THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY

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THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
THINKING LIKE A
WHOLE BUILDING:
A WHOLE FOODS MARKET NEW
CONSTRUCTION CASE STUDY

Michael Deru, Eric Bonnema, Ian Doebber, Adam Hirsch,
Maureen McIntyre, Jennifer Scheib

NREL is a national laboratory of the U.S. Department of Energy, Office of Energy
Efficiency and Renewable Energy, operated by the Alliance for Sustainable Energy, LLC.
THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
Acknowledgments
The authors would like to thank the U.S. Department of Energy Building Technologies Program.
This document was prepared by the Commercial Buildings Group of the National Renewable
Energy Laboratory (NREL) Electricity, Resources, and Buildings System Integration Center as
Deliverable FY11-CBP-01 under Task BEC7.1101 in the Commercial Buildings Statement of Work.

We extend our thanks to their NREL colleagues Larry Brackney and Daniel Studer for conducting
formal internal reviews of this document, to Stefanie Woodward for editing assistance, and to
Marjorie Schott and Stacy Buchanan for graphic design.

All photographs contained herein were taken with the permission of Whole Foods Market.
“Whole Foods Market” is a registered trademark of Whole Foods Market IP, L.P.

Cover photos: Credit: Jennifer Scheib, NREL/PIX 18606, NREL/PIX 18607, & NREL/PIX 18608

Installing doors on medium-temperature cases saves energy in grocery stores.

Whole Foods Market works to reduce lighting power density while maintaining
adequate lighting on product displays.

Whole Foods Market uses a combination of ambient and accent lighting
as well as daylighting to reduce energy use in its stores.
THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
TABLE OF CONTENTS
                    Whole Foods Market New Construction Summary  .  .  .  .  .  .  .  .  .  .  .                               3

                    Whole Foods Market New Construction Case Study  .  .  .  .  .  .  .  .  . 6

                    Commercial Building Partnerships .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                8

                    Project Description .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9

                    Making the Business Case .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9

                    Energy Performance at the New Raleigh Store  .  .  .  .  .  .  .  .  . 10

                    Project at a Glance .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .   11

                    Energy Modeling  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 12

                    Begin With the Basics .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 13

                    Energy Efficiency Measures (NREL-Recommended)  .  .  .  .  .  .  .  .  .                                 16

                    Glazing Specifications .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .      20

                    Challenges  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 21

                    A Whole Building for Whole Foods  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 22

                    Putting It All Together .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .     24

                    Energy Use Intensities by End Use  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .               26

                    Lessons Learned .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .    28

                    References  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 30

                    Acronyms .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 31

                    Glossary .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 31

Commercial Building Partnerships | Whole Foods Market New Construction Case Study                                                   1
THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
“ Whole Buildings are a focus at Whole
     Foods Market, and the company has
     had internal green building standards
     and practices in place for years” says
     Kathy Loftus, global leader, sustainable
     engineering, maintenance, and energy
     management for Whole Foods Market.
     “But our participation in the U.S.
     Department of Energy’s Commercial
     Building Partnerships provides an
     opportunity for us to dig into the details
     of how our stores use energy in ways that
     we haven’t explored before.”

2                     Commercial Building Partnerships | Whole Foods Market New Construction Case Study
THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
U.S. Department of Energy’s Commercial Building Partnerships                                      The U.S. Department of Energy’s (DOE) Commercial
                                                                                                     Building Partnerships (CBP) identify, deploy, and

   THINKING LIKE A                                                                                   verify the performance of cost-effective energy
                                                                                                     efficiency measures (EEMs) with the goal of
                                                                                                     dramatically cutting energy use in commercial
   WHOLE BUILDING:                                                                                   buildings. Whole Foods Market is working with the
                                                                                                     National Renewable Energy Laboratory (NREL) on
   Whole Foods Market                                                                                a retrofit and a new construction CBP project. The
                                                                                                     new construction project, a standalone store in
   New Construction Project Summary                                                                  Raleigh, North Carolina, will open in spring 2011.

                                                                                                     Whole Foods Market and NREL examined the
                                                                                                     building systems that influence energy use and
                                                                                                     the interactions among those systems in the
                                                                                                     design for the new Raleigh store. Based on this
                                                                                                     collaboration and energy modeling, they identified
                                                                                                     cost-effective EEMs that can be readily deployed in
                                                                                                     existing Whole Foods Market stores and other U.S.
                                                                                                     supermarkets.

                                                                                                     If the actual savings in the Raleigh store match the
                                                                                                     modeling results, each year this store will save
                                                                                                     nearly $100,000 in operating costs and avoid
                                                                                                     about 2.6 million pounds of carbon dioxide
                Cooling                                                                              emissions, based on $0.06/kWh for electricity and
Equipment                                                                                            $0.83/therm for natural gas. Raleigh has low utility
                                                                                                     rates, and the same energy savings would mean
                                                                                                     greater cost savings in a location with high rates
   NREL engineers Michael Deru (left) and Ian Doebber examine night curtains, a proven energy
Fans                                                                                                 (Boston, for example) or even national average
                                           Refrigeration
   efficiency strategy, at a Whole Foods Market store.
                                                                                                     rates:
   Photo courtesy of Patrick Corkery, NREL/PIX 17307.

                                                                                                                          ELECTRICITY     NATURAL GAS     TOTAL
 ANNUAL SAVINGS BY END-USE                                                                             Raleigh
  Lighting
   TOTAL DOLLAR SAVINGS                                           $97,245                              Energy Savings     1,406,156 kWh   15,513 therms

                                                                                                       Rates              $0.06/kWh       $0.83/therm
    Electricity Savings
                 Refrigeration                                                       $37,680           Annual $ Savings   $84,369         $12,876         $97,245
                      Lighting                                     $22,935
                          Fans                   $11,468                                               Boston
                   Equipment                   $9,010
                                                                                                       Rates              $0.15/kWh       $1.00/therm
                       Cooling            $3,276
    Gas Savings
                  Heating                          $9,296
                                                                                                       Annual $ Savings   $210,923        $15,513         $226,437
         Service Hot Water              $2,584
               Equipment               $996                                                            National Average
                                                                                                       Rates              $0.098/kWh      $0.98/therm
                                   0           10,000       20,000     30,000       40,000
                                                        Dollar Savings                                 Annual $ Savings   $137,803        $15,203         $153,006

                                                                                                     To calculate the dollar savings in your area:
   ANNUAL AVOIDED CARBON                                          ~2.6 million                       www.eia.gov/cneaf/electricity/esr/esr_sum.html
   DIOXIDE EMISSIONS*                                             pounds per year                    www.eia.gov/dnav/ng/ng_pri_sum_a_EPG0_PCS_DMcf_a.htm

  * Based on 1.67 lb CO2e/kWh of electricity and 14.5 lb CO2e/therm of natural gas. Assumes 1
    kBtu=0.974 ft3 and combustion in a furnace and hot water heater. Other combustion devices
    would have different conversion factors. CO2e is carbon dioxide equivalent, which combines all
    of the global warming emissions into one number using the global warming potential (GWP)
    for each emission relative to CO2.
THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
FOOD RETAILER CHECKLIST
Based on the preliminary results from Whole Foods Market’s                HVAC
new construction CBP project, food retailers can benefit the
most from their investments in energy efficiency by implement-            4✚Decrease total airflow rate to about 0.6 cfm/ft2 in the
ing the following measures. The EEMs with plus signs are likely              dry goods and grocery sections.
to be the most cost-effective strategies in existing buildings.
                                                                          4✚Optimize the main air-handling unit by indepen-
REFRIGERATION                                                                dently controlling humidity and temperature.

