PIV-load determination in aircraft propellers D. Ragni, B.W. van Oudheusden and F. Scarano
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16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 PIV-load determination in aircraft propellers D. Ragni, B.W. van Oudheusden and F. Scarano Department of Aerodynamics Wind-Energy and Propulsion (AWEP), TUDelft, Delft, The Netherlands Abstract Stereoscopic particle image velocimetry (SPIV) has been used to measure the three-dimensional velocity field around a 1/10 scale, two-bladed, Beaver DHC aircraft propeller model operating at tip Mach numbers of 0.73 and 0.78. Measurements are acquired at several radial locations in phase-locked mode, encompassing the blade length; specific data post-processing is aimed at determining the aerodynamic forces, namely the sectional thrust and torque at each cross-section. The evaluation of the pressure field is based on the integration of the Navier-Stokes equations with the experimental velocity fields expressed in a frame moving with the propeller blade. The approach returns the evaluation of the three-dimensional pressure field, in particular over the blade surface, considerably simplifying the flow visualization and analysis in raising propeller studies. The velocity and pressure data are further integrated by means of a contour-approach to yield the propeller thrust and torque, and compared to data directly derived from a multi-component balance and from the engine power consumption. 1. Introduction In view of the increase in fuel costs and of the needed reduction of atmospheric emissions, modern aeronautics is reconsidering the use of propellers in future airliners [1], [2]. Future aircraft technology concentrates on research devoted to combine highly swept blades with the most advanced contra-rotating propellers, which have already demonstrated to provide increases of 6-8% in efficiency compared to single rotors [3], Error! Reference source not found.]. To be competitive with cruise Mach numbers of commercial aviation, the aircraft propellers have to operate at high advance ratios, therefore with outbreak of compressibility effects such as shock-waves on the blade surface [1]. In this regime, key components of the design constraints become the blade noise and loading prediction, to ensure comfort and integrity of the passengers and of the entire aircraft [4]. The most relevant loading components are the aerodynamic and centrifugal forces acting on the blade, which are typically unsteady and three-dimensional. Numerical simulations addressed the propeller loading and its interaction with the aircraft frame from different directions. Interactions between the propeller slipstream and the aircraft wing were modeled by the actuator disk approach, where the propeller flow is replaced by its outflow characteristics [5], reducing the complexity in combining rotating and stationary models. In particular, this approach allows separately refining the wing and the blade flow characteristics, by use of different methods such as reformulations of the finite wing and lifting line theories (see the small disturbance equations in the transonic regime by Ref. Error! Reference source not found.], [6]). With the advances of computational fluidynamics, new codes such as the CANARI [7], [8] or the DLR-TAU [9] have been released to combine rotating geometries and stationary ones, with the intent of simulating both the load acting on the blade and to visualize the flow interaction between the propeller and the aircraft frame. The cost of computations usually increases considerably in rotors with high aspect ratio blades (e.g. in helicopters or hybrid prop-rotors), due to the structural deformation caused by the airflow which requires combined fluidynamic/structural calculations (a comprehensive review was compiled by Ref. [10]). Despite the rapid growth of methodologies able to cope with three-dimensional phenomena, complex configurations with high deformations, rotor-to-rotor interactions, or compressible effects still determine a challenge for the correct -1-
