STIHL FS 40, 50 Instruction Manual
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{ STIHL FS 40, 50 Instruction Manual
English Contents Guide to Using this Manual 2 Dear Customer, Safety Precautions and Working Thank you for choosing a quality Techniques 2 engineered STIHL product. Approved Combinations of Cutting Original Instruction Manual It has been built using modern Attachment, Deflector, Handle and production techniques and Harness 9 comprehensive quality assurance. Mounting the Loop Handle 10 Every effort has been made to ensure Mounting the Deflector 10 your satisfaction and troublefree use of the product. Mounting the Cutting Attachment 11 Fuel 14 Please contact your dealer or our sales company if you have any queries Fueling 15 Printing inks contain vegetable oils, paper can be recycled. concerning this product. Starting / Stopping the Engine 18 Your Operating Instructions 20 Cleaning the Air Filter 20 Adjusting the Carburetor 21 Spark Plug 21 Engine Running Behavior 22 Printed on chlorine-free paper Rewind Starter 22 Dr. Nikolas Stihl Storing the Machine 23 Maintaining the Mowing Head 23 Maintenance and Care 28 Minimize Wear and Avoid Damage 29 Main Parts 30 Specifications 31 Maintenance and Repairs 32 Disposal 32 © ANDREAS STIHL AG & Co. KG, 2015 EC Declaration of Conformity 32 0458-546-0121-D. VA3.A15. 0000001049_019_GB { This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems. FS 40, FS 40 C, FS 50, FS 50 C 1
English Pictograms Guide to Using this Manual Safety Precautions and Working Techniques All the pictograms attached to the machine are shown and explained in this Some special safety pre- Pictograms manual. cautions have to be observed when working The meanings of the pictograms Symbols in text with this power tool attached to the machine are explained in because of the very high this manual. speed of the cutting attachment. Depending on the model concerned, the WARNING following pictograms may be attached to It is important that you your machine. Warning where there is a risk of an read the instruction man- accident or personal injury or serious ual before first use and Fuel tank; fuel mixture of damage to property. keep it in a safe place for gasoline and engine oil future reference. Non- NOTICE observance of the Operate decompression instruction manual may Caution where there is a risk of valve result in serious or even damaging the machine or its individual fatal injury. components. Observe all applicable local safety Engineering improvements regulations, standards and ordinances. Manual fuel pump If you have not used this type of power STIHL's philosophy is to continually tool before: Have your dealer or other improve all of its products. For this experienced user show you how to Operate manual fuel operate your unit or attend a special reason we may modify the design, pump course in its operation. engineering and appearance of our products periodically. Minors should never be allowed to use a Therefore, some changes, modifications power tool. Tube of grease and improvements may not be covered Keep bystanders, especially children, in this manual. and animals away from the work area. Intake air: Summer operation When the power tool is not in use, shut it off so that it does not endanger others. Secure it against unauthorized use. Intake air: Winter The user is responsible for avoiding operation injury to third parties or damage to their property. Handle heating 2 FS 40, FS 40 C, FS 50, FS 50 C
English Do not lend or rent your power tool servicing dealer. Use only high quality without the instruction manual. Be sure cutting attachments and accessories in WARNING than anyone using your power tool order to avoid the risk of accidents and To reduce the risk of eye understands the information contained damage to the machine. injuries, wear snug-fitting in this manual. STIHL recommends the use of genuine safety glasses in accord- The use of noise emitting power tools STIHL cutting attachments and ance with European may be restricted to certain times by accessories. They are specifically Standard EN 166. Make national or local regulations. designed to match the product and meet sure the safety glasses your performance requirements. are a good fit. To operate the power tool you must be rested, in good physical condition and The deflector on this power tool cannot Wear a face shield and make sure it is a mental health. If you have any condition protect the operator from all objects good fit. A face shield alone does not that might be aggravated by strenuous thrown by the cutting attachment provide adequate eye protection. work, check with your doctor before (stones, glass, wire, etc.). Such objects Wear hearing protection, e.g. earplugs operating a power tool. may ricochet and then hit the operator. or ear muffs. Persons with pacemakers only: The ignition system of your power tool Clothing and Equipment Wear robust work gloves produces an electromagnetic field of a made of durable material very low intensity. This field may (e.g. leather). Wear proper protective clothing and interfere with some pacemakers. STIHL equipment. recommends that persons with pacemakers consult their physician and Clothing must be sturdy STIHL offers a comprehensive range of the pacemaker manufacturer to reduce but allow complete free- personal protective clothing and any health risk. dom of movement. Wear equipment. snug-fitting clothing, an Do not operate the power tool if you are overall and jacket combi- under the influence of any substance Transporting the Power Tool nation, do not wear a (drugs, alcohol) which might impair work coat. vision, dexterity or judgment. Avoid clothing that could get caught on Depending on the cutting attachment branches or brush or moving parts of the fitted, use your trimmer only for cutting machine. Do not wear a scarf, necktie or grass, wild growth and similar materials. jewelry. Tie up and confine long hair It must not be used for any other (e.g. with a hair net, cap, hard hat, etc.). purpose because of the increased risk of 546BA001 KN Wear sturdy shoes with accidents and damage to the machine. non-slip soles. Never attempt to modify your power tool in any way since this may result in accidents or damage to the machine. Always turn off the engine. Only use cutting attachments and Carry the unit properly balanced by the accessories that are explicitly approved drive tube or loop handle. for this power tool model by STIHL or are technically identical. If you have any questions in this respect, consult a FS 40, FS 40 C, FS 50, FS 50 C 3