4✚Add doors to medium-temperature cases where
    appropriate, and night curtains to remaining open                     KITCHEN EXHAUST
    medium-temperature cases.
                                                                          4✚Install side panels on exhaust hoods to achieve a
4✚Replace light fixtures in refrigerated cases and walk-in                   lower exhaust flow rate and capture all exhaust fumes.
    coolers with light-emitting diodes (LEDs).
                                                                          4 Install demand ventilation sensors and controls to
4✚Replace permanent-split capacitor and shaded pole                          reduce exhaust flow (and the required make-up air)
    motors with high-efficiency, electrically commutated                     when there is no cooking.
    motors for evaporator fans.
4✚Reduce electricity use for anti-sweat door heaters by                   ENVELOPE
    aggressively controlling them in response to the store
    humidity levels.                                                      4 Add a vestibule to store entrances and exits and offset
                                                                             the doors to reduce the airflow into the building when
4✚Use variable-speed fans for the condensers.                                both sets of doors are open.
4 Install electronic expansion valves for the low-                        4 Reduce total glazing area and use more efficient
    temperature system and reduce the minimum                                glazing.
    saturated condensing temperature from 75oF to 55oF
    for both the medium- and low-temperature systems.                       MORE GOOD IDEAS
4 Capture waste heat for air and service water heating.                     Reduce refrigerant charge AND save energy.
                                                                            Design refrigeration systems to minimize green-
LIGHTING                                                                    house gas emissions, considering both refrigerant
                                                                            leaks and the emissions from the electricity
4✚Reduce total installed lighting load (not including                       generated to run the system.
    refrigerated case lighting) to 1.0 W/ft2.
                                                                            Expect more of manufacturers. Set perfor-
4✚Reduce lighting levels during after-hours stocking                        mance goals and place the responsibility for
    and cleaning.                                                           meeting those goals on HVAC manufacturers and
4 Consider using LEDs for display applications through-                     other vendors.
    out the store.
                                                                            Use equipment only as needed. Save energy
4 Install skylights and control lights in response to                       and money by using equipment to provide the
    available daylight.                                                     function required as needed rather than running it
                                                                            constantly at full power.

National Renewable Energy Laboratory                                        Use efficient kitchen equipment. Select
1617 Cole Boulevard, Golden, Colorado 80401                                 ENERGY STAR® qualified equipment when possible,
303-275-3000 • www.nrel.gov                                                 maintain it properly, and turn it off when not in use.
NREL is a national laboratory of the U.S. Department of Energy              Reduce plug loads. Use power savings settings on
Office of Energy Efficiency and Renewable Energy
                                                                            computers and point of sale equipment, consolidate
Operated by the Alliance for Sustainable Energy, LLC
                                                                            personal office equipment with a multifunction
NREL/FS-5500-50790 • April 2011
                                                                            device, and use load management devices on
This summary is based on “Thinking Like a Whole Building: A Whole Foods
                                                                            refrigerated vending machines.
Market New Construction Case Study,” which is available at
www.nrel.gov/docs/fy11osti/50056.pdf.
THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
“The NREL engineers brought an amazing
                                                    level of expertise and detail orientation
                                                    to the project,” says Mike Farish, store
                                                    development leader for the Whole Foods
                                                    Market south region and project manager for
                                                    the new Raleigh store. “It would have taken
                                                    more time and cost more for our engineers
                                                    to drill down that far, but our design and
                                                    construction team benefited from learning
                                                    about the intricacies of energy use.”

      Credit: Pat Corkery, NREL/PIX 18596

Commercial Building Partnerships | Whole Foods Market New Construction Case Study                 5
THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
Whole Foods Market uses a combination of
ambient and accent lighting to highlight
the products in its stores.

Credit: Ian Doebber, NREL/PIX 18609
THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
U.S. Department of Energy’s
                                      Commercial Building Partnerships

                                      THINKING LIKE A
                                      WHOLE BUILDING:
                                      A WHOLE FOODS MARKET NEW
                                      CONSTRUCTION CASE STUDY

                                      Whole Foods Market is the world’s leading natural and
                                      organic foods retailer, with more than 300 stores in
                                      North America and the United Kingdom. Whole Foods
                                      Market’s participation in the U.S. Department of
                                      Energy’s (DOE) Commercial Building Partnerships (CBP)
                                      is a natural extension of its values and vision.

                                      “Whole Buildings are a focus at Whole Foods Market,
                                      and the company has had internal green building
                                      standards and practices in place for years,” says Kathy
                                      Loftus, global leader, sustainable engineering, main-
                                      tenance, and energy management for Whole Foods
                                      Market. “But our participation in CBP provides an op-
                                      portunity for us to dig into the details of how our stores
                                      use energy in ways that we haven’t explored before.”

Credit: Ian Doebber, NREL/PIX 18609
THINKING LIKE A WHOLE BUILDING: A WHOLE FOODS MARKET NEW CONSTRUCTION CASE STUDY
COMMERCIAL BUILDING PARTNERSHIPS
        The U.S. Department of Energy’s (DOE) Com-       The CBP projects serve as test beds and train-
        mercial Building Partnerships (CBP) (DOE         ing centers for innovative building-related
        2010b) is a public/private cost-shared effort    research, and demonstrate how energy
        that provides an opportunity for commercial      use can be reduced dramatically and cost
        building owners and operators (Partners)         effectively in commercial buildings. The new
        to cost-effectively improve the energy           construction projects also provide an oppor-
        efficiency of their facilities. Each Partner     tunity to corroborate the recommendations
        agrees to pursue ambitious energy-saving         contained in the technical support docu-
        goals—a 50% reduction in energy use over         ments (TSDs) for 50% energy savings. The
        Standard 90.1-2004 in a new construction         TSDs provide the basis for the forthcoming
        project and a 30% reduction over Standard        50% Advanced Energy Design Guides devel-
        90.1-2004 or current energy use in a retrofit.   oped by DOE and the national laboratories
        Partners also agree to provide the resources     in collaboration with the American Society of
        necessary to meet those goals. All Partners      Heating, Refrigerating and Air-Conditioning
        are members of the DOE Commercial Build-         Engineers (ASHRAE) and other partners. DOE,
        ing Energy Alliances (DOE 2010a), and the        the Pacific Northwest National Laboratory,
        lessons learned during the CBP projects will     and the National Renewable Energy Labora-
        be shared among Alliance members as well         tory (NREL) develop the technical support
        as with other interested commercial building     documents, including a Grocery Store 50%
        professionals.                                   Energy Savings Technical Support Document
                                                         (Leach et al. 2009).
        DOE representatives, national laboratory
        staff, and private sector technical experts      The lessons learned from these projects
        help Partners meet their energy goals with       will soon be published in case studies.
        acceptable returns on investment based           Simple decision tools to assess the business
        on their business models. Partners can thus      cases for various energy efficiency measures
        incorporate ideas and strategies into their      are also under development. These tools
        projects that might seem too expensive or        will help facilitate energy savings across the
        technologically challenging to tackle without    commercial building sector. This case study
        the resources and technical expertise avail-     is a snapshot of the progress to date on the
        able through CBP.                                Whole Foods Market CBP new construction
                                                         project in Raleigh, North Carolina.

Adding doors to medium-temperature
refrigerated cases in a supermarket can
reduce the cooling load in those cases by
about 65%.

