WELL-EQUIPPED FOR CLEAN PROCESSES - Versatile solutions for efficient filtration and separation - Filtration ...
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FACTORY EQUIPMENT WELL-EQUIPPED FOR CLEAN PROCESSES Versatile solutions for efficient filtration and separation
OVERVIEW
A CLEAN SOLUTION –
IN PRODUCTION LINES WORLDWIDE
Whether to clean cooling lubricants in machine tools, air purification in production facilities, or
as filtration solutions in hydraulic systems: our innovative and proven filter solutions in devices,
machines, and systems ensure smooth production processes, keep production lines moving
TOGETHER WE ARE reliably, and are the perfect foundation for the efficient and safe production of high quality
products.
MAKING THE WORLD
YOUR GLOBAL SYSTEM PARTNER FOR THE EXTENSIVE EXPERTISE IN
MANUFACTURING INDUSTRY FACTORY EQUIPMENT:
As an innovative solution partner, Filtration Group Manufacturing and production lines
Industrial has been developing and producing a Steel and rolling mills
wide range of products and systems for factory Injection molding and die casting machines
equipment for many years. The high-performance Paper and printing machines
technology, maximum reliability, and exceptional ef- Surface technology
ficiency give you an edge over the competition. Our Industrial parts cleaning
extensive application knowledge for all kinds of pro- Process water treatment
duction facilities guarantee maximum productivity Service
safer healthier more productive and plant safety, and helps to improve sustainability,
in that our filter systems ensure that in that our high-perfor- in that our filter systems protect your environmental protection, and work safety.
machines can operate at full capac- mance filter systems keep systems from wear, ensuring high
ity, even in extreme conditions, and the workplace and the efficiency levels over a long period of
so protect people and capital goods environment clean time and increasing the service life
HIGH-PERFORMANCE PRODUCTS AND SOLUTIONS IN THE FOLLOWING AREAS:
HISTORY
The Purolator subsid- The Knecht company
iary in Öhringen takes merged into the MAHLE
over responsibility for group. In Öhringen, the
the European market. company has now become
In the same year, the largest employer with
MAHLE joins Knecht, 800 employees, and the
which produces filters filter division has become
for Purolator. the main pillar of the group.
1972 1999 2016
Automatic and process filtration Hydraulic filtration
1962 1974 2006 - 2016
The American filter specialist
Filtration Group integrates
the industrial filtration sector
into the corporate family. The
company, a subsidiary of
Madison Industries, operates
over 100 locations in 28
The American company MAHLE buys Purolator Öhringen, MAHLE takes over Norddeut-
countries.
Purolator is establishing the but continues to produce the filter sche-Filter-Vertriebs GmbH (NFV)
first location of an international systems under the well-known and AKO Filter GmbH. From 2011,
subsidiary in Öhringen. In brand. After the license agreement MAHLE Filtersysteme GmbH and
addition to filters for motor expired in 1990, filters from MAHLE Industriefiltration GmbH
vehicles, industrial filters were Öhringen were only sold under the in Öhringen will operate as two
also produced from 1966. Knecht and MAHLE brand names. independent companies under
one roof. Industrial Air Separation
3
MARKET SEGMENTS / APPLICATIONS
CLEAN FLUIDS AND 5 Manufacturing and 6 Air filtration
production lines
AMBIENT AIR – WITH INDIVIDUAL, Hydraulic and lubricant filtration
Central and single-station extraction
Compressor ventilation
F
iltration components for industrial
ENERGY-EFFICIENT SOLUTIONS
Cooling water filtration
vacuum cleaners
Dedusting
Pneumatic transportation
Wash bath filtration
Aerosol mist separation
Electroplating bath filtration
SilentCare room air filter
Overspray and powder-coating
Product filtration (sealants)
Industrial filtration solutions manufactured by Filtration Group Industrial get
the job done under challenging conditions in production facilities around the 7 Process water treatment
world. All components and systems are constantly being developed
Cooling water filtration
and improved. They demonstrate exception energy efficiency Surface water filtration
and sustainability and can be designed for specific Waste water/service water filtration
7 Oil/water separation
applications and needs.
