Technical manual - Idylium
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technical manual
technical manual
INDICE
1. IDYLIUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. IDYLIUM BY BEST SURFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 MANUFACTURING PROCESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 DIMENSIONS AND THICKNESSES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 EXCLUSIVE FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 PROPERTIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 FINISHINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7 APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.8 CERTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2. HANDLING, STORAGE AND TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1 WEIGHT FOR SLAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 STORAGE TEMPERATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 HAND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 OVERHEAD CRANE AND FORKLIFT TRUCK. . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6 PACKING LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.7 TRANSPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3. MATERIAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1 PRE-INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 PLANARITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3 TONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4 THICKNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4. CUTTING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1 SLABS OF 12-20-30 MM (1/2”-3/4”-1 3/16”) THICKNESS. . . . . . . . . . . . . . 25
4.1.1 BRIDGE SAW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1.2 NUMERIC CONTROL CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1.3 WATERJET CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2 SLABS OF 6 MM (1/4”) THICKNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 MANUAL WORKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.4 ADHESIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2 The present technical manual is valid also for the products of AUTOMOBILI LAMBORGHINI SURFACES5. COUNTERTOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1 PLANNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2 CUT-OUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4 HOTPLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.5 EDGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.6 OVERHANGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.7 BASE CABINETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6 EXTREME HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7. FLOORS AND WALLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.1 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.3 POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.4 GROUTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.5 CLEANING THE GROUTING AND END OF WORK. . . . . . . . . . . . . . . . . . . . . 47
8. MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.1 DAILY CLEANING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.2 HARD-TO-REMOVE STAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.3 CONTACT WITH HOT OBJECTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.4 WARNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9. SAFETY DATA SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.1 PRODUCT AND COMPANY IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . 50
9.2 HAZARD IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.3 COMPOSITION / INFORMATION ON COMPONENTS . . . . . . . . . . . . . . . . . 50
9.4 FIRST AID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.5 FIRE-FIGHTING MEASURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.6 MEASURES IN CASE OF ACCIDENTAL SPILLAGE. . . . . . . . . . . . . . . . . . . . . 51
9.7 HANDLING AND STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.8 EXPOSURE CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.9 PERSONAL PROTECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.10 PHYSICAL AND CHEMICAL PROPERTIES. . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.11 STABILITY AND REACTIVITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.12 TOXICOLOGICAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.13 ECOLOGICAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.14 CONSIDERATIONS FOR DISPOSAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.15 TRANSPORT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.16 REGULATORY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.17 OTHER INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
31. IDYLUM
1.1 IDYLIUM BY BEST SURFACE IDYLIUM is a collection of large mineral stone surfaces, also known as sintered stone, with the best
physical, mechanical, anti-bacterial, and aesthetic characteristics on the market.
An ultra-compact surface made of 100% natural materials, available in large slabs (up to 3200×1600 mm ·
126” x 63”), with an unparalleled resistance to UV rays, scratches, and thermal shocks, total chemical
inertia to stains and liquids, and zero porosity are some of the characteristics that distinguish the IDYLIUM
product from others in the sector.
HEALTH AND SAFETY
The total lack of porosity in the finished product prevents bacteria growth, guaranteeing maximum hygiene
in sensitive settings such as bathrooms and kitchens.
The absence of chemicals agents ensures the surfaces are completely inert, both during installation and in
the long term, ensuring a healthy and safe home environment.
CIRCULAR PRODUCT
All our collections are produced with 100% biodegradable atomized materials: natural oxides, clays,
feldspars and, of course, no resin. Idylium stone can be produced, recycled, and disposed of in accordance
with the sustainability practices unique to this market sector.
A genuine bonus with Idylium’s business model is the supply of recycled raw materials from the immediate
locality, promoting local synergies in the Spanish district of Castellón where the company’s production site
is located. Employing the most advanced technologies, Idylium is manufactured using optimized production
processes that allow (in order of priority): heat recovery, low energy consumption, and maximum energy
efficiency, reuse of waste in the production process, minimal water supply, and use of a closed-circuit water
system.
SUSTAINABILITY AND EFFICIENCY
Natural stones, such as marble, onyx, and quartzite, come mainly from areas of great natural value and
their extraction can cause irreversible damage to vulnerable and abused ecosystems. Today, we are able
to create a final product using sintered stone that displays all of the physical, chemical, and mechanical
characteristics synonymous with natural stone and also preserves its aesthetic properties.
The factory where the Idylium mineral stone is produced acts like a veritable quarry: the unique
technologies employed, capable of reproducing millennium-long geomorphic processes in just minutes, and
the use of recycled or easily available components bring life to unique slabs, either with a natural look or in
a sophisticated design, while simultaneously protecting our natural heritage.
Curtain walls made with large Idylium slabs can destroy organic substances deposited on them when
activated by sunlight. The material exploits the natural phenomenon of photocatalysis, which is based on
the adoption of a naturally present catalyst such as titanium dioxide, without any side effects on human
health to create an effect that would only otherwise be possible by planting a forest in the city.
41.2 MANUFACTURING The factory houses several different stages, each one different depending on the type of product to be
PROCESS developed. The manufacturing process consists of the following sections:
1. The raw materials are chosen very carefully, above all taking into account their physical, chemical, and
aesthetic parameters. At the beginning of the process, the raw materials are subject to quality control to
check their suitability. The different materials are then stored separately to avoid cross-contamination and
are transported by a conveyor system from their storage location to a series of hoppers designed exclusively
for this process.
2. The colored Idylium formula is spray-dried to a specific size and humidity, and is stored in separate silos.
In this case, humidity is used to control the flow of the products, allowing them to be deposited in the
different receptacles that feed the system.
3. A range of aesthetic effects are obtained using various decoration devices unique in their design and
function. These effects can be created throughout the depth of the slab or just on the surface, allowing for
extraordinary design versatility.
4. In order to avoid anomalous advances, the slab is mechanized under a multi-conveyor system that allows
different speeds in successive sections. This allows for very high-pressure compaction, which is essential for
chemical reactions and mechanical resistance.
5. In the thermal process, high temperatures are applied to get the various raw materials and initial
pigments to react. The heat is controlled by using a state-of-the-art furnace with temperature ranges from
800 to 1200 degrees Celsius. During this process, each slab acquires its final chemical, physical, and
aesthetic properties.
6. The stone is classified using dual technological and manual method and then proceeds to storage where
the slabs are stored vertically.