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 prediction of the flow field [7]. The strong three-dimensionality of the rotating flow, partially explains the limited availability of experimental studies. In the last decade, the reconsideration of propellers as propulsive devices promoted new experimental studies focusing in the wake of the propeller rotor. In particular, several applications have dealt with both forward-thrust and thrust-reverse conditions [12], in both propeller-wing interactions [12], and wake investigations in free-axial flight [13]. In the previous applications, the use of nonintrusive techniques such as particle image velocimetry (PIV) or laser Doppler anemometry (LDA) have been proven the most suitable to measure the flow with instantaneous, average or phase-averaged data, and a low degree of flow interference. In addition, advances in the post-processing of the velocity fields through the Navier-Stokes equations encouraged the coupling of velocity with loads information in both propellers [14] and airfoil applications [15]. In the present study, through a modified version of the pressure and load reconstruction from stereoscopic PIV velocity fields [16], the thrust and torque of a scaled model of a DHC Beaver propeller are evaluated and further compared to multi-axis balance data. In what follows, the PIV results are used to investigate the blade performance, giving complementary information to the balance data. The experimental study shows a typical application in a single-rotor propeller, aiming at being eventually applied in modern complex configurations such as contra-rotating devices and prop-rotors. Results are presented for two regimes at a blade-tip relative Mach number of 0.73-0.78, for both PIV and multi-component balance data. 2. Experimental procedures 2.1 Propeller model and wind-tunnel Experiments are performed using a 1/10 scale steel model of a two-bladed Beaver DHC aircraft propeller in the low-turbulence close-circuit tunnel (LTT) of the TUDelft; facility having a cross-section of 1.8 m width and 1.2 m height, able to operate up to 120 m/s at ambient pressure (101.3 kPa). a) b) Fig. 1 a) Details of the experimental setup; b) scheme of the forces acting on the rotor The single rotor has been installed in the center of the test-section through a supporting sting connected to a six-axis multi-component balance, from which the total thrust of the propeller has been measured. Embedded in the propeller cowling, a 5.5 kW (7.5 HP) electric engine provided the -2-
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 power input to sustain the rotor motion. The original scaling ensured that the combination of the propeller sting and of the propeller disk corresponded to an area ratio
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 2.3 PIV measurement apparatus A stereoscopic PIV system has been configured to measure the velocity fields across several planes perpendicular to the propeller blade axis. Two independent high-precision traversing systems have been used for the laser and cameras displacement, providing the alignment of the measurement planes perpendicular to the blade axis, and ensuring the same imaging conditions while traversing the measurement plane along the radius. Tracer particles with 1 µm median diameter are produced from a SAFEX Inside Nebelfluide mixture of dyethelene-glycol and water, through a SAFEX Twin Fog generator. The seeding tracers are introduced downstream the wind-tunnel test-section, to ensure a uniform concentration while recirculating in the wind-tunnel. Laser light is provided by a Quantel CFR200 Nd-Yag laser with 200 mJ/pulse energy, illuminating the field of view through laser optics forming a laser sheet of 2 mm thickness (about 20 cm wide). Two LaVision Imager Pro LX cameras with 4872 × 3248 pixels (10 bit) equipped with Nikon objectives of 180 mm focal length at f # 5.6-8 have been used with the LaVision Davis 7.4 software for acquisition and post-processing. Camera-lens tilt adapters are used to comply with the Scheimpflug condition in order to align the measurement plane and the focal plane. Sets of 150 image pairs have been recorded phase-locked at a frequency of 2.5 Hz and a variable amount of 80-120 images per set is selected for processing (section B III). The recordings are evaluated with a window deformation iterative multi-grid [18] with window-size down to 12 × 12 pixels at 50% overlap (0.32 mm vector pitch), and subsequently