English In vehicles: Properly secure your power To reduce the risk of serious or fatal – Check that the spark plug boot is tool to prevent turnover, fuel spillage and burn injuries, check for fuel leakage. If secure – a loose boot may cause damage. fuel leakage is found, do not start or run arcing that could ignite combustible the engine until leak is fixed. fumes and cause a fire. Fueling – Check cutting attachment for Before Starting correct and secure assembly and Gasoline is an extremely good condition. flammable fuel. Keep Check that your power tool is properly – Check protective devices (e.g. clear of naked flames. Do assembled and in good condition – refer deflector for cutting attachment) for not spill any fuel – do not to appropriate chapters in the instruction damage or wear. Always replace smoke. manual. damaged parts. Never operate the Always shut off the engine before – Check the fuel system for leaks, unit with a damaged deflector. refueling. paying special attention to visible – Never attempt to modify the controls parts such as the tank cap, hose or safety devices in any way. Do not fuel a hot engine – fuel may spill connections and the manual fuel and cause a fire. pump (on machines so equipped). If – Keep the handles dry and clean – Open the fuel cap carefully to allow any there are any leaks or damage, do free from oil and dirt – for safe pressure build-up in the tank to release not start the engine – risk of fire. control of the power tool. slowly and avoid fuel spillage. Have your machine repaired by a – Adjust the harness and handle(s) to servicing dealer before using it suit your height and reach. Fuel your power tool only in well- again. ventilated areas. If you spill fuel, wipe To reduce the risk of accidents, do not the machine immediately – if fuel gets on – Use only an approved combination operate your power tool if it is damaged your clothing, change immediately. of cutting attachment, deflector, or not properly assembled. handle and harness. All parts must Your power tool comes standard with If you use a shoulder strap or full be assembled properly and either a screw-type or bayonet-type fuel harness: Practice removing and putting securely. To reduce the risk of cap. down the power tool as you would in an injury, never use metal cutting attachments. emergency. To avoid damage, do not After fueling, tighten throw the machine to the ground when down the screw-type fuel – The stop switch must move easily to practicing. cap as securely as 0. possible. – Check smooth action of choke Starting the Engine knob, throttle trigger lockout and After fueling, insert the throttle trigger – the throttle trigger fuel cap with hinged grip Start the engine at least 3 meters from must return automatically to the idle the fueling spot, outdoors only. (bayonet-type cap) cor- position. The choke lever must rectly in the opening, turn spring back from the g and < Place the unit on firm ground in an open it clockwise as far as stop positions to the run position F when area. Make sure you have good balance and fold the grip down. the throttle trigger lockout and and secure footing. Hold the unit This reduces the risk of unit vibrations throttle trigger are squeezed. securely. The cutting attachment must causing the fuel cap to loosen or come be clear of the ground and all other off and spill quantities of fuel. obstructions because it may begin to run when the engine starts. 4 FS 40, FS 40 C, FS 50, FS 50 C
English Your power tool is a one-person unit. To Check and correct the idle speed setting reduce the risk of injury from thrown regularly. If the cutting attachment objects, do not allow other persons continues to rotate when the engine is within a radius of 15 meters of your own idling, have the machine checked by position – even when starting. your servicing dealer. STIHL recommends a STIHL servicing dealer. To reduce the risk of 546BA002 KN injury, avoid contact with Take special care in slippery conditions the cutting attachment. (ice, wet ground, snow), on slopes or uneven ground. Left hand on loop handle, right hand on Watch out for obstacles: Roots, tree control handle, even if you are left- Do not drop start the power tool – start stumps or holes which could cause you handed. the engine as described in the to trip or stumble. instruction manual. Make sure you always have good During Operation Note that the cutting balance and secure footing. attachment continues to Always stand on the ground while run for a short period In the event of impending danger or in an emergency, switch off the engine working, never on a ladder, work after you let go of the platform or any other insecure support. throttle trigger – flywheel immediately – move the stop switch in effect. the direction of 0. Be particularly alert and cautious when wearing hearing protection because Check idle speed setting: The cutting your ability to hear warnings (shouts, attachment must not rotate when the alarms, etc.) is restricted. 15m (50ft) engine is idling with the throttle trigger released. To reduce the risk of accidents, take a break in good time to avoid tiredness or To reduce the risk of fire, keep hot exhaustion. exhaust gases and hot muffler away from easily combustible materials (e.g. Work calmly and carefully – in daylight wood chips, bark, dry grass, fuel). The cutting attachment may catch and conditions and only when visibility is fling objects a great distance and cause good. Stay alert so as not to endanger injury - therefore, do not allow any other others. Holding and Controlling the Unit persons within a radius of 15 meters of your own position. To reduce the risk of Always hold the power tool firmly with damage to property, also maintain this both hands on the handles. Make sure distance from other objects (vehicles, you always have good balance and windows). Even maintaining a distance secure footing. of 15 meters or more cannot exclude the potential danger. The correct engine idle speed is important to ensure that the cutting attachment stops rotating when you let go of the throttle trigger. FS 40, FS 40 C, FS 50, FS 50 C 5