51. IDYLUM
1.3 DIMENSIONS
AND THICKNESSES 3200 x 1600 mm 2600 x 1200 mm
126” x 63” 102” x 47”
6 mm 12 mm 20 mm 30 mm
1/4” 1/2” 3/4” 1 3/16”
Size 3200 x 1600 mm · 126” x 63” 2600 x 1200 · 102” x 47”
Thickness 6 mm 1/4” 6 mm 1/4”
12 mm 1/2”
20 mm 3/4”
30 mm 1 3/16”
Note: in the models of white body, the useful size is 1580 x 3180 mm · 125” x 62”
6DUOMO
1.4 EXCLUSIVE FEATURES THE CONTINUOUS VEINING
The unique result of IDYLIUM technology. An
authentic heart of stone, whose veins run through
the entire depth of the slab and are perfectly
visible in the vertical thickness, up to 30 mm
(1 3/16”).
THE FULL BODY
The only surface that expresses itself also in
depth and becomes three-dimensional. Special
inclusions of flakes, grains, micronized minerals
and metal powders homogeneously populate the
entire thickness of the IDYLIUM stone, making it
extra-ordinary.
THE HIGH RELIEFS
A further exploration of the three-dimensionality
of surfaces. IDYLIUM technology allows for high
reliefs of extraordinary depth involving up to 30%
of the thickness of the slabs. Natural textures
or design patterns to the highest degree of
sophistication: every creative input is possible.
THE DIGITAL ULTRA DEFINITION
The most advanced digital acquisition and
reproduction techniques, along with continuous
stylistic research, interpret natural patterns with
absolute fidelity and impressive richness of detail,
and create cutting-edge design textures with
maximum definition.
71. IDYLUM
1.5 PROPERTIES
Tensionless Flexural strength Dimensional stability
Color stability Abrasion resistance Scratch resistance
Fireproof Heat resistance Frost resistance
UV resistance Stain resistance Antibacterial - Non-porous
8DUOMO
Technical specifications standard minimum value Idylium value
according to standard
Thickness ISO 10545-2 ±5 % Max. ± 0,5 mm ±1/64” ± 0,4 mm · ± 1/64”
Planarity ISO 10545-2 Slab Width ±0,5 % 0,10% (± 2 mm | ±5/64”)
ISO 10545-2 Slab Length ±0,5 % 0,10% (± 4 mm | ± 5/32”)
Water absorption ISO 10545-3 ≤ 0,5% ≤ 0,1%
Abrasion ISO 10545-6 UGL ≤ 175 mm3 · 6 11/16 in3 ≤ 140 mm3 · 5 33/64 in3
ISO 10545-7 GL Declared value Declared value
Chemical resistance ISO 10545-13 min GB - UB GA / UA
cleaning products
ISO 10545-13 Low Declared value Honed GLA/ULA
concentration acid & bases Glossy GLB
ISO 10545-13 High Declared value Honed GHA
concentration acid and bases
Lineal thermal expansion ISO 10545-8 Declared value 5,7· 10-6 ºC-1 | 3,2 · 10-6 ºF-1
Flexural strength ISO 10545-4 < 7,5 mm · 19/64” ≥ 700 N (≥ 157 lbf) 6mm · 1/4” ≥ 1200 N | ≥ 269 lbf
ISO 10545-4 > 7,5 mm · 19/64” ≥ 1300 N (≥ 292 lbf) 12 mm · 1/2” > 4500 N | ≥ 1011 lbf
20 mm · 3/4” > 11000 N | ≥ 2472 lbf
Modulus of rupture ISO 10545-4 ≥ 35 N/mm2 (≥ 5076 psi) ≥ 45 N/mm2 (≥ 6526 psi)
Frost resistance ISO 10545- 12 Resist Resist
Resistance to stains ISO 10545-14 Min. 3 5
Thermal shock resistance ISO 10545-9 Resist Resist
Light and colour fastness DIN 51094 Resist Resist
Impact resistance ISO 10545-5 Declared value, ≥ 0,55 ≥ 0,80
without damage
Moisture expansion ISO 10545-10 Declared value ≤ 0,1
Crazing resistance ISO 10545-11 Resist Resist
Determination of Lead ISO 10545-15 Declared value Lead < 0,1 mg/l
and Cadmium Cadmium1. IDYLUM
1.6 FINISHINGS Finishes are determined by the color name; not all textures are available in all colors.
HONED
Soft matte texture typical of natural stone,
smooth, pleasant to the touch.
GLOSSY
Ultra-bright effect that confers depth and
preciousness.
MOONY
Rough, irregular texture with a light and silky
effect on both surface and color.
SPACCO
A structured rough finishing with a natural
dynamism, extremely charming to the touch.
101.7 APPLICATIONS Idylium has been designed from the outset to satisfy architectural needs and provide aesthetic continuity to
both indoor and outdoor environments. It offers a mechanical and aesthetic performance suitable for its wide
range of end uses.
Countertops Outdoor worktops Vanity tops Floorings
Outdoor floorings Bathroom floorings Wall coverings Outdoor claddings
Bathroom floorings Fireplaces and furniture Gyms Stairs
Ventilated facades Pools Boats & Yachts
thickness 6 mm 12mm 20 mm 30 mm
1/4“ 1/2” 3/4” 1 3/16”
Ventilated facade ■ ■
Floorings ■ ■ □
Wall covering ■
Countertops ■ ■ ■
Furniture ■
BBQ and Buffet □ ■ ■
111. IDYLUM
1.8 CERTIFICATIONS CE MARKING
The CE declaration of conformity declares that a product being
placed on the market conforms to the regulatory requirements of the
harmonized standards or technical specifications, depending on the
application and intended use of the product, set out in the Construction
Products Directive 89/106/EEC.
CCC CHINA CERTIFICATION
The CCC declaration of conformity states that a product being
placed on the market conforms to the regulatory requirements of the
harmonized standards or technical specifications, depending on the
application and intended use of the product, required by the Directive
of the People’s Republic of China.
ISO 9001
Quality Management System certification.
ISO 14001
Environmental Management System certification.
NSF CERTIFICATION
The NSF certification, relevant in the field of health, hygiene, and
environmental certificates, declares a material to be safe for direct
contact with all types of food.
12DUOMO
132. HANDLING AND STORAGE
2.1 WEIGHT FOR SLAB Weight for slab
size 3200x1600 mm | 126”x63” 2600x1200 mm | 102”x47”
thickness 6 mm 12 mm 20 mm 30 mm 6 mm
1/4” 1/2” 3/4” 1 3/16” 1/4”
Nominal size 3240x1640 mm 2640x1240 mm
128”x64” 104”x49”
Unit weight [kg/m2] 14 29 48 72 14
[lb/ft2] 2,9 5,9 9,8 14,7 2,9
Full slab weight [kg] 77 148 245 382 47
[lb] 170 326 540 842 103
2.2 STORAGE TEMPERATURES Idylium is a material resistant to both high and low temperature conditions.
It is recommended that slabs with a protective plastic film are kept in a temperature range between -5° and
+40° C (22 F - 104 F) to prevent the adhesive peeling or weakening. Therefore, it is recommended that the
ambient temperature of the storage environment be controlled and exposure to the outside be avoided.