averaged. Fig. 2 presents a schematic of the setup, together with a summary of the PIV parameters in Table 2. Imaging parameters PIV parameters Cameras 2 Imager Pro LX Software LaVision Davis 7.4 2 Sensor format [px ] 4872 × 3248 Imaging resolution [px/mm] 38 Pixel Pitch [µm] 7.40 Window-size [px2] 12 × 12 Focal length [mm] 180 Spatial resolution [vectors/mm] 3 Magnification 0.28 Pulse separation [µs] 10 FOV [cm2] ~13 × 9 Free-stream shift [px] 15 Frequency [Hz] 1.5-2.5 Recordings 80-100 Fig. 2, Table 2 Stereoscopic PIV setup and details of the apparatus The traversing of the multiple measurement planes is ensured in the span-wise direction of the blade with an overall accuracy of 0.05 mm relative to a ± 2 mm laser sheet overall movement. A 200-pulse per revolution (PPR) encoder remotely controls the frequency of the propeller blade, -4-
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 maintaining it constant within ± 0.3 Hz from the prescribed regime (less than 0.1% at 330 Hz). A second 1-PPR encoder synchronizes the PIV measurement acquisition to keep the blade perpendicular to the laser sheet, with an uncertainty corresponding to a negligible blade position jitter the range of 300÷380 Hz. 3. Uncertainty analysis 3.1 Balance thrust and engine torque The uncertainties associated with the forces measured by the balance have been reported by Ref. [19] and confirmed by a further calibration by Ref. [20] to be within the range of Table 3. The balance has been originally designed with a finer accuracy in the x direction, compared to the vertical one, usually meant to measure the model lift. Balance component Force range [N] Uncertainty in the range [N] Fx (horizontal) 0-50 0.002 Fy (vertical) 0-500 0.005 Fz (lateral) 0-100 0.01 Table 3 Uncertainty associated with the single forces measured by the balance The previous values give information on the single force component readout; information on the random error associated with the thrust measurement can be estimated from the standard deviation of the force values derived from multiple acquisitions. For this purpose, 250 uncorrelated measurement values are acquired at an average repetition rate of 1 Hz, and the standard deviation computed. An attempt of estimation of the velocity increase determined by the slipstream development conveys an extra drag of 0.6 N, which is reported and used for the force comparison in section 5.3. 3.2 PIV velocity, pressure and forces uncertainty Starting from the velocity fields acquired phase-locked with the propeller motion, the random uncertainties components include the cross-correlation uncertainty, the velocity fluctuations with respect to the mean and the phase unsteadiness resulting from the jitter in the timing systems. In the present stereoscopic experiments, a disparity correction procedure is adopted [23], which allows refining the original target calibration by correlation of the particle images from the two cameras. The residual average misalignment in the measurement planes is kept within 0.02 px and it is assumed in the present experiment as a quantification of the registration error. The interrogation uncertainty results from the cross-correlation analysis is in the range of 0.05-0.1 px [22], with cross-correlation by multi-pass algorithm starting with a window-size of 32 × 32 pixels. The previous value, in low turbulence flows, is relatively invariant with the window-size and it corresponds to 0.35 m/s, or 0.8 % of the incoming wind-tunnel free-stream of 43 m/s. Typical measured fluctuations in the free-stream value amount in the measured plane to σ = 0.5 ± 0.06 m/s, reaching values of σ = 8.2 ± 3.9 m/s in the inner part of the propeller wake. Because of the higher operating regime compared to a previous investigation seen in [16], the 200-pulse per revolution (PPR) signal could not precisely follow all the blade cycles at 380 Hz, determining some corrupted images. A reduced amount of recordings (N = 80-120) was therefore used to evaluate the statistics and to assess the uncertainty on the mean velocity values due to random components to 0.07 m/s of the free-stream velocity in the steady regions and to 0.92 m/s in the turbulent ones. The most relevant systematic sources of uncertainties in the present investigation are associated with the spatial resolution and the peak-locking of the velocity fields. Aero-optical aberrations and -5-