Credit: Jennifer Scheib, NREL /PIX 18606
Whole Foods Market is working with the              “Whole Foods Market store
     National Renewable Energy Laboratory
                                                         development leaders work side-
     (NREL) on a retrofit and a new construction
     CBP project. This case study is a snapshot of       by-side with local operations
     the progress to date of the Whole Foods Market      leaders,” according to Loftus,
     CBP new construction project in Raleigh, North
     Carolina. It describes the successes and chal-      “We make it clear that the effort
     lenges of working collaboratively and using         to improve energy efficiency
     strategies and technologies that meet Whole
     Foods Market’s business criteria to dramati-        makes sound business sense in
     cally reduce energy consumption. The new            addition to being the right thing
     Raleigh store is currently under construction,
                                                         to do.”
     and is expected to be completed in the spring
     of 2011.
                                                         MAKING THE BUSINESS CASE
     This case study demonstrates the value of the       Whole Foods Market is organized around
     project to Whole Foods Market, the degree to        regional offices, and the leaders and team
     which the involvement of members of NREL’s          members of individual stores have some auton-
     Commercial Buildings Research Group helped          omy. Their decisions are informed by Whole
     stretch the team’s thinking about how to            Foods Market’s core values and guided by its
     reduce energy consumption, and the lessons          stated commitment to care for the environment
     learned that are useful to the broader food sales   and the communities in which it operates.
     industry. These lessons will be shared among
     members of the Commercial Building Energy           That commitment includes creating a comfort-
     Alliances (DOE 2010a) as well as with other         able and enjoyable shopping experience, main-
     interested commercial building professionals.       taining a healthy bottom line, and minimizing
                                                         its environmental impacts. Reducing energy
                                                         use is one way to meet this commitment, but
     PROJECT DESCRIPTION                                 energy reduction strategies must in every case
                                                         make business sense.
     The new Whole Foods Market store in Raleigh,
     North Carolina, is a single-story 40,000 ft2        Whole Foods Market’s decentralized business
     standalone store. Although each Whole Foods         model initially presented challenges to improv-
     Market is unique, this store is representative      ing energy efficiency. This business structure
     of other Whole Foods Market stores, and the         has many advantages, such as each region’s
     energy efficiency measures (EEMs) used here         and store’s relationships with local organiza-
     can be deployed to these stores and to other        tions, suppliers, and growers. But the culture
     buildings in the U.S. food sales subsector.         does not include a mechanism for dictating
                                                         energy efficiency standards, so energy savings
     The store is located in DOE climate zone 4A,
                                                         strategies were initially deployed on a case-by-
     mixed-humid, which receives more than
                                                         case basis.
     20 inches of annual precipitation, has 5,400
     or fewer heating-degree days, experiences           “Internal communication was key,” says Loftus.
     monthly average outdoor temperatures below          “Once we developed ways of communicating
     45°F during the winter months, and may have         the benefits of improved energy efficiency for
     significant cooling loads and high humidity         the environment, shareholders, and everyone
     during the summer.                                  else—and we circulated the success stories—it
                                                         was easy for leaders to adopt best practices.”

Commercial Building Partnerships | Whole Foods Market New Construction Case Study                           9
To keep everyone in the loop, executive level       Whole Foods Market is committed to an
     Whole Foods Market teams participate in             energy reduction goal of 25% compared with
     monthly conference calls and meet face-to-          2008 baseline use at all stores by 2015. As a
     face at least twice every year. The Energy and      CBP Partner, Whole Foods Market has also
     Maintenance and Store Development teams             agreed to target energy savings compared with
     maintain a collaborative website for the entire     the American National Standards Institute/
     company that chronicles successes and lessons       American Society of Heating, Refrigerating
     learned.                                            and Air-Conditioning Engineers/Illuminating
                                                         Engineering Society of North America (ANSI/
     “Whole Foods Market store development               ASHRAE/IESNA) Standard 90.1-2004 of 50%
     leaders work side-by-side with local operations     in the Raleigh project.
     leaders,” according to Loftus. “We make it clear
     that the effort to improve energy efficiency        Determining paybacks for innovations with
     makes sound business sense in addition to           many variables and no track record can be
     being the right thing to do.”                       difficult. Whole Foods Market nominally uses a
                                                         three-year simple payback as a project-screen-
     Another consideration for Whole Foods Market        ing guideline for retrofits, but may consider
     is that it leases its buildings. In new construc-   longer paybacks for new stores. Whole Foods
     tion projects, the developer is responsible for     Market does not have strict rules about
     building the core and shell (broadly defined        paybacks or other methods of determining
     as the structure, envelope, and building-level      cost-effectiveness, and other business values
     systems such as heating, ventilation, and           also play a role in the decision-making process.
     air-conditioning [HVAC]), and the regional
     construction team manages the process of
     finishing the interior.                             ENERGY PERFORMANCE AT
     “We’re getting much better at writing specifica-    THE NEW RALEIGH STORE
     tions into the leases,” says Loftus. “And the       Energy use intensity (EUI) describes a build-
     process of working with NREL through CBP            ing’s energy use in a way that can be compared
     will help us be even more precise about store       across buildings with very different floor areas.
     performance requirements.”                          To calculate EUI, the total energy consumed in
                                                         one year, generally expressed in units of kBtu
       “Supermarkets are energy                          (thousands of British thermal units) or kWh
       intensive,” according to Mike                     (kilowatt-hours), is divided by the total floor
                                                         space. Compared with other retail building
       Farish, store development leader                  types, supermarkets tend to have higher EUIs
       for the Whole Foods Market south                  because of refrigeration and cooking equipment.
                                                         The dominant energy loads for most other retail
       region and project manager                        building types are lighting and HVAC.
       for the new Raleigh store.“ And
                                                         “Supermarkets are energy intensive,” accord-
       Whole Foods Market stores are                     ing to Mike Farish, store development leader
       more energy intensive than most                   for the Whole Foods Market south region and
                                                         project manager for the new Raleigh store.
       supermarkets because of our
                                                         “And Whole Foods Market stores are more
       in-house bakeries and extensive                   energy intensive than most supermarkets
       food preparation areas.”                          because of our in-house bakeries and extensive
                                                         food preparation areas.”

10                           Commercial Building Partnerships | Whole Foods Market New Construction Case Study
PROJECT AT A GLANCE
Project Type                               Whole Foods Market South
Retail grocery store                       Region Team
                                           Mike Farish
Project Description                        Scott Hewett
Construction of a typical single-story     BJ Leonard
standalone store
                                           Kathy Loftus
                                           Tom Patrick
Project Size
40,000 ft2
                                           Whole Foods Market
Project Location                           Design Team
Raleigh, North Carolina                    e2s
                                           Michael Guldenstern
Climate Zone
                                           ochsnerEFS, p.c.
4A, mixed-humid
                                           Dean Ochsner
Square Footage Controlled                  GreenbergFarrow
by Partner                                 Mitch Deutsch
11 million in the United States
                                           Justin Hardy