2.3 HAND TOOLS Idylium slabs must be handled with appropriate care and safety to avoid damage to the material.
To facilitate handling of the 6 mm (1/4”) slabs and processed parts, we recommend using a frame with
suction cups. The suction cups are easy to move along the frame enabling it to be adapted to the required
size of the part.
Panels should be handled by two or more operators, depending on the weight. They must always be
transported vertically to ensure greater resistance. Anti-slip and anti-cut gloves are required to ensure a
positive grip and protect hands. The panels are placed on the long edge with protection against impacts and
rubbing, such as rubber or cloth strips.
14DUOMO
2.4 OVERHEAD CRANE WITH SLINGS Canvas slings must be used for handling the slabs. Given the hardness of the material,
AND FORKLIFT TRUCK always pay attention when moving and handling the slabs to avoid chipping or breaking them.
Metal slings should not be used to handle Idylium boards, and whatever handling method is used, metal
parts should always be protected against impact.
A lifting beam and belt slings are the preferred method for lifting multiple slabs
Warning: Always check the maximum load capacity of the lifting equipment and hosting assistant.
152. HANDLING AND STORAGE
2.4 OVERHEAD CRANE LIFTING WITH CLAMP Use suitable slab clamps or stone lifters, with vulanized rubber pads to avoid
AND FORKLIFT TRUCK slippage or any possible damage. Remove the slabs from each side of the A-frame alternately in order to
balance the weight and to prevent tipping.
It is not recommended for more than two slabs at a time to be lifted with the clamps. We recommend using
canvas slings for this purpose.
16FOR 6 MM | 1/4” SLABS
We recommend a clamp that can spread the grip over a wider surface, such as a glass clamp or two-point
clamp.
172. HANDLING AND STORAGE
2.5 STORAGE When placing the Idylium slabs onto storage racks, take precautions to avoid breakage and damage to the
material. Protect metal beams and bars with plastic or use supports on wooden beams.
Place 6 mm (1/4”) and 12 mm (1/2”) slabs over at least 4 support points, evenly distributed along the back
of the slab. Although full support, such as a granite or marble slab, is recommended as a preference. It is
essential that the structure on which the material rests is the same size or larger than the slab so that the
entire surface is well supported. Avoid placing large slabs against smaller ones.
For optimal storage, a safety area or distance of 20 cm (8”) is required between the stands to avoid any
possible friction during handling.
≥ 20 cm | 8”
Metal A-Frame
The upper part consists of a metal structure made of carbon steel profiles, lacquered with protective paint for
outdoor use, with a double backrest and rubber protection for the slabs. The lower part has skids for sliding
the stand into the container, holes for forklifts, and wood to protect the slab support.
18DUOMO
Bundle/American Stand
This stand has been designed and manufactured to transport Idylium slabs of all thicknesses. It is placed
vertically in the container.
Wooden Crate
It is specially designed and manufactured for the transport of 6 mm (1/4”) Idylium pieces. A protective sheet
is placed on the whole surface of the base. Wax spots or cardboard sheets are then placed between each of
the pieces, thus avoiding any kind of direct contact between them, as well as making it easier for them to
be removed.
192. HANDLING AND STORAGE
2.6 PACKING LIST Both during handling and transport, the slabs must be balanced taking into account their center of gravity
to prevent them from bending and breaking. Before lifting out the loads, we have to ensure that the lifting
machinery meets the handling requirements:
1. The highest point of the lifting machine must be lower than 2250 mm (7’ 4”), as the container entrance
has an internal measurement of 2270 mm (7’ 5”).
2. The mast must be triplex with a fixed height of less than 2200 mm (7’ 2”). The fork must be capable of
lifting the load to 1440 mm (4’ 8”) without the extended mast reaching a height of more than
2270 mm (7’ 5”).
3. It is recommended that lifting machines with a load capacity of 8000 kg (17600 lb) are used.
METAL A-FRAME
Size LxWxH Empty weight Full weight 6 mm | 1/4” 12 mm | 1/2” 20 mm | 3/4” 30 mm | 1 3/16”
3300x750x1835 mm 121 kg 3600 kg 44 slabs 24 slabs 14 slabs 8 slabs
130”x30”x72” 266 lb 7920 lb
BUNDLE/AMERICAN FRAME
Size LxWxH Empty weight Full weight 6 mm | 1/4” 12 mm | 1/2” 20 mm | 3/4” 30 mm | 1 3/16”
3300x550x2100 mm 70 kg 3000 kg 34 slabs 20 slabs 11 slabs 7 slabs
130”x22”x83” 154 lb 6600 lb
WOODEN BOX
Size LxWxH Empty weight Full weight 6 mm | 1/4”
3450x1750x375 mm 150 kg 1700 kg 20 slabs
136”x69”x15” 330 lb 1543 lb
2900x1400x350 mm 115 kg 1050 kg 20 slabs
114”x55”x14” 250 lb 2315 lb
20DUOMO
2.7 TRANSPORT CONTAINER SIZE 20’ interior sizes WxLxH 235x589x239 cm | 7’8”x19’4”x7’10”
metal A-frames 6 items
bundle 7 items
boxes 2600x1200 mm | 102”x47” 10 items
boxes 3200x1600 mm | 126”x53” 5 items
CONTAINER SIZE 40’ interior sizes WxLxH 235x1230x239 cm | 7’8”x40’4”x7’10”
metal A-frames 6 items
boxes 2600x1200 mm | 102”x47” 20 items
boxes 3200x1600 mm | 126”x53” 14 items
CANVAS-TOPPED TRUCK interior sizes WxLxH 255x1360x285 cm | 8’4”x44’7”x9’4”
metal A-frames 6 items
boxes 2600x1200 mm | 102”x47” 20 items
boxes 3200x1600 mm | 126”x53” 14 items
IMPORTANT
Indicative values. Please, pay attention to the maximum allowable weight by country.
NOTE
During transport and loading/unloading of the truck, it is recommended that the slabs are fixed mechanically
to the trestle (using belts or jacks) as they could fall or be knocked loose by the wind.