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 particle tracers relaxation effects [24], [25] have a relatively lower impact than in what encountered by the authors in the transonic airfoil study Error! Reference source not found.]; mainly due to the weaker acceleration field (smaller effective incidence angles), combined with the lower relaxation time of the SAFEX fog (order of 1 µs). The uncertainty given by the finite spatial resolution depends on the measurement location and on the ratio between the typical size λ [mm] of the structure to be resolved and the PIV interrogation window-size ws [mm]. The vortical flow structures identified in the Karman shedding visible in the instantaneous measurements show a distribution with frequency of the order of 20 kHz, displacing vortices of 0.3-0.7 mm, creating a mean wake profile > 2 mm thickness in the field. In order to judge upon the resolution error in the minimum wake profile, the normalized window-size ws/λ of 0.15 is computed, corresponding to a velocity error of < 0.9 m/s as shown by Ref. 41. The error due to peak-locking is evaluated from the histograms of particle image displacement expressed in pixel units. The integral of the approximation error quantifies the peak-locking velocity error to 0.04 px corresponding to a velocity of 0.15 m/s. The uncertainty on the computed pressure is related to the error on the relative velocity, εVr/Vr, through a propagation parameter κ, which depends on the local flow quantities, as discussed in Ref. [16]. In the vortical region, the pressure is integrated from the three-dimensional momentum equation by a Poisson algorithm with a second order differentiation of the pressure, already used in Ref. [16]. Technique Baseline Uncertainty εi / N [SI] ε / N [SI] Multi-component balance, Thrust [-] 0.09-0.15 N * Loads engine power Torque [-] 0.25-0.35 N * Correlation fluctuations 0.93 m/s Statistical fluctuations Velocity 1.27 m/s Spatial resolution ≤ 0.90 m/s PIV Peak locking 0.11 m/s Pressure Pressure coefficient 0.007 0.007 Thrust and torque 0.1-0.5 N Loads 0.2-0.9 N Force localization 0.5 mm, 0.05 mm Table 4 Summary of the experimental uncertainties on the velocity mean values Investigation of the pressure solver contribution has been found to keep the uncertainty on the Cp of the same order as the one in the isentropic formulation. The sectional loads possess an uncertain in their localization z along the blade, and in their values. An overall misalignment εz in the z/R plane is assumed together with an uncertainty on the plane spacing εdz as indication of the sectional forces localization. In the present study εz is defined by the position of the laser sheet Gaussian profile, with a relative uncertainty of 0.5 mm in R = 118 mm, while εdz is driven by the micro-metric bench actuator with 1/20 mm inaccuracy for dz = 2-8 mm. Finally the uncertainty on the force values depends upon the combination of the previous sources of inaccuracy in the contour-approach. As a quantification of the sectional forces computation, the standard deviation resulting from choosing different surface-boundary contours in the load integration is assumed. Results are shown as error bars on the computed values in the results section, while in Table 4 a summary of the most relevant sources of uncertainties is reported. 4. PIV data post-processing 4.1 Pressure evaluation in the moving frame -6-
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 The momentum equation is evaluated in a frame of reference that moves with the blade [16]. The flow is assumed to be adiabatic in the moving frame and the stagnation flow properties such as the total pressure, temperature, and density can be computed by adding the contribution of the relative object motion. In the region around the airfoil exception made for the wake, the flow behavior is also considered as inviscid, which allows to use the isentropic relations [26] to directly evaluate the pressure coefficient Cp from the local relative velocity Vr [m/s] and the local Mach number Mr: γ / ( γ −1 ) 2 ⎧⎪ ⎡ (γ − 1) ⎛ V2 ⎞⎤ ⎫⎪ Cp = ⎨ ⎢1 + M r∞ 2 ⎜1 − r2 ⎟⎥ − 1⎬ (3) γ M r2∞ ⎪⎩ ⎢⎣ 2 ⎝ Vr∞ ⎠ ⎥⎦ ⎪⎭ where M is the absolute Mach