Expected Energy Savings (%) and            Western Extralite
Basis for Comparison                       Mark Kaner
41% over Standard 90.1-2004
                                           NREL Principal Investigator
Expected EUI of Final Project              Paul Torcellini
208 kBtu/ft2yr
                                           NREL Project Lead
Potential for Replication                  Michael Deru
Very good—although Whole Foods
Market does not use a prototype per        NREL Project Engineers
se, this store is representative of its    Eric Bonnema
near-term new construction projects        Ian Doebber
and is similar to other buildings in the   Jennifer Scheib
food sales subsector.
                                                                         Using LEDs in place
                                           NREL Technical Monitors       of T-8 fluorescents in
Carbon Dioxide Emissions                   Adam Hirsch                   medium-temperature
Avoided                                    Greg Stark                    cases reduces lighting
~2.6 million lb/yr
                                                                         power use in these
                                           NREL Subcontractors           cases by 50%, because
Energy Savings                             CDH Energy Corporation        LED lights illuminate
~1.4 million kWh/yr electricity                                          product as well as or
                                           Hugh Henderson
~15,500 therms/yr natural gas                                            better than fluores-
                                           CTA Architects & Engineers    cents using less power.
                                           Rob Arthur
                                                                         Credit: Jennifer Scheib,
                                           Jim Armer
                                                                         NREL /PIX 18610
In fact, the loads for baking and food prepa-               identifies EEMs that work well together, the
ration give the new Raleigh store an energy                 details of the energy model can be fine-tuned
profile similar to that of a restaurant. The inter-         based on the final design specifications.
actions among the various energy-consuming
systems—refrigeration, kitchen equipment,                   As powerful as it is, energy modeling is a
lighting, HVAC, etc.—are complex. Whole                     supplement to—not a substitute for—solid engi-
Foods Market and NREL used this opportunity                 neering expertise. It provides building owners,
to better understand how these systems affect               designers, and builders the tools and the oppor-
each other as well as the overall energy use in             tunity to thoroughly think through a design
the store. Fortunately, design integration across           before construction begins (Doebber 2010).
multiple disciplines is a core competency of
NREL researchers (Doebber 2010).                            The energy modeling results in this case study
                                                            are from a model in EnergyPlus (DOE 2010c)
                                                            (a whole-building energy simulation program
ENERGY MODELING                                             developed by DOE and used to model energy
                                                            use in buildings). The model was developed
Computer energy modeling is a key tool for                  during the design process to explore the feasi-
understanding the interactions of energy-                   bility of building a Whole Foods Market store
consuming systems. By running multiple                      that uses 50% less energy than one built to the
iterations of an energy model, each time using              requirements of Standard 90.1-2004.
a different combination of EEMs, computer
modelers can refine a building design to maxi-              To analyze the main energy-consuming
mize energy savings. The model can also be                  systems and facilitate communication with
used to understand the tradeoffs and syner-                 Whole Foods Market and private sector consul-
gies among multiple EEMs (see Putting It All                tants, NREL staff calibrated the EnergyPlus
Together on page 24). Once the modeler                      model using utility bills, submetered data, and

   NREL engineers Michael Deru (left) and Ian Doebber examine night curtains,
   a proven energy efficiency strategy, at a Whole Foods Market store.

   Credit: Patrick Corkery, NREL/PIX 17307
other energy use information from similar new        BEGIN WITH THE BASICS
     Whole Foods Market stores. Instead of focusing
     on individual EEMs, they optimized the design        Descriptions of the three systems NREL
     by analyzing the whole building as a system.         examined most closely—refrigeration, kitchen
                                                          exhaust, and lighting—follow. (See Energy
     Modeling software is still evolving, and this        Efficiency Measures, page 16, for information
     Whole Foods Market project helped NREL               about the envelope and HVAC systems.)
     researchers identify some limitations in
     EnergyPlus. In particular, they faced challenges
     modeling the details of advanced HVAC,               REFRIGERATION
     refrigeration, and kitchen exhaust systems.          Refrigeration uses significant energy in a super-
                                                          market, and accounts for about 39% of the total
     Work is now under way to resolve these limita-       energy use in new Whole Foods Market stores
     tions. In collaboration with Partners, refrigera-    (see Energy Use Intensities by End Use, page
     tion consultants, and software developers at         26). Supermarkets require low-temperature
     other national laboratories, NREL has made           refrigerated cases for frozen foods (these
     good progress by comparing modeling results          are usually maintained at about -10°F) and
     with tried-and-true engineering experience and       medium-temperature cases for dairy, packaged
     detailed submetered electrical data (Doebber         seafood, packaged produce, cheese, beverages,
     2010). For example, Therese Stovall at Oak           meat, and deli goods (these are typically main-
     Ridge National Laboratory has incorporated           tained at 28°F to 36°F).
     some of NREL’s recommendations into the
     new EnergyPlus release. NREL researchers and         Adding doors to medium-temperature cases
     others can now model basic to advanced refrig-       can reduce their cooling load by about 65%
     eration systems with a high level of confidence.     (Fricke and Becker 2010). Modeling results
                                                          from the feasibility study indicate that adding
     This software refinement is an example of            doors to 132 linear feet of medium-temperature
     simulation engine improvement that resulted          cases could reduce the required refrigeration
     directly from the collaboration among national       capacity by about 10 tons (34 kW), roughly 25%
     laboratory personnel, private sector technical       of the entire medium-temperature cooling load.
     experts, and CBP Partners. Without DOE’s             Whole Foods Market intends to use the Raleigh
     investment in technical assistance, it is unlikely   store to verify the savings from adding doors
     that the time or money would have been avail-        before changing its refrigeration design in other
     able to explore the complexities of modeling         stores.
     refrigeration in supermarkets. Now the results
     of this research will be available to all future     On the doors of the low-temperature cases in
     grocery store designers.                             the new store, Whole Foods Market specified
                                                          electric resistance anti-sweat door heaters to
        This software refinement is an                    minimize condensation. Whole Foods Market
        example of simulation engine                      reduced the amount of energy these heaters
                                                          use by implementing an aggressive anti-sweat
        improvement that resulted                         heat-to-dew point control that quickly reduces
        directly from the collaboration                   the energy delivered to the anti-sweat devices
                                                          as the dew point decreases.
        among national laboratory
        personnel, private sector technical               The new store will maintain a dew point of
                                                          about 50°F compared with a typical dew
        experts, and CBP Partners.

