
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 b. - Equipment Selection Philosophy - Unit Selection Program
WET COIL Final Balance
* INDOOR * * OUTDOOR * * OTHER *
AIRFLOW l/sec 4000 7400 Comp.CAP kW 78.89
Entering WET/DRY 18.5 / 26.9 0 / 45 Comp.REJ kW 114.91
WET BULB DEP. 0.103 -- Comp.INPUT kW 36.01
EFFICIENCY FACTOR 1.15 1.2 Eff.Comp 1.05 Inpt 1.05
Air VELOCITY m/sec 1.77 2.71 RCV PD [NO R.C.Valve]
ENTHALPY-ENT/LEAV.AIR 52.58 / 36.0 P.D. LOW SIDE 1 deg
Checking Vel/Row CORR. FACTOR 1.34 1.65 P.D. HIGH SIDE 1 deg
Operation at FIN CORR. FACTOR 0.94 1.01
Extreme Air P.Drop Pa. 35.4 96.6
FACE AREA m²/ROWS DEEP 2.257 / 4 2.728 / 4
Ambients TUBE Dia. Code/ Fins/m 15 / 400 15 / 480 HEAD.P. kPa(Abs) 2537
REFRIGERANT TEMP 7.8 60.9 SUCT.P. kPa(Abs) 616
LEAVING WET / DRY 12.7 13.6 0.0 57.8 SUBCOOL 2.7 LApr .9
Liquid Temp 58.13
SST/SDT 6.8 61.9
Engineer is G.Stewart Comp. mt100r6 x 4
TOTAL COOLING CAPACITY kW 78.8 -Loss 0 = 78.8 S.H.R.= .81 COP.= 2.18
SENSIBLE COOLING CAPACITY 64.4 -Loss 0 = 64.4 SHeat 18 S.H.Factor 1
= continue = HARD COPY = COMMENT = schematic
BROKEN HILL @ 45 AMBIENT
ASHP2.4 by AIRSOFT for BRADWAY. COOLING MODE TIME 15:41 12-02-2002
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 b. - Equipment Selection Philosophy - Unit Selection Program
WET COIL Final Balance
* INDOOR * * OUTDOOR * * OTHER *
AIRFLOW l/sec 4000 7400 Comp.CAP kW 88.58
Entering WET/DRY 18.5 / 26.9 0 / 35 Comp.REJ kW 120.78
WET BULB DEP. 0.103 -- Comp.INPUT kW 32.20
EFFICIENCY FACTOR 1.15 1.2 Eff.Comp 1.05 Inpt 1.05
Air VELOCITY m/sec 1.77 2.71 RCV PD [NO R.C.Valve]
ENTHALPY-ENT/LEAV.AIR 52.58 / 34.0 P.D. LOW SIDE 1 deg
Checking Vel/Row CORR. FACTOR 1.34 1.65 P.D. HIGH SIDE 1 deg
Operation of FIN CORR. FACTOR 0.94 1.01
Specified Air P.Drop Pa. 35.4 96.6
FACE AREA m²/ROWS DEEP 2.257 / 4 2.728 / 4
Conditions TUBE Dia. Code/ Fins/m 15 / 400 15 / 480 HEAD.P. kPa(Abs) 2059
REFRIGERANT TEMP 6.5 51.7 SUCT.P. kPa(Abs) 591
LEAVING WET / DRY 11.9 12.8 0.0 48.5 SUBCOOL 2.9 LApr .9
Liquid Temp 48.83
SST/SDT 5.5 52.7
Engineer is G.Stewart Comp. mt100r6 x 4
TOTAL COOLING CAPACITY kW 88.5 -Loss 0 = 88.5 S.H.R.= .77 COP.= 2.74
SENSIBLE COOLING CAPACITY 68.3 -Loss 0 = 68.3 SHeat 18 S.H.Factor 1
= continue = HARD COPY = COMMENT = schematic
BROKEN HILL @ 35 AMBIENT
ASHP2.4 by AIRSOFT for BRADWAY. COOLING MODE TIME 15:45 12-02-2002
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 b. - Equipment Selection Philosophy - Unit Selection Program
WET COIL Final Balance
* INDOOR * * OUTDOOR * * OTHER *
AIRFLOW l/sec 4000 7400 Comp.CAP kW 102.33
Entering WET/DRY 18.5 / 26.9 0 / 20 Comp.REJ kW 129.2
WET BULB DEP. 0.103 -- Comp.INPUT kW 26.87
EFFICIENCY FACTOR 1.15 1.2 Eff.Comp 1.05 Inpt 1.05
Air VELOCITY m/sec 1.77 2.71 RCV PD [NO R.C.Valve]
ENTHALPY-ENT/LEAV.AIR 52.58 / 31.1 P.D. LOW SIDE 1 deg
Vel/Row CORR. FACTOR 1.34 1.65 P.D. HIGH SIDE 1 deg
Checking FIN CORR. FACTOR 0.94 1.01
Operation at Air P.Drop Pa. 35.4 96.6
Low Ambients FACE AREA m²/ROWS DEEP 2.257 / 4 2.728 / 4
TUBE Dia. Code/ Fins/m 15 / 400 15 / 480 HEAD.P. kPa(Abs) 1502
REFRIGERANT TEMP 4.7 37.8 SUCT.P. kPa(Abs) 559
LEAVING WET / DRY 10.7 11.6 0.0 34.5 SUBCOOL 3.1 LApr .9
Liquid Temp 34.77
SST/SDT 3.7 38.9
Engineer is G.Stewart Comp. mt100r6 x 4
TOTAL COOLING CAPACITY kW 102.1 -Loss 0 =102.1 S.H.R.= .72 COP.= 3.79
SENSIBLE COOLING CAPACITY 74.0 -Loss 0 = 74.0 SHeat 18 S.H.Factor 1
= continue = HARD COPY = COMMENT = schematic
Due to LOW REFRIG. P.DROP avail at liquid refrig control STARVING MAY OCCUR
BROKEN HILLHILL
BROKEN @ 20 AMBIENT
@ 20 AMBIENT
ASHP2.4 by AIRSOFT for BRADWAY. COOLING MODE TIME 17:05 12-02-2002
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 c. - Equipment Selection Philosophy - Handing Chart
Matching unit configurations
to project requirements
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 c. - Equipment Selection Philosophy - Site Specific Drawing
Site Specific
Drawing
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 e. - Equipment Selection Philosophy - Site Specific Wiring Diagram
Site Specific
Wiring Diagram
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 e. - Equipment Selection Philosophy - Works Order
Production Details
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 e. - Equipment Selection Philosophy - Works Order
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 e. - Equipment Selection Philosophy - Factory Quality Check Points
temperzone australia pty ltd ISSUE 2
FORM : QF6 JANUARY, 2000
INSPECTION LABEL GUIDE
Vacuum Electrical Performance Sound Leak Internal Final
Leak Check Test Test Test Test Appearance Appearance
(1) (2) (3) (4) (5) (6) (7)
WHEN CORRESPONDING ABOUT THIS UNIT PLEASE INCLUDE
THE MODEL NUMBER AND SERIAL NUMBER.