8 2
APPLICATION 9
EXPERTISE IN THE 5 6
1
CATEGORIES:
1 Machine tools
3
4
Cooling lubricant treatment
Oil mist separators
Solid/liquid separation
Dedusting
Mobile filter units
Hydraulic and lubricant filtration
Backflush treatment 9 Service and supply area
Fuel treatment for standby generators
Compressor ventilation
F
iltration components for industrial
vacuum cleaners
Filtration for industrial trucks
2 Industrial parts cleaning
Cleaning media filtration Paper and printing machinery
Oil separation (liquid/liquid separation)
Hydraulic and lubricant filtration
Dedusting
Process water filtration
Paint filtration
3 Injection molding machines
4 Surface technology
Hydraulic and lubricant filtration Steel/rolling mills
Product additive filtration Central and single-station extraction
Cooling water filtration Overspray/powder-coating 8 Central cooling lubricant reconditioning Cooling water filtration
Vacuum product transportation Sand-blasting Dedusting
Silo filtration Curing baths Fine filtration Hydraulic and lubricant filtration
Product filtration (isocyanate/polyol) Electroplating bath treatment Police filtration Fuel treatment for standby generators
4 5
MACHINE TOOLS
MACHINE TOOLS
RUN LIKE CLOCKWORK
Filtration Group Industrial hydraulic and automatic filters ensure reliable plant operation by
cleaning the cooling lubricants in metalworking operations. INDUSTRIAL PARTS CLEANING
PRECISE OPERATION, EFFICIENT DIRT SEPARA-
TION, and maximum employee protection are the
INDUSTRIAL COMPONENT CLEANING
main features of our filter systems. As our auto-
matic filters independently clean during operation,
WITH MAXIMUM EFFICIENCY
they do not cause any process interruptions. This
means that operations can be maintained, even
when using duplex filters: if a filter needs to be re-
placed, the employee can simply manually switch The demands on the quality and cleanliness of surfaces, as well as residual dirt
to the second filter. Our innovative aerosol mist and particulate levels in cleaning processes are constantly rising. Our perfectly
separators reliably extract harmful aerosols that are coordinated filtration and separation systems ensure the high availability of
caused by cooling lubricants when working with Duplex filters
the cleaning fluids with a high degree of purity – with maximum efficiency and
fast-rotating tools directly from the work area. In
areas where short, highly abrasive chips are gener- environmental compatibility, as well as shorter process times.
ated, star-pleated filter elements are gently cleaned
with our patented cleaning system. This leads to
less wear on the machine.
CUSTOMIZED SOLUTIONS FOR CLEANING
THE RIGHT FILTER SYSTEM FOR EVERY MEDIA FILTRATION
APPLICATION: When manufacturing complex parts, automatic
filters significantly reduce coarse impurities from cooling OUR PRODUCT RANGE
f or cooling lubricant treatment lubricants. In doing so, they eliminate the need for clean- AT A GLANCE:
in hydraulic drives for machine tools ing and prevent quality losses in the process. For the
utomatic and basket strainer
A
f or separating aerosol mists subsequent component cleaning, we offer candle filters,
filters
in extraction systems for dry machining basket strainer filters, automatic backflush filters, and oil/ Filter elements
and for minimum quantity lubrication water separators for cleaning media filtration based on Candle filters and housings
LGA aerosol mist separators your individual requirements. Oil/water separators enable Particle counters
the reliable removal of oil from critical process media, Oil/water separators
such as detergents.
FILTRATION OF INDUSTRIAL
OUR PRODUCT RANGE PROCESS FLUIDS:
AT A GLANCE:
Cooling water and other process
Line
filters, breather filters water
Basket
strainer filters Alkali, neutral, and acidic aqueous
Automatic
filters cleaning solutions
Suction
return line filters Hydrocarbon-based
Hydraulic
and dedusting filters solvent cleaner (benzine)
Aerosol
mist separators Testing fluids
Metal-edge filters MFA500 High-end candle filter elements Oil separation - liquid/liquid separation
6 7
INJECTION MOLDING MACHINES
IN TOP FORM EVEN
UNDER HIGH PRESSURE
EFFICIENT SOLUTIONS FOR INJECTION MOLD-
ING MACHINES
Hydraulic and lubricant filters ensure the necessary
purity of the fluid in injection molding machines.