Commercial Building Partnerships | Whole Foods Market New Construction Case Study                             13
point setting of about 55°F. The air-handling      Replacing T-8 fluorescents with light-emitting
     unit (AHU) serving the sales floor is equipped     diodes (LEDs) (DOE 2010d) in the refrigerated
     with a solid desiccant wheel, a dehumidifica-      cases reduces lighting power use from 18 kW to
     tion device capable of efficiently achieving the   9 kW, a 50% decrease. This change also reduces
     lower dew point.                                   the additional cooling load from lamp and
                                                        ballast heat. The savings is due to the greater
     The dew point setting represents a balance         directional control of LEDs lights, which illu-
     between saving refrigeration energy through        minate product as well as or better than fluo-
     reduced latent cooling load, anti-sweat heating,   rescents using less power. Also, unlike LEDs,
     and defrost load, and increasing HVAC energy       the light output of fluorescent lights decreases
     to dehumidify to a lower dew point. The latent     as they get colder— a particular concern in this
     cooling load refers to the energy required to      application.
     remove the heat released when moisture in the
     air condenses onto the case coil.                  Another energy-saving strategy is to replace
                                                        most standard-efficiency (permanent-split
                                                        capacitor) motors with high-efficiency (electri-
       Replacing T-8 fluorescents with                  cally commutated) ones for the evaporator
                                                        fans. Not all the fans were replaced because
       light-emitting diodes (LEDs) in the
                                                        some specialized manufacturers did not sell
       refrigerated cases reduces lighting              fans with electrically commutated motors.
       power use from 18 kW to 9 kW, a                  Despite this, the total case fan power draw
                                                        decreased 36%, from 15.0 kW to 9.6 kW.
       50% decrease.
                                                        Using variable-speed fans on the low- and
     The dew point “sweet spot” can be contentious,     medium-temperature case air-cooled condens-
     and depends on the refrigeration system, the       ers saves fan energy by matching fan power
     HVAC system, and the climate. Eventually,          to the condenser cooling load. This strategy
     the increased energy required for the HVAC         provides better control of the refrigerant
     system to further dry the air consumes more        temperature leaving the condenser. Therefore,
     energy than can be saved through reduced           it saves energy and provides better control over
     energy consumption for refrigeration. Although     the refrigeration system.
     some claim that the dew point set point should
     be 45°F, Whole Foods Market chose the more         Yet another refrigeration EEM is to allow the
     conservative 50°F. The dew point will be modi-     minimum condensing temperature on both
     fied throughout the year during normal opera-      systems to drop below their typical minimum
     tion to determine which set point yields the       settings. In the Raleigh store, that meant setting
     lowest net energy use.                             the minimum saturated condensing tempera-
                                                        tures of the low- and medium-temperature
     Night curtains—highly reflective shades that       cases to 55°F rather than a minimum of 75°F.
     are manually drawn over the fronts of open         Whole Foods Market will also use electronic
     medium-temperature cases every evening             expansion valves to maintain temperature
     when the store closes—also save energy. Night      control in low-temperature cases.
     curtains lower the cooling load on the refrig-
     eration case by about 40% during unoccupied        Whole Foods Market also had to deal with
     periods (Hussman 2010).                            the competing priorities of reducing refrig-
                                                        erant charge and saving energy. The U.S.
                                                        Environmental Protection Agency (EPA) has

14                           Commercial Building Partnerships | Whole Foods Market New Construction Case Study
Cooking equipment in Whole Foods
                                                                            Market stores increases energy use inten-
                                                                            sity compared with other supermarkets.

                                                                            Credit: Jennifer Scheib, NREL/PIX 18611

     issued regulations under the Clean Air Act           Whole Foods Market uses a make-up air unit
     designed to maximize the recovery and recy-          (MAU) to provide 80% of the make-up air
     cling of refrigerants during the service, repair,    required by the three largest exhaust hoods.
     or disposal of refrigeration equipment. EPA          The remaining 20% comes from the rooftop
     also administers the voluntary GreenChill            unit (RTU) serving the kitchen area and the
     Advanced Refrigeration Partnership, which            main AHU serving the sales floor to maintain
     encourages food retailers to use environmen-         the kitchen at a negative pressure. The negative
     tally friendlier refrigerants, reduce refriger-      pressure helps keep odors and moisture away
     ant charge sizes, and eliminate leaks. These         from the sales area.
     efforts decrease the impact of refrigerants on
     the ozone layer and climate change, but are          Because the air from the MAU is delivered
     typically energy neutral at best, and can even       directly in front of the exhaust hood, it does
     increase energy use.                                 not affect comfort in the kitchen and is imme-
                                                          diately sucked into the hood. Therefore, the air
                                                          needs to be heated to only 65°F in the winter
     KITCHEN EXHAUST                                      and cooled to 85°F in the summer, saving a
                                                          great deal of energy.
     Whole Foods Market employees prepare a large
     amount of food, so the interactions between the
                                                          Whole Foods Market has been using exhaust
     kitchen and the rest of the store are significant.
                                                          hoods that operate in response to hot tempera-
     To maintain good indoor air quality in the
                                                          tures or smoke from the cooking surface below
     kitchen and keep cooking odors and moisture
                                                          for a couple of years. NREL encouraged the use
     out of the sales area, a significant amount of
                                                          of these hoods in the new Raleigh store, and
     air must be exhausted to the outside. NREL
                                                          Whole Foods Market chose hoods that operate
     suggested some strategies to reduce kitchen
                                                          at a 80% flow rate when there is no smoke, and
     energy use.
                                                          a 100% flow rate when temperatures are high
                                                          or smoke is present.

Commercial Building Partnerships | Whole Foods Market New Construction Case Study                                       15
NREL-RECOMMENDED ENERGY
    EFFICIENCY MEASURES
    The Commercial Building Partnerships (CBP) process is collaborative, and it is not always
    clear which participant recommended which energy efficiency measure (EEM). This list indi-
    cates the EEMs that Whole Foods Market adopted based on NREL’s direct recommendation
    or based on a consensus recommendation from the group of NREL researchers, private-
    sector subcontractors, and Whole Foods Market personnel.

               Kitchen Exhaust                                      HVAC
               •    Install side panels on all the                  •   Decrease the total airflow rate
                    exhaust hoods to achieve a lower                    throughout the sales floor from
                    exhaust flow rate and capture all                   the standard 1 cfm/ft2 to 0.6
                    the exhaust fumes.                                  cfm/ft2 to reduce fan power
                                                                        consumption.
               •    Install demand ventilation sen-
                    sors and controls to reduce the                 •   Optimize the main air-handling
                    exhaust flow (and the required                      unit (AHU) for a grocery store
                    make-up air) when there is no                       application in which the refriger-
                    cooking.                                            ated case credits (the cool air
                                                                        contributed by refrigerated cases
                                                                        in the store) lower the cooling
                                                                        demand throughout the year. The
                                                                        AHU includes a desiccant wheel
               Envelope                                                 to dehumidify outside air used for
                                                                        ventilation. The desiccant wheel
               •    Add a vestibule to the store exit as
                                                                        is reactivated (returned to a state
                    well as the store entrance (which
                                                                        that can absorb water vapor) by
                    is common practice for Whole
                                                                        using waste heat from the direct
                    Foods Market) and offset the
                                                                        expansion condenser coil rather
                    doors to reduce the airflow into
                                                                        than natural gas. During the
                    the building when both sets of
                                                                        summer, unless there is a call for
                    doors are open.
                                                                        cooling, the supplied outside air
               •    Reduce the total glazing area and                   will be approximately the same
                    use more efficient glazing.                         temperature as the inside of the
                                                                        store, but extremely dry, which
                                                                        reduces the refrigeration load.
Whole Foods Market is well known for attractive product displays,
and one of the challenges of improving energy efficiency in gro-
cery stores is reducing lighting energy use without compromising
customers’ shopping experience.

Credit: Ian Doebber, NREL/PIX 18612
Refrigeration                             Lighting
•   Add doors to medium-tempera-          •   Reduce the total installed lighting
    ture cases for packaged produce,          load from the 2.4 W/ft2 code-com-
    packaged seafood, cheese, and             pliant maximum (ambient and
    dairy.                                    accent lighting) to approximately
                                              1 W/ft2 by using a combination of
•   Add night curtains to open
                                              linear fluorescent, metal halide,
    medium-temperature cases that
                                              and light-emitting diodes (LEDs)
    display non-packaged produce,
                                              fixtures to provide an ambient
    meat, and prepared foods.
                                              layer throughout the store and an
•   Replace T-8 fluorescents in the           additional accent layer through-
    refrigerated cases and walk-in            out the sales area.
    coolers with LEDs.
                                          •   Weigh the efficacy, color render-
•   Replace most permanent-split              ing, and cost of LED fixtures to
    capacitor motors with high-effi-          determine the best sales areas
    ciency, electrically commutated           and back-of-house applications.
    motors for the evaporator fans.
                                          •   Use more aggressive glare control
•   Reduce electricity use for                than is typical in Whole Foods
    anti-sweat door heaters by                Market stores.
    aggressively controlling them in
                                          •   Optimize the distribution of
    response to the store dew point,
                                              skylights and associated area
    which will be maintained at 50°F
                                              lamp selection for daylight
    using desiccant technology in the
                                              controllability.
    main air-handling unit.
                                          •   Control the ambient and
•   Use variable-speed fans to cool
                                              fluorescent lighting in the dry
    the low-temperature condensers.
                                              goods section by using bi-level
•   Install electronic expansion valves       configuration for daylighting and
    and set the minimum saturated             stocking time-of-use reduction.
    condensing temperature of the
    low- and medium-temperature
    cases to 55°F rather than a
    minimum of 75°F.