English Your power tool produces If your power tool is subjected to Always shut off the engine before toxic exhaust fumes as unusually high loads for which it was not leaving the unit unattended. soon as the engine is designed (e.g. heavy impact or a fall), Check the cutting attachment at regular running. These fumes always check that it is in good condition short intervals during operation or may be colorless and before continuing work – see also immediately if there is a noticeable odorless and contain "Before Starting". Check the fuel system change in cutting behavior: unburned hydrocarbons in particular for leaks and make sure the and benzol. Never run safety devices are working properly. Do – Turn off the engine. Hold the unit the engine indoors or in not continue operating your power tool if firmly and wait for the cutting poorly ventilated loca- it is damaged. In case of doubt, have the attachment to come to a standstill. tions, even if your model unit checked by your servicing dealer. – Check condition and tightness, look is equipped with a cata- Do not operate your power tool with the for cracks. lytic converter. choke lever in the warm start position < – Replace damaged cutting To reduce the risk of serious or fatal – the engine speed cannot be controlled attachments immediately, even if injury from breathing toxic fumes, in this position. they have only superficial cracks. ensure proper ventilation when working To reduce the risk Clean grass and plant residue off the in trenches, hollows or other confined of injury from cutting attachment mounting at regular locations. thrown objects, intervals – remove any build up of To reduce the risk of accidents, stop never operate the material from the cutting attachment and work immediately in the event of power tool without deflector. nausea, headache, visual disturbances the proper deflec- (e.g. reduced field of vision), problems tor for the type of To reduce the risk of injury, shut off the with hearing, dizziness, deterioration in cutting attachment engine before replacing the cutting ability to concentrate. Apart from other being used. attachment. possibilities, these symptoms may be Do not continue using or attempt to Inspect the work area: caused by an excessively high repair damaged or cracked cutting Stones, pieces of metal concentration of exhaust gases in the attachments by welding, straightening or or other solid objects may work area. modifying the shape (out of balance). be thrown more than 15 Operate your power tool so that it meters and cause per- This may cause parts of the cutting produces a minimum of noise and sonal injury or damage attachment to come off and hit the emissions – do not run the engine the cutting attachment operator or bystanders at high speed unnecessarily, accelerate the engine and property (e.g. parked and result in serious or fatal injuries. only when working. vehicles, windows). To reduce the risk of fire, do not smoke When using mowing heads while operating or standing near your Special care must be taken when Use only the deflector with properly power tool. Note that combustible fuel working in difficult, over-grown terrain. mounted line limiting blade to ensure the vapor may escape from the fuel system. When cutting high scrub, under bushes mowing lines are automatically trimmed The dusts, vapor and smoke produced and hedges: Keep cutting attachment at to the approved length. during operation may be dangerous to a minimum height of 15 cm to avoid health. If the work area is very dusty or harming small animals. smoky, wear a respirator. 6 FS 40, FS 40 C, FS 50, FS 50 C
English To reduce the risk of injury, always turn Continual and regular users should Do not turn the engine over on the off the engine before adjusting the nylon monitor closely the condition of their starter with the spark plug boot or spark line of manually adjustable mowing hands and fingers. If any of the above plug removed since there is otherwise a heads symptoms appear (e.g. tingling risk of fire from uncontained sparking. sensation in fingers), seek medical Using the unit with over-long nylon To reduce the risk of fire, do not service advice. cutting lines reduces the engine's or store your machine near open flames. operating speed. The clutch then slips Maintenance and Repairs Check the fuel filler cap for leaks at continuously and this causes regular intervals. overheating and damage to important components (e.g. clutch, polymer Service the machine regularly. Do not Use only a spark plug of the type housing components) – and this can attempt any maintenance or repair work approved by STIHL and make sure it is increase the risk of injury from the not described in the instruction manual. in good condition – see "Specifications". cutting attachment rotating while the Have all other work performed by a Inspect the ignition lead (insulation in engine is idling. servicing dealer. good condition, secure connection). STIHL recommends that you have Check the condition of the muffler. Vibrations servicing and repair work carried out exclusively by an authorized STIHL To reduce the risk of fire and damage to Prolonged use of the power tool may servicing dealer. STIHL dealers are hearing, do not operate your machine if result in vibration-induced circulation regularly given the opportunity to attend the muffler is damaged or missing. problems in the hands (whitefinger training courses and are supplied with Do not touch a hot muffler since burn disease). the necessary technical information. injury will result. No general recommendation can be Only use high-quality replacement parts given for the length of usage because it in order to avoid the risk of accidents Symbols on Deflectors depends on several factors. and damage to the machine. If you have any questions in this respect, consult a The period of usage is prolonged by: servicing dealer. – Hand protection (wearing warm STIHL recommends the use of genuine gloves) STIHL replacement parts. These parts – Work breaks are specifically designed to match your The period of usage is shortened by: machine model and meet your performance requirements. – Any personal tendency to suffer from poor circulation (symptoms: To reduce the risk of injury from frequently cold fingers, tingling unintentional engine startup, always shut off the engine and disconnect the An arrow on the deflector (inside and sensations). spark plug boot before performing any outside) shows the correct direction of – Low outside temperatures. repairs, maintenance or cleaning work. – rotation of the cutting attachments. – The force with which the handles Exception: Carburetor and idle speed are held (a tight grip restricts adjustments. circulation). FS 40, FS 40 C, FS 50, FS 50 C 7