Our modular product range with high-quality filters
gives you access to durable solutions for every
application – a reliable foundation for uninterrupt-
ed operation. MANUFACTURING AND PRODUCTION LINES
PROTECTION FROM THE INSIDE WITH INNOVA-
SMOOTH PROCESSES
TIVE FILTER ELEMENTS
In plastics processing, star-pleated filter elements
reliably keep both the product as well as the
IN THEIR PUREST FORM
High-pressure filters
machines and systems clean. Smooth workflows
and low wear are ensured by protecting plastic
granules and processing plants, such as injection
molding machines or extruders, from dust and
dirt particles. And star-pleated filter elements also
ensure optimum operation in pneumatic vacuum HIGH-PERFORMANCE FILTER TECHNOLOGY INNOVATIVE FILTER ELEMENTS FOR
transport systems. FOR MAXIMUM PROCESS QUALITY DUST-FREE AIR
Solid and liquid impurities in the air and in liquids Wherever welding and grinding dusts occur, inno-
cause abrasion, wear, and corrosion. We offer vative, star-pleated filter elements and the tried-
highly-effective filter systems with maximum safety and-tested FG cam ensure clean air and safety
and efficiency for the reliable and efficient operation at the workplace – as an efficient filtration system
OUR PRODUCT RANGE of your sensitive production plants. with low differential pressures and minimum energy
AT A GLANCE:
CapFree
requirements.
Air filter elements for
ydraulic filters
H
better filter performance
Filter elements with open bottom pleat Metal-edge filters
Breather filters
Exhaust
air filters
Automatic
and basket strainer
filters OUR PRODUCT RANGE
Filter
elements for vacuum AT A GLANCE:
conveyor systems
ydraulic filters
H
Automatic and basket strainer filters
Filter elements
Oil/water separators
Breather filters
Spin-on cartridges Dust filter elements
Oil treatment systems
Mechanical emulsion
and foam breakers
Dust filter cartridges
Filter elements
Breather filters
8 9
QUIET, EFFICIENT, EFFECTIVE:
THE SILENTCARE ROOM AIR FILTER
IN THE SILENTCARE ROOM AIR FILTER Filtration air. The microfiber layer in which the air is filtered
Group Industrial presents a device that is ahead is embedded between two polyester nonwovens.
of its time. Equipped with a H14 HEPA filter to This prevents contact with the filter medium.
EN1822, the elegant device eliminates 99.995 %
of all particles >0,13µm - including viruses. When
in operation, the SilentCare is so quiet that you can
barely hear it. Its outstanding features and compact
AIR FILTRATION size make the new Filtration Group
Industrial room air filter perfect for use
ADDED BENEFITS:
in offices and meeting rooms, as well
as in high traffic areas.
ALWAYS CLEAN AIR
xtremely quiet - 43 db(A), this is equivalent
E
to the sound level in a quiet office, as well as
SILENTCARE COMBINES BEAUTY draft-free operation
WITH INNER QUALITIES Very low power consumption
(45 W at 600 m3/h)
The SilentCare filter’s elegant, pow- Multi-level operation that enables individual
der-coated sheet-metal housing adjustment to the ambient situation
HIGHLY-EFFECTIVE AIR PURIFICATION TECH- contains innovative filter technology: Compact design with castors for mobile use
NOLOGIES the filter medium certified under 360-degree air circulation and cleaning
Filtration Group Industrial also sets standards in air European standard EN 1822 reliably Long service life
cleaning, with high-performance, service life-opti- removes aerosols from the ambient
mized conical filter elements and patented, highly-ef-
ficient multijet and rotating nozzle cleaning units. Our
innovative, durable air filtration solutions are the basis
for uninterrupted operation and efficient production
processes.
SilentCare
As an experienced system partner, we optimize your
entire system – from the filter medium through to the filter
elements, and from specially developed cleaning
systems through to convenient app control. The
range of solutions extends from washable filter
elements through to compact and easy-to-integrate PROCESS WATER TREATMENT
dedusting devices, such as mixer filters and prod-
uct separators, through to large, ATEX-compliant
Dust filter elements Quick-Lock air filter elements
WE MAKE THE WATER
system solutions and filters for potentially explosive
atmospheres.