•   Capture waste heat for both air
    and service water heating.
NREL recommended installing side panels             The design team settled on a 4% SFA in dry
     on all the exhaust hoods to allow for a lower       goods and back-of-house corridors, bi-level
     exhaust flow rate and still capture all the         linear fluorescents with LED accents in dry
     exhaust fumes. This reduction in outdoor air        goods, and metal halide ambient and accent
     intake reduces heating and cooling demand on        lighting in produce, meat, and bakery sales.
     the MAU, the main AHU, and the kitchen RTU.         The lamps in the bi-level fixtures are wired
                                                         separately so one lamp in each can be turned
                                                         off independently to reduce lighting power in
     LIGHTING                                            response to daylight and after-hours stocking
     NREL researchers performed a general light-         schedules. These fixtures are not dimmable, but
     ing study that looked at several options for        can be off, 50% on, or 100% on.
     improving lighting efficiency. They used a suite
     of computer programs called Radiance (LBL
                                                         “The NREL engineers brought an
     2010) to show how the store interior would
     appear with skylights and different electric        amazing level of expertise and
     lighting configurations in the dry goods area.      detail orientation to the project,”
     The purpose was to facilitate communica-            says Farish. “It would have taken
     tion with the design team about the aesthetic       more time and cost more for our
     effects of various lighting and daylighting
     configurations. NREL performed a qualitative        engineers to drill down that far,
     analysis to help all involved visualize how four    but our design and construction
     scenarios—an open ceiling with no skylights,
     an open ceiling with an exposed roof structure
                                                         team benefited from learning
     and skylights, a lay-in tile ceiling at 14 feet     about the intricacies of energy
     above the finished floor, and an open ceiling
                                                         use.”
     with gondola-mounted fixtures—would look
     and feel.
                                                         Lamps were selected based on a balance of effi-
     Second, NREL researchers used a SPOT (Sensor        cacy, controllability, color rendering, and cost.
     Placement + Optimization Tool) simulation of        Compared with the Whole Foods Market new
     an open ceiling with skylights to determine         construction standard, the SPOT/EnergyPlus
     the energy savings resulting from dimming or        results showed whole-building energy savings
     bi-level switching of the electric lights           of about 4% from adding daylighting and
     (AEC 2010). SPOT helps designers quantify the       reducing LPD in the dry goods and checkout
     electric lighting and daylighting characteristics   areas, and less than 2% whole-building savings
     of a space over time and establish the optimal      from LPD reduction in the produce area.
     photosensor placement for maximum energy
     savings. They used a variety of skylight-to-floor   NREL’s recommendations for the skylight
     area ratios and fixture/lamp combinations to        glazing (see Glazing Specifications on page
     create lighting power density (LPD) reduction       20) included a heat transmission value
     schedules that could be used in EnergyPlus.         (U-value) that represents a 60% improvement
     LPD is a measure of electrical power used to        over Standard 90.1-2004, a solar heat gain coef-
     provide lighting to a space, expressed in watts     ficient (SHGC) slightly better than 90.1, and
     per square foot (W/ft2).                            a diffuse visible light transmittance (VLT)
                                                         higher than 50%.

18                           Commercial Building Partnerships | Whole Foods Market New Construction Case Study
Whole Foods Market accepted NREL’s skylight          of LED fixtures for different applications
     glazing recommendations as part of a living          compared with Whole Foods Market’s typical
     specification document (a set of flexible            lighting fixture specification. NREL used this
     requirements designed to accommodate new             information to determine the best applications
     products and processes), but installed units         for LED technology, which included track,
     with slightly lower performance properties           strip, and refrigerated case and walk-in cooler
     because of product availability and preference.      lighting.
     The SHGC of the selected skylight is higher
     than NREL’s recommendation, but Whole                The result is an LPD reduction in ambient and
     Foods Market’s previous success with quality         accent lighting from the 2.4 W/ft2 Standard
     installation (no leaking, acceptable appear-         90.1-2004-compliant baseline for a typical new
     ance) made it the more appropriate choice.           Whole Foods Market store to approximately
     An EnergyPlus simulation that compared the           1 W/ft2 for the entire new Whole Foods Market
     selected skylight with products that met the         Raleigh store. The daylighting contributions
     NREL criteria did not show enough additional         from skylights and glazing in the front of the
     energy savings to justify rejecting a trusted        store, occupancy sensors in irregularly used
     product.                                             rooms, and bi-level control of many fluorescent
                                                          fixtures will result in additional annual energy
     The skylight light wells provide diffuse light       savings. The specification refinements that
     because of the 40-inch depth and white coat-         resulted from NREL’s simulation-based recom-
     ing. NREL also developed spreadsheets to             mendations and Whole Foods Market’s prod-
     compare available skylight and glazing proper-       uct experience will be included in a revised
     ties and used that information to edit the list of   specification for other stores in the region.
     building shell requirements and specifications
     that Whole Foods Market prepares for the
     developer.                                           COMMISSIONING EXPERTISE
                                                          DURING DESIGN
     NREL researchers used path diagrams of the
     sun’s position and height at different times         Whole Foods Market brought the commis-
     of the year and day to refine the front of store     sioning agent into the process as a consultant
     shading to facilitate daylighting and mitigate       toward the end of the design process. This is
     glare. They also suggested a lower window-           typical for some Whole Foods Market regions,
     to-wall ratio (WWR) in the front of the store.       but was new for the south region. Although
     Whole Foods Market decided to lower the              it would have been ideal to have the commis-
     WWR from the baseline, and added an interior         sioning agent involved from the beginning of
     trellis to supplement the glare control provided     design, the agent’s input was very valuable.
     by the exterior canopy. Whole Foods Market’s
                                                          In addition, the agent’s involvement during
     final shading configuration was a compromise
                                                          design created a relationship that increased
     between the NREL recommendations and
                                                          both the agent’s understanding of the intent
     Whole Foods Market’s previous front-of-store
                                                          of the design team and the probability of
     design. (For the vertical glazing specifications,
                                                          constructive interactions during the commis-
     see Glazing Specifications on page 20.)
                                                          sioning phase. Comprehensive building
     Finally, NREL and the Whole Foods Market             commissioning improves the chances that the
     lighting representative used spreadsheets and        building will operate as designed.
     the Lighting Analysts AGI32 simulation tool to
     weigh the cost, quantity of light, and wattage

Commercial Building Partnerships | Whole Foods Market New Construction Case Study                            19
GLAZING SPECIFICATIONS
                 NREL Recommendations for Skylights
                 U-value                less than 0.55
                 SHGC* 		               less than 0.40
                 VLT** 		               more than 50% diffuse

                 Final Whole Foods Market Specifications for
                 Skylights
                 U-value		              0.50
                 SHGC*		                0.60
                 VLT**		                50% (diffuse because of 40-inch
                 		                     wells and white coating)

                 NREL Recommendations for Vertical Glazing
                 U-value                less than 0.40
                 SHGC*		                less than 0.40
                 VLT**		                more than 30%

                 Final Whole Foods Market Specifications for
                 Vertical Glazing
                 U-value		              0.28
                 SHGC*		                0.27
                 VLT **		               64%

                 *SHGC		                solar heat gain coefficient
                 **VLT		                visible light transmittance

NREL and Whole Foods Market worked
closely to reduce lighting power density
while maintaining Whole Foods Market’s
characteristically well-lit and artful product
displays.

