WHAT SHIPOWNERS, REFINERS, AND TRADERS SHOULD KNOW ABOUT IMO 2020 - MCKINSEY

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WHAT SHIPOWNERS, REFINERS, AND TRADERS SHOULD KNOW ABOUT IMO 2020 - MCKINSEY
Oil & Gas Practice

                What shipowners, refiners,
                and traders should know
                about IMO 2020
                New global limits on sulfur content for marine fuels will have a signifi-
                cant impact on fuel markets. Our forecast for 2020 shows the biggest
                challenge will be overcoming uncertainty.

                by Emily Billing and Tim Fitzgibbon

                                                                        ©Suriyapong Thongsawang/Getty Images

November 2019
Despite early talk of a possible delay, IMO                             Lagging scrubber installation
        2020 will take effect on January 1, 2020.¹ Once                         Shipowners were reluctant to install scrubbers
        implemented, global bunker fuel will be limited                         before mid-2018 because of both the financial
        to 0.5 percent sulfur content unless ships have                         viability and the logistics of the installation
        scrubbers installed, far lower than the current limit                   process. However, installation gained strong
        of 3.5 percent. An additional carriage ban, which                       momentum during the second half of 2018 and
        prohibits ships from carrying fuel oil with a sulfur                    the first half of 2019. The order book increased
        content greater than 0.5 percent unless they have                       from approximately 1,600 scrubbers in September
        scrubbers, will go into effect on March 1, 2020.                        2018 to about 3,700 scrubbers in September
        Ships in regions with sulfur emission control areas                     2019 (Exhibit 1). The resulting economies of scale
        (SECAs), such as Europe and North America, are                          have made scrubber economics more favorable,
        already required to meet an even stricter sulfur                        with payoff periods ranging from one to three
        limit of 0.1 percent; therefore, IMO 2020 will have a                   years for a large ship with a light-heavy differential
        smaller effect on shipowners in these regions.                          of between $15 and $23 per barrel.² In addition,
                                                                                limited shipyard space has not yet bottlenecked
        The new regulations will reshape fuel markets,                          shipowners in installing scrubbers, though it could
        especially in the short term. We’ve summarized                          still become an issue as momentum picks up.
        analyses of recent trends to create forecasts
        for how shipowners might respond in two areas:                          Our forecast assumes approximately 3,000
        scrubber installation and fuel switching. Scrubber                      scrubbers will be installed by 2020, accounting for
        installation has only recently gained momentum, and                     nearly 800,000 barrels per day of high-sulfur fuel
        this slow start means that IMO 2020 compliance will                     oil (HSFO). This includes both open-loop scrubbers,
        initially rely on switching to very-low-sulfur fuel oil                 which cost less yet discharge waste into the water,
        (VLSFO) or marine gas oil (MGO). Fuel switching and                     and closed-loop scrubbers, which capture waste
        the additional demand for lower-sulfur fuels will also                  but also require waste removal. While there have
        lead to changes in the global refining market, which                    been debates on banning open-loop scrubbers in
        can expect higher refinery utilization in 2020.                         coastal waters, the overall effect on fuel demand
                                                                                would be minimal: a less than 5 percent reduction
        Of course, shipowners’ decisions in the coming                          in HSFO demand. In fact, ships could simply comply
        months will directly affect refiners. As the                            with coastal regulations by using MGO and then
        implementation date gets closer, the primary                            switch to open-loop scrubbers after leaving
        challenge for traders and refiners will be overcoming                   coastal areas.
        widespread uncertainty about how to move forward.
        The traders and refiners able to create the most                        Given more concrete guidelines for fuel oil
        value will carefully consider their strategic options,                  nonavailability reports and carriage bans, we
        including producing more VLSFO, taking advantage                        assume that noncompliant ships (those that burn
        of existing bunkering businesses, focusing on                           HSFO without scrubbers) will represent just
        trading and wholesale marketing, investing in                           8 percent of the total bunker demand in 2020.³ That
        scrubbers or power generation to diversify, or                          number is expected to drop to less than 5 percent
        increasing storage.                                                     by 2025.

    1
       nnex VI of the International Convention for the Prevention of Pollution from Ships (MARPOL), administered under the International
      A
      Maritime Organization.
    2
      The light-heavy product price differential is a measure of price differences between light products (such as gasoline and diesel) and heavy
       fuel oil.
    3
       This is slightly lower than the previous year’s assumption of 10 percent in 2020.