English Mowing Head with Nylon Lines It is important to follow the maintenance instructions for the Polycut mowing head. Check the wear limit marks! Wear limit marks are integrated in the base of the PolyCut. Do not continue using the PolyCut 6-3 if one of the circular holes (1; arrow) N If the raised moldings (1) on the becomes visible or if the projecting rim base of the attachment are worn as (2; arrow) has worn away. Install a new shown in the illustration (above mowing head. right), do not continue using the mowing head. Install a new one. WARNING There is otherwise a risk of injury from thrown parts of the head. If the wear limit marks are ignored, there is a risk of the cutting tool shattering and STIHL PolyCut 6-3 Mowing Head with flying parts injuring the operator or bystanders. 000BA019 KN Polymer Blades To reduce the risk of accidents from shattered blades, avoid contact with Nylon line achieves a soft cut for edging stones, metal and similar solid objects. and trimming around fence posts, trees, Check PolyCut blades for cracks at etc. – less risk of damaging tree bark. regular intervals. If a crack is found in one of the blades, always replace all the WARNING blades. 002BA073 KN To reduce the risk of injury, never use 1 steel wire in place of the nylon cutting line. STIHL FixCut Check the wear limit marks! 002BA074 KN 2 For mowing unobstructed edges of meadows (without posts, fences, trees or similar obstacles). 8 FS 40, FS 40 C, FS 50, FS 50 C
English Approved Combinations of Cutting Attachment, Deflector, Handle and Harness Cutting Attachment Deflector Handle Shoulder Strap/Harness 1 2 2 E IN /L ur hn Sc 5 Sc hn ur /L IN E 1 6 7 3 4 546BA018 KN Approved Combinations Deflector Select correct combination from the 5 Deflector with blade for mowing table according to the cutting heads attachment you intend to use. Handle WARNING For safety reasons no other 6 Loop handle combinations are permitted – risk of accidents. Shoulder Strap Cutting Attachments 7 Shoulder strap may be used Mowing heads 1 STIHL AutoCut C 5-2 2 STIHL AutoCut 5-2 3 STIHL FixCut 5-2 4 STIHL PolyCut 6-3 FS 40, FS 40 C, FS 50, FS 50 C 9
English Mounting the Loop Handle Mounting the Deflector A Your new power tool comes with the loop handle mounted on the drive tube, but it must be turned and lined up to suit 2 546BA004 KN your requirements. 1 Adjusting the loop handle 232BA066 KN The loop handle can be adjusted to suit the height and reach of the operator and the application by changing distance (A). Recommended distance (A): about 15 cm 4 1 2 N Slide the handle to the required 546BA003 KN position. 3 546BA005 KN N Tighten down the screw or star knob so that the handle cannot be rotated Versions with screw (FS 40) on the drive tube. N Use a screwdriver or the N Push the deflector (1) over the combination wrench to loosen the clamp (2) as far as stop. screw (1) on the handle. N Insert the nut (3) in the hex recess in the deflector – make sure the holes Versions with star knob (FS 50) line up. N Loosen the star knob (2) on the N Insert the screw (4) with washer and handle. tighten it down firmly. All versions 545BA004 KN N Turn the handle to the vertical position. 10 FS 40, FS 40 C, FS 50, FS 50 C
English Thrust plate Block the shaft. Mounting the Cutting Attachment Placing power tool on the ground 1 6 3 2 546BA016 KN 4 N Switch off the engine. 6 N Lay your trimmer on its back with 232BA033 KN 546BA017 KN the loop handle and shroud pointing down and the output shaft facing up. 5 The thrust plate is shipped with the N To block the shaft, insert a suitable PolyCut 6-3 and FixCut 5-2. It is only tool (5) through the holes (6) in the required for these mowing heads. deflector and thrust plate – turn the STIHL AutoCut 5-2 mowing head, thrust plate back and forth if STIHL AutoCut C 5-2 mowing head necessary. N Pull the thrust plate (1), if fitted, off Fitting Mowing Head with Screw the shaft (2). Mounting STIHL PolyCut 6-3 mowing head, STIHL FixCut 5-2 mowing head Keep the instruction leaflet for the N Slip the thrust plate (1) over the mowing head in a safe place. shaft (2) and engage the hex recess (3) on the external hexagon (4). FS 40, FS 40 C, FS 50, FS 50 C 11
English STIHL AutoCut 5-2 8 4 2 1 7 2 3 5 6 1 232BA053 KN 002BA385 KN 232BA054 KN 3 N Screw the mowing head N Slip the mowing head (2) over the counterclockwise on to the shaft (1) shaft (5) and engage hex recess (7) N Fit the spring (1) in the mowing as far as stop. on the external hexagon (6). head (2). N Block the shaft. N Fit the cap (8) on the mowing head N Wind the mowing line (3) on to the – screw it clockwise on to the shaft N Tighten down the mowing head spool (4). as far as stop and tighten it down firmly. N Thread the nylon line through the firmly. sleeves and fit the spool in the head. NOTICE The individual steps are described in the Remove the tool used to block the shaft. instruction sheet supplied. Removing the Mowing Head N Block the shaft. N Unscrew the mowing head clockwise. Fitting Mowing Head without Screw Mounting Keep the instruction leaflet for the mowing head in a safe place. 12 FS 40, FS 40 C, FS 50, FS 50 C
English STIHL AutoCut C 5-2 STIHL PolyCut 6-3 STIHL FixCut 5-2 10 5 8 11 2 E IN r/L nu ch S 2 4 9 S ch nu r/L IN E 1 5 3 1 681BA018 KN 681BA019 KN 232BA074 KN 2 N Slip the mowing head (2) on to the N Fit the thrust plate on the shaft. N Slip the thrust plate (2) over the shaft – as AutoCut 5-2. shaft. N Insert the nut (10) in the mowing N Turn the spool (9) clockwise until head. N Place the mowing head on the the two arrow heads line up – thrust plate (2). N Screw the mowing head (11) secure the spool in this position. clockwise on to the shaft (5) as far N Insert the cap (8) in the spool, press as stop. WARNING it down as far as stop and turn it Collar (see arrows) must engage the N Block the shaft. clockwise at the same time. mowing head's mounting hole. N Tighten down the mowing head N Turn the cap until you feel Push the thrust washer (3) over the firmly. N resistance and then tighten it down shaft (1) so it is seated on the base. firmly by hand. WARNING N Block the shaft. If the mounting nut has become too N Use the combination wrench (5) loose, fit a new one. (special accessory) to screw the mounting nut (4) on to the output shaft and tighten it down firmly. NOTICE Remove the tool used to block the shaft. WARNING If the mounting nut has become too loose, fit a new one. FS 40, FS 40 C, FS 50, FS 50 C 13