Credit: Courtesy of Whole Foods Market, NREL/PIX 18613
DETAILS MATTER                                       CHALLENGES
     As the EEMs incorporated into the new Raleigh        NREL and Whole Foods Market participants
     Whole Foods Market illustrate (see Energy            agree that their collaboration has been useful
     Efficiency Measures, page 16), it often takes        and productive. They also agree that the
     changes across all disciplines to significantly      process had its challenges.
     reduce energy use. One of the main strengths
     of CBP is that detailed analyses of individual       The time NREL required to gather the necessary
     systems (refrigeration, HVAC, lighting, etc.)—       information, do the simulations, vet the model,
     as well as a study of how these systems interact     and make recommendations was not always
     with each other—can uncover energy-saving            in synch with Whole Foods Market’s need to
     opportunities that might otherwise be missed.        keep the project moving along quickly. The
                                                          NREL researchers’ job was to conduct detailed
     “Although their direct experience with super-        analyses so they could recommend appropri-
     markets was somewhat limited, the NREL engi-         ate EEMs, and Whole Foods Market’s job was
     neers brought an amazing level of expertise and      to design and build a store on schedule and
     detail orientation to the project,” says Farish.     within budget (Bonnema 2010).
     “It would have taken more time and cost more
     for our engineers to drill down that far, but our    Gathering information was a challenge, in
     design and construction team benefited from          part because the information was not always
     learning about the intricacies of energy use.”       readily available. Whole Foods Market and
                                                          NREL developed an innovative solution to
     Whole Foods Market plans to use the strate-          this dilemma (see Lessons Learned, page 28,
     gies developed through this process in other         for more information): They put the onus on
     stores. As part of CBP, NREL and its refrigera-      the manufacturers. The approach ranged from
     tion subcontractors will carefully monitor the       putting specific requirements in the request for
     completed store to verify that the EEMs are          proposal to including manufacturers’ represen-
     operating as anticipated. It is important to learn   tatives in design calls to ensure that they were
                                                          clear about the specifications. As a result, the
                                                          design team learned crucial details not typically
         “Detailed analyses of individual
                                                          included in product information descriptions or
         systems—as well as a study of                    specifications that helped them make informed
         how these systems interact with                  purchasing decisions.

         each other—can uncover energy-                   Another challenge was modeling the interac-
         saving opportunities that might                  tions between the HVAC and refrigeration
                                                          systems. Food preparation is also an issue,
         otherwise be missed. ”                           because the new Raleigh store—like many
                                                          Whole Foods Market stores—essentially
     about how the building operates when it is           houses a restaurant as well as a grocery store.
     commissioned and about what is required to           Conditioning and ventilating the food prepara-
     ensure it maintains its energy savings over time     tion areas made the modeling more complex
     (Scheib 2010). The information gathered during       than for a typical grocery store.
     monitoring and verification will be included in
     an NREL technical report published after the         Whole Foods Market is understandably
     monitoring is completed and the results are          cautious about adopting untried equipment
     analyzed.                                            and technologies, and challenged NREL
                                                          researchers when they made suggestions that

Commercial Building Partnerships | Whole Foods Market New Construction Case Study                             21
looked promising in the computer models but
     had not been extensively tested in the field.
     NREL is evaluating building-related technolo-
     gies in the laboratory and in the field to address
     this issue. For NREL, verifying system perfor-
     mance with unbiased measurements of the
     latest technologies is a key strategy for increas-
     ing energy efficiency in commercial buildings.

     Like every food retailer, Whole Foods Market
     has to comply with EPA regulations that govern
     the recovery and recycling of refrigerants. These
     regulations can have the unintended conse-
     quence of focusing store operators’ attention on
     reducing the refrigerant charge without regard
     to the effect on energy consumption. Achieving
     a balance between reducing the charge and
     saving energy deserves study by both research-
     ers and the refrigeration industry.

     A WHOLE BUILDING FOR
     WHOLE FOODS
     Whole Foods Market had investigated and
     incorporated some of the EEMs described here
     before working with NREL, but detailed energy
     modeling provided a better understanding of
     system interactions. For example, it helped
     establish which HVAC application maximized
     energy savings for the climate and the refrigera-
     tion and hood exhaust impacts.

     “We knew there were opportunities to help
     bring new information about buildings and
     energy systems to our partners,” says Loftus,
     “And it was a big help to have independent
     engineers and consultants at the table, raising
     questions and introducing new ideas.”

     All involved agreed that working through the
     issues was instructive.

     “We had already improved the energy effi-
     ciency of our stores, and now we can do an
     even better job,” says Farish. “Would I do it
     again? You bet!”

22                                                        Credit: Ian Doebber, NREL/PIX 18614
Whole Foods Market stores have energy
profiles similar to restaurants because of
the energy used for prepared foods.

Credit: Ian Doebber, NREL/PIX 18614
PUTTING IT ALL TOGETHER
     Optimizing the energy design of a supermarket                  On the other hand, the same cool air that contrib-
     is a complex task by any measure, and is further               utes to stratification helps cool the space during
     complicated by the interactions among the vari-                hot weather. Installing doors isolates the cool air
     ous systems. Some energy efficiency measures                   in the cases from the air in the sales area, decreas-
     (EEMs) work against each other; others work                    ing the cooling load on the refrigeration system
     together synergistically. An energy model (see                 but increasing the space-cooling load. Doors
     Energy Modeling, page 12) is a key tool for                    on medium-temperature cases yield net annual
     understanding and leveraging these interactions                savings because the reduced refrigeration load
     to maximize energy savings.                                    and heating demand in the winter outweigh the
                                                                    increased cooling demand in the summer.
     A few examples of the system interactions that
     will likely affect the new store’s energy use follow,          Using the HVAC system to maintain low humidity
     based on NREL’s initial energy modeling.                       in the store will pay off by reducing the latent
                                                                    cooling load on the refrigerated cases and the
     HVAC and Refrigeration Interactions                            energy required to prevent condensation on the
     Most grocery stores have open medium-temper-                   case doors and defrost the evaporator coils. This
     ature refrigerated cases that release cold air into            strategy reaches a point of diminishing returns,
     the aisles. This results in stratification, with warm          however, when the increased energy required for
     air rising to the ceiling and uncomfortably cold air           the HVAC system to further dry the air consumes
     settling near the floor. To mix the warm and cold              more energy than can be saved through reduced
     air, operations personnel often use high HVAC                  energy consumption for refrigeration. The latent
     flow rates, a strategy that uses a great deal of fan           cooling load results from the heat released when
     energy. Installing doors on these cases reduces                moisture in the air changes from a vapor to a
     stratification, allowing lower HVAC flow rates and             liquid (condenses) on a cold surface.
     saving fan energy.