Vacuum All units are to be put on the vacuum pumps. The vacuum test is to hold 200 microns for 5
Quality check Leak Check minutes. At this point units can be charged with refrigerant.
points during 1
manufacturing Electrical All electrical circuits are to be tested to prove that they conform to the requirements of the
Test wiring diagram.
process 2
Performance All units are to be test run to ensure that they conform to the Standard Test Sheets.
Test Standard Unit test sheets are located and filed in the Production Office.
3 Special and Modified Standard Unit Test Sheets are held and filed in the Drawing Office.
Sound During the performance test the tester will undertake a sound test. This test will consist of
Test listening to the unit operating and confirming that there is no undue noise through vibration,
4 rattles or rubbing of moving parts.
Leak Test All units are to be Pressure/Leak Tested to a minimum of 600KPA. Evaporators are checked at
600KPA plus with soapy water on each joint. Condensers are to hold at 600KPA for a minimum
5 of 1 hour and 30 minutes.
Internal The nominated person on the Finishing line is to check the unit for tidy wiring, piping, secure
Appearance capillaries and that all internal parts of the unit are clean and free of any loose matter.
6
Final The finishing line senior or nominated person for production units and the engineer or
Appearance nominated person for custom built products shall approve the final appearance. This is to
7 ensure that the unit is clean, paint work is acceptable and all appropriate labels have been
attached to the unit.
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.Appendix 2 f. - Equipment Selection Philosophy - Final Test and Inspection
specification
Ass’y piping
Appearance
Design fault
Component
Elect. panel
Sheet metal
Cleanliness
Unit Serial No.
Ass’y elect.
Ass’y loose
incomplete
FACTORY TEST
Tidiness \
Inspect’
failure
Not as
screw.
PROCEDURE
label
Procedure : QP05
Issue :
Published:
12
08/Nov/2005
Non – Standard Packaged Units Test Sheet Fault Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Tested By: Assy Line : Job No.: Qty Faults
Date Tested: Wiring Diag. : Rev.: Model No.:
If any result answers were ‘NO’,
Compressor Serial Number(s) attach completed reject label and
1. 2. 3. 4.
return unit to appropriate Supervisor.
Return to Assy Line for repair (Y/N) Hrs & Minutes Spent repairing in Test section.
Test Description Result Type of
No Record Readings
APD = AS PER DWG = N/A ; = Yes : = No . Component
T1 T2 No. Comments
1 a) Is the QL01 Label attached to unit and Vacuum Leak Test section
signed.
2 a) Are Wiring and pipe work acceptable
b) Set timers and overloads to correct setting as per wiring diagram
3 a) Is the current draw of each indoor fan less than maximum rating
b) Is current draw of each outdoor fan less than maximum rating.
c) Is rotation correct, vibration and noise level acceptable.
4 Cooling Mode Test (Switch unit to cooling)
a) Is current draw of each compressor less than maximum rating
b) Is unit cooling satisfactorily?
5 Heating Mode Test (Skip to next Section if unit not Reverse Cycle)
a) Switch unit to heating & check if heating satisfactorily?
b) Are Crank Case Heaters operating correctly?
c) Is unit running with acceptable vibration and noise level
6 Non Standard Features Testing
a) Does the unit contain all additional components list in the Works
Order Bill of Material?
b) Do all extra control features operate as per wiring diagram?
c) Are Modifications Designed by Engineering
d) If modifications by Production describe in comments section.
7 Post test shutdown
a) Set test unit main switch and control switches to ‘OFF’ and Signature Date
disconnect Reject Rectified
b) Confirm no leaks in all refrigeration piping connections using leak Signature Date
detector. Unit Approved
c) If modifications include R407C refrigerant, has the ‘R407C Engineer (Sign for Final Approval) Signature Date
Checklist’ been filled out? Conforms to Specification
Final Test and inspection • Full run test • Signed off by engineer
At Temperzone, quality is more than a policy, it’s the basic philosophy underpinning our business.You can also read