English If your machine is equipped with a NOTICE Fuel catalytic converter, you must use unleaded gasoline. Remove the tool used to block the shaft. Your engine requires a mixture of Remove the mowing head. gasoline and engine oil. NOTICE A few tankfuls of leaded gasoline will WARNING greatly reduce the efficiency of the STIHL AutoCut catalytic converter. For health reasons, avoid direct skin N Hold the mowing head steady. contact with gasoline and avoid inhaling Gasoline with an ethanol content of N Unscrew the cap counterclockwise. gasoline vapor. more than 10% can cause running problems in engines with a manually STIHL PolyCut STIHL MotoMix adjustable carburetor and should not be used in such engines. N Block the shaft. STIHL recommends the use of STIHL Engines equipped with M-Tronic deliver N Unscrew the mowing head MotoMix. This ready-to-use fuel mix full power when run on gasoline with an counterclockwise. contains no benzol or lead, has a high ethanol content of up to 25% (E25). STIHL FixCut octane rating and ensures that you always use the right mix ratio. Engine oil N Block the shaft. STIHL MotoMix uses STIHL HP Ultra Use only high-quality two-stroke engine N Use the combination wrench two-stroke engine oil for an extra long oil – preferably STIHL HP, HP Super or (special accessory) to loosen and engine life. HP Ultra, which are specially formulated unscrew the mounting nut for use in STIHL engines. HP Ultra counterclockwise from the output MotoMix is not available in all markets. guarantees high performance and a shaft. long engine life. Mixing Fuel These engine oils are not available in all markets. NOTICE Use only STIHL 50:1 two-stroke engine oil for the fuel mix in models with a Unsuitable fuels or lubricants or mix catalytic converter. ratios other than those specified may result in serious damage to the engine. Mix Ratio Poor quality gasoline or engine oil may STIHL 50:1 two-stroke engine oil: 50 damage the engine, sealing rings, hoses parts gasoline to 1 part oil and the fuel tank. Gasoline Use only high-quality brand-name gasoline with a minimum octane rating of 90 – leaded or unleaded. 14 FS 40, FS 40 C, FS 50, FS 50 C
English Examples Dispose of remaining fuel and cleaning fluid properly in accordance with local Fueling Gasoline STIHL engine oil 50:1 regulations and environmental Liters Liters (ml) requirements. 1 0.02 (20) Preparations 5 0.10 (100) 10 0.20 (200) 15 0.30 (300) 20 0.40 (400) 25 0.50 (500) N Use a canister approved for storing 002BA456 KN fuel. Pour oil into canister first, then add gasoline and mix thoroughly. Storing Fuel N Before fueling, clean the filler cap and the area around it to ensure that Store fuel only in approved safety-type no dirt falls into the tank. fuel canisters in a dry, cool and safe N Position the machine so that the location protected from light and the sun. filler cap is facing up. Fuel mix ages – only mix sufficient fuel A number of different filler caps are for a few weeks work. Do not store fuel installed as standard at the factory. mix for longer than 30 days. Exposure to light, the sun, low or high temperatures can quickly make the fuel mix unusable. STIHL MotoMix may be stored for up to 2 years without any problems. N Thoroughly shake the mixture in the 002BA418 KN canister before fueling your machine. WARNING Cliplock filler cap (bayonet-type) Pressure may build up in the canister – open it carefully. N Clean the fuel tank and canister from time to time. FS 40, FS 40 C, FS 50, FS 50 C 15
English 001BA221 KN 001BA224 KN 002BA419 KN Threaded filler cap N Remove the cap. N While holding the cap depressed, turn it clockwise until it engages in Opening tank cap with hinged grip Filling up with fuel position. Take care not to spill fuel while fueling and do not overfill the tank. STIHL recommends you use the STIHL filler nozzle for fuel (special accessory). 001BA222 KN N Filling up with fuel 001BA218 KN Closing tank cap with hinged grip N Fold the grip flush with the top of the N Swing the grip to the upright cap. position. Checking security of cap 001BA220 KN 001BA219 KN Grip must be vertical: 001BA223 KN N Fit the cap in the opening – the N Rotate the cap about 1/4 turn marks on the cap and filler neck counterclockwise. must line up. – The lug on the grip must fully N Press the cap down as far as stop. engage the recess (arrow). 16 FS 40, FS 40 C, FS 50, FS 50 C
English Filling up with fuel Take care not to spill fuel while fueling and do not overfill the tank. STIHL recommends you use the STIHL filler nozzle (special accessory). 001BA226 KN 001BA225 KN Closing screw-type tank cap N Grip the cap – it is properly locked if N Place the cap on the opening and it cannot be turned or removed. rotate it counterclockwise until it engages the filler neck. If the cap can be turned or removed N Continue rotating the cap counterclockwise (about a quarter Bottom of cap is twisted in relation to turn) – this causes the bottom of the cap to be turned to the correct 002BA448 KN top: position. N Turn and lock the cap clockwise – see sections on "Closing" and N Place the cap in the opening. "Checking security of cap". N Turn the cap clockwise as far as Opening screw-type tank cap stop and tighten it down as firmly as possible by hand. 001BA227 KN Left: Bottom of cap twisted Right: Bottom of cap correctly positioned 002BA447 KN N Turn the cap counterclockwise until it can be removed from the tank opening. N Remove the cap. FS 40, FS 40 C, FS 50, FS 50 C 17
English Starting the Engine Also use this setting if the engine has Starting / Stopping the been running but is still cold. Engine Cranking Controls 4 Version with Loop Handle 547BA015 KN 547BA018 KN N Press the manual fuel pump bulb (4) at least five times – even if the bulb is filled with fuel. N Place the unit on the ground: It must rest securely on the engine support Cold engine (cold start) and the deflector. Check that the 3 cutting attachment is not touching 1 the ground or any other obstacles. N Make sure you have a safe and secure footing. N Hold the unit firmly on the ground 5 with your left hand and press down 547BA016 KN 2 – do not touch the throttle trigger or 546BA007 KN lockout lever. N Press in the choke lever (5) and turn NOTICE 1 Throttle trigger lockout it to g at the same time. 2 Throttle trigger Do not stand or kneel on the drive tube. Warm engine (warm start) 3 Stop switch with Run and 0 = Stop positions. Function of stop switch and ignition system 5 The stop switch is normally in the Run position, i.e. when it is not depressed: 547BA017 KN The ignition is switched on – the engine is ready to start. If the stop switch is moved to the 0 position, the ignition is switched off. The ignition is switched on N Press in the choke lever (5) and turn again automatically after the engine it to < at the same time. stops. 18 FS 40, FS 40 C, FS 50, FS 50 C