2       What shipowners, refiners, and traders should know about IMO 2020
IMO 2020
 Exhibit 1 of 3

 Exhibit 1
 Scrubbers gained strong momentum during the second half of 2018 and the first half of 2019,
 increasing the volume of high-sulfur fuel oil retained in bunker demand in 2020.
 Number of scrubbers in place by 2020¹

      Firm order book

  4,500

  4,000
                                                                                                                                                        3,701 (Sept 2019)
  3,500                                                                                                                                                 3,502 (June 2019)

  3,000                                                                                                                                                 3,018 (Mar 2019)
                                                                                                Our outlook assumes 3,000
                                                                                                scrubbers installed by 2020, which                      2,649 (Jan 2019)
  2,500                                                                                         equals ~800 kbpd of HSFO,² or
                                                                                                ~16% of current bunker demand.
                                                                                                                                                        2,127 (Nov 2018)
  2,000

                                                                                                                                                        1,618 (Sept 2018)
  1,500

  1,000

    500

       0
               FGE       CE Delft/ DNV GL            Goldman    Wood   Evercore                 UBS           SEB       Goldman        BIMCO
                           IMO     (June ’19)          Sachs Mackenzie                                                   Sachs
                            ’16                      (Sept ’18)                                                         (May ’18)

                                                         Companies and organizations

¹ Unless indicated, forecasts published between April 2018 and March 2019.
² High-sulfur fuel oil; assuming each ship with a scrubber consumes 15 kMT of fuel (60 tons per sailing day over 250 sailing days), total HSFO consumed by ships with
  scrubbers is ~800 thousand barrels per day (kbpd).
 Source: DNV GL (order book information)

                                Balanced fuel switching                                                   problems.⁴ Refiners will therefore be required to
                                Given the projected level of scrubber investments,                        make this new blend of fuel oil with a sulfur content
                                IMO 2020 compliance will have to rely mostly on                           of 0.5 percent. Many refiners have already been
                                switching fuel to either to VLSFO or MGO—at least                         developing and testing these new fuel oil blends
                                initially. The actual mix remains to be seen, but we                      ahead of the regulation’s start date to work on
                                expect a significant amount of both fuels.                                engine compatibility and consistency concerns.

                                VLSFO will be priced lower than MGO but may                               As several issues will not be fully resolved by the
                                be riskier in terms of engine compatibility and                           start of 2020, we expect the first few months
                                bunkering availability, especially if shipowners                          after the transition to be volatile. Shipowners
                                aim to stick to a single brand. The concern among                         will therefore move between VLSFO and MGO,
                                shipowners regarding VLSFO is that mixing different                       depending on their level of comfort or concern
                                VLSFOs from different producers can block filters                         about the new fuel quality and relative price levels.
                                and transfer lines, leading to serious engine

                            4
                                 LSFOs from individual refiners can be stable in themselves but lead to sedimentation when combined with VLSFOs from other producers.
                                V
                                Paraffinic molecules in lighter fuel oil blend stocks can result in precipitating asphaltene molecules out of liquid fuel oils at different
                                concentration levels depending on the origin and grade of the crude.

                                What shipowners, refiners, and traders should know about IMO 2020                                                                             3
However, as these issues are resolved, we expect                    High-sulfur bunker demand currently makes up
                              shipowners to favor VLSFO as the low-sulfur fuel                    almost 50 percent of total global residual fuel oil
                              to comply with MARPOL, shifting the VLSFO–                          demand. And global bunker demand is 70 percent
                              MGO split from roughly 50-50 in 2020 to 75-25 in                    HSFO, 28 percent diesel or MGO, and 2 percent
                              2025 (Exhibit 2). That said, MGO will still be used                 other fuels (such as LNG, gasoline, or kerosene).
                              in SECA regions to meet their 0.1 percent sulfur limit,
                              representing roughly 1.4 million to 1.6 million barrels             Shifting bunker fuel demand from HSFO to a
                              per day of MGO demand through 2035.                                 combination of VLSFO and MGO will increase overall
                                                                                                  oil demand in the short term while severely cutting
                              Although alternative fuels, such as liquefied natural               demand for HSFO. In turn, increased MGO or
                              gas (LNG), are being introduced to the marine                       VLSFO demand by shipowners will increase crude
                              bunkering market, they will continue to make up only                runs by 250,000 barrels per day. As a result, all
                              a small share of total fuel demand because of limited               regions will experience higher refinery utilization,
                              infrastructure support.                                             pushing markets to simpler marginal configurations
 McKinsey EPNG
                                                                                                  and higher margins in 2020. Cracking margins
 IMO 2020
                              Impact of compliance on fuel markets                                across regions will see a boost in 2020 due to
 Exhibit 2 of 3
                              and refiners                                                        increased growth in distillate demand. And more
                              IMO 2020’s changes to the bunker fuel market                        complex refining processes, such as coking, will see
                              can potentially affect fuel oil markets overall.                    an even higher jump (Exhibit 3).