number, γ is the heat capacity ratio of air, ∞ refers to the free-stream quantities and r to those evaluated in the moving frame. In the wake, the isentropic relation is not valid and the pressure can be computed with the Euler equations [15]. Due to the quasi-steady nature of the flow in the moving frame of reference, the measurement planes have been phase-locked with the blade motion, and the pressure gradient can be formulated as: ∇p 1 = ∇ ln ( p ) = − ⎡Vr ⋅∇Vr + 2ω × r + ω × (ω × r )⎤⎦ + ∇τ (4) p RaTg ⎣ As visible from Eq. (2), the pressure gradient is function of the flow and angular velocities, of the specific air gas constant Ra [J kg-1 K-1] (for dry air assumed to be 287 J kg-1 K-1) and of the static temperature Tg [K], which is derived by the adiabatic assumption in the quasi-steady moving frame as Ref. [16]. The pressure distribution is obtained by rewriting Eq. (4) in the Poisson form integrated in 3D by a second-order finite-difference scheme, imposing Dirichlet isentropic conditions on the outer boundary of the volume (free-stream), and Neumann boundary conditions on the other volume surfaces. Viscous and Reynolds turbulent stresses have been included in the formulation, even though from the data evaluation, their contribution is found to be negligible for thrust and torque computation, confirming the results in previous airfoil studies [15]. 4.2 Force determination by momentum integral The aerodynamic force acting on a body immersed in a fluid is the resultant of the surface pressure p [Pa] and shear stress distributions τ [Pa] [26]. As a reaction to the force exerted, the flow field is modified from its free-stream conditions by the object presence. By a momentum-integral approach the force components acting on the body can be computed from the flow reaction by application of the integral momentum conservation in a volume V [m3] of surface S [m2] around the body, without the need to evaluate the flow velocities at the surface Sblade [m2]of the body itself. The horizontal and vertical sectional force components F'x [N], F'y [N] obtained by decomposition of the sectional resultant R' [N] in the Cartesian x–y–z frame, are then computed from the following expressions: ⎡N ⎤ ⎣m⎦ S − Sblade ( ) V ⎣ ( Fi ' ⎢ ⎥ = − ∫∫ ρ ui V r ⋅ ds i − ∫∫ ρ ⎡ω × ω × r + 2 ω × V r ⎤ dV − ⎦ i ) d dz S −∫∫ Sblade ρ ui wR dxdy − ∫∫ p − τ dsi S − Sblade (5) ( ) where i characterizes the required direction and r the relative velocities components. The convective and pressure terms are the main contributors to the integral, while the stress contribution τ, -7-
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 incorporating both viscous and turbulence effects have been included in the present investigation notwithstanding their relatively low impact. 5. Results and data analysis 5.1 3D Flow visualization The fourteen stereoscopic fields are merged into a three-dimensional volume extending over 85% of the entire blade-span. Phase-locking the measurements with the propeller motion allows imaging the blade at a fixed phase of the revolution, set perpendicular to the blade passage. a) b) Fig 3 3D visualization of absolute velocity (a) and pressure coefficient (b) derived from PIV The resulting three-dimensional visualization is presented in Fig. 3, where the rotational x-axis of the propeller is vertically drawn, coherently with the aerodynamic convention maintaining the relative free-stream coming from the left of the blade profile. Fig. 3-a shows absolute velocity contours as derived from the stereoscopic PIV at 330 Hz, in the investigated volume of 12.8 × 8.5 × 8.6 cm3 (14 x-y planes with variable 2-8 mm spacing). The flow field around the blade resembles that of a finite wing moving with rotational motion under the free-stream velocity directed along -x, as can be seen from Fig. 3-a. The combination of the free-stream and the blade motion velocity VT [m/s] determines a deceleration region close to the blade leading edge and a consequent acceleration region on the blade surface. The presence of the root and trailing vortices is identified in the recovering of the pressure coefficient at the hub and at the tip of the blade, as visible in the velocity contours of Fig. 3-a. The pressure coefficient contours in Fig. 3-b, derived from the PIV data, confirm the velocity distribution localizing the suction region on the propeller surface. The propeller blade is mounted in the propeller hub at an angle β(3/4 R) = 15º with respect to the z-y plane. Consequently, with the present wind-tunnel free-stream velocity of 43.0 m/s and the rotational frequency of 19,800 rpm (330 Hz), the aerodynamic angle of attack at three quarters radius α(r/R = 75%) results of < 1.5º. This causes the highest flow pressure coefficient to be relatively contained around Cp = -1.1 and located at about 10% from the blade leading edge, as the corresponding pressure coefficient contours shows in Fig. 3-b. -8-