English As soon as the engine runs Engine does not start in warm start position < N Move the choke knob to g and continue cranking until the engine runs. If the engine does not start 547BA021 KN N Check that all settings are correct. N Check that there is fuel in the tank and refuel if necessary. N Press down the throttle trigger N Check that the spark plug boot is lockout and open the throttle – the properly connected. choke knob moves to the run position F. After a cold start, warm N Repeat the starting procedure. up the engine by opening the Fuel tank run until completely dry 547BA020 KN throttle several times. N After refueling, press the manual fuel pump bulb at least five times – WARNING even if the bulb is filled with fuel. N Hold the starter grip with your right Make sure the carburetor is correctly Set the choke knob to suit the hand. N adjusted. The cutting attachment must engine temperature. Version without ErgoStart not rotate when the engine is idling. N Start the engine. The machine is now ready for operation. N Pull the starter grip slowly until you feel it engage and then give it a brisk strong pull. Shut off the engine. Version with ErgoStart N Move the stop switch in the direction N Pull the starter grip steadily. of 0 – the engine stops – release the stop switch – it springs back to the run position. NOTICE Do not pull out the starter rope all the Other Hints on Starting way – it might otherwise break. N Do not let the starter grip snap back. Engine stalls in cold start position g or Guide it slowly back into the housing under acceleration so that the starter rope can rewind properly. N Move the choke knob to < and continue cranking until the engine N Continue cranking until engine runs. runs. FS 40, FS 40 C, FS 50, FS 50 C 19
English Operating Instructions Cleaning the Air Filter 4 During break-in period If there is a noticeable loss of engine power 547BA023 KN A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the 3 N Reach into the recess (4) in the filter break-in period. As all moving parts housing and take out the felt have to bed in during the break-in 2 filter (5). period, the frictional resistances in the 1 N Fit a new felt filter element (5). As a 547BA022 KN engine are greater during this period. temporary measure you can knock it The engine develops its maximum out on the palm of your hand or blow power after about 5 to 15 tank fillings. it out with compressed air. Do not N Move the choke lever (1) to
English Checking the spark plug Adjusting the Carburetor Spark Plug N If the engine is down on power, difficult to start or runs poorly at idle speed, first check the spark plug. N Fit a new spark plug after about 100 000BA039 KN operating hours – or sooner if the 0815BA006 KN electrodes are badly eroded. Install only suppressed spark plugs of the A type approved by STIHL – see "Specifications". N Clean dirty spark plug. The carburetor has been set at the factory to provide an optimum fuel-air N Check electrode gap (A) and Removing the Spark Plug mixture under most operating readjust if necessary – see conditions. "Specifications". N Shut off the engine. N Rectify the problems which have Adjusting Idle Speed caused fouling of the spark plug. Possible causes are: Engine stops while idling 1 – Too much oil in fuel mix. N Warm up the engine for about 2 – Dirty air filter. 3 minutes. 547BA041 KN – Unfavorable running conditions. N Turn the idle speed screw (LA) slowly clockwise until the engine runs smoothly – the cutting attachment must not run. N Remove the spark plug boot (1). 1 Cutting attachment runs when engine is N Unscrew the spark plug (2). idling 000BA045 KN N Turn the idle speed screw (LA) counterclockwise until the cutting attachment stops moving and then rotate the screw another 1/2 to 3/4 turn in the same direction. WARNING If the spark plug comes with a WARNING detachable adapter nut (1), screw the If the cutting attachment continues to run adapter onto the thread and tighten it when the engine is idling, have your down firmly to reduce the risk of arcing machine checked and repaired by your and fire. servicing dealer. FS 40, FS 40 C, FS 50, FS 50 C 21
English Installing the Spark Plug Engine Running Behavior Rewind Starter N Screw the spark plug into the cylinder. If engine running behavior is To help prolong the wear life of the unsatisfactory even though the air filter starter rope, observe the following N Press the boot firmly onto the spark is clean and the carburetor is properly points: plug. adjusted, the cause may be the muffler. N Pull the starter rope only in the Have the muffler checked for direction specified. contamination (carbonization) by your N Do not pull the rope over the edge of servicing dealer. the guide bushing. STIHL recommends that you have N Do not pull out the rope more than servicing and repair work carried out specified. exclusively by an authorized STIHL servicing dealer. N Do not allow the starter grip to snap back, guide it back into the housing slowly – see chapter on "Starting / Stopping the Engine." Have a damaged starter rope replaced by your dealer before it breaks completely. STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. 22 FS 40, FS 40 C, FS 50, FS 50 C
English Adjusting nylon line Storing the Machine Maintaining the Mowing Head STIHL AutoCut For periods of about 3 months or longer Placing power tool on the ground N Drain and clean the fuel tank in a well ventilated area. N Dispose of fuel properly in accordance with local environmental requirements. N Run the engine until the carburetor is dry – this helps prevent the 546BA016 KN carburetor diaphragms sticking together. 2 N Remove, clean and inspect the cutting attachment. Coat metal N Switch off the engine. cutting attachments with corrosion N Lay your trimmer on its back with 1 inhibitor. the loop handle and shroud pointing down and the output shaft facing up. 232BA007 KN N Thoroughly clean the machine – pay special attention to the cylinder fins and air filter. Replacing nylon line N Store the machine in a dry and secure location – out of the reach of Always check the mowing head for signs N Hold the rotating mowing head children and other unauthorized of wear before replacing the nylon line. above the ground – tap it on the persons. ground once – about 3 cm (1.2 in) of fresh line is advanced. WARNING N The blade (1) on the deflector (2) If there are signs of serious wear, trims surplus line to the correct replace the complete mowing head. length – avoid tapping the mowing The nylon mowing line is referred to as head more than once at a time. "nylon line" or "line" in the following. Line feed operates only if both lines still The mowing head is supplied with have a minimum length of 2.5 cm (1 in). illustrated instructions for replacing the If the line is shorter than 2.5 cm (1 in): nylon line. Keep the instructions for the mowing head in a safe place. WARNING N If necessary, remove the mowing head. To reduce the risk of injury, always shut off the engine before adjusting the mowing line by hand. FS 40, FS 40 C, FS 50, FS 50 C 23