     The Whole Foods Market Commercial Building Partnerships new                      Whole Foods Market stores offer freshly pre-
     construction project will feature doors on some medium-                          pared food to customers, which gives these
     temperature refrigerated cases to reduce energy use.                             stores energy profiles similar to restaurants.
     Credit: Jennifer Scheib, NREL/PIX 18606                                          Credit: Jennifer Scheib, NREL/PIX 18615

24                                       Commercial Building Partnerships | Whole Foods Market New Construction Case Study
Refrigeration and Kitchen Interactions                           skylights also introduces heat. Some of the radi-
     The commercial kitchen equipment at Whole                        ant solar energy is absorbed by the floor and
     Foods Market requires large quantities of hot                    dissipated to the ground and some of the energy
     water year-round, and the refrigeration system                   warms the space. Skylights also lose heat by
     continuously removes heat from the refrigerated                  conduction, which can be a significant heat load
     cases. This waste heat from the refrigeration                    in cold weather. The energy balance of skylights
     system can be used all year to preheat incoming                  can be helpful or detrimental depending on
     water and offset natural gas use for service hot                 whether heating or cooling is required. NREL
     water.                                                           found that the increased cooling load from the
                                                                      skylight solar gain will be more than offset annu-
     HVAC and Kitchen Interactions                                    ally by the decreased cooling load resulting from
     Removing heat, moisture, and cooking fumes                       reduced electric lighting.
     requires large airflows through exhaust hoods. If
     this air is supplied by the HVAC system, it must be              NREL considered all the interactions across all
     fully conditioned to maintain temperature and                    8,760 hours of the year, and found that daylighting
     humidity set points. A carefully designed make-up                from the skylights and the glazing in the front of
     air unit can bring in semi-conditioned (or even                  the store should save significant energy compared
     unconditioned) air and deliver a large fraction of               with a baseline all-electric lighting scenario. Trans-
     the required flow at the exhaust hoods.                          lating this into reality requires that the roof cover-
                                                                      age by skylights be chosen carefully to achieve an
     Building Envelope, HVAC System, and                              optimal balance between daylighting benefits and
     Electric Lighting Interactions                                   thermal penalties, and that the electrical lighting
     Skylights introduce light during the day, allowing               system and controls be properly installed, commis-
     employees to turn electric lighting down or off                  sioned, and maintained over time (Scheib 2010).
     to save energy. The sunlight entering through

                                  The air-handling unit that will serve the sales floor in the Raleigh Whole Foods Market
                                  store is equipped with a solid desiccant wheel, a dehumidification device capable of
                                  achieving a low dew point in the store.
                                  Courtesy of Mike Farish, Whole Foods Market, NREL/PIX 18615, NREL/PIX 18616

Commercial Building Partnerships | Whole Foods Market New Construction Case Study                                              25
Model 1
     ENERGY USE
     INTENSITIES BY                                                             The first represents the prescriptive specifications
                                                                                of Standard 90.1-2004 and ASHRAE 62.1-2004.
     END USE                                                                    The Raleigh, North Carolina,
                                                                                store built to Standard
                                                                                                                       Whole
                                                                                                              Service Hot  WaterFoods Market
                                                                                                                   (gas) 5% has an annual
                                                                                                       Fans 90.1-2004
                                                                                                  (electric) (EUI)
                                                                                energy use intensity         8% of about 350 kBtu/ft2.
     As part of the initial feasibility study to
                                                                                          Equipment
     determine whether the new Raleigh                                                     (gas) 4%
     Whole Foods Market store could achieve                                                               Service Hot Water Refrigeration
     the Commercial Building Partnerships                                                         FansEquipment(gas) 5%          (electric)
                                                                                             (electric)  8%                        36%
     (CBP) new construction target of 50%                                                            (electric) 15%
                                                                                      Equipment
     energy savings over Standard 90.1-2004,                                           (gas) 4%             Lighting
     NREL researchers developed three                                                                       (electric) Refrigeration
                                                                                                                           Heating
     EnergyPlus models. The following                                                                          14%        (gas) 15%
                                                                                                                            (electric)         Cooling
                                                                                                  Equipment                   36%           (electric) 3%
     tables and pie charts capture the results                                                  (electric) 15%
     (Bonnema 2010). Please note that this is a
                                                                                                          Lighting
     work in progress,          and
                      Service Hot    the actual savings in
                                  Water                                                                   (electric)       Heating
     the completed
              Fans          store
                           (gas) 5% may be different from                                                   14%           (gas) 15%          Cooling
          (electric) 8%                                                                                                                   (electric) 3%
     those presented here.
     Equipment                                                                                                            Savings
      (gas) 4%                                                                           Service Hot                       16%        Refrigeration
                                                                                        Water (gas) 4%                                  (electric)
                                       Refrigeration                                                                                      26%
                                                                                                                Fans
     ModelEquipment
            2                            (electric)                             Model 3                     (electric) 7%                                       Cooling
                                           36%
            (electric) 15%                                                                                                                                   (electric) 2%
                                                                                           Equipment             Savings the EEMs recom-  Heating
     The second is built to Whole Foods Market’s new                            The third   version
                                                                                      Service(gas)
                                                                                               Hot 4%
                                                                                                       incorporates
                                                                                                                 Equipment
                                                                                                                   16%         Refrigeration
                                                                                                                                         (gas) 14%
                   Lighting
     store standards,    and has an annual EUI of approxi-                      mended     by NREL
                                                                                    Water (gas)  4% and summarized(electric)    in(electric)
                                                                                                                                    Energy
                                                                                                                              Lighting
                   (electric)2 Heating                                                                              15%       (electric)
                     14% . Whole
     mately 294 kBtu/ft               Foods Market’s speci-                     Efficiency MeasuresFans   on page       16. This   version
                                                                                                                                    26%
                               (gas) 15%       Cooling                                                                          12%
     fications include lower lighting power      density,
                                            (electric) 3%                       has an annual EUI    (electric)
                                                                                                        of about7% 208 kBtu/ft2 and an                Cooling
     improved envelope, and more efficient HVAC                                 annualEquipment
                                                                                         energy savings of about 41% over                          (electric) 2%
                                                                                                            Equipment                 Heating
     equipment than Standard 90.1-2004 requires. The                            Standard(gas)90.1-2004.
                                                                                               4%                                    (gas) 14%
                                                                                                              (electric) Lighting
     result is an annual energy saving of about 16%.                                                            15% (electric)
                                                                                                                             12%

                             Savings                                                                               Refrigeration
  Service Hot                 16%          Refrigeration                                                             (electric)
 Water (gas) 4%                              (electric)                                                                 23%                      Cooling
                      Fans                     26%                                              Savings                                       (electric)1%
                  (electric) 7%                                                                  41%
                                                               Cooling
                                                                                                                                             Heating (gas)
     Equipment                                              (electric) 2%                                                                         7%
                        Equipment                Heating                                                      Refrigeration
      (gas) 4%                                  (gas) 14%                                                       (electric)
                         (electric) Lighting                                                                                             Lighting
                           15% (electric)                                                                          23%                      Cooling
                                                                                                                                       (electric) 6%
                                                                                           Savings                                       (electric)1%
                                         12%                                                41%
                                                                               Service Hot Water                                 Equipment
                                                                                    (gas) 3%                                            Heating
                                                                                                                                (electric) 12% (gas)
                                                                                                     Fans              Equipment              7%
                                                                                                 (electric) 4%          (gas) 3% Lighting
                                                                                                                                   (electric) 6%
26                                       Commercial Building Partnerships | Whole Foods Market New Construction Case Study
                                                                            Service Hot Water                                Equipment
                                                                                 (gas) 3%                                   (electric) 12%
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