CLEAN AND PURE
OUR PRODUCT RANGE
AT A GLANCE:
Dedusting units
Dust filter cartridges HIGH-QUALITY PROCESS WATER with maximum
Cleaning units
Control systems
purity is essential for efficient, uninterrupted indus- OUR PRODUCT
Aerosol separators trial processes. The reduction of the pollution load RANGE AT A GLANCE:
Air intake filters also plays an important role in the direct or indirect
Fine oil separators discharge of waste water. Filtration Group Industrial Back-flushing filters
Accessories has a range of high-performance solutions for differ- Oil separators
ASL aersosol separator device LGA aerosol separator device
for emulsion mist for oil mist ent applications at its disposal.
Back-flushing filters
10 11
STEEL/ROLLING MILLS
DURABLE SOLUTIONS
FOR THE STEEL INDUSTRY
SMOOTH PROCESSES IN
STEEL PRODUCTION AND PROCESSING
To maximize efficiency, production processes in
steel production and processing must be able to
run without interruption. Seamlessly integrated pro-
cess steps are needed to make the best possible
use of all the efficiency potentials. Filtration Group
Industrial hydraulic and lubricant filters master
challenging filtration tasks in smelting and rolling
mill installations as well as in foundry machinery.
They protect stressed hydraulic systems from dirt
and secure the availability of your installations.
PAPER AND PRINTING MACHINERY
SAFE SOLUTIONS FOR THE
OUR PRODUCT RANGE
AT A GLANCE:
PAPER AND PRINT INDUSTRY
utomatic and
A
basket strainer filters
Systems for oil/water and
water/oil separation
Hydraulic filters GREATER EFFICIENCY IN PAPER PRO-
Back-flushing filters
Filter elements
DUCTION AND PROCESSING
Oil treatment systems
Dust filter cartridges Highly efficient, uninterrupted production
Breather filters processes are critical to survival in times of
increased competition. To keep your pro-
duction facilities rolling and protect your hy-
draulic systems from dirt and contamination,
we offer you high-performance and durable
hydraulic and lubricant filters for every re- Conical air filter elements
quirement.
OUR PRODUCT RANGE
AT A GLANCE:
utomatic and basket strainer filters
A
Hydraulic filters Duplex filters
Filter elements
Air breather filters/aeration driers
Oil separators
Dust filter cartridges
Basket strainer duplex filters High-pressure filters
Hydraulic filter elements
12 13
EVERYTHING UNDER ONE ROOF
SURFACE TECHNOLOGY INCLUDED IN THE SERVICE:
OUR DRIVE TO INSPIRE YOU
SIMPLY FLAWLESS
SURFACES Filtration Group Industrial complements its
high-quality and diverse range of filter systems SMARTRUN 4.0 SYSTEM WITH
and elements with excellent service. This ser- FULL-SERVICE CONTRACT
vice is based on many years of experience with
PROVEN SOLUTIONS FOR SURFACE TECHNOLOGY For optimal monitoring and an uninterrupted production process,
Our cleaning systems have proven themselves in surface technology, the complex requirements in filter technology, we recommend our new full-service contract in combination with
the SmartRun 4.0 system. This continuously records the operating
powder-coating systems, and blasting machines worldwide. They a distinct focus on customers, and competent
parameters of the dedusting system and saves these in a cloud.
make short work of any kind of dust load: in flame spraying, grinding employees. This allows our Service Team to remotely monitor the function of
and polishing, or in wet paint/overspray extraction in long painting lines. the filter system. The full service contract naturally includes all the
maintenance activities and regular system servicing. For you, this
High-performance filter media made from a cellulose base, polyester, means predictable costs and a long service life for your machines
and plants.