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 5.2 Surface pressure coefficient The surface pressure coefficient can be computed from extension of the pressure integration to the blade surface. In a typical PIV stereoscopic configuration, imaging of both the upstream and downstream entire blade surfaces is a difficult task, due to perspective effects and reflections. However, in airfoil and finite wing flows at a relatively low Mach number, high accelerations and heavy separation are primarily affecting one of the surfaces, and the stereoscopic configuration can be adapted accordingly. In the present experiments, has been limited to the upper surface, exposed to the wind-tunnel free-stream. The extraction of the pressure coefficient follows Ref. [25], across lines normal to the blade profile surface, over the entire blade surface. The obtained surface pressure distributions for the two investigated regime at 19,800 rpm and 22,800 rpm are presented in Fig. 4, together with the planar pressure field at three locations along the blade radius. In both investigated regimes, as can be noted from contours in Fig. 4, most of the blade is actually contributing to the thrust determination. The pressure difference gradually vanishes at the blade-tip due to the trailing vortex effect, while at the blade-root the combined effect of shadowing and reflections make the root vortex effect not clearly visible. The suction maxima are localized mainly in the first half of the blade, in particular up to z/R = 0.5 for 19,800 rpm and up to z/R = 0.5 for 22,800 rpm. In the fastest regime, the pressure coefficient reaches maxima of the order of -1.2 compared to the -0.9 encountered in the slower one. a) b) Fig. 4 PIV Surface pressure distribution on the upper-side of the blade, (a) 330 Hz and (b) 380 Hz The pressure distribution for the faster regime presents higher values in the first ¾ of the blade surface, being the remaining part similar to the slower one, showing few differences on the inboard profiles. The main differences between the two distributions are localized in the first half of the blade surface, where the faster revolution regime shows a local increase in the pressure coefficients. On the outer part of the blade, the minima of the pressure coefficient differ of 0.2 at 380 Hz compared to the slower frequency. 5.3 Propeller performance analysis To further characterize the propeller performances, the information obtained through the PIV data is combined and later compared with the one acquired from the multi-component and engine balances. The propeller thrust and torque are obtained integrating the present distribution assuming the second blade in symmetrical measurement conditions (two-bladed propeller) and presented in Fig. 5. The force distribution along the radius is derived in Fig. 5 for the two investigated regimes -9-
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 as in Ref. [16]. Integration of the distribution along the blade radius gives the blade thrust and torque, which in symmetrical conditions can be multiplied by the number of blades and be compared to the balance values (Table 5). a) b) Fig. 5 a) Radial distribution of the local thrust [N/m] integrated in blade thrust [N] in the legend; b) radial distribution of blade resistance [N/m] integrated in blade torque MR [Nm] The PIV based methodology determines a cross-sectional thrust in Fig. 6-a bounded within z/R = 0.2÷1, decreasing down towards the blade root/tip. Coherently with the realization of the Beaver DHC blade, originally designed with a circular connection between the blade and the hub, the blade thrust vanishes at z/R = 0.2, before