 Exhibit 2

 Given these factors, MARPOL provides a temporary boost in gas oil demand in 2020, but gas
 oil will gradually lose market share to very-low-sulfur fuel oil and liquefied natural gas in the
 reference case.
 Global bunker fuel demand mix, reference case
 Million barrels per day
         HSFO¹     VLSFO²     MGO³      LNG⁴

 6.5

 6.0

 5.5

 5.0

 4.5

 4.0

 3.5
 3.0

 2.5

 2.0

  1.5

 1.0

     0
           2016                         2020                                 2025                                2030                            2035

¹ High-sulfur fuel oil.
² Very-low-sulfur fuel oil.
³ Marine gas oil.
⁴ Liquefied natural gas.
 Source: McKinsey Energy Insights, Global Downstream Model

 4                            What shipowners, refiners, and traders should know about IMO 2020
IMO 2020
 Exhibit 3 of 3

 Exhibit 3

 Refiners will benefit from higher margins in 2020 as a result of MARPOL.
 Refining margins by hub (variable cash), $ per barrel

         Europe FCCV ¹             USGC FCCA²              Singapore RCC³

                                           History                                                               Forecast

  12

 10

  8

  6

  4

  2

  0

       2010                                           2015                                            2020                                       2025

¹ Brent delivered to Rotterdam.
² Vasconia delivered to Houston.
³ Dubai delivered to Singapore.
 Source: McKinsey Energy Insights, OilDesk model; Platts

                              With higher MGO demand, the global refining                         generation. HSFO will then price at substitution
                              market will be tighter for diesel and result in more                economics versus natural gas, which will lower resid
                              excess gasoline in the short term. There will be a                  prices and widen the light-heavy differential.
                              higher premium for diesel from 2020 to 2022, as
                              diesel–gasoline spreads widen initially and then                    Finally, additional refinery capacity, increased
                              return to levels indicating a more balanced market                  supply of VLSFO, and greater installation of
                              after a few years.                                                  scrubbers will all eventually contribute to a more
                                                                                                  stable market. While refinery utilization and
                              Combined with higher crude runs, the loss of                        margins will be higher in 2020, they will start to dip
                              HSFO demand from bunkers will send the global                       in 2021 as capacity additions and slower demand
                              residual fuels market into oversupply in 2020 and                   growth start to offset the initial MARPOL impacts.
                              2021, forcing excess resid to find a home in power

                              What shipowners, refiners, and traders should know about IMO 2020                                                            5
Strategic opportunities for traders                                 conversion and hydrotreating they have, as well as
    and refiners                                                        their current production of LSFO.
    Despite changing fuel markets and increased
    regulations, MARPOL presents strategic                              Simple refineries, such as those with low conversion
    opportunities for traders and refiners in the next                  and limited hydrotreating, will have the option of
    few years. Those able to identify and secure demand                 either shifting the crude slate to reduce HSFO
    can create a competitive advantage, particularly                    production or finding the best home for the HSFO
    in 2020.                                                            they continue to produce. Shifting to crude that is
                                                                        lighter, sweeter, or a combination of both should
    Players with strong trading and wholesale marketing                 not be difficult; however, prices for premium
    can benefit from an ability to blend low-sulfur resid               grades will rise as players compete to produce
    and make VLSFO. However, making VLSFO will                          VLSFO, resulting in more demand for light sweet
    require additional tankage and higher logistical                    crudes. This suggests that the strategy of shifting
    costs as low-sulfur streams must be segregated                      crude slate will at best be value neutral. Refiners
    from high-sulfur streams. Traders and marketers                     that continue to make HSFO will need to find the
    able to find a home for high-sulfur resid will also                 best available home for it—likely requiring active
    have an advantage. Companies with bunkering                         development of new customers, such as switchable
    capabilities will have the opportunity to gain new                  power users, that have not been consuming HSFO
    customers, as shipping companies are expected                       now but may switch based on favorable economics.
    to favor a specific company or brand across the                     Another alternative could be to segregate heavy,
    globe to avoid compatibility problems. However,                     high-sulfur resid and sell to a refiner with spare
    such consolidation will require fuel to be consistent               conversion and hydrotreating capacity under a
    across facilities.                                                  term agreement.

    Refiners that have made conversion investments,                     More complex refineries have the same options as
    specifically in coking and hydrocracking, should                    simple refineries—as well as the potential to reduce
    see higher profits in the early 2020s. Given the lead               the production of HSFO by taking advantage of
    time on these types of projects, recent and current                 their flexibility from the conversion capacity. To the
    investment decisions will likely see little benefit                 extent possible, all complex refiners should try to
    from MARPOL. At the same time, traders or refiners                  maximize the utilization of conversion and capability,
    could see opportunities to diversify investment in                  capturing value from a combination of reduced
    competing sectors, such as in scrubbers or power                    HSFO production; increased VLSFO production; or
    generation. Last, investing in storage capacity may                 the use of heavier, high-sulfur crude, which will see
    be a good move to potentially manage higher MGO                     a price discount. Investing to increase conversion
    demand, more diverse fuel supplies with different                   or hydrotreating, other than through very quick
    resid, or MGO blends.                                               and inexpensive debottlenecking, will likely not be
                                                                        feasible for refiners over the next few years. Beyond
    The opportunities and challenges for refiners will                  that, the likelihood that the market effect of IMO
    depend on their configuration, such as how much                     2020 will go away is quite high.

    Emily Billing is a consultant in McKinsey’s Houston office, where Tim Fitzgibbon is a senior expert.

    Copyright © 2019 McKinsey & Company. All rights reserved.

6                   What shipowners, refiners, and traders should know about IMO 2020
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