or polypropylene with the perfect finish ensure reliable, long-lasting op-
eration. Energy-efficient cleaning units help ensure a gentle clean. The TECHNICAL ADVICE
FG Pleat Lock and FG cam pleat spacing technologies maximize the OUR PRODUCT We recommend the filter systems that achieve the best
filter surface. RANGE AT A results in the specific area of application based on a thor-
GLANCE: ough assessment of the starting situation. Our analysis
THE COMPACT SUPER DUST CATCHER always starts with the overall system, the goal is smooth PLANT OPTIMIZATION
ust filter cartridges
D
Compact filter elements (CFE™) are flat, pleated filter elements. They Cleaning units production flows. Our Engineering Team puts your existing plant under
are designed for use in harsh environments, such as in mining, tunnel Automatic and basket the microscope and analyzes key areas for increasing
construction, wet coating, and laser cutting. The compact, flat design strainer filters INSTALLATION AND COMMISSIONING productivity. In addition to the performance capacity of
together with the outstanding cleaning properties make it the number Filter elements Our Service Team installs the filter systems on site and the filter systems, efficiency is a key parameter in plant
one choice for difficult dedusting solutions in a confined space. puts them through their paces. Our work is only done optimization.
once all filter systems are operating perfectly and pro-
cess and production reliability is ensured. ACCESSORIES
Our range of filter systems and cartridges are comple-
MAINTENANCE AND REPAIR mented by perfect accessories. These include a mobile,
From filter replacement through to repairs of complete easy-to-use particle counter, a particle monitor to con-
systems, we offer a full range of services – irrespective stantly monitor the oil condition, and various mainte-
of whether these are needs-based or they have been nance indicators.
agreed in fixed maintenance contracts.
SPARE PARTS FOR ALL POPULAR
LABORATORY FILTER SYSTEMS
Fuels, crude oil, and other fluids: in our labora- Our huge product range includes original parts and el-
tory we prepare precise analyses of every liq- ements for all Filtration Group Industrial filter systems
uid and determine the filterability of a mixture. Our as well as spare parts for all other commercially available
test results provide reliable baseline data that we can use types. If we do not have the right product in stock, we
Dedusting devices Dust filter elements Metal-edge filters to design your filter systems and plants. will procure it for you.
14 15
WORLDWIDE AT OVER 100 LOCATIONS IN 28 COUNTRIES
Öhringen
Salzgitter
Hamburg
Heerenveen
Crewe
Reedsburg
Timisoara
Rungis
Ibaraki
Shanghai
Tokyo
Busan
Production + Sales
Distribution
Johannesburg
ADDRESSES
Filtration Group GmbH FG Industrial USA Filtration Group Japan Corporation
Schleifbachweg 45 2400 Zinga Drive 1-23-6 Shinjuku
74613 Öhringen Reedsburg, Wisconsin 53959 Shinjuku-ku, Tokyo 160-0022
Germany USA Japan
Phone: +49 7941 / 6466 - 0 Phone: +1 608 / 524 - 4200 Phone: +81 3 / 5341 4484
Fax: +49 7941 / 6466 - 429 Fax: +1 608 / 524 - 4220 Fax: +81 3 / 5341 4485
Email: industrial@filtrationgroup.com Email: industrial.usa@filtrationgroup.com Email: industrial.japan@filtrationgroup.com
Filtration Group (Shanghai) Co. Ltd. Filtration Group Srl. Filtrair B.V.
B 501, Hangyi Road 8 Calea Stan Vidrighin 5A De Werf 16
Fengxian District, Shanghai 201401 Timisoara 300645 8447 GE Heerenveen
China Romania The Netherlands
Phone: +86 400 / 821 - 5175 Phone: +40 256 / 408 - 230 Phone: +31 513 / 626 - 355
Email: industrial.china@filtrationgroup.com Email: industrial.romania@filtrationgroup.com Email: marketing-filtrair@filtrationgroup.com
© Filtration Group Industrial GmbH 12.2020_r_md_500_E
Filtration Group France Clear Edge Filtration CFE GmbH Further information about our products and a
2 Place Gustave EIFEL IMMEUBLE DUBLIN Erzwäsche 44 local contact person from our worldwide partner
94563 Rungis 38229 Salzgitter-Calbecht network can be found on our website: https://
France Germany industrial.filtrationgroup.com/locations/
Phone: +33 1 / 45 12 05 30
Fax: +33 1 / 46 87 58 68 Phone: +49 5341 / 8151 - 0
Email: industrial.france@filtrationgroup.com Fax: +49 5341 / 8151 - 52 industrial.filtrationgroup.com
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