reaching the hub, showing that the profiles at higher angles of attack are contributing the most to the aerodynamic drag (cfr. Fig. 5-b). With a similar behavior at the blade-tip, the thrust is brought to zero again by the presence of the trailing vortex, balancing the pressure difference across the upper and the lower blade surfaces. The two thrust distributions develop slightly skewed towards the location r/R = 0.8, showing a coherent increase in the loading with the increase in performances from 330 Hz to 380 Hz. In comparison, the blade resistance is relatively small and therefore difficult to measure accurately. The integrated blade values are directly compared in Table 5 with those from the multi-component balance. Propeller performances comparison Thrust [N] Torque[Nm] Regimes [Hz] 330 380 330 380 Multi-component balance (corrected) 15.9±0.54 27.88±0.94 [-] [-] PIV load determination 16.6±0.38 28.18±1.86 0.14±0.06 0.20±0.14 Table 5 Load comparison from the multi-component balance, from PIV and from numerical data The thrust estimated from PIV measurement shows a mismatch of 5% and 2% in the two regimes, slightly higher than what expected from the uncertainty of the measurement. Possible reasons are other sources of drag not accounted for in the correction, or a small asymmetry in the second blade that is not accounted in the PIV load determination. The torque has been reported to be almost two orders of magnitudes lower than the thrust, which partially explains the discrepancy between the measurements. Both of the techniques prefigure a doubling of the force in passing from 330 Hz to 380 Hz, and values within 0.5 N of the order of the corrections to be applied on the thrust. 6. Conclusions - 10 -
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 The use of stereoscopic PIV to investigate the performances of a two-bladed propeller has been demonstrated by evaluation of the aerodynamic forces and additionally of the blade surface pressure distribution. The propeller has been operated at two rotational frequencies in the transonic regimes, and the exerted thrust force has been monitored through a multi-component balance. The PIV-based technique provides useful additional information to the multi-component balance. In particular, it was possible to infer the surface pressure distribution and the sectional loads variation along the radius. This capability will be relevant to the study of cases where the installation of pressure transducers on the blade is not feasible or economically convenient. The measurements are conducted in phase-locked mode, simplifying the pressure computation by considering the system stationary with respect to the periodical blade motion. The measured velocity data have been reduced into pressure through integration of the momentum equation. Further spatial integration of the velocity and pressure data by a momentum-integral approach allowed determining the load distribution on the entire propeller blade. A quantitative analysis of the pressure fields along the blade radius showed that the blade sectional profiles become less tractive as the measurement plane moves to the blade edges, respectively due to the presence of the root and tip vortices. In particular, the blade shape has been generated so to minimize the strength of the trailing vortex, as the blade torque graph shows with its consistent decrease towards the tip. The sectional PIV computed thrust shows that the thrust distribution is not symmetrical along the blade, but maintaining a skewed profile with its maximum at about r/R = 0.70. The blade total thrust is of the order of 8 and 11 N favorably comparable to the momentum corrected data. In the present investigation, the experimental sectional resistance, due to the more localized extension of the blade wake and to its lower impact has been found in the limit of uncertainties. References [1] Farassat, F., Dunn, M. H., Tinetti, A. F., and Nark, D. M., “Open rotor noise prediction methods at NASA Langley-A technology review,” 15th AIAA/CEAS Aeroacoustics Conference (30th AIAA Aeroacoustics Conference), Art. no. 2009-3133, 2009. [2] Becker, W., Zhai, J., Rebstock, R., and Loose, S., “Propeller testing in the cryogenic wind-tunnel cologne DNW-KKK,” ICIASF Record, International Congress