In the workshop, pay special attention to if the slabs are stored outside; fix them on the stands to protect
them from possible gusts of wind
213. INSPECTION OF THE MATERIAL
3.1 PRE-INSPECTION Best Surfaces controls and classifies each Idylium board according to the best quality standards.
Similarly, upon delivery or prior to using the slab, the client is recommended to carry out a thorough
cleaning and visual inspection to ensure the slab meets the quality requirements. The inspection should be
carried out with backlighting to identify possible imperfections not discernible on the surface.
The following points are the most important for the pre-inspection:
• Planarity
• Thickness
• Cracks and crevices
• Contamination and non-graphic color dots
• Stains
• Tonality between slabs
• Brightness variation
• Embossed imperfections and lumps
The marble worker is responsible for checking that the slabs are suitable for use. If not, they should be
replaced before cutting or processing. No claims will be accepted for installed or processed material that was
already defective upon delivery.
3.2 PLANARITY To check the planarity of a slab, it must be positioned horizontally on a completely flat support.
The curvature is measured by placing a straight reference bar on the surface of the slab, covering the entire
width or length of the slab.
Due to the flexibility of the material and its adaptation to the substrate, no claims for lack of flatness will be
accepted for 6 mm (1/4”) thick slabs.
This measurement is made with a gauge, or caliper, at the highest point of curvature. The maximum
tolerance allowed is:
• 4 mm (aprox 3/16”) length
• 2 mm (aprox 1/16”) width
bar
support
slab deflection
223.3 TONE Best Surface works continuously to match the current color shade with previous versions. However, slight
variations in shade may occur between different batches of the same color due to the use of natural raw
materials.
Tone variations are more noticeable between different thicknesses of the same color due to the production
process used for each thickness.
Prior to commencing processing, visually inspect the slabs to ensure the shade of different slabs is
acceptable. Perform this inspection under lighting conditions similar to those found at the installation site.
Adjoining slabs from different batches is not recommended.
The slab label contains important information and should be recorded for future reference.
serial number
tone
color and size
certifications
NOTE The slab’s serial number can also be found in the documentation sent to the customer together with
the invoice.
Sample label
DUOMO | PALISSANDRO BLUETTE 3200 x 1600 mm
126” x 63”
thickness/spessore/espesor 6 mm 12 mm 20 mm 30 mm
1/4” 1/2” 3/4” 1”3/16
honed • • • •
glossy • • • •
moony
This sample represents an area of the slabs on a reduced scale. Tone and resolution are guides only.
Questo campione rappresenta un dettaglio della lastra in formato ridotto. Tono e risoluzione sono da
considerarsi indicativi.
Esta muestra representa un detalle de la tabla en tamaño reducido. El tono y la resolución deben
considerarse indicativos.
in progress 2021
www.idylium.com
12-202-.indd 13 20/12/2020 16:19:57
NOTE The sample represents a reduced size detail of the slab and the tone and resolution should be
considered indicative.
233. INSPECTION OF THE MATERIAL
3.4 THICKNESS thickness tolerance (mm) limit of relief
6 mm | 1/4” ±0,3 ±30%
12 mm | 1/2” ±0,4 ±30%
20 mm | 3/4” ±0,4 ±30%
30 mm | 1 3/16” ±0,4 /
thickness
thickness + relief
244. CUTTING INSTRUCTIONS
DUOMO
4.1 SLABS OF Best Surface is a unique product compared to what is currently on the market. This is due to its composition
12 - 20 - 30 MM and its main distinguishing element comprising its extraordinary physical properties, such as hardness,
1/2” - 3/4” - 1 3/16” abrasion, and mechanical resistance. As a result, the Idylium surface cannot be compared to any other
THICKNESS surface on the market whether it be glass, marble, granite, or quartz.
Given all the indications for cutting the material in this manual, since it is not possible to us to ascertain the
actual operating conditions of the machine used by the professional, in order to avoid any problems during
cutting, it is recommended as good practice to carry out cutting on a 20 mm (3/4”) support slab.
This support slab must be rigid, flat and in good condition. It can be made of the same material as the slab
to be processed or of quartz conglomerate. For disc cutting, it is recommended to lower the disc up to
2-3 mm (1/8”) on this support board.
1
20 mm
1 3/4”
Irrespective of the processing tool, it is important to follow the correct cutting sequence:
20 mm
3/4”
2 2
1
2 20 mm2
3/4” 1 - first loosen the
20 mm (3/4”) perimeter
2 2
20 mm
3/4”
20 mm 1
3/4”
1
20 mm
3/4”
1
2 - cut the large pieces
and shapes
3 - cut-outs, holes
and smaller shapes
254. FABRICATION PROCESS
4.1.1 BRIDGE SAW For straight cut, decrease feed speed by 40% during the first 150 mm (6”) towards the center and the last
150 mm (6”) towards the edge. For miter cut, use a constant and reduced feed.
When cutting small pieces, it is recommended that the material be firmly held in place to avoid movement
during cutting.
150 mm | 6” 100% 150 mm | 6”
40 % FEED 40 %
We recommended consulting the tool manufacturer for the correct parameters, and test in the machine.
As orientative reccomendation:
Slab Cutting feed Cutting feed RPM blade RPM blade RPM blade
Thickness straight miter Ø 300 mm | 12” Ø 360 mm | 14” Ø 410 mm | 16”
12 mm 1,0 – 1,2 m/min 0,6 - 0,7 m/min 2600 - 2900 2150 – 2500 1900 – 2200
1/2” 40 – 60 ”/min 24 – 27 “/min
20 mm 0,6 – 1,0 0,4 – 0,6 2600 - 2900 2150 – 2500 1900 – 2200
3/4” 24 – 40 “/min 16 – 24 “/min
30 mm 0,4 – 0,6 0,2 – 0,4 2600 - 2900 2150 – 2500 1900 – 2200
1 3/16” 16 – 24 “/min 12 – 16 “/min
Keep speeds in the lower ranges for white colors due to their greater hardness.
Before you start cutting, check:
1. CUTTING TABLE: In good condition, providing continuous, rigid, and perfectly level support without any
irregularities.
2. BLADE: In perfect condition, sharp and undamaged
3. WATER SUPPLY: It is essential that the maximum water flow be directed directly to the cutting point.
4. DETENSIONING: First, clean 20 mm (3/4”) from each edge. Then cut in a single pass, 2 mm (1/32”)
below the slab.
All cut-outs must have pre-drilled corner holes with a minimum radius of 5 mm (1/4”).
Avoid pluge cuts without pre-drilling the corners. Plunge feed: 0,05 - 0,1 m/min (2” - 4”/min)
Idylium recommends discs for ultra-compact/sintered
surfaces. E.g.: Diatex, Italdiamant, Terminator etc.