English N Turn the machine over. Assembling the mowing head N Press down the cap on the spool as far as stop. 1 N Pull the ends of the lines out of the spool. If the spool is empty, refill with nylon line. 2 4 All other mowing heads Refer to the instructions supplied with 2 the mowing head. 3 S ch WARNING nur /L IN E 1 To reduce the risk of injury, always shut S ch nur /L IN E off the engine before adjusting the 1 681BA021 KN mowing line by hand. 681BA022 KN Replacing nylon line N Hold the mowing head steady and rotate the cap (1) counterclockwise STIHL FixCut N Fit the empty spool in the mowing until it can be removed. head. N Pull the spool (2) out of the mowing WARNING If the spring (4) has popped out: head (3) and remove the remaining To reduce the risk of injury, always shut line. N push it into the spool (2) until it off the engine before refilling the mowing engages in position with an audible head. click. N Fit nylon line in mowing head as N Mount the mowing head – see described in the instructions "Mounting the Mowing Head". supplied. STIHL AutoCut C 5-2 Disassembling the mowing head and removing remaining nylon line In normal operation, the supply of nylon line in the head is used up almost completely. 24 FS 40, FS 40 C, FS 50, FS 50 C
English Winding line onto spool STIHL AutoCut 5-2 Removing remaining nylon line 2 E IN /L r nu ch S 3 2 S ch nu r /L IN E Schnur/LINE 2 1 Schnur/LINE 1 1 2 3 5 681BA024 KN 681BA023 KN N Hold the mowing head steady. 681BA008 KN N Use green-coded nylon line with a N Rotate the spool counterclockwise diameter of 2.0 mm (0.08 in). until the shortest line is about 10 cm (4 in). N Cut two 2 m (6ft 6in) lengths of N Open the mowing head – hold it nylon line from the reel (special N If necessary, cut the longer line to a steady with one hand and turn the accessory). length of about 10 cm (4 in). cap (1) counterclockwise. N Rotate the spool (2) The mowing head is now full. N Disengage the spool (2), take it out counterclockwise until the two arrow of the mowing head and remove the points are in alignment. remaining line. N Push the straight end of each line through one sleeve (5) in the Winding line onto spool mowing head (3) until you feel a A prewound spool (special accessory) noticeable resistance – and then may be used as an alternative to the continue pushing as far as stop. following procedure. FS 40, FS 40 C, FS 50, FS 50 C 25
English 3 2 4 3 5 6 5 7 681BA009 KN 681BA011 KN 681BA010 KN 6 N Use green-coded nylon line with a N Straighten out the nylon lines and N Thread the ends of the lines (6) diameter of 2.0 mm (0.08 in). wind them tightly on to the spool – through the sleeves (7) and push one nylon line in each chamber. the spool (2) into the head so that it N Cut two 3 m (9ft 9in) lengths of snaps into position. nylon line from the reel (special N Engage the ends of the lines in the accessory). notches (2). The nylon lines must disengage from the notches (5) as the spool is pushed into N Insert the ends of each line (3) in the Assembling the mowing head position. holes (4) in the spool. N Pull out the ends of the lines as far N Bend the ends of the lines over the NOTICE as stop. edge of the holes to form a hook. Check that the spring is installed (see N Mount the mowing head on the "Mounting the Mowing Head"). machine. Replacing Cutting Blades STIHL PolyCut Always check the mowing head for signs of wear before installing new cutting blades. 26 FS 40, FS 40 C, FS 50, FS 50 C
English WARNING If there are signs of serious wear, replace the complete mowing head. The thermoplastic cutting blades are referred to as "blades" in the following. The mowing head is supplied with illustrated instructions for replacing the blades. Keep the instructions for the mowing head in a safe place. WARNING To reduce the risk of injury, always shut off the engine before installing the blades. N Remove the mowing head. N Replace blades as shown in the illustrated instructions. N Mount the mowing head on the machine. FS 40, FS 40 C, FS 50, FS 50 C 27
English Maintenance and Care The following intervals apply to normal operating conditions only. If your daily work- after finishing work or daily ing time is longer or operating conditions are difficult (very dusty work area, etc.), after each refueling stop shorten the specified intervals accordingly. before starting work every 12 months as required if damaged if problem monthly weekly Visual inspection (condition, leaks) X X Complete machine Clean X Control handle Check operation X X Clean X X Air filter Replace X Check X Manual fuel pump (if fitted) Have repaired by servicing dealer1) X Check X Pickup body in fuel tank Replace X X X Fuel tank Clean X X Check idle adjustment – the cutting X X Carburetor attachment must not rotate Readjust idle X Readjust electrode gap X Spark plug Replace after every 100 operating hours Visual inspection X Cooling inlets Clean X All accessible screws and nuts (not adjust- Retighten X ing screws) Visual inspection X X Cutting attachment Replace X Check tightness X X Safety labels Replace X 1) STIHL recommends an authorized STIHL servicing dealer. 28 FS 40, FS 40 C, FS 50, FS 50 C