on Instrumentation in Aerospace Simulation Facilities, Art. no. 1569903, 2005, pp. 47-53. [3] Hager, R., and Vrabel, D., “Advanced Turboprop Project," NASA SP-495, Tech. Rep., 1988. [4] Gur, O., and Rosen, A., “Multidisciplinary design optimization of a quiet propeller,” Journal of Power and Propulsion, Vol. 25, 3, 2009, pp. 717-728. [5] Samant, S. S., and Yu, N. J., “Flow prediction for propfan engine installation effects on transport aircraft at transonic speeds,” NASA CR 3954, 1986. [6] Cheng, H. K., Chow, R., and Melnik, F., “Lifting-line theory of swept wings based on the full potential theory,” Journal of Applied Mathematics and Physics, Vol. 32, 5, 1981, pp. 481-496. [7] Bousquet, J. M., and Gardarein, P., “Improvements on computations of high speed propeller unsteady aerodynamics,” Aerospace Science and Technology, Vol. 7, 6, 2003, pp. 465-472. [8] Moens, F., and Gardarein, P., “Numerical Simulation Of The Propeller Wing Interactions For Transport Aircraft,” 19th Applied Aerodynamics Conference, 2001, June 11-14, Anaheim, California. [9] Gerhold, T., Galle, M., Friedrich, O., and Evans, J., “Calculation of complex three-dimensional configurations employing the DLR-Tau code,” 35th AIAA Aerospace Sciences Meeting and Exhibit, AIAA 97-0167, Reno, Nevada. [10] Datta, A., Nixon, M., and Chopra, I., “Review of rotor loads prediction with the emergence of rotorcraft CFD,” Journal of American Helicopter Society, Vol. 52, 4, 2007, pp: 287-317. - 11 -
16th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 09-12 July, 2012 [11] Stuermer, A., and Rakowitz, M., “Unsteady Simulation of a Transport Aircraft Using MEGAFLOW”, Applied Vehicle Technology Panel, AVT, Symposium on “Flow Induced Unsteady Loads and the Impact on Military Applications,” 2005 Budapest, Hungary, RTO-MP-AVT-123. [12] Roosenboom, E. W. M., and Schroeder, A., “Flowfield investigation at propeller thrust reverse,” Journal of Fluids Engineering, Vol. 132, 6, 2010, pp. 061101-1. [13] Ramasamy, M., and Leishman, J. G., “Benchmarking PIV with LDV for Rotor Wake Vortex Flows,” AIAA 2006-3479, 24th Applied Aerodynamics Conference, 5-8 June 2006, San Francisco, California. [14] Berton, E., Maresca, C., and Favier, D., “A new experimental method for determining local airloads on rotor blades in forward flight,” Exp. in Fluids, Vol. 37, 2004, pp. 455-457. [15] van Oudheusden, B. W., Scarano, F., and Casimiri, E. W, M., “Non-intrusive load characterization of an airfoil using PIV,” Exp. in Fluids, Vol. 40, 6, 2006, pp. 988-992. [16] Ragni, D., van Oudheusden, B. W., and Scarano, F., “Non-intrusive aerodynamic loads analysis of an aircraft propeller blade,” Exp. in Fluids, 2011, DOI: 10.1007/s00348-011-1057-7. [17] Custers, L., G., M., “Propeller-wing interference effects at low speed conditions,” Technical Report NLR TP 96312, 1996. [18] Scarano, F., and Riethmuller, M. L., “Advances in iterative multi-grid PIV image processing,” Exp. in Fluids, Vol. 29, 1, 2000, pp. 51-60. [19] Veldhuis, L. L. M., “LSW 88-12 Ijking weegsysteem”, Technical Report, TUDelft, 1988. [20] Molenwijk, L., and Bernardi, S., “Korte kalibratie van de balansen van de LTT windtunnel,” Technical Report TUDelft, 2008. [21] Prasad, A. K., and Adrian, R. J., “Stereoscopic particle image velocimetry applied to liquid flows,” Exp. in Fluids, Vol. 15, 1993, pp. 49-60. [22] Raffel, M., Willert, C., Wereley, S., Kompenhans, J. “Particle image velocimetry-a practical guide, 2nd edn.,” Springer Verlag, 2007, Berlin, Germany. [23] Willert, C., “Stereoscopic digital particle image velocimetry for application in wind-tunnel flows,” Meas. Sci. Technol., Vol. 8, 1997, pp.1465-1479. [24] Elsinga, G. E., van Oudheusden, B. W., and Scarano, F., “Evaluation of aero-optical distortion effects in PIV,” Exp. in Fluids, Vol. 39, 2, 2005, pp. 245-56. [25] Ragni, D., Ashok, A., van Oudheusden, B. W., and Scarano, F., “Surface pressure and aerodynamic loads determination of a transonic airfoil based on particle image velocimetry,” Meas. Sci. and Tech, Vol. 20, 7, 2009, pp. 1-14. [26] Anderson, J. D., “Fundamentals of Aerodynamics, 2nd Ed.”, McGraw Hill Publishers, 1991. Acknowledgements This work is supported by the Dutch Technology Foundation STW (grant n.07645). - 12 -
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