26DUOMO
4.1.2 NUMERIC CONTROL CNC
r 50 mm | 2”
Before you start cutting, check:
1. SUCTION CUPS: In good condition and with sufficient capacity. Position the suction cups all around the
cutting and on the inner piece and in the necessary places to reduce bending and stress on the material.
2. TOOLS: In perfect condition, sharp and undamaged
3. WATER: Direct the maximum water flow to the cutting point.
We recommended consulting the tool manufacturer for settings, as default Idylium recommends:
Tool RPM Feed Good practice
Router (Finger bit) 4500 – 5500 150 - 250 mm/min Reduce feed at entrace and exit.
6 - 10 “/min Do not use the oscillation cut.
Core drill 3500 - 4000 10 mm/min Sharp the tool every 4 holes
1/2 “/min
Milling Bit 7000 - 9000 300-400 mm/min 1mm 1/16” step
12 - 16 “/min Depth limit to half of the thickness.
Keep speeds in the lower ranges for white colors.
Idylium recommends tools
for ultra-compact/sintered
surfaces. E.g.: Diatex,
Terminator, Italdiamant, etc.
274. CUTTING INSTRUCTIONS
4.1.3 WATERJET CUTTING
SETTINGS
Before you start cutting, check:
1. SUPPORT: With slats in good
condition, level, and with a
maximum separation of 100 mm
(4”) between them.
3 mm | 1/8”
2. WATER IN THE BARREL: It is
advisable to maintain the water
level higher than or level with
the support.
3. INPUT: Start cutting from the
outside, or in case of cutting from
the excess piece, approaching
the cutting perimeter.
< 100 mm | 4”
PIERCING - LOW PRESSURE
Inlet Piercing time Low pressure Garnet - 80 mesh
Outside 10 s 600 - 700 BAR 0,35 – 0,45 kg/min
the material 9000 - 10000 PSJ 0,70 - 1,00 lb/min
CUTTING - HIGH PRESSURE
Thickness Feed High pressure Garnet - 80 mesh
12 mm 0,4-1,0 m/min 3200 – 3800 BAR 0,35 – 0,45 kg/min
1/2” 16-40 “/min 46000-55000 PSJ 0,70 - 1,00 lb/min
20 mm 0,4-0,9 m/min 3200 – 3800 BAR 0,35 – 0,45 kg/min
3/4” 16-36 “/min 46000-55000 PSJ 0,70 - 1,00 lb/min
30 mm 0,3-0,6 m/min 3200 – 3800 BAR 0,35 – 0,45 kg/min
1 3/16” 12-24 “/min 46000-55000 PSJ 0,70 - 1,00 lb/min
TIPS
• reduce the feed at interior corners
• reduce the feed for miter and inclined cuts
• Adjust the feed rates according to the required quality of the finish
GOOD PRACTICES:
• Cut first towards the edge of the slab or parallel to the edge, not towards the center of the slab
• Interior radius should be 5 mm (1/4”) or greater when design permits
• For irregular or complicated shapes within the slab, we recommend first making “auxiliar” cuts:
Enter 50 mm (2”) into the slab (SIDE 1) and complete the cut on the opposite side (SIDE 2)
2
4 3
1
28DUOMO
4.2 SLABS OF 6 MM - 1/4” Instructions for processing 6 mm (1/4”) thick slabs. Any claims based on the use of other cutting methods
THICKNESS may not be considered valid.
CUTTING SUPPORT
Before proceeding with any operation, provide a clean, stable and flat work surface to position the slab.
We recommend a bench with aluminium profiles. Or a slab of stone or plywood of at least 20 mm (3/4”), in
perfect condition.
LINEAR CUT
Linear cutting is done with a diamond cutting guide, for example: RAIMONDI Raizor. It is essential that the
diamond roller is in perfect condition.
Place the slab on a stable and flat surface. Position the guide on the slab in correspondence with the cut to
be made and secure it with the appropriate suction cups.
Score the surface of the slab from outer edge to outer edge, without ever detaching the blade from the
engraving axis. Never interrupt or resume cutting and apply continuous, uniform pressure.
Once the cut has been made, move the slab so that the incision line protrudes 100 mm (4”) from the
support surface. Using appropriate cutting pliers, “click” from both ends and complete the “snap” following
the incision line.
Finish the edge with a micro-bevel
Please note: Other types of cutting (e.g. cutting with a bridge saw) are not recommended.
.
294. CUTTING INSTRUCTIONS
4.2 SLABS OF 6 MM - 1/4” CIRCULAR HOLES
THICKNESS
The circular holes must be made with diamond cup cutters for gres/porcelain (e.g.: Rubi Drygres or
Easygres, Raimondi RAI-BIT...) mounted on a on grinder or on a drill without percussion.
Score the surface at about an 80-degree angle, then straighten the drill while avoiding exerting excessive
pressure on the slab. Continue drilling in a gentle circular motion to facilitate cooling and preservation of the
tool. Remove the inner core after drilling.
30INTERNAL CUT-OUTS
When possible, always prefer circular holes made with a drill.
To make internal slab cut-outs or L-cuts, first draw the guidelines. Before cutting with a grinder, drill circular
holes of Ø > 6/8 mm (1/4”) at the corners of the opening to be made. See the section on circular holes.
Using an angle grinder equipped with a continuous rim diamond disc for gres/porcelain (Rubi TurboViper,
Rubi electro-plated disc, Raimondi gres) follow the lines drawn and then finish the edges with a diamond
pad. Make sure the disc is sharped.
MITER CUT
Trim the miter cut with an appropriate manual traction device on its cutting guide. The 45º trimming is
performed once the linear cut is completed. For a better finish leave 1 mm (1/16”) of material at the top.
Alternatively, you can profile the edge with a lamel polishing disc for porcelain/gres.
314. CUTTING INSTRUCTIONS
4.3 MANUAL WORKING
The slabs must be properly clamped during any manual machining. The support must be sufficiently rigid,
perfectly flat, and in good condition.
Machining must always be carried out starting with the finished surface and working towards the raw
surface. It is recommended to work with cooling water and dust suppression.
Support base
All joints must have pre-drilled corner holes with a minimum radius of 5 mm - 1/4”.
Once the cut has been completed, it is advisable to lightly sand the upper and lower sections of the freshly
cut edge (60, 120 grit sandpaper).
.