English servicing dealer. STIHL dealers are – Rewind starter Minimize Wear and Avoid regularly given the opportunity to attend Damage – Spark plug training courses and are supplied with the necessary technical information. Observing the instructions in this manual helps reduce the risk of unnecessary If these maintenance operations are not wear and damage to the power tool. carried out as specified, the user assumes responsibility for any damage The power tool must be operated, that may occur. Among other parts, this maintained and stored with the due care includes: and attention described in this owner's manual. – Damage to the engine due to neglect or deficient maintenance The user is responsible for all damage (e.g. air and fuel filters), incorrect caused by non-observance of the safety carburetor adjustment or precautions, operating and maintenance inadequate cleaning of cooling air instructions in this manual. This includes inlets (intake ports, cylinder fins). in particular: – Corrosion and other consequential – Alterations or modifications to the damage resulting from improper product not approved by STIHL. storage. – Using tools or accessories which – Damage to the machine resulting are neither approved or suitable for from the use of poor quality the product or are of a poor quality. replacement parts. – Using the product for purposes for which it was not designed. Parts Subject to Wear and Tear – Using the product for sports or competitive events. Some parts of the power tool are subject – Consequential damage caused by to normal wear and tear even during continuing to use the product with regular operation in accordance with defective components. instructions and, depending on the type and duration of use, have to be replaced Maintenance Work in good time. Among other parts, this includes: All the operations described in the – Cutting attachments (all types) "Maintenance Chart" must be performed – Mounting hardware for cutting on a regular basis. If these maintenance attachments (rider plate, nut, etc.) operations cannot be performed by the – Deflectors for cutting attachments owner, they should be performed by a servicing dealer. – Clutch STIHL recommends that you have – Filters (air, fuel) servicing and repair work carried out exclusively by an authorized STIHL FS 40, FS 40 C, FS 50, FS 50 C 29
English Main Parts 1 Loop handle 2 Carrying ring 9 3 Stop switch 1 4 Throttle trigger lockout 6 5 Throttle trigger 3 4 8 6 Carburetor adjusting screws 2 7 7 Choke lever 8 Air filter cover 9 Spark plug boot 5 10 10 Machine support # 11 Manual fuel pump 12 Tank cap 13 Tank 14 Starter grip 19 15 Muffler 11 14 16 Mowing head 17 Line limiting blade 12 18 Deflector 18 19 Drive tube 15 # Serial number 13 17 546BA015 KN 16 30 FS 40, FS 40 C, FS 50, FS 50 C
English Fuel System Sound pressure level Lp to ISO 22868 Specifications FS 40, FS 40 C: 94 dB(A) All position diaphragm carburetor with FS 50, FS 50 C: 93 dB(A) Engine integral fuel pump Sound power level Lw to ISO 22868 Fuel tank capacity: 340 cc (0.34 l) Single cylinder two-stroke engine FS 40, FS 40 C: 107 dB(A) Weight FS 50, FS 50 C: 108 dB(A) FS 40, FS 40 C Vibration measurement ahv,eq to Displacement: 27.2 cc Dry, without cutting attachment and ISO 22867 Bore: 34 mm deflector Stroke: 30 mm FS 40: 4.4 kg Handle, Handle, Engine power to 0.7 kW (1 bhp) FS 40 C with ErgoStart: 4.5 kg left right ISO 8893 at 8,500 rpm FS 50: 4.4 kg FS 40, FS 40 C: 7.0 m/s2 6.4 m/s2 Idle speed: 2,800 rpm FS 50: with long shaft: 4.5 kg FS 50, FS 50 C: 6.0 m/s2 5.7 m/s2 Cut-off speed (rated): 10,000 rpm FS 50 C with ErgoStart: 4.5 kg The K-factor in accordance with Max. output shaft FS 50 C with ErgoStart and Directive 2006/42/EC is 2.5 dB(A) for speed (cutting long shaft: 4.6 kg the sound pressure level and sound attachment): 10,600 rpm power level; the K-factor in accordance Dimensions with Directive 2006/42/EC is 2.0 m/s2 FS 50, FS 50 C for the vibration measurement. Displacement: 27.2 cc REACH without cutting attachment Bore: 34 mm FS 40: 1450 mm Stroke: 30 mm FS 40 C with ErgoStart: 1450 mm REACH is an EC regulation and stands Engine power to 0.8 kW (1.1 bhp) for the Registration, Evaluation, FS 50: 1450 mm ISO 8893 at 8,500 rpm Authorisation and Restriction of FS 50: with long shaft: 1650 mm Idle speed: 2,800 rpm Chemical substances. FS 50 C with ErgoStart: 1450 mm Cut-off speed (rated): 10,000 rpm For information on compliance with the FS 50 C with ErgoStart and Max. output shaft REACH regulation (EC) No. 1907/2006 long shaft: 1650 mm speed (cutting see www.stihl.com/reach. attachment): 10,600 rpm Noise and Vibration Data Ignition System Noise and vibration data measurements include idling and rated maximum speed Electronic magneto ignition with the same duration of exposure. Spark plug (resistor For further details on compliance with type): NGK CMR 6 H Vibration Directive 2002/44/EC see Electrode gap: 0.5 mm www.stihl.com/vib. FS 40, FS 40 C, FS 50, FS 50 C 31
English Maintenance and Repairs Disposal EC Declaration of Conformity Users of this machine may only carry out Observe all country-specific waste ANDREAS STIHL AG & Co. KG the maintenance and service work disposal rules and regulations. Badstr. 115 described in this user manual. All other D-71336 Waiblingen repairs must be carried out by a confirms that the product described servicing dealer. below STIHL recommends that you have servicing and repair work carried out Category: Trimmer exclusively by an authorized STIHL Make: STIHL 000BA073 KN servicing dealer. STIHL dealers are Model: FS 40 regularly given the opportunity to attend FS 40 C training courses and are supplied with the necessary technical information. FS 40 C-E STIHL products must not be thrown in FS 50 When repairing the machine, only use the garbage can. Take the product, replacement parts which have been FS 50-L accessories and packaging to an approved by STIHL for this power tool or approved disposal site for environment- FS 50 C are technically identical. Only use high- friendly recycling. FS 50 C-E quality replacement parts in order to FS 50 C-E L Contact your STIHL servicing dealer for avoid the risk of accidents and damage the latest information on waste disposal. Serial identification: 4144 to the machine. Displacement: 27.2 cm3 STIHL recommends the use of original STIHL replacement parts. conforms to the provisions of Directives 2006/42/EC, 2004/108/EC and Original STIHL parts can be identified by 2000/14/EC and has been developed the STIHL part number, the { and manufactured in compliance with logo and the STIHL parts symbol K the following standards in the versions (the symbol may appear alone on small valid at the time of production: parts). EN ISO 11806-1, EN 61000-6-1, EN 55012 The measured and guaranteed sound power levels were determined according to Directive 2000/14/EC, Annex V, using the ISO 10884 standard. Measured sound power level all FS 40: 107 dB(A) all FS 50: 108 dB(A) 32 FS 40, FS 40 C, FS 50, FS 50 C
English Guaranteed sound power level all FS 40: 109 dB(A) all FS 50: 110 dB(A) Technical documents deposited at: ANDREAS STIHL AG & Co. KG Produktzulassung (Product Licensing) The year of manufacture and serial number are applied to the product. Done at Waiblingen, 15.08.2014 ANDREAS STIHL AG & Co. KG Thomas Elsner Director Group Product Management FS 40, FS 40 C, FS 50, FS 50 C 33
0458-546-0121-D englisch G www.stihl.com *04585460121D* 0458-546-0121-D
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