R 5 mm | 1/4”
32DUOMO
Polishing sequence:
Finishing Tools
Glossy (polished)
Polishing pads (e.g. Sanwa Kenma Dia Ceramica EX; Full series
Italdiamant DS, Diatex) 50 -100 - 200 - 400
800 - 1500 – 3000
STEP 1 - 2 - 3
Honed (matte) Polishing pads (e.g. Sanwa Kenma Dia cerâmica EX; Half series
Moony and Italdiamant DS, Diatex) 50 - 100 - 200 – 400
Spacco (textured) (800)
STEP 1 - 2
Moony and Brushes 46 - 60 - 120 - 220
Spacco (textured) 400
For roughing, we recommend diamond flap discs or electroplated plates without segments.
Idylium recommends discs for ultra-compact/sintered surfaces / gres: DIATEX, FREDIMAR, ITALDIAMANT
A B
4.4 ADHESIVES The use of high-adherence, epoxy-based, bi-component resins is recommended. They should be suitable for
internal and external applications without yellowing or discoloration.
Cartridge adhesives are available in a wide range of colors compatible with Idylium products. E.g.: TENAX
GLAXS FAST, AKEMI COLOUR BOND, INTEGRA SURFACE BONDER.
Epoxy-based cans can be manually colored with polyester pigments. E.g. Akemi Platinum, Tenax TITANIUM,
Tenax Glaxs Fast.
A B
335. COUNTERTOPS
The information and recommendations provided in this manual are intended for people with technical
expertise who may deviate from them at their own risk and discretion.
The information and data do not necessarily cover all circumstances.
No liability will be accepted and all responsibility is waived for any damage caused by the product during
manufacture and installation.
5.1 PLANNING • Check that the base is in its final position and the structure is intact, ready for the surface being installed
to be fitted. The support must be continuous, rigid, and level.
• Measure and plan the size, shape, and location of the surface. Precise measuring is essential for the
correct assembly and installation of the surface.
• Plan assembly using rectangular pieces that are as large as possible to reduce the amount of slab that
goes to waste.
• Mark on the furniture the location of the joins to be assembled on the worktop. It is recommended to
place joins on top of complex joints. Check the uniformity of the surface in the locations where the joins
are planned to be placed.
• Check the location and space available for accessories to be placed on the worktop, taking into account
the distance between them and the surrounding areas.
• Do not cut visible joins or edges of the worktop from the edges of the slab.
L-SHAPED KITCHENS
In the case of an L-shaped kitchen, we have come up with a series of suggestions so as not to compromise
the structural resistance of the material and thus avoiding unpleasant breakages.
R min 20 mm | 3/4”
It is recommended that the top and the L-shape be divided into several parts to avoid 90° angles .
L-shaped worktops made of one piece must have a minimum radius of 20 mm (3/4”).
It is also important that the underlying units are level and in perfect condition.
34DUOMO
5.2 CUT-OUTS MINIMUM DISTANCE
The minimum distance between cut-outs, or between cut-out and edge, must be at least 50 mm - 2”.
Distances greater than 50 mm - 2” are recommended as this will provide greater resistance to the top.
50 mm | 2”
50 mm | 2”
LARGE CUT-OUTS
If there is one or more large holes or interrupted/open holes, to facilitate processing, handling, and transport,
it is suggested you leave a strip of material that will be cut completely once the installation is completed.
Regarding the base furniture: The front support will be crucial to guarantee the integrity of the material
Idylium strip to leave for manipulation and
transport to be removed after installation
All internal angles must have a clean radius of at least 5 mm - 1/4” Larger radius are recommended.
Square corners, Protruding cuts and rough radius are not permitted
Figure 1 Figure 2 Figure 3 Figure 4
CORRECT INCORRECT INCORRECT INCORRECT
Circular shapes should be preferred for sockets or switches.
CORRECT INCORRECT
355. COUNTERTOPS
5.3 SINK OVER-MOUNT SINK
Follow recommendations for gaps, radii, and minimum distances. This is the best option for impact resistance.
UNDERMOUNT SINK
To minimize the risk of chipping by accidental impact, Idyllium suggests a half-rounded edge or a rounded
bevel with a 3 mm - 1/8” radius
R 3 mm | 1/8”
FLUSH SINK
Recess is only possible for 12 mm (1/2”) and 20 mm (3/4”) material.
Recess depth is limited to 5 mm (3/16”) on a 12 mm (1/2”) and 8 mm (5/16”) on a 20 mm (3/4”) slab.
Consider a gap of 1 mm (1/16”) sealed with silicone.
5 mm | 3/16” MAX
12 mm * * 1 mm 1/16” Silicone gap
1/2” 5 mm | 3/16” MAX
12 mm
1/2”
* * 1 mm 1/16” Silicone gap
8 mm | 5/16” MAX
20 mm
8 mm | 5/16” MAX
3/4”
20 mm
3/4”
36Idylium countertop
undermount sink/hotplate
strips of glued granite
or Idylium support bar
LARGE SINKS
Add a support bar or belts to large sinks, which should be fixed to the base structure on which the The
weight of the water and everyday material could cause it to peel off or damage the worktop.
additional support
GROOVES AND DRAINING BOARD
The inclined boards must be made by a cut-out of the same material glued together. Avoid milling the
surface.
Grooves depth should be limited to 25%: max 5 mm (3/16”) for the 20 mm (3/4”)
max 3 mm (1/8”) for the 12 mm (1/2”)
Polish the grooves and apply a stain protector, such as FILA Stop Dirt, Tenax DEEPER or similar..
375. COUNTERTOPS
5.4 HOTPLATE FLUSH HOB
Recessed holes are only recommended for 12 mm (1/2”) and 20 mm (3/4”) material.
Recess depth is limited to 5 mm (3/16”) on a 12 mm (1/2”) and 8 mm (5/16”) on a 20 mm (3/4”) slab.
Consider a gap of 2 mm (1/16”) sealed with heat-resistant silicone.
2 mm 1/16” gap
hob
countertop
DISTANCES AND GAPS
To reduce the upstand’s exposure to the heat, keep a minimum distance of 50 mm (2”) between the
upstand and the electric or incution hob. Increase this distance to 80 mm (3”) for gas hobs.
In addition, consider a minimum expansion gap of 3 mm inside the the hob hole and in the perimeter of
the worktop, in order to allows thermal expansion of the hob and walls or adjacent structures.
wall
cladding
≥ 50 mm
≥ 2”
hotplate
countertop
≥ 3 mm ≥ 3 mm
≥ 1/8” ≥ 1/8”
38DUOMO
5.5 EDGES The exposed edges of the countertops should be beveled to improve their impact performance and avoid
possible cuts. The larger the bevel, the greater its impact resistance.
The minimum bevel shall be 1 mm (1/16”) when hidden and not exposed, and 2 mm (1/8”) with rounded
edges when seen and exposed. A rounded bevel is recommended, especially on edges with a high risk of
impact, such as sinks and dishwashers.
CASE 1: CHAMFER / BEVEL CASE 2: ROUNDED EDGE
R 0,5 mm
2 mm
1/64” R 2 mm
1/8”
1/8”
R 0,5 mm
1/64”
There are numerous types of edge options depending on the marbler working on the slab. These are the
most common:
SHARK NOSE EDGE BUTT-JOINT EDGE
2 mm
1/8”
MITER EDGE DOUBLE-BEVEL EDGE
2 mm
1/8”
395. COUNTERTOPS
5.5 EDGES PROTECTION PROFILES
In environments with high use and a high risk of impact, for example behind the bar of a restaurant, we
recommend a rounded edge of at least 3 mm (1/8”) or the use of metal profiles. Examples of different profiles:
In addition to the decorative effect, the profiles also protect the edges of the countertop from mechanical
damage. The spacer integrated in the profile provides a homogeneous joint between the profile and the
countertop.
5.6 OVERHANGS During the design phase of the countertop, overhangs must be sized according to the parameters indicated
in the table below, to avoid the risk of the created piece breaking during normal use:
SINGLE OVERHANG
A
thick 6 mm 12 mm 20 mm 30 mm
1/4” 1/2” 3/4” 1 3/16”
A≤ 0 mm 200 mm 400 mm 500 mm
0” 8” 16” 20”
≥A
A SINGLE OVERHANG WITH HOLE
thick 6 mm 12 mm 20 mm 30 mm
X 1/4” 1/2” 3/4” 1 3/16”
X A≤ 0 mm 200 mm 400 mm 500 mm
0” 8” 16” 20”
X≥ 50 mm 50 mm 50 mm 50 mm
2” 2” 2” 2”
40DUOMO
PARTIAL OVERHANG
thick 6 mm 12 mm 20 mm 30 mm
1/4” 1/2” 3/4” 1 3/16”
X A≤ 0 mm 250 mm 500 mm 600 mm
0” 10” 20” 24”
X
B≤ 0 mm 0,8 mm 1,0 mm 1,2 mm
≥A 0” 3’ 3’ 6” 4’
X≥ 0 mm 50 mm 50 mm 50 mm
0” 2” 2” 2”
B
A
A A
DOUBLE OVERHANG
thick 6 mm 12 mm 20 mm 30 mm
1/4” 1/2” 3/4” 1 3/16”
A≤ 0 mm 200 mm 400 mm 500 mm
0” 8” 16” 20”
A
A
Maximum occasional static load = 100 kg (220 lbs)
Additional support is needed to exceed these parameters.
415. COUNTERTOPS
5.7 BASE CABINETS The furniture must be in perfect condition, providing a flat, continuous, and level support before installing
the countertop. The cabinets should be fixed to each other and then fixed to the wall.
The surface of the countertop must rest perfectly on the support, as any point that is not supported will
result in fragility of the worktop. Therefore, do not apply isolated dots of silicone or wedges. Apply continous
silicone in the entire support area so that it completely adheres to the worktop.
CORRECT INCORRECT
MITERED-EDGE COUNTERTOPS
On mitered tops, a perimeter bracing is placed on the mitered edges and additional cross bracing is placed,
depending on the design of the furniture. Or, alternatively, a full support can be employed.
The bracings should be made with strips of Idylium or granite. Be careful when using other materials as
reinforcement. The differences in thermal expansion can cause damages to the countertop.
NEVER USE QUARTZ BRACINGS. In addition to the perimeter bracings, transversal bracings
will be arranged accordingly, taking into consideration: holes, joints, and placed approximately
every 600 mm (24”).
42DUOMO
STRAIGHT-EDGE COUNTERTOPS
For 12 mm (1/2“) countertops, it is advisable to prepare a total support distributed over the entire surface of
the piece, to give it greater resistance. For example, use marine plywood with a minimum thickness of 20
mm (3/4”) integrated into the kitchen furniture. In addition, it is important that the glue used to fix Idylium to
the support is sufficiently elastic (e.g. silicone), to compensate for possible differences in expansion between
the two materials.
If you choose to use a structure, it is necessary to provide adequate support approximately every 600 mm
(24”) with bracings and additionally at: joints, holes, and changes in direction.
JOINTS AND GLUING
Due to the texture of the Idylium slabs, a micro bevel is recommended for all joints. Each joint requires
additional support from below. Before applying the adhesive, make sure that the surface to be glued is
perfectly clean, dry, and untreated. If a treated surface is to be glued, it should be sanded with a coarse-
grain abrasive. The recommended glues are epoxy based (e.g. Tenax, Akemi).
Due to the irregularities of the wall and the possible movements of the building, it is recommended to
leave a 3 mm (1/8”) perimeter expansion joint along the countertop. The meeting between the coping and
the countertop will be sealed with a silicone cord for the expansion joints. To fill these joints and to fix the
countertops to the furniture, substrate, or to fix the Idylium copings to the wall, a flexible silicone or adhesive
will allow for adequate thermal expansion.
OUTDOORS COUNTERTOPS
Outdoor Idylium countertop should be installed on cement boards with thin-set adhesive. C2 or R2 type
adhesive.
In outdoor applications, the use of wood or chipboard should be avoided because of its tendency to expand
and contract as weather conditions change.
436. EXTREME HEAT
Maximum temperature: 300ºC | 550F
Linear thermal expansion: 5.7 ∙ 10-6 °C-1 | 10-6 F-1
Test: Thermal shock resistance (ISO 10545-9); Dry heat resistance (EN 13310)
Idylium can be used on barbecues and fireplaces as cladding or countertops, but the following
considerations should be taken into account:
a) Always take into account how each material subject to temperature changes expands. Metallic materials
have a much higher expansion than Idylium, therefore avoid direct contact and leave enough space
(depending on the dimensions, maximum temperature, etc.). In general, it is recommended to leave
10 mm (3/8“) gaps to avoid breakage due to this expansion.
b) Whenever possible, manufacture the countertop in several pieces to avoid interior corners. Alternatively,
an internal radius of 10 mm (3/8“) or more is recommended by polishing the hole edges to eliminate any
possible micro-fissures that may have occurred during cutting.
c) Do not use the material if it will be subject to direct transmission of the heat source, whether by contact,
radiation, or ventilation. For example: As internal lining of the cooking or combustion area, under the
grills, braziers, and paella pans.
d) Always repair the material with a refractory wall or insulation for heat dissipation. It is also recommended
to be aware of all the elements that can become hot, e.g. the brazier, the ventilation duct, the handmade
appliances, etc.
Examples: Barbecue countertop. It is recommended to leave a minimum space of 10 mm (3/8“) between
the grill/barbecue, filled with a thermal insulator, such as fiberglass insulation tape. We recommend joints
on the inside corners.
Upstand
countertop
front part
cladded support furniture
44DUOMO
Example: Chimney exterior cladding: Separated from heat by refractory (fire-resistant) interior wall. Gluing
with thin-set on reinforced cement panels.
chimney housing
front cladding
side cladding
457. FLOORS AND WALLS
7.1 HANDLING Unload the material as close as possible to the work site to minimize movement. Unobstructed access
to the work site must be provided and arrangements made for moving the product from storage to the
installation area.
Make sure you do not slide the slabs over each other during unpacking. Lift them one by one to avoid
friction with other slabs.
Direct impacts to the slabs should be avoided during unloading and handling, and care should be taken to
prevent the slabs from bending or falling.
Once the packaging has been opened, the slabs must be secured on the trestles with slings (or similar) to
prevent the slabs from moving.
7.2 TOOLS For cutting and drilling on site, it is recommended to have:
• HANDLING: big format frame or transport system, with a transport trolley suitable for the frame.
• WORK BENCH: Modular bench with aluminum profiles. Or wooden board tsufficiently large and rigid.
• CUTTING: Large cutting guide, with diamond polishing wheel and clamps. Diamond angle grinder.
• DRILLING: Core drill without percussion. Minimum Ø 10 mm (3/8”)
• SANDING: Polishing pad for manual beveling, or pads and flexible discs for grinder.
Recommended tools: Raimondi, Rubi, Montolit etc.
7.3 POSITIONING Carry out a diagnosis of the support and the layers of adequacy according to the standards (EU CEN/
TR 13548 – American ANSI A108/A118/A136.1:2020). Check maturity, flatness, cohesion, water absorption,
texture, chemical compatibility, and support condition. It recommends the substrate have no more than a 3
mm (1/8”) variance in 3 m (10 ft), with no more than 1.5 mm (1/16”) variation in 609 mm (24”).
Leave a grout joint of ≥ 2 mm (1/16”) between the slabs for indoors and ≥ 3 mm (1/8”) for outdoors. Respect
the movement joints according to the regulations and according to the project’s indications:
• Structural, coinciding with the structure joint
• Perimetral, usually 5 mm (1/4”) around the perimeter
• Expansion, usually 5÷10 mm (1/4” - 1/2”) depensing on the project.
The adhesive must be applied with a notched trowel using the double bond technique, which is necessary
and essential to avoid air gaps on the back of the slab.
Use a class C2S1 adhesive for small tiles (< 1 m2 - 10 sqft) and a class C2S2 adhesive for large tiles
(> 1 m2 - 10 sqft). EN 12004 define C2S2 cement based adhesives with improved bond and “highly flexible”.
Note: In hot weather, it is recommended to use adhesives with extended open time (EN 12004 class E). For
slabs with back mesh in outdoor environments, we recommend epoxy based adhesives (class R2).
For exterior wall cladding, the designer must evaluate the need to adopt safety hooks for the pieces. E.g.
RAI-FIX staples by Raimondi.
467.4 GROUTING Clean, brush, and vacuum the joints to ensure the area is free of standing water, dirt, dust, and foreign
debris. Remove spacers and excess cement-based adhesive to ensure uniform joints. A high-performance,
anti-efflorescence, quick-drying grout which is also water-repellent and has anti-mildew properties is
recommended; class CG2 according to EN 13888.
Before grouting, wet the surface near the joint with a damp cloth or sponge, using a minimum amount of
water so that the joints remain dry. Then, keeping the rubber trowel at a 45° angle, force the grout into the
joints to completely fill the joints, leaving no gaps. Remove excess grout from the tile surface by holding the
rubber trowel at a 90° angle (perpendicular to the tile surface) while moving across the slab in a diagonal
direction.
7.5 CLEANING THE GROUTING Start cleaning with a sponge as soon as the grout starts to harden (usually 10 to 30 minutes). Use as little
AND END OF WORK water as possible when cleaning the surface grout, as excess water will discolor the joints. About an hour
later, wipe the surface again with a clean cloth to remove any remaining smears.
If the surface of the slabs is still dirty with traces of grout because it has not been properly cleaned, a
descaling acid or a cement remover can be used, provided that they do not come into contact with metals.
For exposed joints, clean thoroughly with alkaline detergents.
For example: Fila Deterdek (descaling acid), Fila CR10 (alkaline epoxy cleaner)
478. MAINTENANCE AND CLEANING
Idylium is an easy-to-clean surface as it does not absorb residues or food remains, guaranteeing good
hygiene. It is also resistant to most chemical cleaning agents, although for maintenance, cleaning with a
damp cloth is sufficient.
8.1 DAILY CLEANING Use a microfiber cloth to remove surface dust. For routine maintenance of the Idylium countertop, it is
advisable to use a neutral detergent together with a wet microfiber or a soft non-abrasive sponge. Rinse
with clean water and dry with a cloth. For best results, we recommend cleaning any stain immediately
without allowing it to dry.
The use of waxes, oil-based soaps, impregnation agents, and other treatments (water and oil repellents) on
the product is not recommended because their application is not necessary and alters the appearance of the
product. Some detergents on the market contain waxes and polishing additives that can leave an oily layer
on the surface after several washings.
8.2 HARD-TO-REMOVE STAINS When routine cleaning is not sufficient, it is necessary to follow specific procedures depending on the stain
to be removed. The time a stain is left on the surface also plays an important role, therefore it is advisable
to clean it up as soon as possible.
Advice: Start cleaning a small part of the area to test its effectiveness before using it on the whole surface.
When using more aggressive products, it is recommended to rinse thoroughly after cleaning.
Below are some of the substances suitable for removing stains:
Stain Detergent product
Fats, oils, candle wax, Grease remover, or solvent: universal solvent,
white spirits, turpentine, acetone, alcohol etc.
Remains of cement, plaster, Acidic grout cleaner: paint stripper, descaler,
cement remover etc.
Ink, iodine, Solvent-based glue or oxidizer: hydrogen peroxide,
diluted bleach
Wine, coffee, ice cream, fruit juices, blood Ammonia, degreasers etc.
Limescale Anti-limescale
Resins, permanent marker Solvent or alcohol
Oxide, rust, aluminum scratch Acid cleaner: paint stripper, descaler,
cement remover etc.
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